Furnace Gas Scrubbers Patents (Class 261/DIG9)
  • Patent number: 6149137
    Abstract: A quench system for cooling hot flue gases from combustion systems is disclosed. The quench system includes a venturi mounted in a quench vessel. The water level in the quench vessel may be raised or lowered in accordance with the flow rate of the gases to be quenched. When the pressure drop across the venturi is insufficient to achieve the desired cooling to adiabatic saturation temperature, the water level is increased so that the downcomer connected to the venturi is submerged and the additional pressure drop further cools the flue gases.
    Type: Grant
    Filed: November 2, 1998
    Date of Patent: November 21, 2000
    Assignee: Callidus Technologies, Inc.
    Inventors: Bruce C. Johnson, Robert R. Trimble, Randhir C. Desai
  • Patent number: 6102377
    Abstract: Sulfur oxides (SO.sub.x) are scrubbed from combustion effluents with economies in capital and operating costs by virtue of an arrangement of spray header piping and nozzles which permits ease of access for service with reduced spacing (e.g., 0.5 to 1.25 meters) between spray levels. At least two spray levels in a spray zone include a plurality of spray header pipes arranged parallel to the other spray header pipes within a spray level and vertically parallel to spray header pipes in at least one adjacent spray level. Each of the spray levels includes a plurality of spray nozzles extending from said spray headers. A majority of nozzles in a reference spray level are positioned such that lines drawn between them form a pattern of squares with the nozzles located at the corners of the squares. And, a majority of nozzles in an adjacent spray level are positioned over the centers of squares defined by four nozzles in the reference spray level.
    Type: Grant
    Filed: February 26, 1997
    Date of Patent: August 15, 2000
    Assignee: ABB Environmental Services, Division of ABB Flakt, Inc.
    Inventor: Joseph V. Doughty
  • Patent number: 6102990
    Abstract: A multiphase scrubber for the wet scrubbing of gases in several different phases comprises at least three separate basic scrubbing units so that the scrubbing of the gas is carried out in at least three, advantageously six, successive steps. The droplet separation of the scrubbed gases is carried out in a uniform cyclone-like droplet separator composed of several nested cylinders. A clean dropless gas contains a dust content below the acceptable limit. The scrubber is suited for scrubbing hot furnace gases from closed reduction furnaces.
    Type: Grant
    Filed: August 14, 1998
    Date of Patent: August 15, 2000
    Assignee: Outokumpu Oyj
    Inventors: Veli Keinanen, Launo Lilja, Pekka Niemela, Janne Ollila
  • Patent number: 6086658
    Abstract: A method and device for using the density control water to continuously flush the oxidation air header and the sparge pipes in a flue gas wet scrubber agitation tank. The density control line is routed to the elevation where the control valve is located. A U-shaped trap is located between the control valve and air sparge header such that the density control water joins the humidified oxidation air. A liquid layer forms on the floor of the header and is moved toward the distant side of the header by the motion of the air passing on top of the liquid layer and by the continuous flow of water. The bottom section of the main header is perforated to allow the flowing water to exit the header into the tank and flush any accumulated solids that might penetrate the header through the air holes. The air holes are located in a section at a minimum of five degrees off the floor and maximum of one hundred eighty degrees off the header bottom and preferably at forty-five degrees.
    Type: Grant
    Filed: August 4, 1999
    Date of Patent: July 11, 2000
    Assignee: McDermott Technology, Incorporated
    Inventors: Wadie Fawzy Gohara, Thomas Wayne Strock, John Ronald Cline
  • Patent number: 6036756
    Abstract: An improvement in a center inlet type scrubber that retrofit the scrubber with a perforated tray made up of rectangular or partially rectangular sections supported on beam supports in the annulus of the scrubber. The supports can be modified to form turning vanes or additional turning vanes can be employed. One or more perforated trays may be installed in the annulus to help correct the problem.
    Type: Grant
    Filed: January 13, 1998
    Date of Patent: March 14, 2000
    Assignee: The Babcock & Wilcox Company
    Inventors: Wadie F. Gohara, Norman D. Nelson
  • Patent number: 6013120
    Abstract: A device for using the density control water to continuously flush the oxidation air header and the sparge pipes in a flue gas wet scrubber agitation tank. The density control line is routed to the elevation where the control valve is located. A U-shaped trap is located between the control valve and air sparge header such that the density control water joins the humidified oxidation air. A liquid layer forms on the floor of the header and is moved toward the distant side of the header by the motion of the air passing on top of the liquid layer and by the continuous flow of water. The bottom section of the main header is perforated to allow the flowing water to exit the header into the tank and flush any accumulated solids that might penetrate the header through the air holes. The air holes are located in a section at a minimum of five degrees off the floor and maximum of one hundred eighty degrees off the header bottom and preferably at forty-five degrees.
