Cylindrical Or Conical Body, Or Wall Structure Patents (Class 229/4.5)
  • Patent number: 6540132
    Abstract: The disclosure relates to tubular, non-round composite paperboard container bodies having at least one wall portion defined by radially inverse curvature, and at least a second wall portion that is outwardly curved. In one preferred embodiment, the container body includes at least two body wall portions of inverse curvature, which are positioned in an opposed relationship. The two opposed body wall portions having inverse curvature provide an integral handle allowing easy grasping of the container body by the hand of a consumer, i.e. by the opposed thumb and fingers of a consumer.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: April 1, 2003
    Assignee: Sonoco Development, Inc.
    Inventors: James W. Lowry, Steve Gendreau
  • Publication number: 20030038170
    Abstract: A composite container having a detachable liner and a method for making the container are provided according to the present invention. The method includes providing a tubular body ply formed of a paperboard material and adhering the liner ply using a standard adhesive applicator. The method also includes heating a heat-releasable adhesive disposed between the liner ply and the body ply such that the liner ply substantially releases from the body ply. The liner ply remains adhered to the opposed ends of the container, thus providing a free medial portion between the opposed ends that can move inwardly if a negative pressure is created within the sealed container, thus equalizing the pressure within the container with that outside the container.
    Type: Application
    Filed: October 15, 2002
    Publication date: February 27, 2003
    Applicant: Sonoco Development Inc.
    Inventor: Manson Drew Case
  • Patent number: 6523306
    Abstract: The cylindrical container is made of paper and has a rim, a seam along the vertical dimension thereof and an overlap in that seam. The bottom end of the container has a twisted and flattened tuft of paper. A fold is provided around the rim. This fold encloses the overlap crosswise for retaining the shape of the container. The paper container is usable as a seedling pot. There is also provided a hand tool for manually forming these paper containers. This hand tool comprises a cylindrical body having a diameter, a closed end and an open end, and a handle mounted to the closed end. The hand tool also has a cavity extending inside the cylindrical body from the open end, where the tuft of paper is pushed in during the forming of the bottom end of the container. There is also provided a method for forming paper containers using the hand tool.
    Type: Grant
    Filed: April 5, 2000
    Date of Patent: February 25, 2003
    Inventor: Rhonda Gordon-Clements
  • Patent number: 6510979
    Abstract: The method for forming a container that comprises the following stages: the forming of the sidewall blank from a blank by wrapping it in a form that is closed in its horizontal section and by seaming its opposite edges together; the sealing of the sidewall blank at one end with a lid member, which is equipped with a discharge hole; the sealing of the sidewall blank at the other end with a bottom member; and the filling of the container. At first the lid member, the discharge hole of which is completely sealed with an openable closing member, is inserted into the end of the sidewall blank. Thereafter the container is filled through the end of the sidewall blank that was left open, and the container is sealed to form a tight container by sealing the end that was left open with the bottom member.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: January 28, 2003
    Assignee: UPM-Kymmene Corporation
    Inventors: Jaako Häggman, Ensio Mykkänen, Hannu Aaltonen
  • Patent number: 6510674
    Abstract: A composite container having a detachable liner and a method for making the container are provided according to the present invention. The method includes providing a tubular body ply formed of a paperboard material and adhering the liner ply using a standard adhesive applicator. The method also includes heating a heat-releasable adhesive disposed between the liner ply and the body ply such that the liner ply substantially releases from the body ply. The liner ply remains adhered to the opposed ends of the container, thus providing a free medial portion between the opposed ends that can move inwardly if a negative pressure is created within the sealed container, thus equalizing the pressure within the container with that outside the container.
    Type: Grant
    Filed: April 26, 2000
    Date of Patent: January 28, 2003
    Assignee: Sonoco Development, Inc.
    Inventor: Manson Drew Case
  • Publication number: 20030015576
    Abstract: A coated paperboard blank is placed in the mold and formed into the desired shape of the container. Polymers injection-molded into specific areas about the carton blank to hold the blank together and prevent liquid leaks. Polymer is also injection-molded to form a handle providing easy carrying and pouring. A pouring opening can be injection-molded onto the container top. The bottom of the package has an injection-molded lip to receive a container bottom at a later time.
    Type: Application
    Filed: July 3, 2002
    Publication date: January 23, 2003
    Inventors: Paul Allen Canino, Karl Whitney Davenport, Roderick W. Kalberer
  • Publication number: 20030010814
    Abstract: A collapsible container is formed by folding a two-layer blank having a unitary flexible layer and a separated rigid layer into a shape determined by the number of side panels of the blank. The container is held in the assembled position by fastened corresponding pairs of fasteners on adjacent side panels. The flexible and rigid layers are joined together by lamination and/or stitching. The containers are reversible, so that either the rigid or flexible layer may be exposed on the outside of the assembled container.
    Type: Application
    Filed: July 11, 2001
    Publication date: January 16, 2003
    Applicant: Ply Design Inc.
