Gaseous Flux Patents (Class 228/42)
  • Patent number: 7975899
    Abstract: A work clamp and a wire bonding apparatus that can sufficiently restrain oxidation of a bonding area even while reducing an amount of antioxidant gas that is used are provided. The work clamp includes an interior hollow portion 10 providing an atmosphere of the antioxidant gas, a lower opening portion 11a provided below the interior hollow portion, for containing the bonding area in the interior hollow portion, an upper opening portion 11 provided above the interior hollow portion, for exposing the bonding area, a cavity 13 covering the interior hollow portion and having an area larger than an opening area of the upper opening portion, gas introduction ports 14a, 14b provided at the cavity, for introducing the antioxidant gas into the cavity, and holes 21 connected to below the cavity, for blowing the antioxidant gas introduced from the gas introduction port to a portion other than the bonding area of the work.
    Type: Grant
    Filed: March 10, 2007
    Date of Patent: July 12, 2011
    Assignee: Kaijo Corporation
    Inventors: Riki Jindo, Hideki Yoshino, Mami Kushima
  • Patent number: 7938308
    Abstract: A wire bonder has a capillary through which a wire passes. A discharge tip is positioned near a bottom section of the capillary and provides a flame to a distal end of the wire. A gas diffuser is positioned beside the capillary to diffuse a heated gas to the distal end of the wire.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: May 10, 2011
    Assignee: Amkor Technology, Inc.
    Inventors: Joon Su Kim, Mun Gil Ho, Yong Suk Yang, Jung Soo Park, Bong Chan Kim
  • Publication number: 20110049219
    Abstract: A wire-bonding machine includes a main body, a fixture block, a mounting block, a gas supply tube, a cover-gas supply device, a capillary tool and an electrode. The fixture block is provided with a chamber defined therein and a central bore formed at one side wall of the fixture block communicating the chamber. The mounting block has a fixture member extending upwards for being mounted to the main body and an electrode clamping member extending downwards into the chamber of the fixture block. The cover-gas supply device has a continuous gas passage and an orifice defined therein. The protection gas flows in a steady flow field around the orifice in the continuous gas passage of the cover-gas supply device so as to result in better ball formation during the ball formation and ball-bonding process.
    Type: Application
    Filed: December 2, 2009
    Publication date: March 3, 2011
    Applicant: ADVANCED SEMICONDUCTOR ENGINEERING, INC.
    Inventors: Kai Lin HUANG, Chia Chin Tu
  • Patent number: 7878386
    Abstract: The present invention relates to a method and device (10) for the temperature treatment of workpieces (19) or components, in particular for producing a solder connection between a solder material and at least one component or workpiece used as a solder material carrier by means of melting the solder material arranged on the solder material carrier, where a heating and, in a subsequent method step, a cooling of at least one component is carried out in a process chamber (13, 14) which is sealed from the surrounding area, wherein the heating and the cooling of the component (19) are carried out in two chamber regions (13, 14) of the process chamber (12), which can be separated from one another by means of a condensation device (15).
    Type: Grant
    Filed: April 27, 2007
    Date of Patent: February 1, 2011
    Assignee: Pink GmbH Thermosysteme
    Inventor: Stefan Weber
  • Publication number: 20110017806
    Abstract: A wire bond apparatus and method can include wire bonder head having a capillary there through and a bond wire within the capillary. A forming gas inlet to the capillary allows injection of forming gas directly into the wire bond head capillary. The forming gas can be forced from the end of the capillary to accurately envelop an end of the bond wire in forming gas during free-air ball formation, which can decrease oxidation of the free-air ball during formation, reduce a quantity of forming gas used, and result in a more symmetrical free-air ball and an improved bond wire attachment.
    Type: Application
    Filed: July 21, 2009
    Publication date: January 27, 2011
    Inventors: Jerry Gomez Cayabyab, Timer D. Porras, Allan I. Dacanay
  • Publication number: 20110017805
    Abstract: A novel inert environment enclosure includes an object inlet where production objects enter the enclosure and an object outlet where the production objects exit. At least one of the object inlet and the object outlet includes both a top-side flow obstructer and a bottom-side flow obstructer for preventing air from entering the enclosure. In a particular embodiment, the top-side flow obstructer and the bottom-side flow obstructer each include a curtain constructed from a flexible fabric having a plurality of individual adjacent fingers. In another particular embodiment, the inert environment enclosure is a nitrogen hood that houses a wave soldering machine. A inert gas nozzle is mounted at or near the inlet and/or the outlet. The inert environment enclosure maintains a positive pressure with respect to the surrounding environment when production objects are passed through the enclosure.
