Abstract: Processing waste materials to recover valuable metals, such as copper, from the materials. The disclosed systems and methods employ processes that further refine the waste materials to concentrate the metallic material after the waste materials are initially processed. Processes include employing air separation and screening. Processes also include employing a dynamic sensor and a vacuum pressure separator to separate metals from other materials. A central processing facility may process metal concentrate from multiple concentration facilities.

Abstract: Processing waste materials to recover valuable metals, such as copper, from the materials. The disclosed systems and methods employ processes that further refine the waste materials to concentrate the metallic material after the waste materials are initially processed. Processes include employing air separation and screening. Processes also include employing a dynamic sensor and a vacuum pressure separator to separate metals from other materials.

Abstract: In a method and equipment for conditioning low-metal scrap high in plastics, which contains at least partially scrap high in plastics from shredder processes, especially of scrap vehicles, the method includes: splitting up ferromagnetic components from the scrap that is high in plastics; separating a first raw sand fraction from the scrap high in plastics that has been reduced in metals; reducing in size the fraction high in plastics that remains after the isolation of the first raw sand fraction; separating a second raw sand fraction after reducing in size the remaining fraction high in plastics; and splitting up the remaining fraction, that is high in plastics, into a light fraction and a heavy fraction. The equipment has the appropriate device for carrying out the individual method steps.

Abstract: The present invention provides a process for dry grinding one or more mineral materials which include at least calcium carbonate. The process includes a) crushing the mineral material or materials in at least one crushing unit until a crushed material is obtained with a d95 of less than 10 cm, and dry grinding the material in at least one grinding unit (i) in the presence of at least one comb-type hydrophilic polymer containing at least polyalkylene oxide function grafted on to at least one unsaturated ethylene monomer, and (ii) in such a manner that the quantity of liquid in the grinding unit is less than 15% by dry weight of the material crushed in the crushing unit, wherein recovered material has a d50 of 0.5 to 500 microns.

Abstract: Processing waste materials to recover valuable metals, such as copper, from the materials. The disclosed systems and methods employ processes that further refine the waste materials to concentrate the metallic material after the waste materials are initially processed. Processes include employing air separation and screening. Processes also include employing a dynamic sensor and a vacuum pressure separator to separate metals from other materials.

Abstract: In a method of reclaiming constituent components of sealed batteries, the batteries are initially ground to form a ground feedstock. The ground feedstock is heated to form a dried feedstock. The dried feedstock is screen separated into a coarse fraction and a powder fraction, the coarse fraction including a magnetic fraction and a non-magnetic fraction. The coarse fraction and the powder fraction are further vibratorily segregated. The magnetic fraction may be magnetically extracted from the coarse fraction, while the powder fraction is outputted.

Abstract: A first object of the present invention is a process for dry grinding of one or more mineral materials which include at least one calcium carbonate, characterized in that the said process includes the stages of: a) crushing the mineral material or materials in at least one crushing unit until a crushed material is obtained with a d95 of less than 10 cm; b) possibly improving the material crushed according to stage a); c) dry grinding the material crushed according to stage a) and/or b) in at least one grinding unit: (i) in the presence of at least one comb-type hydrophilic polymer containing at least one polyalkylene oxide function grafted on to at least one unsaturated ethylene monomer, (ii) in such a manner that the quantity of liquid in the said grinding unit is less than 15% by dry weight of the said material crushed in the said crushing unit; d) possibly classifying the material dry ground according to stage c) with at least one classification unit; e) possibly repeating stages c) and/or d) on all

Abstract: A filler for powder coating materials is provided, which comprises inorganic parties having a Mohs hardness of 1 to 4 and satisfying the following particle size distribution of the following relationships (1) to (5): 2?A?30??(1); Cumulative 50 vol. % diameter (median diameter) determined by Microtrac FRA [?m]; 0?B?35??(2); Cumulative undersize for one-half the cumulative 50 vol. % diameter (median diameter) determined by Microtrac FRA [vol. %]; 1?C?25??(3); Value obtained by dividing cumulative 90 vol. % diameter determined by Microtrac FRA by cumulative 10 vol. % diameter [-]; 1?D?6??(4); Value obtained by dividing cumulative 75 vol. % diameter determined by Microtrac FRA by cumulative 25 vol. % diameter [-]; and E?100??(5); Maximum particle diameter in particle-diameter fraction frequency distribution determined by Microtrac FRA [?m].