    Type: Grant
    Filed: August 14, 1996
    Date of Patent: January 11, 2000
    Assignee: McDermott Technology, Inc.
    Inventors: Wadie Fawzy Gohara, Thomas Wayne Strock, John Ronald Cline
  • Patent number: 5824141
    Abstract: An apparatus to mix a slurry mixture with an oxidization air within a reaction tank of a wet scrubber spray tower of a flue gas desulfurization system for a furnace. The apparatus improves the contact between forced oxidization air and slurry mixture within the reaction tank.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: October 20, 1998
    Assignee: The Babcock & Wilcox Company
    Inventors: Wadie F. Gohara, Kevin J. Rogers, Fred C. Owens, II, Steven Feeney
  • Patent number: 5785901
    Abstract: An object of this invention is to provide a gas-liquid contact apparatus for use in wet flue gas desulfurizers and the like which is equipped with lightweight and inexpensive header pipes having excellent wear resistance and corrosion resistance and hence exhibits high reliability and economical efficiency. To this end, there is provided a gas-liquid contact apparatus wherein one or more header pipes having attached thereto a plurality of spray nozzles for spouting a slurry upward are disposed in the main body of a tower through which a gas flows, characterized in that the header pipes are made of a fiber-reinforced resin composite material and the outer surface thereof or the outer and inner surfaces thereof are formed of a corrosion-resistant and wear-resistant layer of a resin containing ceramic particles.
    Type: Grant
    Filed: May 21, 1997
    Date of Patent: July 28, 1998
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Shigeo Hasegawa, Noohiko Ukawa, Kenji Iwasaki, Tamotsu Higuchi, Koichiro Iwashita
  • Patent number: 5753012
    Abstract: A method of operating an apparatus for the cleaning of industrial waste gases and especially power plant flue gases. The gases are fed through a quencher to a first scrubber with its own recirculation and upstream of a second scrubber having its own recirculation and aerosols of halogen compounds which are eliminated by providing the quencher is part of a prescrubber or by forming the downstream scrubber with a wet electrostatic precipitator.
    Type: Grant
    Filed: October 23, 1996
    Date of Patent: May 19, 1998
    Assignee: Krupp Koppers GmbH
    Inventors: Bernhard Firnhaber, Michael Lang, Cort Starck, Wolfgang Schulte
  • Patent number: 5658361
    Abstract: Particulate-containing hot flue gas flows are flowed into a boiler having a first and a second chamber. The first chamber has a gas side and a water side. The hot flue gas flows into the gas side of the first chamber which is in heat exchange relation with the water side. Steam is generated on the water side and transported to a power generator. Steam or another inert gas is periodically injected into the gas side of the first chamber for removing particulate fouling when the heat exchange relation for the gas side falls below a predetermined minimum level. Cooled flue gas leaving the gas side of the boiler is conducted to a purification chamber having spray nozzles thereby allowing large particulate to settle out of the flue gas and removing fine particulate entrained in the flue gas enabling purified flue gas to be released from an upper portion of the second chamber.
    Type: Grant
    Filed: September 12, 1995
    Date of Patent: August 19, 1997
    Inventor: Jose P. Arencibia, Jr.
  • Patent number: 5656046
    Abstract: A high velocity gas absorber for desulfurization of flue gas has a uniquely formed awning and inlet having an inclined awning extending upwardly from the inlet at an angle between 5 and 20 degrees and having strategically placed triangularly shaped gutters therealong for drawing the liquid flow across the inlet while the inlet bottom plate is inclined downward at an angle of approximately 60 degrees of the inlet horizontal bottom plate into the liquid of the absorber's recirculation tank to reduce splash into the inlet.
    Type: Grant
    Filed: January 16, 1996
    Date of Patent: August 12, 1997
    Assignee: The Babcock & Wilcox Company
    Inventors: Wadie F. Gohara, Randy J. Reynolds
  • Patent number: 5648022
    Abstract: A wet flue gas desulfurization scrubbing tower has means therein for evenly distributing the flue gas flowing through the tower for more efficient treatment therein including a ring plenum for evenly exhausting the flue gas around the periphery of the tower through a series of differently sized openings and a centrally located annular opening for evenly exhausting the flue gas to the center of the tower.