    Type: Application
    Filed: February 19, 2010
    Publication date: January 27, 2011
    Applicant: Flextronics AP LLC
    Inventors: Larry E. Yanaros, Frederick W. Wagner
  • Patent number: 7748600
    Abstract: The invention provides a process for soldering in the vapor phase in which after the solder has melted onto the item to be soldered a vacuum is generated around the item to be soldered in the vapor phase. Also provided is a device for soldering in the vapor phase comprising a first chamber containing the vapor phase and, inside the first chamber within the vapor phase, a second chamber in which a vacuum can be generated and into which the item to be soldered can be introduced. A third chamber communicates with the first chamber to allow the item to be soldered to be transferred into the first chamber by means of a transporting system. The process and device according to the invention are advantageous in that they ensure soldered joints having a higher quality than those of the prior art.
    Type: Grant
    Filed: March 11, 2004
    Date of Patent: July 6, 2010
    Assignee: IBl Löttechnik GmbH
    Inventor: Helmut W. Leicht
  • Patent number: 7735708
    Abstract: In a second horizontal plate (18a) bottoming an atmosphere recovery box (18), there are formed circular holes (21) between blowout pipes (20) adjacent to each other. Each of partition walls (2) positioned above a conveyor (5) includes an upper portion formed from a heat-insulating wall (2a) including a heat-insulative material having a thickness of T, and a lower portion formed from a metallic-plate wall (2b) extending downward from the heat-insulating wall (2a) toward the conveyor (5). The pitch P2 of the blowout pipes (20) across the metallic-plate wall (2b) is substantially same as the pitch P1 (12 mm) of the blowout pipes (20) disposed inside each of the chambers (R1 to R5) and adjacent to each other.
    Type: Grant
    Filed: July 17, 2007
    Date of Patent: June 15, 2010
    Assignee: Yokota Technica Limited Company
    Inventor: Osamu Yamada
  • Patent number: 7708183
    Abstract: A diffuser plate for a reflow oven includes an upper surface and a plurality of nozzle openings therein. Each of the plurality of nozzle openings has a raised surrounding portion for restricting condensed flux on the upper surface of the diffuser plate from flowing through the nozzles. A drain hole permits condensed flux on the upper surface to flow downward through the plate.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: May 4, 2010
    Assignee: Illinois Tool Works Inc.
    Inventor: Jonathan M. Dautenhahn
  • Patent number: 7690549
    Abstract: A purge arrangement for welding backup of a seam between two surfaces selected for welding together along respective runs which define the seam includes a ventilated tubeform and an adhesive tape attached for forming a seal across the back of the seam and sealing in the ventilated tubeform. The ventilated tubeform adapted for flooding with a purge gas by a source thereof. The adhesive tape's seal across the back of the seam traps the flood of the purge gas in the interspace between the tape and seam and ultimately flushes the as-yet un-welded portions of the seam with the purge gas.
    Type: Grant
    Filed: August 14, 2007
    Date of Patent: April 6, 2010
    Inventor: Howard S. Owensby
  • Patent number: 7690550
    Abstract: In a reflow soldering apparatus comprising a conveyor 4 to transport circuit boards 5 mounted with electronic components into multiple chambers 1, 2 and 3, and fans 6 installed in the chambers 1, 2 and 3, the centers of the impellers in the adjacent fans 6 are not on a single perpendicular plane along the transport line of the conveyor and arrayed offset to the left and right. This apparatus may also employ a structure wherein the centers of the impellers in the adjacent fans are not on a single horizontal plane and arrayed offset up and down. Further, it may also employ a structure wherein the fans are arranged with their rotation shafts inclined.
    Type: Grant
    Filed: May 1, 2003
    Date of Patent: April 6, 2010
    Assignee: Yokota Technica Limited Company
    Inventor: Yatsuharu Yokota
  • Patent number: 7673786
    Abstract: Systems for coupling end portions of two elongated heater portions and methods of using such systems to treat a subsurface formation are described herein. A system may include a holding system configured to hold end portions of the two elongated heater portions so that the end portions are abutted together or located near each other; a shield for enclosing the end portions, and one or more inert gas inlets configured to provide at least one inert gas to flush the system with inert gas during welding of the end portions. The shield may be configured to inhibit oxidation during welding that joins the end portions together. The shield may include a hinged door that, when closed, is configured to at least partially isolate the interior of the shield from the atmosphere. The hinged door, when open, is configured to allow access to the interior of the shield.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: March 9, 2010
    Assignee: Shell Oil Company
    Inventor: James Louis Menotti
  • Patent number: 7632556
    Abstract: A self-adhesive purge dam for retaining purge gas around a weld zone includes a base configured to substantially obstruct an air passage leading to the weld zone and an adhesive skirt extending from the base and configured to engage portions of the air passage. An adhesive on the adhesive skirt allows the skirt to be adhered to the air passage. An optional removable backing covers the adhesive prior to installation. The adhesive skirt is deployable from a stowed position wherein the adhesive is generally disposed in an interior portion of the purge dam to an installation position wherein the adhesive can be pressed against a surface to which the purge dam is to be adhered. The purge dam can be installed by inserting it in the air passage with the adhesive skirt in the stowed position, removing the removable backing prior to or after insertion in the air passage, exposing the adhesive, and deploying the skirt to the installation position for adhesion.
