Abstract: A dual platen molding machine for constructing a plurality of pre-insulated structural panels is disclosed that includes multiple safety features. The molding machine produces one or more panels that may include one or more c-channels or profiles embedded in expandable polystyrene (EPS) foam to provide structural integrity to the panels, and resulting wall. A chase may be formed horizontally in the panels to provide a wiring conduit through the panel. The molding machine is electrically operated to control the movement of a movable molding portion when closed upon a stationary molding portion. Steam may be controlled to fuse insulating material such as expandable polystyrene (EPS) in cavities formed between the movable mold and the stationary mold. No hydraulics is required to operate the dual platen molding machine, thus improving operating and maintenance costs. Moreover, steam hoses may be avoided, thereby improving overall safety.

Abstract: An expandable molding insert apparatus and corresponding method are provided. The insert apparatus may be expandable between a first uncompressed position with a first diameter and a second compressed position with a second, larger diameter due to axial decompression and compression, respectively, of the insert apparatus. For example, the insert apparatus may include an inner rod, an outer jacket, and a compression member. The compression member may be configured to provide axial compression to the outer jacket, such that the outer jacket may be adjusted between a first uncompressed position with a first outer diameter and a second compressed position with a second, larger outer diameter. The insert apparatus of the present disclosure facilitates withdrawal of the insert apparatus from a molded component, requires a minimal number of mechanical components, and provides for ease of actuation when the insert apparatus is utilized during a molding process.

Abstract: A pre-cast concrete wall system for crawlspace applications is herein disclosed. The system includes a plurality of interconnected pre-cast concrete wall panels having a recessed area along one side to reduce concrete usage and weight, while maintaining load bearing properties. The wall panels are securely fastened to a substructure, such as footers, using anchors and to each other by opposingly aligned keyways and connecting fasteners. Each wall panel includes at least one (1) pair of leveling bolts which provides for the leveling of the wall panels and correct for any unevenness in the footer. The wall panels are fabricated using a rotating casting table which allows an operator to pour concrete at ergonomic heights and rotate the casting table and cured wall panel member to a vertical position for convenient unloading and transportation of the wall panel to a job site.

Abstract: The present invention provides a base material which can be formed into valved lumen shape tissue having an ampulla and a leaflet consisting of body tissue. Specifically, the base material includes a first column 5 that forms an upstream tubular section 4 of a blood vessel 3, a second column 7 that forms a downstream tubular section 6 of the blood vessel 3, a plurality of bulges 10 for forming an ampulla 8 and a leaflet 9 of the blood vessel 3, and engagement means 11 that causes the bulge 10 to engage the first column 5 and/or the second column 7. The engagement means 11 includes recesses 15a and 15b in axial end surfaces of one or both of the first column 5 and the second column 7, and an engagement section 18 that overhangs from a bulge body 17 and engages the recesses. An outer peripheral surface of the body 17 of the bulge 10 is an ampulla forming surface 20, and a gap provided between the bulge body 17 and the first column 5 and/or the second column 7 is a leaflet forming section 22.

Abstract: The article and corresponding method include a casting fixture for a part of a skin formulation applicator which is otherwise difficult to cast. The casting fixture includes a central cup section and two opposing tear-away sections. A rigid base portion of an applicator tip assembly is mounted into an upper rim of the cup section and liquid silicone material is poured into the volume defined in the cup section portion beneath the base portion. The silicone cures and bonds to extending elements from the base portion, providing a firm connection between the cast tip portion and the base portion. When the combined part is ready for use, the tear-away sections are removed by the user, which results in an easy ejection of the part, which can then be installed by the user in the formulation applicator.

Abstract: An apparatus for baking a plurality of bore containing cookies for the insertion of a message post baking. One embodiment also provides for the simultaneous baking of flat cookies. The apparatus integrates a pan with wall slots, a mold having a plurality of shape makers each with an opening in one end, and a U-frame having a series of spaced aligned pins, the spacing of which corresponds to the spacing of the openings of the plurality of shape makers. One embodiment provides for the simultaneous baking of flat cookies in spaces defined by adjacent and opposed shape makers. The mode of assembly of the components as part of a baking process and the formed cookies are also disclosed.

Abstract: A concrete building panel has a slab and a plurality of ribs and beams. A series of horizontal holes in the end ribs are spaced at a selected constant spacing such that adjacent panels may be fastened together through them. In one type of panel, the slab is separated from the ribs to provide an air gap. Connections between holes in two adjacent concrete wall panels are made by a hollow conduit having an abutment at either end to engage the concrete wall panels. Other connections between adjacent panels involve a stitch with legs which extend through holes in the beams. Other connections involve a space made by vertical channels of horizontally adjacent panels. A plate fitted into the space aligns the adjacent panels and may extend upwards to align upper panels. Load bearing horizontal holes through the ribs are reinforced with reinforcing bar in the concrete arranged in generally triangular shapes. The concrete panels are formed vertically in a gang form.