    Type: Grant
    Filed: March 21, 1996
    Date of Patent: July 15, 1997
    Assignee: The Babcock & Wilcox Company
    Inventors: Wadie F. Gohara, George B. Watson, Randy J. Reynolds, Thomas W. Strock
  • Patent number: 5586995
    Abstract: A filter for separating pollutants from flue gases with a filter housing and with a plurality of filter boxes arranged therein at spaced locations horizontally one on top of another or vertically next to one another. These filter boxes contain the filter medium, which may be activated carbon, open-hearth furnace coke or a similar material. The filter boxes are sprayed with water via nozzles. The sprayed surfaces of the filter boxes are correspondingly designed as surfaces permeable to water. Flue gases flow into the filter boxes from the bottom. These surfaces of the filter boxes are correspondingly permeable to gas. A water collection box with vertical gas flow pipes, from which the collected water is pumped off and reused for spraying with water, is located under the filter boxes.
    Type: Grant
    Filed: March 7, 1995
    Date of Patent: December 24, 1996
    Assignee: Man Gutehoffnungshutte Aktiengesellschaft
    Inventors: Frohmut Vollhardt, Jurgen R. Heering
  • Patent number: 5558818
    Abstract: A wet flue gas desulfurization scrubbing tower has means therein for evenly distributing the flue gas flowing through the tower for more efficient treatment therein including a ring plenum for evenly exhausting the flue gas around the periphery of the tower through a series of differently sized openings and a centrally located annular opening for evenly exhausting the flue gas to the center of the tower.
    Type: Grant
    Filed: February 14, 1995
    Date of Patent: September 24, 1996
    Assignee: The Babcock & Wilcox Company
    Inventors: Wadie F. Gohara, George B. Watson, Randy J. Reynolds, Thomas W. Strock
  • Patent number: 5540895
    Abstract: A device in which a mixture of steam and contaminated air is first of all channelled into an upward stream and that the mixture subsequently flows as a downward stream in a vessel maintained at reduced pressure. The device further includes an arrangement for spraying an alkaline aqueous solution into the downward stream of the mixture of steam and contaminated air. The decontaminated uncondensed gases are thereby removed from the vessel by a forced and adjustable stream which creates and maintains a reduced pressure inside the vessel.
    Type: Grant
    Filed: December 7, 1994
    Date of Patent: July 30, 1996
    Assignee: Paul Wurth S.A.
    Inventors: Ernest Faber, Romain Frieden, Marc Solvi, Louis Schmit, Leon Ulveling
  • Patent number: 5512252
    Abstract: A dissipator for percolating a mixture of flue gases and powdered lime through a body of water to remove SO.sub.2 from the flue gases includes an elongate tubular body having first and second ends. The first end of the tubular body has an inlet through which the flue gases and lime mixture is introduced into the dissipator. The second end of the tubular body is generally closed. There are a plurality of perforations in the wall of the tubular body through which the mixture of lime and flue gases can escape from the dissipator. A plurality of disrupters spaced longitudinally inside the elongate tubular body facilitate the mixing and reaction of the lime and the flue gases. Each disrupter comprises a plate with a plurality of baffles mounted on the upper thereof to facilitate the mixing of the flue gases and powdered lime mixture delivered into the dissipator.
    Type: Grant
    Filed: May 9, 1994
    Date of Patent: April 30, 1996
    Inventor: George Morris
  • Patent number: 5429650
    Abstract: A smoke stack, which discharges contaminated gases, is provided with a plenum chamber, at its end, formed of one or more stacked modules. Each module includes a hollow cylindrical housing, from which protrudes, in various radial directions, a plurality of ducts, each being provided with a nozzle at its end. The nozzle has a central passageway through which a portion of the gases pass and is discharged into the atmosphere, and a second passageway which directs the air around the discharging gases for imparting a swirling action to the commingled gases. An ultra low volume of treatment fluid, usually a liquid chemical, is progressively discharged into the central passageway so that fog is generated as the gases and liquid emerge. Relief valves for the gas discharge into this fog. An accumulator tank at the top of a chamber or a metering pump supplies the liquid.
    Type: Grant
    Filed: July 6, 1994
    Date of Patent: July 4, 1995
    Assignee: Lowndes Engineering Co., Inc.
    Inventors: Craig O. Hoffmann, David W. Waldron, Jr.
  • Patent number: 5376166
    Abstract: A smoke stack, which discharges contaminated gases, is provided with a plenum chamber, at its end, formed of one or more stacked modules. Each module includes a hollow cylindrical housing, from which protrudes, in various radial directions, a plurality of ducts, each being provided with a nozzle at its end. The nozzle has a central passageway through which a portion of the gases pass and is discharged into the atmosphere, and a second passageway which directs the air around the discharging gases for imparting a swirling action to the commingled gases. An ultra low volume of treatment fluid, usually a liquid chemical, is progressively discharged into the central passageway so that fog is generated as the gases and liquid emerge. Relief valves for the gas discharge into this fog. An accumulator tank at the top of a chamber or a metering pump supplies the liquid.