Abstract: Classifying kits useful in separating gold, other precious metals, gems, collectable rocks, fossils, and archaeological artifacts from earth material. Classifying sieves and other parts of the classifying kits herein are configured to be used within a bucket and can readily be removable therefrom. Depending on the parts used and the goals of a user, the kits herein can be used with dry sifting methods or with water.

Abstract: A method for reprocessing used PET bottles having the steps of shredding the bottles to form plastic flakes, sorting the plastic flakes according to at least one criterion into at least two partial quantities, and performing an individual processing treatment including a decontamination treatment. The device permits performing the method whereby it is possible to separate the plastic flakes produced from the threaded part of a PET bottle, these flakes being more difficult to purify, from the lighter plastic flakes from the wall of the bottle, which have a thin wall and are easier to purify, and treating them further in separate reprocessing steps.

Abstract: The disclosure relates to a process for continuously producing spherical powder agglomerates, in which morphologically irregular starting agglomerates of micronized pulverulent particles are rounded off continuously by application to a surface induced to vibrate.

Abstract: A method of removing iron from waste slag from a steel producing furnace that reduces the size of the waste slag to slag particles in a reduction zone. The slag particles are advanced along a conveyor in a first direction. A first and second magnet are positioned adjacent the conveyor to remove slag particles that have a sufficient iron content to be attached by the first and second magnets. A first removal belt is advanced between the first magnet and the conveyor to remove slag particles removed from the conveyor by the first magnet. A second removal belt is advanced between the second magnet and the conveyor to remove slag particles removed from the conveyor by the second magnet. A first and second separation screens are positioned along the conveyor to remove particles not removed by the first or second magnets that are small enough to pass through the first and second separation screens.

Abstract: A method for processing unseparated egg shells is provided. The method includes placing the unseparated egg shells in a fluid tank containing a fluid mixture, applying cavitation to the fluid mixture to thereby assist in separating the egg shell membranes from the egg shells, and recovering the egg shell membranes. Preferably, the fluid mixture is recirculated to thereby provide for continuous processing of unseparated egg shells. The method may further include drying the egg shell membranes to produce dried egg shell membranes which may then be vacuum packaged for storage and/or transport. The dried egg shell membranes may then be subjected to an extraction process for extracting at least one type of polypeptide from the egg shell membranes. Collagen, hyaluronic acid, or amino acids of interest may be extracted from the egg shell membrane and purified for numerous uses.

Abstract: Method for reusing bituminous products (11), in particular bitumen containing roofing materials and membranes, wherein the bitumen containing products are placed in a second hopper (9), where a particulate material having a grain size between 5 mm and 35 mm is placed in a first hopper (5), and that in the bottom of the second hopper, conveyor means (10) urges the bituminous material into a mixing chamber (8), and that inside said mixing chamber a milling and/or crushing wheel (14) is arranged, which wheel engages and crushes/mills the material transported from the second hopper in an engagement zone, and at the same position as the wheel engages the bituminous material, the particulate material by means of a first conveyor (7) is fed into the engagement zone, and that the wheel's action will fragment the materials and at the same time mix the fragmented bituminous materials and the particulate materials, and transport the material past a sieve (15), where material having a particle size smaller than the sieve

Abstract: A method of recovering the metal from automobile scrap and electronic waste. It includes separating the automobile scrap and the electronic waste to provide some metal pieces, washing and/or shredding and/or selecting said metal pieces to provide some groups of metal pieces having the same metal element, making a full-elemental analysis, comparing the weight of different metal pieces having the same metal element and attaining different combinations of value, weighted averaging the combination of value to calculate the full-elemental weighted average according to the different combinations of value, comparing the different full-elemental weighted averaging to different composite material, and finding a optimal set or some optimal sets, further disposing metal pieces according to the optimal set, and manufacturing alloy. Present invention has a lot of advantages, such as reducing pollution and cost, and processing more waste.

Abstract: The present invention relates to a mechanical process for granulating and cold manufacturing of spherical particles of aluminum and transformation of turnings, chips “UBC” utility beverage cans and aluminum cans into finished products intended for the use into aluminothermy, remelt or foundry. The new process of granulation requires a first equipment for pressing, followed by an equipment for shredding, followed by a granulating equipment for the realization of transformation of raw product into granular spherical finished product. Use of presses, choppers, granulators, separators, cyclones integrated in the process, allows to sort and decontaminate by-products, with possible recycling for later use, among which the recasting, aluminothermy and the recovery of many substances entering in the manufacture of a multitude of products used in industry.

