Needle-type Projection Patents (Class 239/585.5)
  • Patent number: 8870091
    Abstract: A method of operating a pressure compensated fuel injector includes: filling a fuel chamber with a charge of fuel by closing an injector valve and circulating a fuel from a fuel source through a plurality of recirculating valves and a cap valve; then isolating the fuel chamber and the charge of fuel from the fuel source; then equalizing a pressure within the fuel chamber to a rising pressure outside the fuel chamber by reducing a volume of the isolated fuel chamber; and then activating a solenoid that is coupled to the injector valve, opening the injector valve; and then further reducing the volume of the isolated fuel chamber to apply an over pressure within the chamber, pumping fuel from the fuel chamber through the injection orifice.
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: October 28, 2014
    Assignee: McVan Aerospace
    Inventors: Ray McKaig, Brian Donovan
  • Publication number: 20140312147
    Abstract: The present invention relates to a fuel injector. The fuel injector is provided with an injection nozzle, an injection valve, and an electromagnetic actuator. The injection valve has a movable needle to adjust the flow of fuel through the injection nozzle. The electromagnetic actuator is adapted to move the needle between a closing position and an opening position of the injection valve and is provided with a movable plunger which is mechanically connected to the needle and has at least one feeding through hole for the passage of fuel towards the injection nozzle. The plunger is provided with a hydraulic type braking device, which is coupled to the feeding hole and hydraulically dissipates kinetic energy to slow down the opening stroke of the needle when the needle moves towards the opening position of the injection valve.
    Type: Application
    Filed: April 17, 2014
    Publication date: October 23, 2014
    Inventors: Stefano Petrecchia, Massimo Lolli, Massimo Mattioli, Enrico Vezzani, Daniele De Vita
  • Publication number: 20140306034
    Abstract: A valve for metering fluid under pressure includes: a valve housing which has an inlet opening and a metering opening as well as a valve seat enclosing the metering opening having an outwardly pointing seat surface; a valve needle carrying a closing head; a valve-closing spring acting on the valve needle and applying the closing head to the valve seat; and an electrical actuator, which applies a compressive force to the valve needle, lifting the closing head outwardly away from the valve seat. To prevent transverse forces on the valve needle, which can cause a deflection of the valve needle, a gimbal-mounted spring disk, which is pushed onto the valve needle, is used as the valve-closing spring.
    Type: Application
    Filed: April 7, 2014
    Publication date: October 16, 2014
    Applicant: ROBERT BOSCH GMBH
    Inventors: Dietmar SCHMIEDER, Tilo LANDENFELD
  • Patent number: 8857743
    Abstract: The objective of the present invention is to realize the structure, of a fuel injection valve, in which bouncing of the needle can be suppressed and the armature position can be fixed while the valve is closed, without increasing the number of components and the number of processes. In a fuel injection valve including an armature that is repelled or attracted by a core, by de-energizing or energizing a coil, a needle that opens or closes a valve seat in accordance with a reciprocal travel of the armature, and a valve-closing spring that biases the needle so as to close the valve, when the coil is de-energized, the valve-closing spring is disposed on the armature, and the needle and the armature are fixed in such a way that the armature can travel in an axis direction by a predetermined amount with respect to the needle.
    Type: Grant
    Filed: November 24, 2008
    Date of Patent: October 14, 2014
    Assignee: Mitsubishi Electric Corporation
    Inventors: Akio Shingu, Masayuki Aota, Tsuyoshi Munezane
  • Patent number: 8840048
    Abstract: An injection valve for injecting fluid has a housing with an injection valve cavity. The injection valve has a needle being axially moveable within the cavity. The needle has a needle body with a valve needle cavity and a separation element being fixedly arranged within the needle cavity and being adopted to divide the valve needle cavity into a first and second fluid volume. The separation element has at least one fluid passage with a predetermined passage opening to hydraulically connect the first fluid volume with the second fluid volume. The valve needle has a sealing element being arranged to predetermine the first fluid volume and preventing a fluid injection in a closing position and permitting the fluid injection in further positions. In addition, the valve needle has at least one spring element being preloaded and acting on the sealing element towards a maximum axial expansion of the valve needle.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: September 23, 2014
    Assignee: Continental Automotive GmbH
    Inventors: Antonio Agresta, Gianbattista Fischetti, Luigi Gargiulo, Marco Mechi
  • Patent number: 8833735
    Abstract: A fuel injection valve (100) for internal combustion engines, having a housing (10) in which a nozzle body (11) is at least indirectly axially clamped against a holding body (15) by means of a clamping nut (18), wherein the clamping nut (18) radially surrounds the nozzle body (11), and wherein a threaded connection (20) between the holding body (15) and the clamping nut (18) is formed between the clamping nut (18) and the holding body (15) in a region which is axially spaced apart from the nozzle body (11). The threaded connection (20) comprises at least two toothing regions (21, 22) which have different threaded dimensions and are arranged axially one behind the other in the longitudinal direction of the housing (10).