Abstract: A mold for making a masonry block having a non-planar lower surface. The mold includes a pair of opposing side walls, a pair of opposing end walls, and a top forming an upper member, and a removable bottom member. The removable bottom member is configured to provide the non-planar configuration of the lower surface of the block when the block is cast in the mold. A method for making a masonry block having a non-planar lower surface is also disclosed. The method includes providing the mold which has the removable bottom member configured to provide the non-planar configuration of lower surface of the block when the block is cast in the mold, charging a masonry mix to the mold to form the block, curing the block, and removing the removable bottom from the mold.

Abstract: An individual ice cube handling device is disclosed comprising an ice tray and a decorative flag. The ice tray includes a plurality of compartments having a retaining collar formed therein located at a central, inferior position of each compartment. A staff portion of a decorative flag coaxially engages the retaining collar so that, when water is added to the compartments and frozen therein, the decorative flag extends beyond the superior surface of each frozen cube so as to provide a means of removing individual ice cubes from the tray, a means of hygienically handling the cubes, and a means of displaying a decorative or informative banner. The staff is shaped and configured as a tapered rod so as to facilitate removal of the decorative flag from the ice when desired.

Abstract: A baking apparatus or tin, particularly for baking bread, comprising an outer housing able to accommodate a first dough, and one or more insertable, separable sleeves able to accommodate at least a second dough.

Abstract: The invention concerns a device for making soft cheese or fresh paste cheese comprising at least a first set of perforated cheese-moulds and at least a second set of perforated cheese-moulds arranged in a chamber. The invention is characterized in that said first and second sets of cheese-moulds are designed to be fitted one into the other.

Abstract: Molding equipment and related techniques for forming a golf ball are disclosed. The molding equipment includes the use of a mandrel with a spherical portion sized to fit within a molding chamber. The molding equipment and related processes are particularly useful when forming the various layers by reaction injection molding.

Abstract: A fully contoured three dimensional toy figure made of at least two figure parts, and a toy apparatus and a method for molding the toy figure are disclosed. The figure parts are molded in respective mold cavities with receptacles, e.g., holes, in a side thereof and selected parts are joined together with simple connectors inserted into aligned receptacles of adjacently positioned parts. The receptacles may simply be blind holes in one side of the figure parts, and the connectors may be simple rods, bars or tubes which may have structure that assists in engaging the walls of the holes. The invention allows small children to make fully-contoured toy figures easily without having to use adhesives or typical fasteners to attach the figure parts together. Child-safe plastic materials such as Plasti-Goop.RTM. may be used as the plastic molding material.

Abstract: An interior trim component, such as a door panel, having an outer skin backed by a low density molded mat foam substrate and an energy absorbing foam backing is manufactured in a single mold tool in a multiple stage foaming operation in which the outer skin and a glass reinforcement mat are positioned in the mold cavity and a mold insert corresponding to the energy absorbing foam layer is mounted to the lid of the mold tool. A polyurethane precursor mixture is poured into the open mold and the lid closed to generate the low density molded mat substrate. The mold is opened and the mold insert removed and a second urethane precursor mixture is poured onto the substrate and the mold closed to generate the energy absorbing foam backing within the space of the mold cavity previously occupied by the mold insert.

Abstract: A solidifying liquid is placed into a mold having sides and a planar bottom. A plurality of separators are attached to the bottom of a support grid. The support grid is then placed onto the mold, with positioning projections extending through holes in the support grid. The liquid is then allowed to set, forming a work surface having a flat top surface and support ribs on its bottom surface.

Abstract: A mould for ice confectionery and the like, including a removeable core for insertion into a cup. The core includes a number of core formers and a retainer for supporting handle strips, and closely engages the cup to define a number of mould segments.

Abstract: A method and apparatus for forming a curb section of a predetermined length sub-divided into modules by transverse grooves which give the appearance of shorter blocks and provide for fracturing the curb section at those locations. Each module of the curb section includes a rearward fastening projection having a vertical bore for passing a nail to engage the curb section to pavement or other base. Such linear mold sections are all that are required when a curve is dictated. The mold sections are sub-divided into the modules to form the curve. The apparatus includes an open frame moving vertically against a platform and mold shoes for pressing down on the concrete when poured in the mold frame, including plugs for forming the tops of the fastening projections. According to the method, the plugs are removed after the mold frame is lifted, and then the shoes are removed to leave the formed curb sections on the bottom wall.