    Inventor: Jennifer Lorusso
  • Publication number: 20020190109
    Abstract: The invention relates to a packing drum containing a moisture cross-linking melt adhesive (8) which is surrounded by a moisture-tight can comprising a lid (2) made of a composite material, PE- or PP-coated white sheet metal consisting of a casing (1) and a floor. The floor has the form of a moisture-tight flexible membrane (3). The packing drum can in particular be charged in a very economic manner with adhesive.
    Type: Application
    Filed: June 10, 2002
    Publication date: December 19, 2002
    Inventors: Paul Mrgan, Gerald Petry, Franz-Georg Henrichs
  • Publication number: 20020190108
    Abstract: The disclosure relates to a packaging container and a method of producing a packaging container for liquid contents. The packaging container has a casing produced from a web-shaped multilayer material and in the form of a sleeve, which, at one end, is connected to a bottom portion and at the other end is connected to a top portion produced from a blow molded thermoplastic material. The casing is formed by winding of the multilayer material into sleeve form and liquid-tight sealing of the material edges to a joint seam extending longitudinally of the sleeve, the top portion being manufactured in that thermoplastic material is extruded to form a hose which is blow molded into continuous top portions which are separated from one another and connected to the sleeve.
    Type: Application
    Filed: August 20, 2002
    Publication date: December 19, 2002
    Inventor: Goran Hermodsson
  • Publication number: 20020190114
    Abstract: A multi-ply composite container for consumer products with at least one region of weakened strength and method for manufacturing same is provided. The composite container includes a multi-ply composite tube having a tubular body ply, a liner ply adhered to the inner surface of the tubular body ply and a label ply adhered to the outer surface of the body ply. The composite container also includes at least one circumferential score line in the multi-ply composite tube through the label ply and the body ply. The container and method overcome limitations imposed by conventional composite containers by providing a composite container which provides for easy opening, better consumer access, resealability, storage for left over food product, and easier consumer recycling.
    Type: Application
    Filed: August 12, 2002
    Publication date: December 19, 2002
    Applicant: Sonoco Development, Inc.
    Inventors: James W. Lowry, Manson Drew Case, Kenan J. Clougherty
  • Publication number: 20020185525
    Abstract: The present invention provides a tubular carton sleeve (3) comprising a first sheet (4) superimposed at least in part on a second sheet (6), said first sheet providing an inner wall (4) of said sleeve and said second sheet providing an outer wall (6) of said sleeve, first and second opposing ends of said first and second sheets being interengaged to provide a join, wherein at said join, the first end (16) of said inner wall is in a face to face relationship with the second end (10) of said inner wall and the first end (28) of said outer wall is in a face to face relationship with the second end (12) of said outer wall. A corresponding tubular carton is also disclosed.
    Type: Application
    Filed: May 16, 2001
    Publication date: December 12, 2002
    Inventor: Christopher Hallam
  • Patent number: 6467749
    Abstract: A concrete column forming tube is provided for receiving poured concrete therein to produce a concrete column and which eliminates spiral seam lines and other undesirable characteristics on the outside surface of the formed concrete column and provides a construction which may be easily removed from the concrete column. The forming tube includes a spirally-wound cylindrical paper tube including multiple plies of paper adhered together, a centrifugally-cast plastic coating sprayed on an inside wall surface of the spirally-wound paper tube for producing an inside coated surface having a thickness and smoothness sufficient to eliminate spiral seam lines and other undesirable characteristics, and a tear strip positioned between the inside surface of the cylindrical paper tube and the plastic coating before centrifugal-casting and extending longitudinally of the forming tube over the entire length thereof and having a predetermined width and readily detachable from the plastic coating.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: October 22, 2002
    Assignee: Sonoco Development, Inc.
    Inventor: Wim van de Camp
  • Publication number: 20020148884
    Abstract: A telescoping box is formed from two parts, a top part and a bottom part. The bottom part of the box has a bottom wall and a sidewall extending upwardly from the bottom wall. Likewise, the top part has a top wall and a sidewall depending from the sidewall. A collar is located to the interior sidewall and extends above the top edge of the bottom sidewall. When the box is closed, the bottom edge of the top sidewall rests upon the top edge of the bottom sidewall to result in a flush outer surface. The collar and bottom sidewall are formed from multiple panels. The collar and sidewall may te formed from a single blank. The sidewalls and collar are provided with fold lines to facilitate the sidewalls assuming an arcuate shape. When folded, the fold lines are hidden from view when the box is closed.
    Type: Application
    Filed: April 12, 2002
    Publication date: October 17, 2002
    Inventor: Joachim Schropp
  • Patent number: 6450355
    Abstract: A reversible overcap for an adjustable volume container for consumer products is provided. A first side of the overcap includes a radially extending surface and an annular rim extending outwardly therefrom for engaging a retaining rim of the adjustable volume container. A second side of the overcap includes an annular member that is adapted to frictionally engage the exposed end of the remaining portions of the container that are formed by separating a portion of the container from the remaining portion of the container. The reversible overcap of the present invention is thus a multi-functional end closure and forms part of a completely self-contained adjustable volume container for consumer products that continuously accommodates the volume of the food product in the container.