    Type: Grant
    Filed: August 16, 1993
    Date of Patent: December 27, 1994
    Assignee: Lowndes Engineering Co., Inc.
    Inventors: Craig O. Hoffmann, David W. Waldron, Jr.
  • Patent number: 5355696
    Abstract: The specification discloses pollution control equipment for pollution generating industrial processes. A containment structure confines pollutants within the structure from which they are removed by cleaning equipment. An absorption refrigeration system removes heat from containment structure for co-generation.
    Type: Grant
    Filed: February 22, 1993
    Date of Patent: October 18, 1994
    Inventor: Aubrey C. Briggs
  • Patent number: 5176325
    Abstract: A spray nozzle assembly particularly adapted for directing a finely atomized slurry of hydrated lime for removing sulfur dioxide from flue gases. The nozzle assembly includes a nozzle body having a first pre-atomizing and mixing chamber into which pressurized liquid and air flow streams are directed for breaking down and pre-atomizing the liquid, an orifice plate at the downstream end of the first pre-atomization and mixing chamber for restricting the fluid flow into a second chamber defined by the orifice plate and spray tip, and a spray tip having a plurality of circumferentially spaced discharge orifices through which atomized liquid particles in the second chamber discharge in a substantially conical cloud-like spray pattern of finely atomized particles.
    Type: Grant
    Filed: May 14, 1991
    Date of Patent: January 5, 1993
    Assignee: Spraying Systems Co.
    Inventor: Daniel A. Vidusek
  • Patent number: 5156659
    Abstract: An off-gas stack for a melter comprising an air conduit leading to two sets of holes, one set injecting air into the off-gas stack near the melter plenum and the second set injecting air downstream of the first set. The first set injects air at a compound angle, having both downward and tangential components, to create a reverse vortex flow, counter to the direction of flow of gas through the stack and also along the periphery of the stack interior surface. Air from the first set of holes pervents recirculation zones from forming and the attendant accumulation of particulate deposits on the wall of the stack and will also return to the plenum any particulate swept up in the gas entering the stack. The second set of holes injects air in the same direction as the gas in the stack to compensate for the pressure drop and to prevent the concentration of condensate in the stack.
    Type: Grant
    Filed: April 8, 1991
    Date of Patent: October 20, 1992
    Inventor: George T. Wright
  • Patent number: 5145498
    Abstract: A water-spray gas-scrubbing device of water-cooled metallic construction for use with a processing facility producing gases containing extractable particulate waste and having a conduit for the gases, and a gas-scrubbing chamber in which the combustion gases are washed with water sprays to remove particulate material. The washed gases are vented to the atmosphere and the scrubbing water passes downwardly through a series of metallic mesh filter trays in a filter tower to remove particulate material from that water which is then re-circulated to the scrubbing chamber. The conduit and the combustion chamber are formed as hollow metallic wall structures with inner and outer metallic walls, and cooling water flows continuously through those hollow wall structures to reduce thermal damage thereto.
    Type: Grant
    Filed: September 5, 1991
    Date of Patent: September 8, 1992
    Inventor: Clarence H. Houston
  • Patent number: 5143527
    Abstract: A waste purifying device employing an intermediate exhaust fan and a vacuum pump to suck the waste gas flowing from a waste gas source toward a chimney into at least one washing tank through a pipe line, the washing tank containing a washing liquid which can remove the particles or toxic gas in the waste gas, the purified gas being then discharged from the chimney.
    Type: Grant
    Filed: April 24, 1991
    Date of Patent: September 1, 1992
    Inventor: Guo Tian-Song
  • Patent number: 5135723
    Abstract: A flueless combustion system which accepts materials nominally designed as trash and waste, including the solid and gaseous combustion products of the system itself, and converts these materials and combustion products to marketable products. Pyrolytic conversion is employed to reform these materials and combustion products. The gaseous combustion products of this system are exhausted to an underwater distribution system which permits the gaseous combustion products to percolate through water which contains cellulosic materials to further absorb and entrap gases. The water, cellulosic materials, as well as sediments resulting from the cooling of the exhaust gases, are utilized within the pyrolytic process. The gases, steam, and heat resulting from the pyrolytic process are used in conversion processes such as the Fisher-Tropsche Process to provide marketable products. For example, the Fisher-Tropsche Process produces liquid fuels.