Abstract: Blending methods for adding and uniformly mixing a small fraction of relatively small particles (additives) to a bulk particulate powder of larger size than the additives. In particular, the present invention provides blending methods for adding and uniformly mixing a small percentage of flow/fluidization additives into fine powders, especially fine paint powders. The fine powder and additives are first pre-mixed for macro-scale homogeneity and then further mixed at a micro-scale (such as with a screen mixing process) for micro-scale homogeneity. With these methods, optimum dispersions and maximum functionalities of additives can be obtained and the disadvantages caused by severe agglomerates of additives can be avoided.

Abstract: A heavy oil is hydrorefined using a hydrorefining catalyst. A spent hydrorefining catalyst whose activity has decreased is heat treated (S1) and pulverized to obtained a regenerated powder (S2). This regenerated powder is fractionated according to its metal content (S3), formed (S6), dried (S7), and calcined (S7) to manufacture a regenerated catalyst whose volume of pores with a diameter of 50 to 2000 nm is at least 0.2 ml/g, and whose volume of pores with a diameter over 2000 nm is no more than 0.1 mL/g. Using this regenerated catalyst, a heavy oil containing at least 45 wt ppm vanadium and nickel as combined metal elements is hydrodemetalized, and the vanadium and nickel are recovered from the used regenerated catalyst (SS1). Through hydrorefining, the metal components are recovered more efficiently, and the spent catalyst can be reused to manufacture a regenerated catalyst that exhibits high reaction, activity.

Abstract: The present invention provides a recycler that recycles a printed circuit board for separating and retrieving a metallic material, which includes a printed metallic material, and an insulating material, both composing the printed circuit board. The insulating body base of the printed circuit board as the waste printed circuit board can be a thermoplastic resin or a mixture of thermoplastic resin and inorganic loading material. The recycler includes a pressuring device that pressurizes the waste printed circuit board, a heater that heats the waste printed circuit board to a predetermined temperature at which the waste printed circuit board is at least softened, and a filter that filters the resin material from the waste printed circuit board. The heater can be maintain the filter at the predetermined temperature provided by the heater.

Abstract: The invention provides a dry grinding system including grinding means for dry-grinding a material to be ground; first classification means for classifying a ground product obtained through the grinding means, into fine powder having a relatively small average particle size and coarse powder having a relatively large average particle size; second classification means for further classifying the coarse powder obtained through the first classification means, into find powder having a relatively small average particle size and coarse powder having a relatively large average particle size; and returning means for returning to the grinding means the coarse powder obtained through the second classification means. The invention enables production of a powder product having a desired average particle size at high efficiency.

Abstract: Process for pre-concentration of recoverable polymer materials formed from residues from grinding consumer durable goods at the end of their lives such as automobiles, computer equipment and household appliances, consisting of treating the residue by steps in sequence consisting of screening, aeraulic separation, grinding and ultimate aeraulic separation, to eliminate the major part of contaminating materials from them, such as metals, glass, rubber, sand or others in order to obtain a fraction pre-concentrated in recoverable polymer materials by recycling. The pre-concentration process is a means of reaching preferably at least 85% by weight of recoverable polymer materials by recycling.

Abstract: The invention provides a method and apparatus for recycling toner cartridges. A shredder breaks up the toner cartridges into pieces, thereby releasing any toner from within the otherwise substantially sealed cartridges. The toner pieces along with any free toner powder are then fed through a separation stage including a mechanical separator and a trommel separator. Each separator employs a sifting screen, which allows smaller particles to fall through the screen while holding back the larger pieces. Both separators agitate the pieces to mobilize the smaller particles. A vacuum extraction system is used to withdraw air from around the cartridge pieces and an air ionizer is included for feeding ionized air into the apparatus to reduce any static electronic charge buildup. The toner is then removed from the extracted air by a dust collector.

Abstract: A method or processing composite waste including combustibles and incombustibles has a press process for pressing the composite waste, a dry distillation process for performing dry distillation on the pressed composite waste, a shredding process for shredding the composite waste that has been pressed and has undergone dry distillation and a separating process for separating the shredded composite waste into combustible carbide and incombustibles.

Abstract: A method of separating and processing a catalyst carrier that is contained in a processing object that includes a catalyst carrier metal cover to which an exhaust gas pipe is still connected, magnetic carrier foil or a ceramic carrier, a surface-enlarging coating film provided on the magnetic carrier foil or the ceramic carrier, and the catalyst carrier containing precious metal. This method includes the steps of: crushing the catalyst carrier and the metal cover to which the exhaust gas pipe is still connected, using a first crusher of a shearing type; breaking the catalyst carrier containing precious metal from the metal cover, using an impact-type pulverizer; and separating the catalyst carrier containing precious metals from the exhaust gas pipe and the metal cover, using a separator.