    Type: Grant
    Filed: May 2, 2000
    Date of Patent: September 17, 2002
    Assignee: Sonoco Development, Inc.
    Inventor: James W. Lowry
  • Patent number: 6422456
    Abstract: An insulating cup or container (50) and a method of manufacturing it comprises (first embodiment) a sidewall blank (12B) having two sections separated by a fold score (15), and a separate insulating sheet (18)(corrugated, ribbed, embossed, foamed, perforated, etc.) which is adhesively fastened to one of the sections. The blank is folded in half along the fold score, to form a three-layered assembly with the insulating sheet in the middle. To reduce the thickness of the seam, the blank is thinned in the area adjacent a fold score prior to folding. The assembly is wrapped around a mandrel to bring the outer edges together at a side seam (22S) to form a sidewall 12. The side seam is sealed, the bottom is added, and the rim is formed. In a second embodiment, the insulating layer can be a coating on one or both of the sections of the two-section starting blank. In a third embodiment, the insulating section (40) can be integral with, and extend from, one edge of the starting blank.
    Type: Grant
    Filed: January 23, 2002
    Date of Patent: July 23, 2002
    Assignee: Insulair, Inc.
    Inventor: Claus E. Sadlier
  • Patent number: 6422455
    Abstract: A tubular container for expansible food products is provided according to the present invention that includes a flexible liner having opposed end portions secured to respective ends of a tubular body wall. The tubular body wall has opposed ends and inner and outer surfaces and comprises a wound strip of material having opposed side edges. An end closure is secured to each end of the tubular body wall and can hermetically seal the container. A vent hole may be formed through the body wall and the label by way of a laser for allowing the passage of air therethrough. The flexible liner is secured to the respective ends of the tubular body wall by way of an adhesive band between the liner and the inner surface of the tubular body wall.
    Type: Grant
    Filed: April 5, 2000
    Date of Patent: July 23, 2002
    Assignee: Sonoco Development, Inc.
    Inventors: Glenda J. Cahill, James W. Lowry
  • Publication number: 20020050514
    Abstract: A disposable container according to present invention is embodied in a thin-walled container having an integral sealing flap. Such containers include cups or other vessels for holding beverages, food or other substances. The disposable container preferably has a truncated conical shape. One example of such a shape is a typical beverage cup commonly dispensed at fast food restaurants and convenience stores. However, any shape or size of disposable container may be used, so long as the container is sealed using an integral sealing flap in accordance with the present invention. Once the container has been filled it is closed by squeezing or folding the top of the container together. The container is then sealed by folding the integral sealing flap over one side of the top of the closed container. In one embodiment, the sealing flap is then secured using conventional adhesives that are integral to either or both the surface of the container, and the surface of the sealing flap.
    Type: Application
    Filed: February 13, 2001
    Publication date: May 2, 2002
    Inventor: Gary M. Schein
  • Publication number: 20020050512
    Abstract: A container is provided for carbonated beverages such as beer, sparkling wines and soft drinks. The container can be made entirely of plant-based material such as card. In other forms of the invention additional layers of, for example, plastic or non-woven material may be provided. The container is therefore easy to dispose of.
    Type: Application
    Filed: June 5, 2001
    Publication date: May 2, 2002
    Inventors: Richard Ford Freeman, Peter David Cauwood, Clennell Douglas Collingwood, Victoria Ann Clark, Mark Priest
  • Patent number: 6378763
    Abstract: A container having a window for viewing the product contained therein and an associated method of manufacture is provided. The container is constructed of at least one body ply and a liner ply. The body ply defines at least one aperture therethrough such that when the body ply is wrapped into a tubular shape the aperture forms a window through the body ply into the container. The liner ply extends across the aperture in the body ply and has a sufficiently low opacity that allows the product in the container to be viewed through the window. The liner ply provides a moisture and gas barrier inside the container around the product. The container may include a label ply. The label ply defines at least one aperture therethrough. The cutting of the at least one aperture in the label ply is registered. The body ply defines at least one aperture therethrough corresponding to the at least one aperture in the label ply.
    Type: Grant
    Filed: June 4, 1999
    Date of Patent: April 30, 2002
    Assignee: Sonoco Development, Inc.