    Type: Grant
    Filed: October 19, 1990
    Date of Patent: August 4, 1992
    Inventor: Tom E. Fuller
  • Patent number: 5041274
    Abstract: The present invention discloses a method and apparatus for cooling and removing the toxic particulates, heavy metals, noxious fumes, and acid from the gaseous products of the combustion of materials high in impurities and/or toxic substances. Said invention accomplishes the above when dense exhaust and smoke emitted by a furnace are drawn through a series of three treatment chambers by the tremendous vacuum effect of extremely high-velocity vertical water and alkaline solution jets. The hydraulic pressure of the water and alkaline solution jets, in addition to providing draft, forces impurities in the gaseous waste to hydraulically dilute or dissolve in a turbulent liquid bath below. The apparatus improves the efficiency of any furnace to which it is attached by channeling exhaust-heated water through an external radiator, thereby supplementing the heat output of the furnace to which the device is attached.
    Type: Grant
    Filed: September 7, 1990
    Date of Patent: August 20, 1991
    Inventor: Thomas Kagi, Sr.
  • Patent number: 5004486
    Abstract: A gas cleaning system includes a combustion equipment, a heat exchanger for cooling a flue gas discharged from the combustion equipment, an exhaust fan sucking the gas from the heat exchanger and directing the gas into a bubbling dust separator submerged in a water tank so that the dust laden in the gas will be rubbed off when the gas is bubbled through the separator to discharge a clean gas from a stack mounted in the water tank for preventing air pollution.
    Type: Grant
    Filed: July 2, 1990
    Date of Patent: April 2, 1991
    Inventor: Chun-Teh Chen
  • Patent number: 4999167
    Abstract: Exhaust gases from a process fired boiler are diverted from a stack prior to emission to the atmosphere through a duct system to a plurality of series connected heat exchangers. The exhaust gases are progressively reduced from an elevated temperature, for example in the range between about 350.degree.-525.degree. F., in stages to an ambient temperature of about 50.degree. F. At each stage heat from the exhaust gases is transferred from the gases to another medium, such as water, which is fed back to the boiler to reduce the energy cost of operating the boiler. At ambient temperature the exhaust gases are subjected to an atomized spray of a reagent solution that absorbs the contaminants in the exhaust gases. Absorption of the contaminants into solution with the atomized reagent spray is promoted by contact of the spray and exhaust gases on the surface of a fibrous batting.
    Type: Grant
    Filed: June 20, 1989
    Date of Patent: March 12, 1991
    Inventors: Arthur P. Skelley, James C. McMichael
  • Patent number: 4990167
    Abstract: A cylindrical scrubbing column having a cylindrical water-separator head is provided with an upwardly converging partition defining a diametrically extending elongated slot which communicates between the scrubbing region of the column and the head, the slot being aligned with a radial outlet for the flue gases from the head. The slot is flanked by a pair of longitudinally-extending impingement baffle register walls which remove water from the entraining flue gas by impingement baffle separation techniques and a further wall is provided at the end of the slot turned toward the radial outlet. The walls can converge in the direction of flow of the gas upwardly and the compartments behind the walls communicate with the radial outlet. The system has reduced pressure drop without detrimental effect to the separating efficiency.
    Type: Grant
    Filed: December 14, 1989
    Date of Patent: February 5, 1991
    Assignee: Gottfried Bischoff Bau Kompl. Gasreinigungs und Wasserruckkuhlanlagen GmbH & Co. Kommanditgesellschaft
    Inventor: Werner Stehning
  • Patent number: 4915712
    Abstract: An evaporative gas cooling system in which a hot gas stream is divided into two portions before flowing downwardly through a cooling tower. One portion of the gas stream flows into the center of the cooling tower through water droplets generated by atomizing nozzles. Another portion of the gas stream flows downwardly along the inner sidewall of the cooling tower to form a protective barrier, thereby preventing the water droplets from collecting on the wall of the cooling tower. In one embodiment, the gas stream is divided into two portions by a deflector dome having a converging lower sidewall surrounded by a converging frustoconical guide plate. In a second embodiment, the gas stream is divided into two portions by an inner frustoconical conduit mounted within an outer frustoconical shell.
    Type: Grant
    Filed: August 5, 1988
    Date of Patent: April 10, 1990
    Assignee: Aerequipment Engineers, Inc.
    Inventor: Robert J. C. Feldsted
  • Patent number: 4915036
    Abstract: A process and apparatus for reducing the concentration of pollutants in an effluent from the combustion of a fuel or waste material is presented. The process and apparatus enables injection of an effluent treatment fluid at low treatment fluid flow rates yet provides an even dispersion of treatment fluid within an effluent passage with little or no clogging. An atomization conduit, positioned coaxially within a treatment fluid supply conduit, extends into the effluent and supplies an atomization fluid, such as steam or air. A treatment fluid is supplied through a supply conduit and through at least one jet in the atomization conduit wall at a velocity of between 2-60 feet per second, causing atomization of the treatment fluid within the nozzle.
    Type: Grant
    Filed: May 18, 1989
    Date of Patent: April 10, 1990
    Assignee: Fuel Tech, Inc.