Abstract: A method of recycling aluminum alloy wheels, the method comprises providing a feed of aluminum alloy wheels of a particular alloy; subjecting the aluminum alloy wheels to x-ray separation to remove contaminates; fragmenting the aluminum alloy wheels into a plurality of pieces; subjecting the pieces to magnetic separation to produce pieces having a reduced iron content; and, subjecting the pieces having a reduced iron content to shot blasting to produce shot blasted pieces. An optional eddy treatment step may be used.

Abstract: A method of recycling aluminum alloy wheels, the method comprises providing a feed of aluminum alloy wheels of a particular alloy; fragmenting the aluminum alloy wheels into a plurality of pieces; subjecting the pieces to magnetic separation to produce pieces having a reduced iron content; and, subjecting the pieces having a reduced iron content to shot blasting to produce shot blasted pieces. An optional eddy treatment step may be used.

Abstract: A process and apparatus for recovering conductor material from an installation cable with bunched conductors and plastic insulation cuts the installation cable into segments, presses and rolls the segments at an increased temperature ranging from 70° to 130° C. with the longitudinal axes of the segments perpendicular to directions of the rolling and sieves the segments for separating conductor material from the segments and, thereby, recovering the conductor material.

Abstract: A method for processing municipal waste substantially reduces the volume of material to be disposed into a landfill by increasing the volume of materials of value collected from the municipal waste and by composting the remaining materials to create a salable product. The process includes the removal of materials of value by magnetic devices to extract ferrous materials, by an air classifier to extract light plastic materials, by an eddy current mechanism to extract aluminum materials, and by a plastic sort mechanism to extract large plastic materials. Composting can be accomplished with a composting vessel that is located in the process either before the materials of value are removed or afterward. A grinding of the materials before a final screening allows the commercial grade compost to be separated from the materials that are to be sent to the landfill for final disposal.

Abstract: An ultra fine mineral compound and method of processing native Dead Sea minerals into this ultra fine mineral compound that can be used to manufacture all natural Dead Sea mineral compositions particularly compositions for use in bath and body products is disclosed. Even with the extreme ionic character of the Dead Sea minerals, the Dead Sea mineral compositions prepared remain in suspension creating a viable cosmetic preparation that can maintain adequate shelf life and provide a more pleasant feel for the consumer.

Abstract: The present invention concerns a method for treating solid waste with an organic fraction. A slurry (4) of the waste (1) diluted with water (3) is sieved, at least by means of a sieving device (5) which lets pieces through whose dimension in at least one direction, and preferably in at least two standing directions, is situated between 2 and 20 mm, after which, from the slurry (7) which has passed through, a part of the ferrous metals (8) which are present in the waste (1) is removed from said waste by means of magnets, and the slurry (7) is finally dewatered.

Abstract: A method and apparatus for separating adhered paper from paper-covered gypsum board, involving passing the gypsum board past a magnet to automatically remove ferrous materials from the gypsum board without stopping the process/apparatus, pulverizing that gypsum board into a screenable mixture of pieces of paper and smaller separated gypsum board particles, and then screening that mixture and segregating the pieces of paper from the gypsum board particles. This method and apparatus may optionally also include an area for manually pre-sorting and removing non-gypsum materials from the gypsum board prior to pulverization, may optionally also include additional screening steps, and may optionally also include passing the screened and segregated gypsum board particles past a second magnet. The magnets may have self-cleaning belts.

Abstract: A shredder dust electrostatic separation apparatus separates and recovers various kinds of crushed pieces included in shredder dust by the use of electrostatic force. The apparatus includes a rotating drum made of a conductive material, which receives supplied shredder dust, a positive or negative voltage being applied thereon. The apparatus further includes a discharge wire strung along the sideline of the rotating drum. A negative or positive voltage is applied to the discharge wire to cause a discharge in a space between the discharge wire and the rotating drum. The various kinds of crushed pieces included in the shredder dust are charged by the discharge, the polarity of the crushed pieces being opposite to that of the rotating drum. The charged crushed pieces are attracted to the rotating drum. The charges of the crushed pieces are allowed to move to the rotating drum in accordance with the conductivities of the crushed pieces. Accordingly, there are differences in attraction force of the crushed pieces.