    Type: Grant
    Filed: March 4, 2005
    Date of Patent: December 15, 2009
    Inventor: Michael Hacikyan
  • Patent number: 7628307
    Abstract: An apparatus is provided for supplying a shielding gas during the bonding of wires to electronic components with a bonding tool comprising a horn and a capillary. The apparatus comprises a main body with an elongated slot having a width that extends into the main body from a side of the main body generally in a first direction and the slot also extends from a top surface to a bottom surface of the main body in a second direction perpendicular to the first direction for the width of the slot. The slot is sized to receive a tip of the capillary which is operable to pass through the slot in the second direction. A gas outlet, which may be formed inside the slot, supplies shielding gas into the slot.
    Type: Grant
    Filed: October 30, 2006
    Date of Patent: December 8, 2009
    Assignee: ASM Technology Singapore Pte Ltd.
    Inventors: Yam Mo Wong, Ka Shing Kenny Kwan
  • Patent number: 7614538
    Abstract: A device clamp configured for use with a wire bonding machine is provided. The device clamp includes a body portion defining at least one device aperture. Each of the at least one device apertures is configured to be positioned adjacent a bond site area of the wire bonding machine. The body portion includes a inlet port for receiving a fluid from a gas supply source. The body portion defines a fluid path from the inlet port to the at least one device aperture.
    Type: Grant
    Filed: May 1, 2007
    Date of Patent: November 10, 2009
    Assignee: Kulicke and Soffa Industries, Inc.
    Inventors: Gary S. Gillotti, E. Walter Frasch, Krishnan Rama, Xin Ji Zhang
  • Publication number: 20090242616
    Abstract: A diffuser plate for a reflow oven includes an upper surface and a plurality of nozzle openings therein. Each of the plurality of nozzle openings has a raised surrounding portion for restricting condensed flux on the upper surface of the diffuser plate from flowing through the nozzles. A drain hole permits condensed flux on the upper surface to flow downward through the plate.
    Type: Application
    Filed: March 28, 2008
    Publication date: October 1, 2009
    Applicant: ILLINOIS TOOL WORKS INC.
    Inventor: Jonathan M. Dautenhahn
  • Patent number: 7578900
    Abstract: A bonding device for manufacturing a liquid crystal display device includes a bonding chamber for bonding first and second substrates and an ionizing device for introducing ionized gas or air into the bonding chamber.
    Type: Grant
    Filed: December 6, 2004
    Date of Patent: August 25, 2009
    Assignee: LG Display Co., Ltd.
    Inventors: Sang Seok Lee, Sang Ho Park
  • Patent number: 7578423
    Abstract: An assembly for reducing oxidation of a semiconductor device comprises a holding device for securing the semiconductor device to a platform. The holding device includes at least one opening for providing access by a bonding tool to bonding areas where the semiconductor device is to be bonded. A slidable cover covers the holding device and has a slot for providing access by the bonding tool to the bonding areas through the slot. A guiding device is positioned on the slidable cover and is coupled to a pusher which is operative to push the slidable cover to move along a first axis. The pusher is further guided by the guiding device to move relative to the slidable cover along a second axis which is perpendicular to the first axis without pushing the slidable cover to move in the second axis.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: August 25, 2009
    Assignee: ASM Technology Singapore Pte Ltd.
    Inventors: Rong Duan, Zhao Ya Rui, Pei Bei Xu
  • Publication number: 20090134201
    Abstract: A work clamp and a wire bonding apparatus that can sufficiently restrain oxidation of a bonding area even while reducing a use amount of antioxidant gas are provided. The work clamp according to the present invention includes an interior hollow portion 10 providing an atmosphere of the antioxidant gas, a lower opening portion 11a provided below the interior hollow portion, for containing the bonding area in the interior hollow portion, an upper opening portion 11 provided above the interior hollow portion, for exposing the bonding area, a cavity 13 covering the interior hollow portion and having an area larger than an opening area of the upper opening portion, gas introduction ports 14a, 14b provided at the cavity, for introducing the antioxidant gas into the cavity, and holes 21 connected to below the cavity, for blowing the antioxidant gas introduced from the gas introduction port to a portion other than the bonding area of the work.