    Type: Grant
    Filed: June 6, 2012
    Date of Patent: September 16, 2014
    Assignee: Robert Bosch GmbH
    Inventor: Dietmar Uhlmann
  • Patent number: 8807450
    Abstract: An injection system (1) for injecting fuel at a predetermined fuel pressure has: an actuator (2, 3) providing a stroke for lifting an injector needle (4) that opens a nozzle into which the fuel is injected; a leverage apparatus (5) for translating the provided stroke into a modified stroke, the apparatus has a compensating device (6) coupled to the actuator (2, 3), and a lever device (7), which is coupled to the injector needle (4), wherein the lever device has at least two symmetrically disposed, single-arm levers (8a, 8b), which each come in contact with an injector needle head (10) of the injector needle (4) when lifting the injector needle (4) by means of a single needle head support (9a, 9b); and wherein the compensating device (6) is suited to compensate a varying force application of the actuator (2, 3) on the single-arm lever (8a, 8b).
    Type: Grant
    Filed: October 2, 2006
    Date of Patent: August 19, 2014
    Assignee: Continental Automotive GmbH
    Inventor: Maximilian Kronberger
  • Publication number: 20140217204
    Abstract: In one embodiment, a fuel injector assembly is described. The fuel injector assembly includes a terminal assembly that electrically connects a plurality of wire cables to a plurality of control valve solenoids. The control valve solenoids can include, for example, a needle control valve solenoid and/or an intensifier control valve solenoid. The terminal assembly can be physically configured with a radius profile that prevents excessive bending of the wire cables. A connector bridge may allow for the offsetting of a first pair and a second pair of electrical rods that are used to provide electrical current from the terminal assembly to the needle control valve solenoid. Alternatively, the intensifier control valve solenoid may have an aperture, and an armature of an associated poppet valve may have a slot, that are configured to receive the placement of at least a portion of the pair of electrical rods.
    Type: Application
    Filed: June 29, 2012
    Publication date: August 7, 2014
    Applicant: Inernational Engine Intellectual Property Company, LLC
    Inventors: Bharath Chandrashekar, Erik Jordan Hansen, Kasargod Anil Shenoy, Martin Heiner Luedicke, Charles kowalczyk
  • Patent number: 8794550
    Abstract: An fuel injection valve has: a needle housed in a valve body in a reciprocable manner; an injection hole plate attached to a front end portion of the valve body, the plate having an injection hole connecting an inside and an outside of the valve body; and a valve sheet which the needle is attached to or detached from so as to close or open a fuel flow path that reaches the injection hole of the injection hole plate through an outer circumference of the needle. The injection hole plate has a recessed portion dented in an axial direction of the needle so as to cause fuel flowing toward the injection hole through the valve sheet to descend lower than a height of an inlet port of the injection hole and then, to turn to ascension so as to reach the inlet port of the injection hole on the injection hole plate.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: August 5, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Naoya Kaneko, Nobuyuki Shimizu, Hiroyuki Sakai, Toshikuni Kurokawa
  • Publication number: 20140203113
    Abstract: In one aspect, a fuel injector includes an injector body that defines a fuel inlet, a drain outlet and a nozzle outlet. A direct operated check valve is positioned in the injector body and includes a needle valve member with an opening hydraulic surface exposed to fluid pressure in a nozzle supply passage, and a closing hydraulic surface exposed to fluid pressure in a needle control chamber. The needle valve member is movable between a first position at which the nozzle supply passage is blocked to the nozzle outlet, and a second position at which the nozzle supply passage is open to the nozzle outlet. A needle control valve is positioned in the injector body and includes a control valve member movable between a first position at which the needle control chamber is fluidly connected to the drain outlet, and a second position at which the needle control chamber is fluidly blocked to the drain outlet.
    Type: Application
    Filed: March 20, 2014
    Publication date: July 24, 2014
    Applicant: Caterpillar Inc.
    Inventors: Jayaraman Venkataraghavan, John McDonnell, Nadeem Bunni, Christopher D. Hanson
  • Patent number: 8740113
    Abstract: A reagent injector with a cartridge design has a body with a reagent inlet, outlet, and a swirl chamber, which has an exit orifice that may be covered and uncovered by a solid, movable pintle. Reagent flows through the injector when the exit orifice is covered and uncovered to cool the injector. An insulator may be disposed between the injector body and a mounting flange connectable to an exhaust system. A flow path ensures cooling of an electromagnetic actuator. Reagent may bypass an orifice swirl chamber when the pintle blocks the exit orifice. Fluid may flow between an outside diameter of a pole piece and an inside diameter of an electromagnetic actuator, through an orifice chamber and return through a central bore housing a solid pintle, around which fluid may flow. Different inner injector body passages may direct fluid into an orifice distribution chamber and out to the solid pintle.
    Type: Grant
    Filed: June 21, 2011
    Date of Patent: June 3, 2014
    Assignee: Tenneco Automotive Operating Company, Inc.
    Inventors: Matthew L. Roessle, Thomas P. Mallin, Rick Simpson, Stephen Thomas, Keith Olivier, John Lowry
  • Patent number: 8733673
    Abstract: An electronic unit injector for a diesel engine that has a check valve for maintaining a pressure greater than vapor pressure and being located as close as practical to a plunger chamber to minimize fluid hammer effects on the check valve and has a fuel capture volume below the check valve that is proportioned to store sufficient static energy in compression of the captured fuel to reclose the check valve if opened by fluid hammer action.