    Inventor: Vincent A. DeVita
  • Patent number: 4860670
    Abstract: A the method and apparatus for cleaning of flue gas from a boiler, and the recovery of heat from gas, the flue with the flue gas being led from the boiler through a heat exchanger in such a manner that it still has a temperature above the acid dew point. The flue gas is then led to a scrubber tower and is washed with a scrubber fluid from a sedimentation tank. The pH value of the scrubber fluid is measured with a measuring element and a liquid additive base is introduced from a tank. The sediment in the sedimentation tank is fed into a high-speed reactor, from which a basic fluid is led to one or more collection vessels supplied with clean gas from a chimney via a blower resulting in the formation of CaCO.sub.3 which, not being easily dissolved, is precipitated. The cleaned base is fed to the tank. The high-speed reactor is supplied with lime water through a ring main and a dosing pump from a lime water plant.
    Type: Grant
    Filed: February 2, 1988
    Date of Patent: August 29, 1989
    Assignee: Jydsk Varmekedelfabrik A/S
    Inventor: Lars L. S. Jorgensen
  • Patent number: 4857183
    Abstract: An apparatus for purifying and neutralizing residues from furnaces burning liquid or gaseous fuels comprising a settling tank having an inlet for the liquid containing the residues, at least one oil absorption body in the settling tank, and a clean water tank separated from the settling tank by at least one filter. The pH in the clean water tank is raised, and a filtration unit contains activated carbon between the clean water tank and outlet.
    Type: Grant
    Filed: January 15, 1988
    Date of Patent: August 15, 1989
    Inventor: Rolf Bommer
  • Patent number: 4849057
    Abstract: A plant for the pyrolysis of waste material containing hydrocarbons has a cooling stage. In this cooling stage, the hot pyrolysis gas coming from the pyrolysis reactor is cooled by direct heat exchange with low-boiling pyrolysis oil which is obtained in a further cooling stage by condensation of pyrolysis gas. For this purpose, a multiplicity of spray nozzles disposed in the form of a ring are provided in the heat exchange channel of the cooling stage, with a spray direction of the nozzles pointing substantially downwards. The end of the hot gas line which connects the cooling stage to the pyrolysis reactor is located above the spray nozzles. At the same time, feed lines for a protective, buffer or blanketing gas end in this region. In addition, an annular channel encloses the heat exchange channel and has orifices in the inner wall surface of the heat exchange channel, so that pyrolysis oil fed through the line cools and wets the wall of the heat exchange channel.
    Type: Grant
    Filed: June 30, 1988
    Date of Patent: July 18, 1989
    Assignee: BBC Brown Boveri Aktiengesellschaft
    Inventors: Frank Steinstrasser, Gerhard Rossol
  • Patent number: 4834955
    Abstract: An inhibitor formulation for inhibiting corrosion and deposition of calcium phosphate, calcium carbonate, and silt in a cooling water system and calcium sulphate (gypsum) scaling in a flue gas desulfurization system. The inhibitor formulation comprises polyacrylate, polymaleic anhydride, and phosphonate in a active weight ratio range between about 1 to 40:1 to 40:0.1 to 15, respectively. The inhibitor formulation is employed to inhibit corrosion and scaling in a combined cooling water/flue gas desulfurization process wherein at least a portion of cooling water blowdown is supplied to make up at least a portion of reagent makeup and/or mist eliminator wash water in the flue gas desulfurization system.
    Type: Grant
    Filed: April 26, 1988
    Date of Patent: May 30, 1989
    Assignee: Nalco Chemical Company
    Inventors: R. J. Mouche, M. L. Lin, E. W. Ekis, Jr.
  • Patent number: 4799941
    Abstract: The invention relates to a method for condensing flue gas in combustion plants, and an arrangement of apparatus herefor. In accordance with the invention the flue gas is cooled and humidified by bringing the gas into direct contact with water, whereafter the water vapor in the gas is cooled and condensed, the heat of condensation being recovered by indirect heat exchange. The heat of condensation is transferred partially to a heat absorbing medium, preferably return water in a district heating network, and partially to a circuit in which water is circulated within the plant, this water being used for heating and humidifying the combustion air.
    Type: Grant
    Filed: October 23, 1987
    Date of Patent: January 24, 1989
    Assignee: Scandiaconsult AB
    Inventor: Mats O. J. Westermark
  • Patent number: 4732585
    Abstract: Apparatus for treating fluids flowing at high velocity, for mass and heat transfer, for gas-liquid contacting and for contaminant particulate, mist or fume separation, including a plurality of perforated or unperforated cylinders arrayed staggered in rows perpendicular to the direction of flow of the fluid. The elements are spatially separated from each other. Diagonal by-pass flow through the array is blocked by a partition extending from each element generally parallel to the direction of flow of fluid bisecting the space between a pair of elements of an adjacent row with the elements of the pair symmetrically spaced with respect to the partition.Also, a method of removing contaminants from gas by passing the gas through this array between and injecting a liquid into the array. Capture of the contaminants by the drops is effected because of the difference in acceleration of each as the contaminated gas passes in and out of the gap between each cylinder and its adjacent partitions.