    Type: Application
    Filed: March 10, 2007
    Publication date: May 28, 2009
    Inventors: Riki Jindo, Hideki Yoshino, Mami Kushima
  • Patent number: 7520538
    Abstract: A purge gas introduction system for an orbital tube welding setup is provided, configured to inject high purity inert purge gas to the interior volume of a tube or tubular component. An o-ring is interposed between an annular base and an annular ring, their junction forming an annular o-ring groove, each part forming one sidewall, with the o-ring fully recessed within the groove, protecting the o-ring during the insertion and removal of a tube. The annular base and an annular ring are configured to receive a tube terminus. The sidewalls of the o-ring groove are divergent one to the other, wherein as the annular ring is drawn towards the annular base, the o-ring is forced partially out of the groove, forming a substantially leak tight seal between the tube and the o-ring. A purge gas from an external source is transmitted to the annular base through a purge connector, then, in turn, introduced to the interior volume of the tube.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: April 21, 2009
    Inventor: Kevin David McGushion
  • Publication number: 20090008426
    Abstract: A method of detecting and calibrating dry fluxing metal surfaces of one or more components to be soldered by electron attachment using a gas mixture of reducing gas comprising hydrogen and deuterium, comprising the steps of: a) providing one or more components to be soldered which are connected to a first electrode as a target assembly; b) providing a second electrode adjacent the target assembly; c) providing a gas mixture comprising a reducing gas comprising hydrogen and deuterium between the first and second electrodes; d) providing a direct current (DC) voltage to the first and second electrodes to form an emission current between the electrodes and donating electrons to the reducing gas to form negatively charged ionic reducing gas and molecules of hydrogen bonded to deuterium; e) contacting the target assembly with the negatively charged ionic reducing gas and reducing oxides on the target assembly. Related apparatus is also disclosed.
    Type: Application
    Filed: September 19, 2008
    Publication date: January 8, 2009
    Applicant: AIR PRODUCTS AND CHEMICALS, INC.
    Inventors: Chun Christine Dong, Eugene Joseph Karwacki, JR., Richard E. Patrick
  • Patent number: 7380699
    Abstract: The present invention concerns a method and an apparatus for performing soldering of items that are applied a soldering agent, where the soldering apparatus includes at least one soldering zone, where the soldering zone include means for generating vapor, the apparatus being adapted to heat the items to be soldered to a temperature required for soldering by condensing the vapor. Further the invention relates to a method and an apparatus for flux deposition connected to a soldering machine, which soldering machine comprises a solder heating medium evaporated by heating means forming a vapor that heats elements to be soldered by heat transfer and by condensation, which apparatus comprises means for condensation, of a vapor containing flux where pumping means circulate vapor containing flux through the condensation means, where the condensation means comprises heat exchangers for cooling the vapor for flux condensation.
    Type: Grant
    Filed: June 14, 2003
    Date of Patent: June 3, 2008
    Assignee: Vapour Phase Technology ApS
    Inventor: Lars Dokkedahl
  • Publication number: 20080099531
    Abstract: An apparatus is provided for supplying a shielding gas during the bonding of wires to electronic components with a bonding tool comprising a horn and a capillary. The apparatus comprises a main body with an elongated slot having a width that extends into the main body from a side of the main body generally in a first direction and the slot also extends from a top surface to a bottom surface of the main body in a second direction perpendicular to the first direction for the width of the slot. The slot is sized to receive a tip of the capillary which is operable to pass through the slot in the second direction. A gas outlet, which may be formed inside the slot, supplies shielding gas into the slot.
    Type: Application
    Filed: October 30, 2006
    Publication date: May 1, 2008
    Inventors: Yam Mo WONG, Ka Shing Kenny KWAN
  • Publication number: 20070284408
    Abstract: A reflow furnace comprises: carrier device to carry a printed circuit board with electronic components mounted thereon; a heating chamber to heat through an ambient gas the printed circuit board carried therein to solder the electronic components on a surface of the printed circuit board; and an ambient gas purification equipment including a retrieving device to retrieve a part of the ambient gas containing vaporized flux component when soldering, a heating device to heat the retrieved ambient gas to a desired temperature, an oxidation catalyst to burn the flux component contained in the heated ambient gas, a control device to control an oxygen concentration in a high temperature gas after being burned, and a returning device to return the high temperature gas with the oxygen concentration controlled after being burned to the heating chamber.
    Type: Application
    Filed: May 30, 2007
    Publication date: December 13, 2007
    Applicant: TAMURA FURUKAWA MACHINERY CORPORATION
    Inventors: Toshiyuki ASAI, Motohiro Yamane, Takayuki Matsuoka, Atsushi Tanaka
  • Patent number: 7303109
    Abstract: The invention provides an apparatus and a method for forming conductive bumps on a plurality of semiconductor devices with an oxidizable material. The apparatus comprises a bump forming device, a chamber system adapted to house the semiconductor devices and a gas supply for supplying an inert gas into the chamber system. A support table is provided for supporting the semiconductor devices during bumping, and the said support table is operative to move the semiconductor devices from a bumping site into the chamber system after bumping.
    Type: Grant
    Filed: July 1, 2003
    Date of Patent: December 4, 2007
    Assignee: ASM Technology Singapore Pte Ltd.