Abstract: The invention includes block molds and manufacturing processes as well as a composite masonry block comprising a block body having an irregular trapezoidal shape and comprising a front surface and a back surface, an upper surface and a lower surface, and first and second sidewalls. Both the first and second sidewalls have a first and second part, the sidewall first part extends from the block front surface towards the block back surface at an angle of no greater than ninety degrees in relationship to the block front surface, the sidewall second part surfaces adjoins and lies between the sidewall first parts and the block back surface. The block also has a flange extending from the block back surface past the height of the block. Also disclosed are landscaping structures such as a retaining wall comprising a plurality of the composite masonry blocks of the present invention.

Abstract: A mold for manufacturing a skin covered foamed plastic article in which the middle mold is to be attached to the upper mold so as to eliminate the attaching and removing of the middle mold for every manufacturing cycle, without creating a danger of damaging the manufactured skin covered foamed plastic article in taking it out of the mold. The mold includes a middle mold to be attached to the upper mold such that when the upper mold is lifted upwards in order to be disassembled from the lower mold, the middle mold also moves upwards and the skin covered foamed plastic article is taken out from the lower mold by the upper mold and the middle mold; and a protrusion for making a hole in the skin covered foamed plastic article to be manufactured, to be attached to the molding surface of the lower mold, which is freely detachable from the lower mold such that when the upper mold is disassembled from the lower mold, the protrusion is taken off the lower mold along with the skin covered foamed plastic article.

Abstract: This invention relates to an apparatus for molding slotted concrete floor sections. The apparatus forms the concrete floor sections in an inverted position so as to avoid the need for hand finishing of the upper surface of the molded concrete floor sections. The apparatus comprises a base, opposing pairs of interconnected upstanding side and end walls connected to the base and a plurality of elongate spaced apart and substantially parallel ridges connected to and projecting upwardly from the base. Attached to and overlying the ridges are a plurality of elongate keystone shaped dividers removably mounted on and extending upwardly from the ridges with the upper surface being in a substantially common plane with the upper surfaces of the side and end walls.

Abstract: The invention relates to a negative mold containing a plurality of mold portions which can be detached from each other. It functions in particular for the manufacture of shapes consisting of plastic. The two mold halves enclose a molding chamber receiving the material to be shaped. In the chamber is arranged at least one insert abutting at least one projection which together form the negative for a surface depression to be produced in the shape. On the insert a fastening shank is arranged with the transition region being located in the region of the associated mold portion surface and being formed as gradation. Thereby the insert in contact with the mold half covers completely the orifice of the opening containing the shank and, in addition, projects beyond the opening edge.

Abstract: This disclosure illustrates and describes a test mold for the quantitative measure of the effects of formulation and/or process variable changes on some kinds of surface problems of a molded part caused by different degrees of imperfection or voiding underneath the part surface. The molded part can be single component or composite, solid or foamed. One example of the surface problem is the so-called "measles or cellulite" problem observed on the vinyl surface of a vinyl/foam composite due to the voids or rattiness within the foam. To accomplish this result, the mold has various sized, spaced apart, aligned openings formed in each of the front and rear walls of the mold, but with the centers thereof at different elevations in the respective front and rear walls. Removable rods inserted through the aligned mold wall openings produce longitudinal openings through the part which is molded around the rods, permitting the effect thereof on the surface of the molded part to be evaluated.

Abstract: Disclosed herein is a mold assembly for molding a plastic article having a recess formed therein. The mold assembly includes a lower mold having a cavity formed therein; an upper mold adapted to be put on the lower mold to close the cavity; a core adapted to be put in the cavity; positioning means including a first member connected to a given portion of the cavity of the lower mold and a second member connected to the core, the first and second members being coupled when mated; and guide means for guiding the core in a manner to facilitate the mating of the second member with the first member.

Abstract: A mold for injection molding a plastic product having a thin-walled area includes a first mold part and a second mold part defining a mold cavity therebetween, encompassed by a parting line, for forming the plastic product, and further defining a gate for admitting injected molten plastic into the cavity. The mold parts define a thin cavity region for defining the thin-walled area of the plastic product; and first and second flow channels which are portions of the mold cavity that are thicker than the thin cavity region, for directing the injected molten plastic from the gate into the thin cavity region, whereby the molten plastic directed from the first flow channel joins with the molten plastic directed from the second flow channel.