    Inventors: Brian E. Nelson, James L. Lowry
  • Patent number: 6378766
    Abstract: An insulating cup or container (50) and a method of manufacturing it comprises (first embodiment) providing a sidewall blank (12B) having two sections separated by a fold score (15), and a separate insulating sheet (18)(corrugated, ribbed, embossed, foamed, perforated, etc.) which is adhesively fastened to one of the sections. The blank is folded in half along the fold score, to form a three-layered assembly with the insulating sheet in the middle. To reduce the thickness of the seam, the blank is thinned in the area adjacent a fold score prior to folding. The assembly is wrapped around a mandrel to bring the outer edges together at a side seam (22S) to form a sidewall 12. The side seam is sealed, the bottom is added, and the rim is formed. In a second embodiment, the insulating layer can be a coating on one or both of the sections of the two-section starting blank. In a third embodiment, the insulating section (40) can be integral with, and extend from, one edge of the starting blank.
    Type: Grant
    Filed: March 5, 2001
    Date of Patent: April 30, 2002
    Assignee: Insulair, Inc.
    Inventor: Claus E. Sadlier
  • Publication number: 20020043555
    Abstract: A paper container to hold liquids or solid material of light and heavy viscosity. Said container has an inner film liner, but not limited to, which conforms to the configuration of an outer container, and is secured to the open end, the side wall, and bottom of said outer container. The shape of the outer container may be, but not limited to, round,square or rectangular.
    Type: Application
    Filed: December 30, 2000
    Publication date: April 18, 2002
    Inventor: Durell Thomas Mader
  • Publication number: 20020038816
    Abstract: It is an object of the present invention to provide a method of calculating a development plan of a paper container of deep bottom integrally formed from a single-sheet blank.
    Type: Application
    Filed: April 17, 2001
    Publication date: April 4, 2002
    Applicant: KURAMAE SANGYO CO., LTD.
    Inventors: Masaru Hashimoto, Yasuhiro Ohara
  • Patent number: 6364201
    Abstract: A disposable all-purpose container assembly includes a disposable frustoconical container formed from polymer coated paper and a saddle-like insulation attachment straddling an associated portion of the container sidewall and mounted in fixed position on the sidewall. A raw edge of the sidewall blank is sealed with polymer tape to prevent wicking or migration of liquid from the container into the sidewall. The tape also enhances the bond along the sidewall seam. The insulation attachment has a plurality of spaced apart ribs which engage the outer surface of the sidewall. The ribs, and portions of the outer surface of the sidewall and inner surface of the insulation attachment define air spaces between the container and the insulation attachment. The insulation attachment has a pair of handle sections movable to a holding position for optional use.
    Type: Grant
    Filed: September 11, 2000
    Date of Patent: April 2, 2002
    Inventor: Richard F. Varano
  • Publication number: 20020036228
    Abstract: A multi-ply composite container for consumer products is provided having a tubular body ply, a liner ply and a film label ply. The tubular body ply is formed of paperboard material, and the liner ply is adhered to the inner surface of the tubular body ply. The film label ply is adhered to the outer surface of the tubular body ply and is comprised of a polymeric film having inner and outer surfaces and an adhesive on at least a portion of the inner surface of the polymeric film. Graphical matter can be included on at least a portion of the inner surface of the polymeric film under the adhesive. The adhesive is for adhering the label ply to the outer surface of the tubular body ply and can be either a heat seal coating or a cold seal coating.
    Type: Application
    Filed: September 18, 2001
    Publication date: March 28, 2002
    Inventors: Barry R. Reese, Jeffrey M. Schuetz, Alan D. Williams
  • Patent number: 6350500
    Abstract: A tubular composite container includes a paperboard body ply wrapped into a tubular shape, and a polymer film liner ply wrapped into a tubular shape and adhered to the inner surface of the body ply. The liner strip includes a heat seal layer facing the body ply that is formed of a heat-sealable material, and the inner surface of the liner ply that contacts the mandrel is formed of a hard polymer material whose melting temperature is substantially higher than the sealing temperature at which the heat-sealable material softens and seals to itself. One edge portion of the liner ply is folded inward toward the mandrel, the liner ply is wrapped onto the mandrel such that the folded edge portion overlaps an opposite edge portion of the liner ply, and the heat seal layer on the folded edge portion is heat sealed to the opposite edge portion.
    Type: Grant
    Filed: August 30, 1999
    Date of Patent: February 26, 2002
    Assignee: Sonoco Development, Inc.
    Inventors: Mike Drummond, Alan Williams, Gerald Gainey
  • Publication number: 20020014520
    Abstract: The method for forming a container that comprises the following stages: the forming of the sidewall blank from a blank by wrapping it in a form that is closed in its horizontal section and by seaming its opposite edges together; the sealing of the sidewall blank at one end with a lid member, which is equipped with a discharge hole; the sealing of the sidewall blank at the other end with a bottom member; and the filling of the container. At first the lid member, the discharge hole of which is completely sealed with an openable closing member, is inserted into the end of the sidewall blank. Thereafter the container is filled through the end of the sidewall blank that was left open, and the container is sealed to form a tight container by sealing the end that was left open with the bottom member.