    Type: Grant
    Filed: July 22, 2011
    Date of Patent: May 27, 2014
    Assignee: Buescher Developments, LLP
    Inventors: Richard F. Teerman, Jerry A. Jones
  • Patent number: 8727243
    Abstract: In an electromagnetic fuel injection valve, a valve body guide hole (15) which is connected to a valve seat (8) of a valve seat member (3) and slidably guides a valve body (14), and a large-diameter hole (17) which is connected to a rear end of the valve body guide hole (15) via a tapered hole (16) and has a diameter larger than that of the valve body guide hole (15), are provided in the valve seat member (3) of a valve housing (2), whereas a first longitudinal hole (19) which communicates with a fuel intake cylinder (26) is provided in a fixed core (5); a second longitudinal hole (20) which communicates with the first longitudinal hole (19) is provided from a movable core (12) to a valve shaft (13); a traverse hole (21) which opens the second longitudinal hole (20) to the large-diameter hole (17) is provided in the valve shaft (13); and a relationship between the diameter (D1) of the large-diameter hole (17) and the diameter (D2) of the valve body guide hole (15) satisfies D2/D1<0.6.
    Type: Grant
    Filed: May 21, 2010
    Date of Patent: May 20, 2014
    Assignee: Keihin Corporation
    Inventors: Kenichi Saito, Kazuhiko Sato
  • Patent number: 8720802
    Abstract: The invention relates to a fuel injection valve for internal combustion engines having a valve body in which a blind hole is formed, with at least one injection opening proceeding from said blind hole. A longitudinally displaceable needle in the valve body has a valve sealing face formed at its end which faces towards the blind hole. The valve sealing face is formed from one or more conical faces, and the valve needle interacting, by means of a body seat, with said valve sealing face to control a fuel flow to the at least one injection opening. A needle tip adjoining the valve sealing face dips into the blind hole when the valve needle bears against the body seat, the needle tip being curved in a concave fashion directly adjacent to the valve sealing face.
    Type: Grant
    Filed: April 6, 2006
    Date of Patent: May 13, 2014
    Assignee: Robert Bosch GmbH
    Inventors: Andreas Kerst, Gerhard Suenderhauf, Roland Schulz
  • Patent number: 8708256
    Abstract: A fuel injection valve 30 includes: a nozzle body 31 provided with a jet hole 32 at an end portion thereof; and a needle 33 slidably arranged within the nozzle body 31, defining a fuel introduction path 34 between the needle 33 and the nozzle body 31, and provided with a seat portion 33a seated on a seated position 31a within the nozzle body 31. The fuel injection valve 30 includes: a rotational flow generation portion 36 formed in an upstream side of the seat portion 33a of the needle 33, and provided with a spiral groove 36a giving a rotational component to a fuel introduced from the fuel introduction path 34; an air introduction path 37 formed inside the needle; and a rotation stable chamber 45 formed at the end portion of the nozzle body 31, the fuel that has passed through the rotational flow generation portion 36 and the air that has passed through the air introduction path 37 being introduced into the rotational stable chamber 45.
    Type: Grant
    Filed: April 8, 2010
    Date of Patent: April 29, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Tatsuo Kobayashi
  • Patent number: 8689772
    Abstract: A common rail fuel injector includes a fuel inlet, a set of nozzle outlets, a drain outlet, a nozzle chamber and a needle control chamber. A needle control valve includes a ceramic control valve member movable between a closed position in contact with a flat valve seat to block the needle control chamber from the drain outlet, and an open position at which the needle control chamber is fluidly connected to the drain outlet. A solenoid actuator is mounted in the injector body and includes an armature movable between an overtravel position and an energized position, but the armature has a stable un-energized position between the overtravel position and the energized position. A needle valve member is positioned in the injector body and includes an opening hydraulic surface exposed to fluid pressure in the nozzle chamber, and a closing hydraulic surface exposed to fluid pressure in the needle control chamber.
    Type: Grant
    Filed: May 19, 2011
    Date of Patent: April 8, 2014
    Assignee: Caterpillar Inc.
    Inventors: Gregory William Hefler, Adam Leonard Stecklein, Daniel Richard Ibrahim
  • Patent number: 8690118
    Abstract: A solenoid actuated device such as a fuel injector includes an actuator body having a plurality of body pieces, and a single-pole solenoid actuator assembly positioned at least partially within the actuator body. The single-pole solenoid actuator assembly includes a one-piece compound armature housing having a load carrying component clamped between the first body piece and the second body piece, and a flux carrying component. The load carrying component includes a high structural strength and a low flux permeability, and the flux carrying component includes a low structural strength and a high flux permeability. A method of making a solenoid actuated device includes placing an armature at a sliding radial air gap with a flux carrying component of a one-piece compound armature housing, and establishing a structural load path by placing a load carrying component of the compound armature housing between a first actuator body piece and a second actuator body piece.
    Type: Grant
    Filed: January 8, 2010
    Date of Patent: April 8, 2014
    Assignee: Caterpillar Inc.