    Type: Grant
    Filed: March 21, 1986
    Date of Patent: March 22, 1988
    Inventor: Bernard J. Lerner
  • Patent number: 4681744
    Abstract: Heat recovery from corrosive gases such as sulphurous flue gases and/or flue gases containing organic acids, said corrosive gases being conducted through a primary side of heat exchanger means (I-II) provided in a gas duct (1).Said heat exchanger means are provided with means for repeatedly applying, during normal operation of said heat exchanger means, a protective controllable thin layer to the surfaces of said heat exchanger means, at least whenever the temperature of said corrosive gases exceeds the water dew point, in order to protect said surfaces from corrosion.
    Type: Grant
    Filed: September 26, 1985
    Date of Patent: July 21, 1987
    Inventor: Jacob Weitman
  • Patent number: 4624190
    Abstract: An apparatus for the disposal of flue gas from gas or liquid-fuel boiler-burner groups. The apparatus comprises at least one processing tower in which hot flue gas from a boiler-burner group is scrubbed with water, a tank for collecting the scrubbing water and scrubbed gases from the processing tower, and a filtering system for the scrubbing water.
    Type: Grant
    Filed: February 7, 1985
    Date of Patent: November 25, 1986
    Inventor: Silvano Cappi
  • Patent number: 4610849
    Abstract: A spray reactor for flue gas desulfurization, particularly suitable for steam generators, uses a plurality of flue gas inlets and complementary nozzles to spray an alkaline reagent into the flue gas, including means to maintain the gas velocity in said gas inlets in response to generator turndown by varying the cross-sectional area of flow of the waste gas into the reaction zone.
    Type: Grant
    Filed: June 13, 1983
    Date of Patent: September 9, 1986
    Assignee: Proctor & Schwartz, Inc.
    Inventors: John Van Camp, Stanley J. Baran
  • Patent number: 4601430
    Abstract: An ash grinder (30) which is particularly adapted for reducing chunks of fly ash from a flue gas scrubber system to facilitate further handling, includes a rectangular throat section (32) of uniform cross-section with a shaft (52) extending therethrough. The shaft (52) is supported by bearings (54) on pedestals (56) located external to the throat section (32). Sets of perpendicular blades (66, 68) are secured to shaft (52) for rotation between opposite sets of fixed blades (48) located inside the throat section (32). The shaft (52) is driven by a reversible motor (76) through a chain and sprocket arrangement (70, 72 and 74) at a relatively slow speed on a continuous basis so that any large chunks of fly ash formed within the scrubber chamber, such as during a system upset for example, will be reduced to an acceptably smaller size to facilitate further handling without manual intervention or interruption of system operation.
    Type: Grant
    Filed: May 10, 1984
    Date of Patent: July 22, 1986
    Assignee: Northern States Power Company
    Inventor: Michael F. Skinner
  • Patent number: 4584147
    Abstract: Swirl nozzles, especially for plants with flue gas scrubbers for the physical and/or chemical purification of flue gases emanating from power plant boiler installations. The nozzles include a substantially cylindrical nozzle chamber, at least one tangential scrubber fluid inlet into the nozzle chamber, and at least one nozzle bore arranged in a nozzle chamber bottom and extending coaxially with its axis with respect to the nozzle chamber. A conduit for feeding scrubber fluid can be secured at the tangential scrubber fluid inlet, and this conduit carries the swirl nozzle apparatus. The nozzle chamber and the inlet are provided in a body made of ceramic wear material, with the respective ends of the chamber also made of ceramic wear material and connected to the body. At least one chamber bottom includes the nozzle bore. The body and the nozzle chamber bottoms are arranged between steel stress plates. At least the body can be held under pretension condition between these stress plates.
    Type: Grant
    Filed: March 1, 1985
    Date of Patent: April 22, 1986
    Assignee: Gottfried Bischoff Bau kompl. Gasreinigungs- und Wasserruckkuhlanlagen GmbH & Co. Kommanditgesellschaft
    Inventor: Werner Stehning
  • Patent number: 4529421
    Abstract: Apparatus is provided for reducing contaminants in gases containing products of combustion. The apparatus is particularly advantageous for reducing airborne sulfur in smoke from burning coal. This enables more use of coal, including high sulfur coal, without the concomitant problem of acid rain. The apparatus includes a duct or stack forming a first passage for directing the gases away from the source of combustion. A second duct forms a second, horizontal passage through which the gases flow from the first passage. A spray head is located at an upper portion of the second passage to direct a spray of water across the passage and into contact with the gases. A drain is located in a lower portion of the second passage to collect the water and contaminants trapped therein from the gases. The water can be cleaned and reused. The apparatus can also be employed with an internal combustion engine to reduce contaminants in the exhaust gases.