    Type: Application
    Filed: October 10, 2001
    Publication date: February 7, 2002
    Applicant: UPM-Kymmene Corporation
    Inventors: Jaako Haggman, Ensio Mykkanen, Hannu Aaltonen
  • Patent number: 6338864
    Abstract: A canister for containing a particulate-type product. The canister includes opposing face panels, opposing side panels, a top closure and a bottom closure. The opposing side panels are connected to the opposing face panels to define an upper opening and a lower opening. Further, at least one of the opposing side panels or the opposing face panels includes a first paper-based layer, a second paper-based layer and an adhesive. Each of the first and second layers has an inner surface and an outer surface. The adhesive bonds the inner surface of the first layer to the outer surface of the second layer. The top closure is connected to the opposing face panels and the opposing side panels so as to encompass the upper opening. Finally, the bottom closure is connected to the opposing face and the opposing side panels so as to encompass the lower opening. Upon final assembly, the panels combine to define an internal storage region for containing the particulate-type product.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: January 15, 2002
    Assignee: General Mills, Inc.
    Inventors: Curtis J. Deering, Patrick J. Sumpmann, Sarah J. Moberg
  • Patent number: 6312370
    Abstract: A machine for container formation by folding a die-scored paperboard structure to close flaps shaped by the scoring that serve as the top and bottom of the container. A scored paperboard sheet is loaded onto a male pedestal inner pattern such that the foldable top and bottom container portions extend beyond the pattern, whereupon armature driven semicircular outer patterns, having upper and lower fingers adapted to be driven by corresponding fluid driven pin stabilizers, close upon the sheet. While closed over the sheet, the pins are activated to move the fingers inward on the inner pattern and force fold the container along the score lines, followed by automatic retraction of the pins and outer patterns. The container is thus pre-folded in preparation for shipping as a flat paper form that is ready for folding on the crease lines thus formed. One or both flaps of the container can be folded along the crease lines to form a closure at one or both ends.
    Type: Grant
    Filed: June 7, 1999
    Date of Patent: November 6, 2001
    Inventor: Gary Allmon
  • Publication number: 20010035454
    Abstract: A collapsible, conical food scoop formed from a unitary blank of flexible material is disclosed which includes a first, food compartment and a second, condiment compartment. The condiment compartment is formed from a panel of material connected between first and second locations on the interior wall of the first compartment, and shifts between a first position overlaying the interior side wall of the food scoop when the scoop is collapsed and a second position spaced apart from the interior side wall for holding a condiment when the scoop is opened for use.
    Type: Application
    Filed: March 1, 2001
    Publication date: November 1, 2001
    Inventor: Liming Cai
  • Publication number: 20010025805
    Abstract: A wafer case for holding a wafer includes a case body having an opening for receiving the waver, and a lid for closing said opening of the case body. The case body and lid are made of dust-free paper. Further, the case body has a lid fitting portion, over which said lid fits; and a plurality of through holes are formed in the lid fitting portion at equal interval.
    Type: Application
    Filed: February 16, 2000
    Publication date: October 4, 2001
    Inventors: Toshimitsu Maki, Yutaka Oouchida, Kazutaro Kanayama, Masaya Kojima
  • Patent number: 6290119
    Abstract: A multi-ply composite container for consumer products is provided having a tubular body ply, a liner ply and a film label ply. The tubular body ply is formed of paperboard material, and the liner ply is adhered to the inner surface of the tubular body ply. The film label ply is adhered to the outer surface of the tubular body ply and is comprised of a polymeric film having inner and outer surfaces and an adhesive on at least a portion of the inner surface of the polymeric film. Graphical matter can be included on at least a portion of the inner surface of the polymeric film under the adhesive. The adhesive is for adhering the label ply to the outer surface of the tubular body ply and can be either a heat seal coating or a cold seal coating.
    Type: Grant
    Filed: November 8, 1999
    Date of Patent: September 18, 2001
    Assignee: Sonoco Development Inc.
    Inventors: Barry R. Reese, Jeffrey M. Schuetz, Alan D. Williams
  • Patent number: 6286754
    Abstract: A paperboard cup holder for use with a hot coffee cup, the cup being tapered as in the form of a cross section of a right circular cone of relatively small taper angle. Such cups are generally of paperboard or plastic and are often used in vending machines and fast food retail outlets for serving hot coffee. The holder is formed from a flat, generally arcuate unitary paperboard blank having a convex outer edge and a concave inner edge. The arcuate length of the blank is substantially the same as the mid circumference of the cup, and the ends of the blank are glued together to form an annular holder. The upper edge of the blank integrally carries a plurality of apertured flaps which bend 180 degrees to as to lie parallel with the main portion of the blank. When the holder is slid onto a cup, the apertured flaps are sandwiched between the outer (hot) surface of the cup and the main portion of the holder.