    Inventors: Nadeem N. Bunni, Jayaraman K. Venkataraghavan, Stephen R. Lewis
  • Patent number: 8690082
    Abstract: An LPI injector includes an injector body that is supplied with fuel from the upper portion and injects the fuel down, an icing tube of which the upper end is coupled to the lower portion of the injector body and that injects the fuel inside the injector body through a fuel injection channel therein, a valve seat disposed between the injector body and the icing tube and fitted in the lower portion of the injector body, having an injection hole to inject the fuel and a tube-fastening groove fitted on the icing tube around the injection hole, and a ball valve that is seated at the injector body of the valve seat and opens/closes the injection hole.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: April 8, 2014
    Assignee: Hyundai Motor Company
    Inventor: Jinoh Song
  • Patent number: 8684285
    Abstract: A movable core includes a through-hole, which receives a main body of a needle therethrough, and a receiving recess, which is axially recessed in a stationary core side end surface of the movable core. The receiving recess is configured into an annular form and radially outwardly extends from the through-hole to receive a flange of the needle. A movable plate is placed on an axial side of the movable core, which is opposite from the nozzle. An axial length of the flange is smaller than an axial distance between a contact surface of the movable plate, which is contactable with the needle, and a bottom wall of the receiving recess in a contact state where the movable core and the movable plate contact with each other.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: April 1, 2014
    Assignee: Denso Corporation
    Inventor: Keita Imai
  • Patent number: 8684286
    Abstract: An injection valve has a valve body and a nozzle body which is resting in a sealing fashion against the valve body, with a first valve body bore, in which bore a control piston and a stroke adjusting bolt are arranged so as to be moveable in the axial direction, with the control piston being embodied in order to be moved by a control means, with a second bore being provided in the nozzle body, with a nozzle needle being arranged in the second bore, the nozzle needle being provided to open or close an injection opening, with a tension spring being provided in the second bore, the tension spring stressing the nozzle needle in the direction of a sealing seat for the injection opening, with the first and second bore being actively connected to one another and with the stroke adjusting bolt being actively connected to the nozzle needle.
    Type: Grant
    Filed: July 17, 2009
    Date of Patent: April 1, 2014
    Assignee: Continental Automotive GmbH
    Inventor: Manuel Hannich
  • Publication number: 20140084087
    Abstract: A needle has a large-diameter portion, an outer diameter of which is larger than that of a shaft portion of the needle. A needle-side tapered surface is formed at the large-diameter portion on a valve closing side thereof, wherein the needle-side tapered surface is inclined by a needle angle with respect to a center axis of the needle. A core-side tapered surface is formed at a movable core, wherein the core-side tapered surface is inclined by a core angle with respect to the center axis of the needle. The needle and the movable core are brought into contact with each other via the needle-side and the core-side tapered surfaces. The needle angle and the core angle are made to be equal to each other.
    Type: Application
    Filed: September 5, 2013
    Publication date: March 27, 2014
    Applicants: DENSO CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kiyotaka YOSHIMARU, Eiji MIMURA, Atsuya OKAMOTO, Akira KAMADA, Eiji MURASE, Keisuke KOMORI
  • Patent number: 8672239
    Abstract: A fuel injector is disclosed that has plural nozzle holes with the same cross-sectional shape and can individually set the flow rate of each nozzle hole. The fuel injector includes the plural nozzle holes, a seat section positioned upstream of the nozzle holes, a valve element that closes a valve when brought into contact with the seat section and opens the valve when separated from the seat section, and a circular cone tapered from an upstream end to a downstream end and provided with the seat section and an inlet opening of the nozzle holes. The plural nozzle holes have an identical shape and a shape of a cross-section of each of the nozzle holes is substantially out-of-round, the cross-section being perpendicular to a central axis of each of the nozzle holes. The cross-section of each of the nozzle holes is rotated around the central axis of each of the nozzle holes.
    Type: Grant
    Filed: June 17, 2010
    Date of Patent: March 18, 2014
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Kiyotaka Ogura, Yasuo Namaizawa
  • Patent number: 8662420
    Abstract: A fluid injector has a housing, an actuator unit and a valve body. The valve body has a needle (22) and a cartridge (21) with a recess, which takes in the needle (22) and which has on one of its ends a seat plate (213), that has a needle seat (2132) for the inward-opening needle (22), with the needle (22) further having a seat part (221) with a sealing area (222), that is destined to rest on the needle seat (2132) if it is pushed against the needle seat (2132), with the seat part (221) having a cavity radially inwards and in proximity to the sealing area (222).
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: March 4, 2014
    Assignee: Continental Automotive Italy S.p.A.
    Inventor: Alessandro Facchin
  • Patent number: 8662472
    Abstract: In an electromagnetic fuel injection valve, a valve housing includes: a cylinder-shaped valve seat member having a valve seat in its front end portion; a magnetic cylindrical body coaxially connected to a rear end portion of the valve seat member; a nonmagnetic cylindrical body coaxially and liquid-tightly welded to a rear end of the magnetic cylindrical body; and a hollow cylindrical stationary core coaxially and liquid-tightly welded to a rear end of the nonmagnetic cylindrical body. A valve assembly is housed in the valve housing and includes: a valve body capable of being seated on the valve seat; and a movable core connected to a rear end of the valve body and opposed to a front end of the stationary core. The valve body and the valve seat member are respectively made of different martensitic stainless steels so that a hardness of the valve body is higher than that of the valve seat member.