    Inventors: Ka Shing Kwan, Guoshen Hu, Tingyu He, Yie Mi, Yam Mo Wong
  • Patent number: 7182793
    Abstract: The invention provides a system for reducing oxidation of a semiconductor device when it is heated, for example during wire bonding. A holding device is provided for securing the semiconductor device to a platform. The holding device includes an opening for providing access to an area where the semiconductor device is to be heated and a cavity is coupled to the opening. A gas inlet in fluid communication with the cavity supplies a relatively inert gas to the cavity, whereby to transmit the inert gas to the opening through the cavity and to reduce oxidation of the semiconductor device.
    Type: Grant
    Filed: January 22, 2004
    Date of Patent: February 27, 2007
    Assignee: ASM Technology Singapore Pty Ltd.
    Inventors: Rong Duan, Ka Shing Kenny Kwan
  • Patent number: 7137544
    Abstract: A welding apparatus includes a workpiece housing having a window therethrough and having a welding access therethrough for a welder to an interior of the workpiece housing. The workpiece housing is metallic with a heat insulation on an internal surface thereof. A lamp heat source is directed through the window and at the workpiece in the interior of the workpiece housing. A gas source delivers a controllable flow of a shielding gas to the interior of the workpiece housing. A temperature sensor senses a temperature of the workpiece within the interior of the workpiece housing. A feedback controller controls the power to the lamp heat source responsive to the temperature of the workpiece. To perform welding, the workpiece is placed into the interior of the workpiece housing so as to have its temperature sensed by the temperature sensor, and the gas source is operated to envelope the workpiece in the shielding gas.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: November 21, 2006
    Assignee: General Electric Company
    Inventors: James Walter Caddell, Jr., Robert Dale Lawrence
  • Patent number: 7131566
    Abstract: This invention relates to a packaging method using lead-free solder, characterized by including a reflow-soldering step in which a surface mount device is soldered to a circuit board with a lead-free solder paste; an inserting step in which the lead or terminal of a insertion mount device is inserted into the circuit board; a step in which a warp preventing jig is attached to the circuit board; a flux applying step in which flux is applied to the foregoing circuit board; a preheating step in which, after applying flux, the lower surface of the circuit board is preheated; a flow-soldering step in which the upper surface of the circuit board the lower surface of which was preheated in the preheating step is heated, and by applying lead-free solder paste to the lower surface of the circuit board, the lead or terminal of the insertion mount device is flow-soldered to the circuit board; and a temperature controlling step where temperatures of both surfaces of a circuit board are adjusted, the upper surface of the
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: November 7, 2006
    Assignee: Hitachi, Ltd.
    Inventors: Tetsuya Nakatsuka, Masahide Okamoto, Tomoyuki Ohmura
  • Patent number: 7112358
    Abstract: A self-adhesive purge dam for retaining purge gas around a weld zone includes a base configured to substantially obstruct an air passage leading to the weld zone and an adhesive skirt extending from the base and configured to engage portions of the air passage. An adhesive on the adhesive skirt allows the skirt to be adhered to the air passage. An optional removable backing covers the adhesive prior to installation. The purge dam is installed by peeling the removable backing (if present) and exposing the adhesive for adhesion.
    Type: Grant
    Filed: May 3, 2004
    Date of Patent: September 26, 2006
    Inventor: Michael Hacikyan
  • Patent number: 7014673
    Abstract: A filtering apparatus for a reflow oven includes a contaminated-gas inlet for receiving contaminated gas from a reflow oven; a filtering device configured to filter the received contaminated gas; a returned gas outlet for returning filtered gas to the reflow oven; a gas removal arrangement for allowing gas to escape from the apparatus; and a control arrangement for controlling the rate of gas flow through the gas removal arrangement such that in use the flow rate of contaminated gas flowing from a hotter region of the reflow oven to a cooler region of the reflow oven is controlled.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: March 21, 2006
    Assignee: BTU International, Inc.
    Inventor: Philip Arthur Mullins
  • Patent number: 6991967
    Abstract: The invention provides an apparatus for die attachment onto a substrate including non-metallic material, and metallic material that is adapted to receive a die having a eutectic coating. A heating conduit is provided through which the substrate is movable for heating the metallic material to a eutectic bonding temperature to facilitate bonding between the die and the metallic material at a die-attach position. An induction heating device at the die-attach position heats the metallic material of the substrate to the eutectic bonding temperature prior to attaching a die onto the metallic material.
    Type: Grant
    Filed: February 23, 2004
    Date of Patent: January 31, 2006
    Assignee: ASM Assembly Automation Ltd.
    Inventors: Deming Liu, Ran Fu, Kui Kam Lam, Man Chung Raymond Ng, Wai Yuen Cheung
  • Patent number: 6866182
    Abstract: The invention provides an apparatus and a method for preventing oxidation of an electronic device, such as a semiconductor leadframe, when it is heated. The apparatus comprises an area in which said device is to be heated and inlet means adapted to supply a relatively inert gas to the said area. In particular, the apparatus includes a porous distribution element through which the inert gas is passed from the inlet means to said area, whereby to protect the electronic device in the area from oxidation.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: March 15, 2005
    Assignee: ASM Technology Singapore PTE Ltd.