    Type: Grant
    Filed: March 14, 2001
    Date of Patent: September 11, 2001
    Assignee: International Paper Company
    Inventors: David E. Stier, Kurt D. Jensen, Stephen M. Blackman
  • Publication number: 20010019076
    Abstract: A composite can having improved “green” strength is made by pattern printing adhesive onto the exterior label or cover such that the adhesive covers less than 100 percent of the surface of the label. The total amount of adhesive applied between the label and the paperboard body wall is thereby reduced, so that less moisture is added on to the paperboard relative to conventional can-making processes in which adhesive is flooded onto the entire surface of the label. A preferred embodiment of the invention comprises an easy-open can, such as a dough can, having the adhesive applied with relatively denser coverage on the portion of the label that overlies the spiral butt joint that is formed between edges of the spirally wound paperboard body ply, and with relatively less dense coverage on other portions of the label.
    Type: Application
    Filed: May 11, 2001
    Publication date: September 6, 2001
    Applicant: Sonoco Development, Inc.
    Inventor: Krishnaraju Varadarajan
  • Publication number: 20010013537
    Abstract: An insulating cup or container (50) and a method of manufacturing it comprises (first embodiment) providing a sidewall blank (12B) having two sections separated by a fold score (15), and a separate insulating sheet (18) (corrugated, ribbed, embossed, foamed, perforated, etc.) which is adhesively fastened to one of the sections. The blank is folded in half along the fold score, to form a three-layered assembly with the insulating sheet in the middle. To reduce the thickness of the seam, the blank is thinned in the area adjacent a fold score prior to folding. The assembly is wrapped around a mandrel to bring the outer edges together at a side seam (22S) to form a sidewall 12. The side seam is sealed, the bottom is added, and the rim is formed. In a second embodiment, the insulating layer can be a coating on one or both of the sections of the two-section starting blank. In a third embodiment, the insulating section (40) can be integral with, and extend from, one edge of the starting blank.
    Type: Application
    Filed: March 5, 2001
    Publication date: August 16, 2001
    Inventor: Claus E. Sadlier
  • Publication number: 20010013538
    Abstract: A tubular composite container includes a paperboard body ply wrapped into a tubular shape, and a polymer film liner ply wrapped into a tubular shape and adhered to the inner surface of the body ply. The liner ply has a circumferential length when unwrapped and flat that is less than that of the body ply so that the liner ply is substantially uncompressed circumferentially. A strip of polymer film liner material is wrapped onto a mandrel and overlapping edge portions of the liner strip are heat sealed together by first preheating the liner strip to a temperature below the sealing temperature of the heat seal material on the edge portions of the liner strip, and then further heating the overlap region of the liner strip to at least the sealing temperature to cause heat sealing of the edge portions. A paperboard strip is coated on an inner surface with adhesive and is then wrapped about the liner and adhered thereto.
    Type: Application
    Filed: April 19, 2001
    Publication date: August 16, 2001
    Applicant: Sonoco Development, Inc.
    Inventors: Mike Drummond, Alan Williams, Ray Adams
  • Patent number: 6270004
    Abstract: A tubular composite container includes a paperboard body ply wrapped into a tubular shape, and a polymer film liner ply wrapped into a tubular shape and adhered to the inner surface of the body ply. The liner ply has a circumferential length when unwrapped and flat that is less than that of the body ply so that the liner ply is substantially uncompressed circumferentially. A strip of polymer film liner material is wrapped onto a mandrel and overlapping edge portions of the liner strip are heat sealed together by first preheating the liner strip to a temperature below the sealing temperature of the heat seal material on the edge portions of the liner strip, and then further heating the overlap region of the liner strip to at least the sealing temperature to cause heat sealing of the edge portions. A paperboard strip is coated on an inner surface with adhesive and is then wrapped about the liner and adhered thereto.
    Type: Grant
    Filed: August 30, 1999
    Date of Patent: August 7, 2001
    Assignee: Sonoco Development, Inc.
    Inventors: Mike Drummond, Alan Williams, Ray Adams
  • Patent number: 6270003
    Abstract: A cup-shaped cake container formed by bending a paper sheet. The container has a bottom and a sidewall. Step portions are formed in the sidewall. The step portions act against the restoring force of the material. A curved transitional wall is formed between the bottom and the sidewall.
    Type: Grant
    Filed: June 15, 1999
    Date of Patent: August 7, 2001
    Assignee: Hirano Shiki Co., Ltd.
    Inventor: Kunihiro Hirano
  • Patent number: 6264100
    Abstract: A bottom for a paper cup is formed by advancing a punch against a paperboard web to push the web against a cutting edge which cuts out a circular cup bottom blank from the web. The punch is kept in a forward state to clamp an outer peripheral portion of the blank immovably against a surface of a sleeve. A reciprocable draw is advanced against a center portion of the blank to push the center portion into a circular opening of the sleeve while maintaining the clamping force, to cause the center portion of the blank to become stretched. The clamping force is then progressively released to permit the outer peripheral portion to enter the opening and become bent to form a lip extending at a substantially right angle. The lip is compressed within a gap formed between the draw and a surface of the opening. Because of the stretching of the blank, pleats formed in the lip are only in the form of micropleats that are flattened in a non-folded over state.