    Type: Grant
    Filed: June 22, 2009
    Date of Patent: March 4, 2014
    Assignee: Keihin Corporation
    Inventors: Katsuyuki Suzuki, Gen Kato, Junichi Miyashita, Kenichi Tsunota
  • Patent number: 8646704
    Abstract: An injector includes a housing, a fixed core, a movable core, a valve member, and a resilient member pressing the valve member toward a nozzle hole. An inner peripheral surface of the housing axially guides an outer peripheral surface of the movable core. The inner peripheral surface and the outer peripheral surface define an outer clearance therebetween. The valve member includes a shaft-shaped portion and a stopper portion, which contacts the movable core and has a stopper inclined surface. An outer peripheral surface of the shaft-shaped portion and an inner peripheral surface of an insertion hole of the movable core define an inner clearance therebetween. The stopper inclined surface inclines radially inward of the shaft-shaped portion axially toward the nozzle hole. An axial clearance is formed between the stopper inclined surface and the movable core radially outward of a contact portion between the stopper inclined surface and the movable core.
    Type: Grant
    Filed: March 4, 2010
    Date of Patent: February 11, 2014
    Assignee: Denso Corporation
    Inventors: Kazuo Yamamoto, Jun Yamashita
  • Patent number: 8640675
    Abstract: A fuel injector has an injector body and a control rod, which is movable in the injector body along an axis for controlling opening/closing of a nozzle that injects fuel in an engine cylinder; the injector body houses a metering servovalve, provided with a control chamber and with an open/close element of a balanced type, axial sliding of which causes a variation in pressure in the control chamber; the metering servovalve comprises a valve body made of two pieces coaxially coupled to one another via a deformable ring, which defines also a gasket for guaranteeing fluid tightness between the two pieces and maintains in a fixed position a disk on which a calibrated restriction is made.
    Type: Grant
    Filed: June 25, 2009
    Date of Patent: February 4, 2014
    Assignee: C.R.F. Societa Consortile per Azioni
    Inventors: Mario Ricco, Raffaele Ricco, Sergio Stucchi, Onofrio De Michele
  • Patent number: 8602319
    Abstract: A fuel injector includes an injector body with a tip component that defines at least one nozzle outlet. A needle valve member is positioned in the injector body and includes a frustoconical segment positioned in a frustoconical bore to separate a needle control chamber from a nozzle chamber. The needle valve member includes an opening hydraulic surface exposed to fluid pressure in the nozzle chamber, and a closing hydraulic surface exposed to fluid pressure in the needle control chamber. The frustoconical bore and the frustoconical segment have a narrowing taper in the direction of an injector tip. The frustoconical features tend to slow the initial opening of the nozzle outlets, and hasten their closure relative to a counterpart injector with cylindrical needle guide features.
    Type: Grant
    Filed: October 7, 2010
    Date of Patent: December 10, 2013
    Assignee: Caterpillar Inc.
    Inventor: Jeffrey De Payva
  • Patent number: 8596562
    Abstract: A fuel injector for fuel ignition systems of internal combustion engines includes a magnetic circuit having a core, a magnetic coil and an armature, and a movable valve needle, which has a valve-closure member that cooperates with a fixed valve seat, the valve seat being shaped on a valve-seat member and being provided with a valve-seat support in which the valve-seat member is inserted. At least one metallic component of the fuel injector, in this context, has a serrated structure on its outer circumference for producing a solid connection to a corresponding component made of plastic. The plastic components may be the connection piece, the valve-seat support, the coil shell and the connecting pipe of the valve needle. The fuel injector is particularly suitable for use in fuel-injection systems of mixture-compressing internal combustion engines having externally supplied ignition.
    Type: Grant
    Filed: August 10, 2012
    Date of Patent: December 3, 2013
    Assignee: Robert Bosch GmbH
    Inventor: Ferdinand Reiter
  • Patent number: 8596561
    Abstract: A dual fuel injector includes a liquid needle valve member guided to move in and out of contact with a first valve seat positioned between a liquid nozzle chamber and a liquid nozzle outlet set. A gas needle valve member is guided to move in and out of contact with a second valve seat positioned between a gas nozzle chamber and a gas nozzle outlet set. A hydraulic lock seal for inhibiting migration of gas fuel from the gas nozzle chamber into the first fuel includes an annular volume surrounding a guide segment of the gas needle valve member. The annular volume is fluidly connected to the liquid nozzle volume by a seal passage. A check valve positioned in the seal passage may close when a gas fuel supply is exhausted and an engine utilizing the dual fuel injector operates in a limp home single fueling mode.
    Type: Grant
    Filed: August 31, 2011
    Date of Patent: December 3, 2013
    Assignee: Caterpillar Inc.
    Inventors: Hoisan Kim, Mark F. Sommars
  • Publication number: 20130299611
    Abstract: A valve assembly for an injection valve may include a valve body having a central longitudinal axis and a cavity with a fluid inlet portion and a fluid outlet portion, the fluid inlet portion having a step, a valve needle axially movable in the cavity, the valve needle preventing a fluid flow through the fluid outlet portion in a closing position and releasing the fluid flow through the fluid outlet portion in an open position, and an electro-magnetic actuator unit configured to actuate the valve needle and comprising an axially movable armature, the armature including a first armature part fixedly coupled to the valve needle and a second armature part axially movable relative to the first armature part, the second armature part configured such that the second armature part is mechanically decoupled from the first armature part by hitting the step when the valve needle reaches its open position.