    Inventors: Yam Mo Wong, Ka Shing Kenny Kwan, Rong Duan, Zhao Ya Rui
  • Patent number: 6827249
    Abstract: A solder machine that can automatically solder a fiber optic cable to a package. The solder machine includes a fixture for supporting the cable and the package. The machine has a gas heater that emits a heated inert gas. The gas heats at least a portion of the package to a soldering temperature. The machine also includes a solder dispenser that dispenses solder into the heated package. The solder attaches the fiber optic cable to the package. The inert gas prevents undesirable oxidation at the solder site. The use of an inert gas eliminates the need for solder flux. The heating, gassing and dispensing steps can be controlled by a computer to automate the entire process. The package and fiber optic cable can be supported by a pallet that is loaded and then unloaded from the machine to further improve the ease of operation and decrease the cost associated with the solder process.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: December 7, 2004
    Assignee: Newport Corporation
    Inventors: R. Scott Enochs, Travis Ernst
  • Patent number: 6814273
    Abstract: A system and method for reworking, repairing and upgrading flatwire is disclosed. A repair tool for reworking and/or repairing the flatwire is disclosed for creating subsequent electrical and mechanical joints of equal or greater quality as compared to the original system. The repair tool includes a heating blade, a power controller, a tool assembly, an inerting system, a cooling system, a flatwire cassette, a tool material, a flatwire material, an upgrade/repair procedure and various other aspects for rapidly heating flatwire two join two separate portions of the flatwire. The system and method of the present invention addresses the challenges of working with substrate materials which typically degrade at temperatures commonly used to form solder joints. Further, the soldering tool of the present invention may be a portable, lightweight unit that can be used in the field, for automotive and aerospace applications.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: November 9, 2004
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Anne Marie Sullivan, Xu Song, Lakhi N. Goenka, Yutaka Kawase, Cuong-Van Pham, Bhavani Shankar Tata, Peter Joseph Sinkunas
  • Publication number: 20040211817
    Abstract: A system is provided for reflow soldering a part that includes: replacing air around an unsoldered part with a first inert gas; removing the first inert gas to form a vacuum around the unsoldered part; vacuum reflow soldering the unsoldered part to form a reflow-soldered part; providing a second inert gas to fill the vacuum around the reflow-soldered part; and replacing the second inert gas with air around the reflow-soldered part.
    Type: Application
    Filed: April 16, 2004
    Publication date: October 28, 2004
    Applicant: ST ASSEMBLY TEST SERVICES LTD.
    Inventors: Yonggang Jin, Shelley Yong, Puay Gek Chua, Won Sun Shin
  • Publication number: 20040188495
    Abstract: A solder machine that can automatically solder a fiber optic cable to a package. The solder machine includes a fixture for supporting the cable and the package. The machine has a gas heater that emits a heated inert gas. The gas heats at least a portion of the package to a soldering temperature. The machine also includes a solder dispenser that dispenses solder into the heated package. The solder attaches the fiber optic cable to the package. The inert gas prevents undesirable oxidation at the solder site. The use of an inert gas eliminates the need for solder flux. The heating, gassing and dispensing steps can be controlled by a computer to automate the entire process. The package and fiber optic cable can be supported by a pallet that is loaded and then unloaded from the machine to further improve the ease of operation and decrease the cost associated with the solder process.
    Type: Application
    Filed: April 5, 2004
    Publication date: September 30, 2004
    Inventors: R. Scott Enochs, Travis Ernst
  • Patent number: 6796483
    Abstract: A method and device is provided for thermal treatment of workpieces or components, in particular for producing a soldered joint between a solder material and at least one component or workpiece which is used as a carrier for said solder material, by melting of the solder material arranged on the solder material carrier. At least one component is heated in a melt chamber (12) in a process atmosphere which is sealed off from the environment. In a subsequent step the component is cooled in a cooling chamber (13) in a process atmosphere which is sealed off from the environment. The component is heated and cooled in process chamber (12, 13) which are independent of each other.
    Type: Grant
    Filed: May 6, 2002
    Date of Patent: September 28, 2004
    Assignee: Pink GmbH Vakuumtechnik
    Inventors: Stefan Weber, Alfred Kemper
  • Patent number: 6794616
    Abstract: A solder flow oven comprises a reflow zone for heating a workpiece using heated air to a temperature effective to reflow solder. The reflow zone comprises a nozzle having divergent vanes that direct shear layers into neighboring zones to extend the distance over which the workpiece is heated to effective solder reflow temperature.
    Type: Grant
    Filed: April 9, 2003
    Date of Patent: September 21, 2004
    Assignee: Visteon Global Technologies, Inc.