    Type: Grant
    Filed: October 2, 2000
    Date of Patent: July 24, 2001
    Assignee: Fort James Corporation
    Inventors: David C. Brown, Grigory Grishchenko, Anthony N. Curcio
  • Patent number: 6257485
    Abstract: An insulating cup or container (50) and a method of manufacturing it comprises (first embodiment) providing a sidewall blank (12B) having two sections separated by a fold score (15), and a separate insulating sheet (18) (corrugated, ribbed, embossed, foamed, perforated, etc.) which is adhesively fastened to one of the sections. The blank is folded in half along the fold score, to form a three-layered assembly with the insulating sheet in the middle. To reduce the thickness of the seam, the blank is thinned in the area adjacent a fold score prior to folding. The assembly is wrapped around a mandrel to bring the outer edges together at a side seam (22S) to form a sidewall 12. The side seam is sealed, the bottom is added, and the rim is formed. In a second embodiment, the insulating layer can be a coating on one or both of the sections of the two-section starting blank. In a third embodiment, the insulating section (40) is integral with, and extends from, one edge of the starting blank.
    Type: Grant
    Filed: August 7, 2000
    Date of Patent: July 10, 2001
    Assignee: Insulair, Inc.
    Inventors: Claus E. Sadlier, James Stryker
  • Patent number: 6253995
    Abstract: An insulated container comprises a sidewall formed with an outer layer, an inner layer, and a fluted layer located between the outer and inner layers. The fluted layer includes elongated flutes extending in a substantially lateral direction around the container. The inner layer comprises a paper layer arranged with its machine direction extending substantially perpendicular to the direction in which the flutes extend. The outer layer comprises paper that is capable of stretching sufficiently to accommodate an outer circumference of the container. Additional insulated containers and sidewalls having laterally extending flutes and methods therefor are further provided.
    Type: Grant
    Filed: May 16, 2000
    Date of Patent: July 3, 2001
    Assignee: Burrows Paper Corporation
    Inventors: Johannes Blok, William H. Carr, Jr.
  • Patent number: 6244500
    Abstract: A method of manufacturing multi-ply tubular containers for food products is provided including the steps of advancing a continuous body ply formed of paperboard towards a shaping mandrel and advancing a continuous polymeric liner ply adjacent to one surface of the paperboard body ply. The polymeric liner ply includes a moisture barrier layer and an adhesive layer defining one surface of the liner ply, wherein the adhesive layer includes a polymeric adhesive which is activated at a predetermined activation temperature. The body ply is heated to a temperature above the activation temperature of the adhesive, and the body ply and the liner ply are then passed in face-to-face contact through a nip to adhere the liner ply to the body ply. The body ply and liner ply are then wrapped around a shaping mandrel to create the tubular container.
    Type: Grant
    Filed: March 6, 2000
    Date of Patent: June 12, 2001
    Assignee: Sonoco Development, Inc.
    Inventors: Glenda J. Cahill, W. Gerald Gainey
  • Publication number: 20010002677
    Abstract: A can formed from an unfolded foldable cylinder having at least two folding edges. The folding edges are formed and arranged such that the foldable cylinder can be flattened for transport prior to the insertion of a closure member. The foldable cylinder is preferably unfolded and tightly sealed with at least one closure member at a first cylinder end region immediately before filling. By connecting the closure member to the foldable cylinder, the cylinder is given a desired shape or cross-section, at least in the region of the closure member. After the cylinder is filled, a further closure member is sealed to a second cylinder end region to seal the can and to impart the desired shape to the cylinder in the second end region, too.
    Type: Application
    Filed: December 22, 2000
    Publication date: June 7, 2001
    Inventor: Werner Grabher
  • Patent number: 6237845
    Abstract: An improved paper container having a deep bottom which is formed from a single sheet of paper blank, and a method of making the same, is provided, which may be used as a drink container, food container or for any application requiring a container having strong, waterproof capabilities. Such a paper container is formed from a paper blank prepared by cutting a sheet of original paper in a predetermined shape, forming numerous ruled lines on the blank, folding along the ruled lines in various detailed steps, and finally curling back an upper face opening edge (serving as the mouth of the container).
    Type: Grant
    Filed: September 23, 1999
    Date of Patent: May 29, 2001
    Assignee: Kuramae Sangyo Co., Ltd.
    Inventors: Masaru Hashimoto, Akira Nagashima, Jun Maekawa, Tomoko Fuse
  • Patent number: 6220564
    Abstract: A concrete column forming tube stored and displayed for sale in the flat, and under the urging of a pivotal traverse of an internal ring is projected into the much larger three dimensional shape necessary for forming the concrete column, this reshaping occurring at a site of use having no space limitations.