    Type: Application
    Filed: October 14, 2011
    Publication date: November 14, 2013
    Inventors: Anatoliy Lyubar, Antonio Agresta
  • Patent number: 8579253
    Abstract: A fuel injector valve (1) of a piston engine, which comprises a fuel chamber (3) for the fuel to be injected, a valve needle (9) for guiding the fuel injection from the fuel chamber (3) into the cylinder (4) of the engine, a spring (10) for pressing the valve needle (9) towards the closed position, and a piezoelectric actuator (11) for guiding the valve needle (9). Additionally, the injector valve (1) comprises a drawbar (22), which is loosely coupled to the valve needle (9), a second drawbar (23), which is attached to the piezoelectric actuator (11) and loosely coupled to the drawbar (22), and that the injector valve (1) comprises a second spring (24) fitted in connection with the drawbar (22) for pressing the valve needle (9) towards the closed position and a third spring (25) fitted in connection with the second drawbar (23) for pressing the valve needle (9) towards the closed position.
    Type: Grant
    Filed: May 28, 2010
    Date of Patent: November 12, 2013
    Assignee: Wartsila Finland Oy
    Inventors: Wiliam Brace, Pekka Hautala, Jukka Kiijarvi, Markus Niemi
  • Publication number: 20130256430
    Abstract: A fuel injector for fuel-injection systems of internal combustion engines. The valve includes an electromagnetic actuating element having a solenoid coil, a fixed core, an outer magnetic-circuit component and a movable armature to actuate a valve-closure member which cooperates with a valve-seat surface provided on a valve-seat member. The valve is characterized by its extremely small outside dimensions. The entire axially movable valve needle, including armature and valve-closure member, has a mass of only m<=0.8 g. The valve is suitable as a fuel injector, especially for use in fuel-injection systems of mixture-compressing internal combustion engines with externally supplied ignition.
    Type: Application
    Filed: July 26, 2011
    Publication date: October 3, 2013
    Inventors: Hirokazu Terashima, Markus Gesk, Friedrich Moser, Volker Sohm
  • Patent number: 8544771
    Abstract: A control device (52) of a fuel injection valve has a mushroom-shaped intermediate valve member (56) which is guided with a sliding fit (58?) in a first intermediate plate (12). An injection valve member (28), which has a control piston (28?), for opening and closing injection openings in order to realize intermittent injection processes defines a control space (54) together with a guide sleeve (36) and the lower face (12a) of the first intermediate plate (12). A second intermediate plate (14) is situated between the first intermediate plate (12) and a housing body (10), and has a valve space (70) which is hydraulically connected to the end side of a shank (58) of the mushroom-shaped intermediate valve member (56).
    Type: Grant
    Filed: February 22, 2007
    Date of Patent: October 1, 2013
    Assignee: Ganser-Hydromag AG
    Inventor: Marco Ganser
  • Patent number: 8523090
    Abstract: A housing for an armature of a fuel injector, a fuel injector and a fuel injection system are disclosed. The armature housing includes a first cylindrical portion for slidably accommodating the armature pin. The first cylindrical portion has a minimum inner diameter that is closely matched to the maximum outer diameter of the armature pin. A second cylindrical portion of the armature housing accommodates the armature. The second cylindrical portion has an inner minimum diameter that is closely matched to the maximum outer diameter of the armature. The disclosed armature housing provides more reliable and more consistent movement of the armature.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: September 3, 2013
    Assignee: Caterpillar Inc.
    Inventors: Avinash R. Manubolu, Stephen R. Lewis, Jayaraman K. Venkataraghavan
  • Patent number: 8523089
    Abstract: A pressure swirl atomizer includes a nozzle having an exit orifice and a plurality of tangential swirl channels and a pintle that is movable within a pintle bearing between a closed position that closes the exit orifice and an open position that opens the exit orifice. The atomizer also has a pole piece having a channel, and the pole piece and the pintle are separated by an air gap when the pintle is in the closed position. A space between the pintle and the pintle bearing, the air gap, and the channel together form at least a part of a return path. Fluid from the tangential swirl channels drains through the return path when the pintle is in the closed position. To open the atomizer, a solenoid generates a magnetic force when energized, attracting the pintle toward the pole piece into the open position. A check valve disposed in the return path generates a fluid back pressure when the solenoid is de-energized to push the pintle toward the closed position.
    Type: Grant
    Filed: April 15, 2011
    Date of Patent: September 3, 2013
    Assignee: International Engine Intellectual Property Company, LLC
    Inventors: Daniel William Bamber, Steven Lee Ambrose, Eric Otis Barrows
  • Publication number: 20130221138
    Abstract: A fuel injector, in particular for injecting fuel into an internal combustion engine, including a housing having at least one injection opening, an internal pole, which is stationary in relation to the housing, a magnet coil acting magnetically on the internal pole, an armature, which is linearly movable in relation to the housing, a valve needle, which is linearly movable in relation to the housing and in relation to the armature, forming a valve seat together with the housing, a first stop face, which is stationary in relation to the housing, and a second stop face, which is formed on the valve needle, the second stop face striking the first stop face in an end position of the valve needle at the maximum valve needle lift.
