Abstract: A container blank comprises at least one substrate layer made of disposable material and at least one film layer disposed substantially over the substrate layer and having at least one portion adapted to shrink away from the substrate layer upon application of heat. The shrunk film layer portion is adapted to thermally insulate the substrate layer located substantially behind the shrunk film layer portion.

Abstract: A bulk box of corrugated cardboard has a readily repulpable water vapor barrier material incorporated in the outer liner, increasing the resistance of the box to penetration by moisture in humid conditions, and especially reducing hysteresis effects in conditions of cyclic humidity. The box has increased strength and bulge resistance, and achieves performance equally as good as or better than a conventional box without the water vapor barrier, while at the same time enabling less pulp fiber to be used in the construction of the box.

Abstract: A method of producing an improved insulated container stock, such as a cup is disclosed comprising the steps of providing a sheet of polymeric foam having a first surface and second surface; providing a paper sheet suitable for cup stock; extruding a molten polyethylene polymer or copolymer into a molten sheet of film directed between the paper sheet and a first surface of the foam sheet to form a three layer laminate of foam, film, and paper; directing the three layer laminate into a nip having a preset gap; pressing the layers of the three layer laminate entering the nip into adherent contact as the molten film solidifies to form a laminate of substantially uniform caliper exiting the nip; extruding a molten polymer, preferably a heat shrinkable polymer, as a fourth layer forming a molten sheet of film directed onto a second surface of the foam of the three layer laminate to form a four layer laminate of polyethylene film, foam, polyethylene film and paper; directing the four layer laminate into an addition

Abstract: A paperboard tube is rendered resistant to liquid by coating portions or all of the tube with submicron-sized particles of inorganic material that are treated to be hydrophobic and/or oleophobic. The particles can be applied directly to the paperboard, lodging in surface pores such that the particles adhere to the paperboard. Alternatively, a light coating of a tacky binder or adhesive can first be applied to the paperboard and then the particles can be applied such that they adhere to the binder. Preferably, the particles have a large surface area per gram; in one embodiment, for instance, silica particles are employed having a surface area of about 90-130 m2/g. As a result, the particles create a surface on the paperboard that is highly repellant to liquid.

Abstract: The invention is directed to a container press-formed of paperboard having a top surface disposed for contact with material to be contained and an opposed bottom surface, the container comprising a first functional coating material such as a latex dispersed in the paperboard without forming a barrier to moisture. The invention also encompasses a method of manufacturing the press-formed paperboard container comprising before the container is press-formed the step of applying to the bottom surface of the paperboard a moistening solution comprising latex solids in an amount selected to avoid forming a moisture barrier and to avoid blistering on the bottom surface during press forming.

Abstract: The invention relates to a laminated board grade structure used for low cost, enhanced graphics packaging. The product contains an unbleached or bleached substrate board and a lightweight coated unprinted white paper grade laminated to the unbleached board substrate to produce a product with a smooth coated, glossy surface for quality graphics printing.

Abstract: A container blank comprises at least one substrate layer made of disposable material and at least one film layer disposed substantially over the substrate layer and having at least one portion adapted to shrink away from the substrate layer upon application of heat. The shrunk film layer portion is adapted to thermally insulate the substrate layer located substantially behind the shrunk film layer portion.

Abstract: An insulating paperboard container is disclosed including a container body having a side wall and a bottom wall with the one side wall including a base layer and an insulating layer on at least a portion of the base layer, preferably on an inside surface of the side wall. The insulating layer being selectively adhered to at least a portion of the base layer such that the selective adhering of the insulating layer to the base layer creates air pockets between the insulating layer and the base layer with the air pockets being expandable in response to contact with a heated liquid. Such a container is formed from an insulating stock material comprising a paperboard base layer and an insulating layer overlying at least a portion of at least of one surface of the base layer with the insulating layer being selectively adhered to the surface of the base layer forming enclosed regions between the base layer and the insulating layer.