    Inventor: Lakhi Nandlal Goenka
  • Patent number: 6761301
    Abstract: A soldering machine using lead-free solders is provided which can uniformly heat a printed circuit board and electronic parts to be mounted thereon, and which can solder the electronic parts without thermally damaging them. A porous member having a number of holes formed therein is disposed between a blower fan and a heater for making uniform the pressure of a fluid. A radiation plate is disposed between the heater and a heating target for blowing the fluid having been heated by the heater to the heating target in the form of a turbulent flow. The heated fluid is blown to the heating target for heating the same, whereby solder is melted.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: July 13, 2004
    Assignees: Hitachi, Ltd., Tamura/FA System Co., Ltd., Hitachi Car Engineering Co., Ltd., Tamura Corporation
    Inventors: Hideki Mukuno, Kazumi Tashiro, Hideaki Arita, Kiyoshi Kanai, Teruo Okano, Fumihiro Yamashita, Shoichirou Matsuhisa, Hidekazu Imai
  • Patent number: 6761304
    Abstract: A heating head for soldering and de-soldering surface mount devices (SMD's) using hot inert gas or air is comprised of a handle in which there is placed a heater sub-assembly on which there is secured a quick connect mechanism for mounting a heating nozzle. The heater sub-assembly is enclosed in a shroud and is secured to the end of the handle by a thermal insulating ring, such shroud housing a ceramic rod having elongated bosses on which a heating element is secured, while a laminar flow equilizer is used to provide more uniform gas flow across the heating element. Quick connect mechanism is secured to the heater sub-assembly shroud and uses a spring loaded winged locking mechanism to the secure heating nozzles to the heater head. In one embodiment, the heating nozzles have a truncated pyramid shaped chamber to which individual end nozzles are attached for directing gas flow.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: July 13, 2004
    Inventor: Czeslaw A. Ruszowski
  • Publication number: 20040112940
    Abstract: A welding apparatus includes a workpiece housing having a window therethrough and having a welding access therethrough for a welder to an interior of the workpiece housing. The workpiece housing is metallic with a heat insulation on an internal surface thereof. A lamp heat source is directed through the window and at the workpiece in the interior of the workpiece housing. A gas source delivers a controllable flow of a shielding gas to the interior of the workpiece housing. A temperature sensor senses a temperature of the workpiece within the interior of the workpiece housing. A feedback controller controls the power to the lamp heat source responsive to the temperature of the workpiece. To perform welding, the workpiece is placed into the interior of the workpiece housing so as to have its temperature sensed by the temperature sensor, and the gas source is operated to envelope the workpiece in the shielding gas.
    Type: Application
    Filed: December 13, 2002
    Publication date: June 17, 2004
    Inventors: James Walter Caddell, Robert Dale Lawrence
  • Patent number: 6749655
    Abstract: A two-stage filtration system is coupled with an oven, such as a solder reflow oven, to remove a vapor stream from the oven and to remove organic compounds that have volatilized from a solder flux and other contaminants from the vapor stream. The filtration system includes a first stage for trapping larger particles and a second stage including a packed bed of wettable media, such as steel balls, for trapping smaller particles and serving as a nucleation site for condensed organic compounds. The first stage can be a centrifugal self-cleaning element in the form of a mesh strainer coupled with a rotary motor for spinning the mesh strainer.
    Type: Grant
    Filed: April 17, 2002
    Date of Patent: June 15, 2004
    Assignee: Speedline Technologies, Inc.
    Inventor: Jon M. Dautenhahn
  • Patent number: 6739204
    Abstract: Velocity/flow measuring of purge gas when welding pipe, is accomplished by providing a controllably fixed orifice at the distal end of the pipe being welded. The purge gas passes through a pressure regulator, a flow meter, and a purifier. An isolation/control valve is used to control access to the purge gas. The purge gas then passes through a header connected to the input end of the first pipe. A second pipe is positioned adjacent to the first pipe. A pressure clamp, tape or other sealing means seals the circumferential weld area between the first pipe and the second pipe. A second pressure gauge monitors the gas pressure at the pressure clamp. The purge gas passes through the weld area, to a manifold in fluid communication with a first pressure gauge, a back pressure control means and to a weld purge orifice fitting, having a selected orifice size.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: May 25, 2004
    Inventor: Byron Barefoot
  • Publication number: 20040065720
    Abstract: The invention provides an apparatus and a method for preventing oxidation of an electronic device, such as a semiconductor leadframe, when it is heated. The apparatus comprises an area in which said device is to be heated and inlet means adapted to supply a relatively inert gas to the said area. In particular, the apparatus includes a porous distribution element through which the inert gas is passed from the inlet means to said area, whereby to protect the electronic device in the area from oxidation.