Abstract: Apparatus for molding hollow metalwood golf club heads of wax or other material with variations in the lie angle of the neck or hosel relative to the body of the club head, in which two molds with communicating mold cavities are supported for turning of one mold about a pivotal axis to change the angular relationship of the two cavities. The molds have arcuate abutting surfaces coaxial with the pivot for effective meeting relationships in the different positions, the hosel base being slightly oversize to accommodate the displacement, and two core pieces in the molds have part-spherical abutting surfaces, also coaxial with the pivot for effective "kissing off" of the parts. The movable mold is detented in one of eight different positions, in one-degree increments. Another embodiment produces solid-headed irons with selected different lie angles of the hosel, but with only one core piece, which is in the hosel mold.

Abstract: A moulding pallet for moulding building blocks with interlocking surfaces comprises a metal sheet bent to form parallel ridges and valleys, with transverse sheet metal channels inserted through openings in the ridge sides forming transverse secondary ridges.

Abstract: A mold to manufacture an improved press-on bottle cap is disclosed. The cap has a top disk and a thin-walled outer skirt dependent therefrom with an annular tear score line on its inside wall and a laterally projecting tear tab which permit the cap to divide into a lower portion an upper reclosure cap. An annular lip is provided about the outside wall of the cap, approximately in the middle of the reclosure cap. The lip is discontinuous with an open sector above the tear tab. The mold has its parting line in the plane of the annular lip and the lower half of the mold has a lateral cavity to form the tear tab. In this manner, a laterally offset tear tab is provided without splitting the mold cavity along an axial plane.

Abstract: Apparatus for molding stick cosmetics, which comprises:closely fitting a molding block into a vertically extending annular member formed around a container charged with a liquid feed composition for solid cosmetics, said molding block having therethrough a plurality of longitudinal slots which are open at both ends;filling said liquid feed composition into said longitudinal slots; and, thereafter,solidifying and drying the thus filled liquid feed composition.

Abstract: A multiple injection mould for the manufacture of preforms for the manufacture of flasks by the blast or blow moulding method, the mould having a plate fixed on the nozzle side of the injection moulding machine on which outer moulds are mounted, a core-carrying plate and the fixed plate movable within the injection moulding apparatus machine and an intermediate plate which is movable relative to the core-carrying plate and on which are arranged pairs of mould end plates each having an internal contour by which the external contour of the socket of the neck of each flask is moulded. Driving means are provided for the intermediate plate by which it can be adjusted relative to the core-carrying plate during the opening movement of the latter.

Abstract: A plastic mold assembly comprising a male and female section for casting soft contact lenses from a polymerizable feed material wherein compensation for polymerization shrinkage is attained and disengagement of the male and female mold sections is facilitated by providing one flexible and one rigid mold section. Good optical properties of the mold surfaces are obtained by forming the mold sections entirely from a thermoplastic material such as polystyrene that will not crystallize when cooled from a melt. In one embodiment a plurality of flexible male sections having convex molding surfaces and a plurality of rigid female sections having concave molding surfaces are supported on frames to attain an increased production rate of finished soft contact lenses.

Abstract: A multiple injection moulding apparatus for making parisons for blow molding bottles, the mould having a plate fixed on the nozzle side of the injection moulding machine on which outer moulds, each in a separate housing, are mounted with their faces against the plate. An independent pair of mould end plates is allotted to each outer mould with, in each case, a separate guide which extends at right angles to the direction of opening of the injection mould. In addition a common hydraulic drive to open and close the pairs of mould end plates is provided for a plurality of said pairs of mould end plates arranged adjacent each other.

Abstract: A tubular container molding method includes the steps of inserting a core block having an upwardly projected annular flange at the top end into a preformed tubular member, closing the mold and thereby pressing an upper marginal portion of the tubular member against a cavity mold and bending inwardly such upper marginal portion to form a shoulder portion of the container, urging the inwardly bent marginal portion against an interior surface of the cavity mold by the annular flange to hold the shoulder portion between the core block and the cavity mold, and injecting molten resin into an air gap defined between the core block and the cavity mold, thereby molding conical and neck portions of the container integrally with the shoulder portion.

Abstract: A device for shaping color test samples of porcelain formulations for use in making dental crowns, comprising a mandrel having a axial bore, a cylindrical rod insertable axially into the bore of the mandrel, and a releasable coupling element between the rod and the mandrel which permits rotation of the rod relative to the mandrel but resists axial movement between the two. At one end the mandrel has a cut-out section which exposes an end portion of the cylindrical rod in the axial bore. This section forms a radially curved molding surface on which a porcelain test sample can be formed having a curvature approximating that of a dental crown. The adherent sample is released from the rod at the molding surface by twisting the rod in the bore, without moving the rod axially.