    Type: Application
    Filed: February 28, 2013
    Publication date: August 29, 2013
    Applicant: Robert Bosch GmbH
    Inventor: Philipp ROGLER
  • Patent number: 8517284
    Abstract: A fuel injector includes an injector body forming an actuator portion. An actuator bore is formed in the actuator portion and is at least partially defined by an inner surface and by an end surface. An actuator disposed in the actuator bore and has an outer surface such that a flow channel can be defined between the inner surface of the actuator bore and the outer surface of the actuator. A cooling flow passage is formed in the injector body, in fluid communication with the actuator bore, and is adapted to supply cooling fluid to the actuator bore. A drain passage is formed in the injector body, in fluid communication with the actuator bore. An internal cooling fluid flow path extends from the cooling flow passage, through the flow channel, and from the flow channel through the drain passage.
    Type: Grant
    Filed: May 13, 2009
    Date of Patent: August 27, 2013
    Assignee: Caterpillar Inc.
    Inventors: Daniel R. Ibrahim, Stephen R. Lewis, Avinash R. Manubolu
  • Publication number: 20130214066
    Abstract: A first spring axially urges a needle valve toward an injection hole. A second spring axially urges a movable core toward a stationary core with an urging force that is smaller than an urging force of the first spring. A stopper is placed on one axial side of the movable core where the injection hole is located. The stopper limits movement of the movable core toward the injection hole to limit an amount of compression of the second spring.
    Type: Application
    Filed: February 14, 2013
    Publication date: August 22, 2013
    Applicant: DENSO CORPORATION
    Inventor: DENSO CORPORATION
  • Publication number: 20130206872
    Abstract: A fuel injector for direct injection of fuel into a combustion chamber includes: a housing having at least one combustion chamber-side injection aperture; a linearly movable valve needle for opening and closing the injection aperture; a solenoid; an armature which is linearly movable by the solenoid; and a first sleeve attached to the armature. A first stop surface facing away from the combustion chamber is formed on the first sleeve, and a second stop surface facing the combustion chamber is formed on the valve needle, the first and second stop surfaces striking one another when the valve needle and/or the armature is/are moved linearly.
    Type: Application
    Filed: February 12, 2013
    Publication date: August 15, 2013
    Applicant: Robert Bosch GmbH
    Inventors: Michael KLEINDL, Cornelia GIESSLER
  • Patent number: 8505835
    Abstract: The fuel injector for fuel-injection systems of combustion engines has an excitable actuator for actuating a valve-closure member, which forms a sealing seat together with a valve-seat surface. At least one spray-discharge orifice is formed downstream from the valve-seat surface from which fuel is output in the direction of a combustion chamber. In addition, the fuel injector has a nozzle body, which surrounds the valve-seat surface or accommodates a valve-seat body having the valve-seat surface. The nozzle body is introduced into a downstream thin-walled extension of a connection piece, which also serves as an inner pole of a magnetic circuit, and is fixedly connected to this extension.
    Type: Grant
    Filed: November 2, 2006
    Date of Patent: August 13, 2013
    Assignee: Robert Bosch GmbH
    Inventor: Martin Scheffel
  • Patent number: 8500045
    Abstract: A fuel injector that comprises a parallel circuit fuel filtration circuit providing filtered fuel to the control valve. Specifically, a fuel filter is positioned inside the injector within the passage leading to the control valve. Debris is removed from the fuel and filtered fuel is allowed to pass through to the control valve. Unfiltered fuel may be purged from the fuel injector during injection. Alternatively, unfiltered fuel may be removed from the injector via the drain.
    Type: Grant
    Filed: July 20, 2009
    Date of Patent: August 6, 2013
    Assignee: Caterpillar Inc.
    Inventor: Bryan D. Moore
  • Publication number: 20130193239
    Abstract: A valve assembly for an injection valve and a method for assembling a valve assembly are provided. The valve assembly includes a valve body with a central longitudinal axis and having a cavity with a fluid inlet portion and a fluid outlet portion, an end portion being arranged at an axial end facing away from the fluid outlet portion, and a seat being arranged at an axial end of the valve body facing the fluid outlet portion. A valve needle is axially movable in the cavity and prevents a fluid flow through the fluid outlet portion in a closing position and releases the fluid flow through the flu-id outlet portion in further positions. The valve needle has an axial end facing away from the fluid outlet portion and facing the end portion, and a seat part resting on the seat of the valve body in the closing position. A contact area between the seat part and the seat of the valve body has a first outer diameter.
    Type: Application
    Filed: March 10, 2011
    Publication date: August 1, 2013
    Inventors: Licia Del Frate, Ivano Izzo, Luca Matteucci, Marco Omeri
  • Patent number: 8474734
    Abstract: An injector includes a nozzle body, a main body including a supply port on the outer peripheral surface of the main body and a high pressure passage, and a fuel pressure sensor on an outer peripheral surface of the main body to detect fuel pressure. The high pressure passage has a first passage extending from the supply port in a radial direction of the main body, and a second passage extending from a fuel downstream end portion of the first passage toward an injection hole in an insertion direction of the nozzle body. The supply port and the sensor are diametrically opposed to each other. The main body includes a sensor passage, which branches from the high pressure passage to extend from the fuel downstream end portion of the first passage in an imaginary extension of the first passage so that fuel flows into the sensor through the sensor passage.