Abstract: A method and apparatus treat fiber based material so as to reduce the loss of mineral fractions in the treatment of broke in paper production. Broke is a reusable raw material from a paper machine that contains mineral fractions which are desirably returned to the process as a raw material. The material containing minerals is dispersed into broke pulp, which is fractionated, and the accepts from the fractionation are returned to the paper manufacturing process providing for efficient and economical recovery of the minerals in broke. The mineral fraction provided in the rejects from the fractionation is treated separately before it is reused as filler or coating material in the production of paper or board.

Abstract: Components of crushed fluorescent lamps are conveyed pneumatically from a lamp crusher housing to a cyclonic hopper and enter tangentially into the hopper adjacent its upper end. The components include heavy glass particles and caps which are allowed to drop by gravity into a separator housing where they are separated from each other and discharged into different storage containers. Lighter glass particles and dust are recirculated from the upper end of the hopper back to the crusher housing. A vacuum source draws dust and vapors pneumatically from the bottom of the hopper and introduces them tangentially into a cyclone filter housing where particulate matter is allowed to drop into a dust collector. This vacuum source also draws lighter dust and vapors from the upper end of the cyclone filter housing to a dust and mercury filter. Mounted in the crusher housing is a paddle element which rotates adjacent lamp crusher blades and mechanically sweeps lamp components towards the crusher housing outlet.

Abstract: The present invention provides a method and an apparatus for crushing and pulverizing tire chips roughly crushed to a size of 10 cm in length by completely separating to rubber components from iron components in a single crushing process. It is intended to extensively simplify the process to produce rubber powder from waste tires and to promote material recycling of the used tires. The method comprises the steps of catching the tire chips between monoaxial rotary blades 3 rotated within a casing 2 and fixed blades 4 and 4 fixed and arranged at opposed positions and maintaining a gap slightly larger than diameter of a piano wire 9 contained in the tires, rupturing only the rubber components without cutting piano wires and steel fibers, tearing and withdrawing rubber components by rotation of the rotary blade 3, and crushing while separating rubber components from iron components.

Abstract: A method for processing municipal waste substantially reduces the volume of material to be disposed into a landfill by increasing the volume of materials of value collected from the municipal waste and by composting the remaining materials to create a salable product. The process includes the removal of materials of value by magnetic devices to extract ferrous materials, by an air classifier to extract light plastic materials, by an eddy current mechanism to extract aluminum materials, and by a plastic sort mechanism to extract large plastic materials. Composting can be accomplished with a composting vessel that is located in the process either before the materials of value are removed or afterward. A grinding of the materials before a final screening allows the commercial grade compost to be separated from the materials that are to be sent to the landfill for final disposal.

Abstract: A method for producing glass sands including the steps of crushing glass articles to convert them into fine fragments so as to form glass fragments, then agitating finely crushed glass fragments to eliminate sharp portions while at the same time forming glass fragments into glass sands with a predetermined granular configuration, then sieving foreign materials which have been entrapped into glass sands formed in a granular configuration, while at the same time sorting out glass sands according to their grain sizes.

Abstract: An apparatus separates a substantially metallic portion from a substantially non-metallic portion or constituent components of at least one electrical product, comprising a plurality of crushing machines, such as a first crushing machine and a second crushing machine and a separating machine. The first crushing machine crushes the at least one electrical product to create at least one crushed electrical product. The first crushing machine has a first screen affixed thereto to regulate a first flow of the at least one first crushed electrical product from the first crushing machine. The second crushing machine crushes the at least one first crushed electrical product to create at least one second crushed electrical product. The second crushing machine has a second screen affixed thereto to regulate a second flow of the at least one second crushed electrical product from the second crushing machine.

Abstract: A process is disclosed for disaggregating waste materials which contain at least partially reusable elements, mainly metals, plastics and cardboard. The waste materials are stirred in water by mechanical forces, large pieces, in particular plastic pieces, are coarsely crushed and soluble elements, in particular cardboard, are dissolved. The metallic elements are separated from the suspension as heavy materials, the remaining coarse solids, in particular plastics, are mechanically separated from the suspension, and the suspended fine solids are separated from the suspension by dewatering.

Abstract: The invention refers to a procedure and an installation for the pure, according to sort, processing of recoverable material refuse, with a selection of heavy disruptive materials, with a crushing process for the remaining raw refuse, with segregating processes for recoverable materials from the crushed raw refuse up to a mixture of plastic chips and with separating processes for the extraction of pure, according to sort, plastics.