    Type: Grant
    Filed: March 13, 2000
    Date of Patent: April 24, 2001
    Inventor: James Costello
  • Patent number: 6216942
    Abstract: A packaging system for bulk goods or material comprises a hollow polygonal blown plastic form or container for accommodating the material which is to be contained therein. A cardboard cover surrounds and is fixed to the hollow plastic form. The hollow plastic form has at least one outer edge indentation in a corner area, corresponding to a polygonal area of the cardboard cover which can be folded inside for locking or securement purposes, which is symmetrical to a corner fold line of the cardboard cover, and which is connected to the cardboard cover by at least one stamped line arranged perpendicular to the corner fold line and two fold lines forming a V-shape. The packaging system enables secure fastening between the hollow plastic form and the wrapper. To achieve this, the polygonal area of the cover is shaped as a square, and the V-shaped fold lines merge into two stamped lines culminating in a point.
    Type: Grant
    Filed: May 20, 1999
    Date of Patent: April 17, 2001
    Assignee: Henkel Kommanditgesellschaft Auf Aktien
    Inventor: Peter Kittscher
  • Patent number: 6196454
    Abstract: An insulating cup or container (50) and a method of manufacturing it comprises (first embodiment) providing a sidewall blank (12B) having two sections separated by a fold score (15), and a separate insulating sheet (18)(corrugated, ribbed, embossed, foamed, perforated, etc.) which is adhesively fastened to one of the sections. The blank is folded in half along the fold score, to form a three-layered assembly with the insulating sheet in the middle. To reduce the thickness of the seam, the blank is thinned in the area adjacent a fold score prior to folding. The assembly is wrapped around a mandrel to bring the outer edges together at a side seam (22S) to form a sidewall 12. The side seam is sealed, the bottom is added, and the rim is formed. In a second embodiment, the insulating layer can be a coating on one or both of the sections of the two-section starting blank. In a third embodiment, the insulating section (40) can be integral with, and extend from, one edge of the starting blank.
    Type: Grant
    Filed: June 6, 2000
    Date of Patent: March 6, 2001
    Assignee: Insulair, Inc.
    Inventor: Claus E. Sadlier
  • Patent number: 6193146
    Abstract: A beaded-top twist container is provided with an inner layer and an outer layer, the outer layer being concentric with the inner layer. The inner layer is joined to the outer layer at the top and bottom edges by a bead. At least one rotatable segment is formed from the outer layer by separating the outer layer into at least three segments, the separations being formed by scoring through the outer layer without destroying the integrity of the inner layer. At least one rotatable segment is formed adjacent to a top or bottom bead by forming a separation adjacent the bead between the inner and outer layers.
    Type: Grant
    Filed: January 13, 2000
    Date of Patent: February 27, 2001
    Assignee: Sonoco Development, Inc.
    Inventors: J. Mark Morrow, Mickey Braddock, Floyd Boatwright
  • Patent number: 6190485
    Abstract: A method of manufacturing multi-ply tubular containers for food products is provided including the steps of advancing a continuous body ply formed of paperboard towards a shaping mandrel and advancing a continuous polymeric liner ply adjacent to one surface of the paperboard body ply. The polymeric liner ply includes a moisture barrier layer and an adhesive layer defining one surface of the liner ply, wherein the adhesive layer includes a polymeric adhesive which is activated at a predetermined activation temperature. The body ply is heated to a temperature above the activation temperature of the adhesive, and the body ply and the liner ply are then passed in face-to-face contact through a nip to adhere the liner ply to the body ply. The body ply and liner ply are then wrapped around a shaping mandrel to create the tubular container.
    Type: Grant
    Filed: May 15, 1998
    Date of Patent: February 20, 2001
    Assignee: Sonoco Development, Inc.
    Inventors: Glenda J. Cahill, W. Gerald Gainey
  • Patent number: 6186394
    Abstract: Composite paperboard containers formed from a first substantially planar sheet of paperboard material having a content contacting surface and a back surface, a first embossed sheet of paperboard material having a plurality of raised portions adhered to the back surface of the first planar sheet and a second embossed sheet of paperboard material having a plurality of raised portions adhered to the first embossed sheet of paperboard material. Additional planar sheets or embossed sheets may be added as desired in order to achieve the desired flexural stiffness and thermal resistance.
    Type: Grant
    Filed: March 6, 2000
    Date of Patent: February 13, 2001
    Assignee: Fort James Corporation
    Inventors: Jerome G. Dees, Kirk Kimbel
  • Patent number: 6170740
    Abstract: The present invention is directed to a one piece blank of foldable sheet material cut and scored so that it is divided into a series of connected wall forming panels which when assembled provides an oval folding carton with an automatic closing bottom for packaging an article. The present invention is also directed to a one piece oval shaped carton with an automatic closing bottom for packaging an article.
    Type: Grant
    Filed: January 3, 2000
    Date of Patent: January 9, 2001
    Assignee: International Paper
    Inventor: Mitchell Clark