    Type: Grant
    Filed: April 20, 2010
    Date of Patent: July 2, 2013
    Assignee: Denso Corporation
    Inventors: Jun Kondo, Tomoki Fujino, Shu Kagami
  • Patent number: 8459571
    Abstract: An injection valve has a valve body and a valve pin. The valve body has a metering orifice. In a closed position of the valve pin, the flow of fluid through the metering orifice is disabled and otherwise released. A control signal (ANS_SIG) for metering fluid with the injection valve is generated for a first valve pin actuator which is coupled to the valve pin to drive the valve pin. At least one first atomization signal (ZER_SIG—1) for the first and/or the second valve pin actuator is generated at least during a predetermined interval during the control of the first valve pin actuator with the control signal (AN_SIG) in such a manner that the valve pin is oscillatingly displaced relative to a position of the valve pin in response to the first atomization signal (ZER_SIG—1), the valve pin having said position in response to the control signal (ANS_SIG).
    Type: Grant
    Filed: June 2, 2008
    Date of Patent: June 11, 2013
    Assignee: Continental Automotive GmbH
    Inventors: Olaf Graupner, Klaus Wenzlawski
  • Patent number: 8459577
    Abstract: A valve assembly including an armature and a valve member that are coupled when the solenoid coil is de-energized but are decoupled after the solenoid coil is energized. A first spring biases the armature and the valve member to a closed valve seat position while a second spring having a smaller preload than the first spring biases the valve member to an open valve seat position. When the solenoid coil is energized, the magnetic force of the coil overcomes the force exerted by the first spring pulling the armature away from the valve member. The valve member moves to the open valve seat position by the force exerted by the second spring. When the coil is de-energized, the magnetic force decays, thereby allowing the armature and the valve member to re-couple.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: June 11, 2013
    Assignee: Caterpillar Inc.
    Inventors: Avinash R. Manubolu, Shriprasad G. Lakhapati, Stephen Lewis, Christopher D. Hanson
  • Publication number: 20130140383
    Abstract: A reagent injector control system includes a pulse width modulation (PWM) control module and an injector driver module. The PWM control module monitors current through a reagent injector during an injection control cycle, generates a PWM signal based on an amount of reagent to be injected during the injection control cycle, and at least one of selectively increases and selectively decreases a duty cycle of a PWM signal during the injection control cycle based on the current. The injector driver module selectively enables and disables the current based on the PWM signal. The reagent injector opens and injects a reagent into an exhaust system based on the current. The exhaust system receives exhaust output from an engine. The reagent reacts with nitrogen oxides (NOx).
    Type: Application
    Filed: December 6, 2011
    Publication date: June 6, 2013
    Inventors: Stephen M. Thomas, James J. Reynolds, III
  • Patent number: 8430343
    Abstract: A fuel injection valve includes a needle valve having an engagement part, and a movable core having an engagement part to be engaged with the engagement part of the needle valve. One of the engagement part of the needle valve and the engagement part of the movable core is defined by two inner faces of a recess opposing to each other in an axis direction, and the other engagement part is defined by two outer faces of a projection opposing to the inner faces, respectively. The projection is movable between the inner faces in the axis direction in a state that the projection is located in the recess.
    Type: Grant
    Filed: February 16, 2011
    Date of Patent: April 30, 2013
    Assignee: Denso Corporation
    Inventor: Hiroaki Nagatomo
  • Patent number: 8397697
    Abstract: In a method and a device for operating an injection valve, a relevant time (t_ACT) is determined during a catch phase (PH_CATCH) when the electromagnetic actuator reaches a predetermined fraction value of the electric current, which value is smaller than a maximum current value, and a fraction of interval (T_FRAC) since the start of the respective catch phase (PH_CATCH) is determined depending thereon and the injection valve is diagnosed depending on the fraction of interval (T_FRAC) and the predetermined minimum and maximum threshold interval values (THD_T_MIN, THD_T_MAX).
    Type: Grant
    Filed: June 2, 2008
    Date of Patent: March 19, 2013
    Assignee: Continental Automotive GmbH
    Inventors: Erwin Achleitner, Dirk Baranowski, Franz Kunz
  • Patent number: 8387900
    Abstract: A fuel injector apparatus comprising a piezoelectric driving stack and injector assembly wherein a flow control member of the fuel injector apparatus is driven directly by the piezoelectric stack without additional amplification means or interposing elements while the flow area of the nozzle portion is variably adjustable to deliver controlled flow rates in a desired flow profile to improve engine performance and reduce emissions. The injector configuration is adapted to support required flow rates with minimal linear movement of the flow control member.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: March 5, 2013
    Assignee: Weidlinger Associates, Inc.
    Inventors: Paul Reynolds, Robert Andrew Banks
  • Patent number: 8371515
    Abstract: An injector used for an internal combustion engine includes a valve needle which closes a fuel passage by contacting a valve seat and opens the fuel passage by separating from the valve seat. A coil and a magnetic core are provided to drive the valve needle, and an anchor is held in a relatively displaceable state with respect to the valve needle. A first biasing device biases the valve needle in a direction opposite to a direction of a drive force, and a second biasing device biases the anchor in the direction of the drive force with a set load smaller than that of the first biasing device. A restricting feature restricts relative displacement of the anchor with respect to the valve needle in the direction of the drive force.
    Type: Grant
    Filed: April 9, 2009
    Date of Patent: February 12, 2013
    Assignee: Hitachi, Ltd.
    Inventors: Motoyuki Abe, Masahiko Hayatani, Atsushi Sekine, Yasuo Namaizawa, Tohru Ishikawa, Noriyuki Maekawa