Abstract: A cake pan with a horizontal bottom and peripheral upstanding side walls temporarily receives one or more cake-shaping modular inserts while a cake is being baked, or otherwise fixed in shape. A matrix, or gridwork, delineated on the bottom of the receptacle is matched to the size and shape of the modular inserts and provides a guide for the proper positioning of the modular inserts in order to form the cake into selected alphanumeric configurations.

Abstract: The invention provides apparatus and method for forming concrete blocks, panels and the like with a reduced number of parts and production operations. The apparatus and method of this invention is contemplated for use at a concrete-mixing plant having the usual components such as mixers, hoists, cranes, and other transport facilities available at most modern mixing plants. The apparatus of the invention includes a pallet having a generally flat upper surface. In addition, there is provided a generally rectangular mold frame having four integral and generally vertical upstanding sides. The frame is generally open on the top and bottom and is dimensioned for matably mounting on the pallet. Cavity-shaping means are mounted within the frame and above the pallet for shaping block-forming molding cavities which are arranged for receiving concrete aggregate thereinto, whereby blocks may be formed by the deposition of the aggregate thereinto.

Abstract: A mold for the base of a dental model includes index means cooperative with a dental model articulator, detachable perimeter members for defining the side walls of the base and an insert for delineating a platform upon which a tooth die is attached. The insert is reversably mountable to accommodate relocation of the platform as a right or left quadrant. A variant includes a flexible rubber mold which defines a quadrant or a full base, each including index means and having a platform for supporting the respective tooth die. Forms for making the flexible molds are also described.

Abstract: A mold unit and method for casting ceramic material in slip form is described. Each mold unit comprises a plurality of parts which when assembled for a casting operation define between them, two casting cavities, the casting cavities are positioned one above the other, into which slip can be introduced to form discrete articles and when removed from the mold while in the green condition are assembled to form a composite article.

Abstract: Mold for making a tooth positioning and retaining appliance with air holes including a cavity having models of the upper and lower teeth arranged so that when an appliance is molded thereby the appliance will have upper and lower archways for receiving upper and lower arches of a person, tooth sockets in the archways arranged in ideal relationship and preselected positions to urge the teeth received thereby into the preselected positions of the sockets. The mold additionally includes air hole or airway forming means extending across the models of the teeth in the mold and being insertable into the mold prior to the molding operation and thereafter removable from the mold with the molded appliance. The air hole forming means is easily separable from the appliance to ultimately define the air holes between the archways and between the labial and lingual sides of the appliance.

Abstract: The present device is especially useful for positioning on forms prior to the pouring of concrete for removal therefrom to create holes in the concrete to receive inserts therein such as in making holes in concrete for steps to be used in a manhole. A tapered steel shaft of any selected length has a collar fixed near one end thereof with an elongated handle passing transversely therethrough. The collar has slanted cam edges on each end providing a cam surface which is approximately 12.degree. from a line perpendicular to the axis. A second collar identical to the first is welded to a form, such as a steel concrete form used in pouring concrete for manholes. The second collar also has slanted cam edges providing a cam surface corresponding to the slanted cam edges on the first collar and there is a hole passing through the steel pin and through the second collar to receive a removable latch pin therein.

Abstract: A multi-part form for casting concrete structural units having spaced parallel and vertical sidewalls and horizontally spaced parallel and lateral connecting arms therebetween, the connecting arms having mortises at the bottom and tendons at the top. A stationary base and support means has upwardly exposed surfaces for forming the bottoms of the sidewalls and the arms and a core means thereon forms inner vertical surfaces of the arms and portions of inner vertical surfaces of the sidewalls of the structural unit. Opposing movable sidewall form members form outer surfaces of the sidewalls and opposed movable arm and sidewall form members form outer surfaces of the arms and inner surfaces of the sidewalls outwardly of the arms. Sidewall end surface form members on the sidewall form members form the end surfaces of the arms. Tie and strip bolts respectively secure the movable form members in inner assembled positions and urge the members outwardly in a stripping operation after casting.

Abstract: A mould for producing concrete mouldings having a frame and a plurality of moulding boxes therein with the moulding boxes removably fastened directly to the bottom end faces of the frame.

Abstract: Disclosed herein is an apparatus for forming a plurality of hot dog buns provided with a recessed area formed at the inception of the bun making process, so as to naturally accommodate a hot dog. One technique according to the present invention contemplates cooking the hot dog buns separately from the hot dog and inserting the hot dog at a later time when it is to be consumed, or alternatively inserting the hot dog into the partially cooked bun after the recess has been formed in the bun so that the hot dog and the bun cook simultaneously.