Abstract: A composite container having a barrier property and comprising packaging material, the packaging material comprising a base material and a co-extruded laminate layered on the base material, the base material having a paper support with an inner surface and an outer surface and a polyolefin resin layer, the resin layer being attached on the outer surface of the paper support and constituting an outermost layer of the container, the laminate consisting of a polyolefin resin layer, a second adhesive layer, a barrier layer, a first adhesive layer, and another polyolefin resin layer being arranged in this order and having five layers in total.

Abstract: On a folding section of the thermoplastic sheet there is provided one or more thin-walled section, extending in a longitudinal direction of the folding section, whose minimum thickness is not less than {fraction (1/10)} and not more than ⅔ the thickness of the thermoplastic resin sheet. Thus, it is possible to provide a box in which rebound of the folding section is reduced and an operation efficiency upon setting up the box and putting goods into the box can be improved.

Abstract: A disposable cup comprises a side wall having an outer surface, an inner surface, and at least one air pocket formed on the inner surface. The air pockets are formed by shrink film being adhered to the inner surface in at least one pattern and adapted to pull away from the inner surface in accordance with the pattern upon application of heat at a temperature range sufficient to cause the formation of air pockets. The formed air pockets thermally insulate a portion of the outer cup surface located directly behind the air pockets.

Abstract: A collapsible shipping container for perishable goods is comprised of an inner, stiff, corrugated paperboard box having interior surfaces forming an enclosure of defined shape and opposing exterior surfaces. A surrounding skin of thermally insulating material is adhesively secured to the exterior surfaces of the corrugated paperboard box. The thermally insulating skin envelopes the box therewithin. Unlike conventional systems, the thermally insulating skin is located on the outside surfaces of the box, and not within the box. A collapsible shipping container according to the invention to a large extent prevents heat from ever entering the box.

Abstract: A composite container having a detachable liner and a method for making the container are provided according to the present invention. The method includes providing a tubular body ply formed of a paperboard material and adhering the liner ply using a standard adhesive applicator. The method also includes heating a heat-releasable adhesive disposed between the liner ply and the body ply such that the liner ply substantially releases from the body ply. The liner ply remains adhered to the opposed ends of the container, thus providing a free medial portion between the opposed ends that can move inwardly if a negative pressure is created within the sealed container, thus equalizing the pressure within the container with that outside the container.

Abstract: A low scalping laminate material for a container for food packaging includes a core layer of paper or paperboard, a polymeric coating applied to one side of the core layer and a combination of layers disposed on an opposing side of the core layer. The combination of layers includes a first barrier layer disposed adjacent the core layer, a first tie layer adjacent the first barrier layer, a second barrier layer adjacent the first tie layer, a second tie layer adjacent the second barrier layer and a second polymeric coating adjacent the second tie layer. The second polymeric coating is configured for a food contacting surface. The first and second barrier layers are formed from an admixture of an aromatic polyamide resin and polyamide 6, and the first and second tie layers are formed from one of a modified polyethylene and a polyolefin. A carton formed from the low scalping laminate is disclosed.

Abstract: A corner join in a box is formed from a blank having a base section (2) and two side wall panels (4, 6) each joined thereto via a fold line (3, 5). A joining flap (15) is joined to one of the side wall panels (6) via a fold line (7). The fold line of the joining flap (15) essentially defines the corner, and the point of intersection of the three fold lines (3, 5, 7) is located in the base panel approximately at the corner. The side wall panels are joined to one another by placing the joining flap in contact with the second side wall panel (4) such that it overlaps the later in an overlap area, and fixing it to the side wall panel. A mastic-like filler (204; FA) is applied in or on the inside of the panel fold line (3) to which the fixing flap (15) is fixed at the location of the overlap area with the fixing flap (15).

Abstract: A collapsible shipping container for perishable goods is comprised of an inner, stiff, corrugated paperboard box having interior surfaces forming an enclosure of defined shape and opposing exterior surfaces. A surrounding skin of thermally insulating material is adhesively secured to the exterior surfaces of the corrugated paperboard box. The thermally insulating skin envelopes the box therewithin. Unlike conventional systems, the thermally insulating skin is located on the outside surfaces of the box, and not within the box. A collapsible shipping container according to the invention to a large extent prevents heat from ever entering the box.