    Type: Application
    Filed: October 8, 2002
    Publication date: April 8, 2004
    Applicant: ASM Technology Singapore Pte Ltd
    Inventors: Yam Mo Wong, Ka Shing Kenny Kwan, Rong Duan, Zhao Ya Rui
  • Patent number: 6715662
    Abstract: A continuous controlled atmosphere brazing system includes a dry-off oven for driving off moisture from materials to be brazed, a pre-heat section for pre-heating the material and a brazing furnace for brazing the materials. Heated gas produced in the pre-heat section and the brazing furnace is conveyed along a flowpath to the chamber of the dry-off oven to provide substantially the sole source of heat for the oven. The flowpath for the heated gas is defined by a series of tubes in communication with each component of the brazing system and intermediate manifolds disposed between components. The discharge mouths of the tubes open into the oven chamber at the suction side of recirculation fans operating within the oven. The overall temperature of the oven can be regulated by controllably mixing ambient air with the heated gas in relation to the oven temperature.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: April 6, 2004
    Assignee: Rogers Engineering & Manufacturing Co., Inc.
    Inventors: William A. Rogers, Donald A. Marangoni, Steven G. Dennis
  • Publication number: 20040050910
    Abstract: A system and method for reworking, repairing and upgrading flatwire is disclosed. A repair tool for reworking and/or repairing the flatwire is disclosed for creating subsequent electrical and mechanical joints of equal or greater quality as compared to the original system. The repair tool includes a heating blade, a power controller, a tool assembly, an inerting system, a cooling system, a flatwire cassette, a tool material, a flatwire material, an upgrade/repair procedure and various other aspects for rapidly heating flatwire two join two separate portions of the flatwire. The system and method of the present invention addresses the challenges of working with substrate materials which typically degrade at temperatures commonly used to form solder joints. Further, the soldering tool of the present invention may be a portable, lightweight unit that can be used in the field, for automotive and aerospace applications.
    Type: Application
    Filed: September 12, 2002
    Publication date: March 18, 2004
    Applicant: Visteon Global Technologies, Inc.
    Inventors: Anne Marie Sullivan, Lakhi N. Goenka, Xu Song, Yutaka Kawase, Cuong-Van Pham, Bhavani Shankar Tata, Peter Joseph Sinkunas
  • Patent number: 6705506
    Abstract: A printed circuit board soldering process where a number of pockets containing solder are filled to overflowing with solder and then raised to immerse the terminals to be soldered. The solder pot and the pockets are protected by an atmosphere of hot inert gas introduced under a cover plate which has openings, corresponding to the location of the terminals, through which the pockets pass.
    Type: Grant
    Filed: May 8, 2000
    Date of Patent: March 16, 2004
    Inventor: William Sund
  • Publication number: 20040031841
    Abstract: A shielding gas filter that can be readily incorporated into a gas shielding system for an arc welding apparatus. The gas shielding filter is readily installed to the system upstream of a gas solenoid valve and removes any potentially harmful particles from the supply of the shielding gas to prevent those particles from entering the gas solenoid valve. The shielding gas filter includes a housing having an inlet and an outlet and a specially formed passageway that communicates between the inlet and the outlet. A filter screen is retained within the housing to filter out the particles larger than a predetermined size. Preferably, the filter screen is constructed of stainless steel and filters out particles larger than about 100 microns.
    Type: Application
    Filed: August 16, 2002
    Publication date: February 19, 2004
    Inventors: Gerald P. Piechowski, Mark R. Christopher
  • Patent number: 6676006
    Abstract: A flux supply device comprises a liquid replenishing portion containing a liquid flux for replenishment, a liquid holding portion connected to the lower end of the liquid replenishing portion with a first electromagnetic valve provided therebetween, and a liquid supply portion connected to the lower end of the liquid holding portion with a second electromagnetic valve provided therebetween. The lower end of the liquid supply portion is located in a flux storage tank in which a mixed gas is generated. A gas blow-in pipe for supplying a combustible gas is also located in the flux storage tank. The first electromagnetic valve and the second electromagnetic valve are controlled in given timing so that one opens and closes and then the other opens and closes, alternately and repeatedly. This prevents the pressure variation in the flux storage tank from affecting the liquid replenishing portion and the surface level of the liquid flux in the flux storage tank is kept unchanged.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: January 13, 2004
    Assignee: Daishin Industrial Co., Ltd.
    Inventor: Kazutaka Ishida
  • Patent number: 6634544
    Abstract: Arrangement for improving quality in fusion welding operations where protective gas is supplied to the welding point via a hose line. The arrangement comprises means (5, 6), such as a bypass line connected parallel to the solenoid valve (4) which is usually connected into the protective-gas hose (3), in order make a small flush-gas flow pass through the protective-gas hose (3) or a considerable part of its length, when the normal protective-gas flow is shut off. In this way, the quantity of impurities brought along by the protective-gas flow from the inside of the protective-gas hose (3) and supplied to the pool is reduced.
    Type: Grant
    Filed: February 12, 2001
    Date of Patent: October 21, 2003
    Assignee: AGA Aktiebolag
    Inventor: Fred Galesloot