Abstract: The invention is a shipping container blank whereby all surfaces and edges are sealed by an overlying a plastic film material. A container subsequently made from the blank is rendered highly water resistant. The film material is applied to both sides of the blank and severed from the supply source. The covered blank is then heated above the softening point of the film. The film becomes bonded to the surfaces of the blank and sags around the edges and into any openings so that the film on the two sides of the blank come into contact and are sealed to each other. The edges and any slits and cutouts are then trimmed, as by a die cutter, while preserving the seals along the edges. Containers made by the process can generally be recycled, in contrast to wax or resin impregnated corrugated board.

Abstract: A box comprising a body formed from a blank, wherein the blank comprises a support having a first surface and a second surface and at least the first surface has printing thereon. The blank further comprises at least one sheet of non-woven material, the at least one sheet of non-woven material being arranged on the first surface of the support. The at least one sheet of non-woven material may be at least partially transparent so that the printing on the first surface of the support is visible through the sheet of non-woven material.

Abstract: A bulk box of corrugated cardboard has a readily repulpable water vapor barrier material incorporated in the outer liner, increasing the resistance of the box to penetration by moisture in humid conditions, and especially reducing hysteresis effects in conditions of cyclic humidity. The box has increased strength and bulge resistance, and achieves performance equally as good as or better than a conventional box without the water vapor barrier, while at the same time enabling less pulp fiber to be used in the construction of the box.

Abstract: The invention is a shipping container blank whereby all surfaces and edges are sealed by an overlying a plastic film material. A container subsequently made from the blank is rendered highly water resistant. The film material is applied to both sides of the blank and severed from the supply source. The covered blank is then heated above the softening point of the film. The film becomes bonded to the surfaces of the blank and sags around the edges and into any openings so that the film on the two sides of the blank come into contact and are sealed to each other. The edges and any slits and cutouts are then trimmed, as by a die cutter, while preserving the seals along the edges. Containers made by the process can generally be recycled, in contrast to wax or resin impregnated corrugated board.

Abstract: A multi-ply composite container for consumer products is provided having a tubular body ply, a liner ply and a film label ply. The tubular body ply is formed of paperboard material, and the liner ply is adhered to the inner surface of the tubular body ply. The film label ply is adhered to the outer surface of the tubular body ply and is comprised of a polymeric film having inner and outer surfaces and an adhesive on at least a portion of the inner surface of the polymeric film. Graphical matter can be included on at least a portion of the inner surface of the polymeric film under the adhesive. The adhesive is for adhering the label ply to the outer surface of the tubular body ply and can be either a heat seal coating or a cold seal coating.

Abstract: The specification discloses a layered composite containing a barrier layer comprising clay homogeneously dispersed in a continuous phase of polymeric material. The barrier layer is especially useful in the manufacture of liquid food containers. The clay/polymer barrier layer is formed by dispersing the clay in molten polymeric material to form a homogeneously dispersed clay in a continuous polymer phase. The barrier layer is then applied adjacent one surface of a paperboard component of the composite at a thickness ranging from about 1 to 30 microns. The paperboard may be coated or uncoated at the time the barrier layer is applied, and additional polymeric barrier layers and tie or adhesive layers may be used in combination with the barrier layer to provide reduced oxygen and water vapor transport through the composite.

Abstract: A tray for packaging food products which may release smelly volatile substances produced from a sheet of substantially open-cell expanded thermoplastic material containing a finely divided solid material provided with adsorbing properties towards said substances, such as for example aluminium oxide, bentonite, kaolin, activated charcoal, zeolites, synthetic polymers with a high melting point such as polyphenyloxide and polyimides, graphite, mica, diatomaceous earth, pumice and clay; the inner surface of said tray is preferably provided with apertures.

Abstract: A tubular composite container includes a paperboard body ply wrapped into a tubular shape, and a polymer film liner ply wrapped into a tubular shape and adhered to the inner surface of the body ply. The liner ply has a circumferential length when unwrapped and flat that is less than that of the body ply so that the liner ply is substantially uncompressed circumferentially. A strip of polymer film liner material is wrapped onto a mandrel and overlapping edge portions of the liner strip are heat sealed together by first preheating the liner strip to a temperature below the sealing temperature of the heat seal material on the edge portions of the liner strip, and then further heating the overlap region of the liner strip to at least the sealing temperature to cause heat sealing of the edge portions. A paperboard strip is coated on an inner surface with adhesive and is then wrapped about the liner and adhered thereto.

Abstract: A tubular composite container includes a paperboard body ply wrapped into a tubular shape, and a polymer film liner ply wrapped into a tubular shape and adhered to the inner surface of the body ply. The liner ply has a circumferential length when unwrapped and flat that is less than that of the body ply so that the liner ply is substantially uncompressed circumferentially. A strip of polymer film liner material is wrapped onto a mandrel and overlapping edge portions of the liner strip are heat sealed together by first preheating the liner strip to a temperature below the sealing temperature of the heat seal material on the edge portions of the liner strip, and then further heating the overlap region of the liner strip to at least the sealing temperature to cause heat sealing of the edge portions. A paperboard strip is coated on an inner surface with adhesive and is then wrapped about the liner and adhered thereto.

Abstract: A method of manufacturing multi-ply tubular containers for food products is provided including the steps of advancing a continuous body ply formed of paperboard towards a shaping mandrel and advancing a continuous polymeric liner ply adjacent to one surface of the paperboard body ply. The polymeric liner ply includes a moisture barrier layer and an adhesive layer defining one surface of the liner ply, wherein the adhesive layer includes a polymeric adhesive which is activated at a predetermined activation temperature. The body ply is heated to a temperature above the activation temperature of the adhesive, and the body ply and the liner ply are then passed in face-to-face contact through a nip to adhere the liner ply to the body ply. The body ply and liner ply are then wrapped around a shaping mandrel to create the tubular container.

Abstract: An insulating paperboard container is disclosed including a container body having a side wall and a bottom wall with the one side wall including a base layer and an insulating layer on at least a portion of the base layer, preferably on an inside surface of the side wall. The insulating layer being selectively adhered to at least a portion of the base layer such that the selective adhering of the insulating layer to the base layer creates air pockets between the insulating layer and the base layer with the air pockets being expandable in response to contact with a heated liquid. Such a container is formed from an insulating stock material comprising a paperboard base layer and an insulating layer overlying at least a portion of at least of one surface of the base layer with the insulating layer being selectively adhered to the surface of the base layer forming enclosed regions between the base layer and the insulating layer.

Abstract: A laminated paperboard package is produced by initially printing graphics by high speed printing on a sheet of clay-coated publication paper. The printed paper is then continuously bonded to a surface of cellulosic base layer, to provide a laminated product. The cellulosic base layer consists of at least one base ply of unbleached fibers and at least one ply of bleached or dyed fibers. Alternatively, instead of a ply of bleached or dyed fibers, a second layer of paper may be laminated to the base ply. The laminated product is then die cut to the desired shape, folded and glued into the configuration of a box or container. The substrate may be either coated, or a ply is provided, to prevent moisture or oil from the contained product from seeping through the base layer to the printed paper.

Abstract: A method of manufacturing multi-ply tubular containers for food products is provided including the steps of advancing a continuous body ply formed of paperboard towards a shaping mandrel and advancing a continuous polymeric liner ply adjacent to one surface of the paperboard body ply. The polymeric liner ply includes a moisture barrier layer and an adhesive layer defining one surface of the liner ply, wherein the adhesive layer includes a polymeric adhesive which is activated at a predetermined activation temperature. The body ply is heated to a temperature above the activation temperature of the adhesive, and the body ply and the liner ply are then passed in face-to-face contact through a nip to adhere the liner ply to the body ply. The body ply and liner ply are then wrapped around a shaping mandrel to create the tubular container.