    Type: Grant
    Filed: April 19, 1984
    Date of Patent: July 16, 1985
    Inventor: John Parma
  • Patent number: 4515754
    Abstract: A scrubber is provided with a grate in its sump through which oxygen is introduced to separate the oxidation zone above this grate from a reaction zone below the grate, a calcium containing additive being introduced into this reaction zone. Flue gas to be desulfurized is passed through a washing zone above the sump and there contacted with normally circulating scrubbing liquid containing the additive to absorb sulfur dioxide and sulfur trioxide. The sulfur dioxide is oxidized to sulfur trioxide and the additive induces precipitation of calcium sulfate in the sump. After a prolonged standstill, settled solids in the sump are induced into movement by drawing a portion of the sump liquid from an upper part thereof and injecting it into a lower part of the sump.
    Type: Grant
    Filed: July 20, 1983
    Date of Patent: May 7, 1985
    Assignee: Gottfried Bischoff Bau kompl. Gasreinigungs- und Wasserruckkuhlanlagen GmbH & Co. Kommanditgesellschaft
    Inventor: Werner Stehning
  • Patent number: 4483805
    Abstract: This invention relates to a process for injection of fluid e.g. slurry into e.g. flue gases, and a nozzle device for the accomplishment of the process. The process according to the invention is characterized in that a thin stream of fluid e.g. slurry is injected into a wider stream of gas to form disintegrated drops, at which the fluid stream is peeled off on its way into the gas stream, the fluid stream is made to turn 180.degree.
    Type: Grant
    Filed: June 8, 1983
    Date of Patent: November 20, 1984
    Assignee: ADL-Innovation KB
    Inventor: Per Glindsjo
  • Patent number: 4482524
    Abstract: Apparatus for contacting a liquid reaction solution with a gas in separate reaction chambers within a single reaction vessel wherein the liquid reaction solution is continuously circulated between a first reaction chamber and a second reaction chamber within the reaction vessel but providing at least two side-by-side reaction chambers in open flow communication at their upper and lower ends with a gas supply means associated with each said chamber for introducing a gas in a finely divided form into the lower ends of each said chamber, and said gas supply means including flow control means whereby the rate of upward flow of gas in one of the chambers is greater than the rate of upward flow of gas in the other chamber so as to lower the density of the liquid reaction solution in the one chamber and provide continuous upward flow of liquid reaction solution and gas in the one chamber and downward flow of liquid reaction solution countercurrent to the flow of gas in the other chamber.
    Type: Grant
    Filed: November 24, 1980
    Date of Patent: November 13, 1984
    Assignee: ARI Technologies, Inc.
    Inventor: Leslie C. Hardison
  • Patent number: 4460517
    Abstract: A venturi scrubber apparatus for separating and collecting particulate matter from gases. A stream of incoming gas is divided into a plurality of flow channels which provide input to one of a parallel plurality of venturis. Water is injected proximate the inlets of the convergent sections of the venturi passages. Alternately, a manifold also distributes water at the throat entrance along the longitudinal center line of a rectilinear throat, permitting enlargement of throat width in a range of fifteen to twenty inches with effective scrubbing. Pivoting vanes in the throat provide a variable-area throat.
    Type: Grant
    Filed: July 8, 1982
    Date of Patent: July 17, 1984
    Inventor: Ralph R. Calaceto
  • Patent number: 4452614
    Abstract: A dust and soot collector surrounds a top portion of a stack or duct. Sprays of water are directed across a path of a gas flow exiting the stack. The water removes particles of dust and soot from the gas. A slush is created which falls into a peripheral trough and is removed.
    Type: Grant
    Filed: July 29, 1981
    Date of Patent: June 5, 1984
    Inventor: Ervin Kovac
  • Patent number: 4437866
    Abstract: A system and method for removing flue gasses like smoke from the atmosphere including mixing the smoke with water and then reducing the contaminants like bacteria from the water where the water is used in conjunction with chemical additives for removing entrained solids from the smoke.
    Type: Grant
    Filed: August 24, 1982
    Date of Patent: March 20, 1984
    Inventor: Harry Pweblo
  • Patent number: 4419331
    Abstract: A sulphur dioxide converter and pollution arrester system which involves the treatment of smoke and/or contaminated air emanating from a combustion area by passage through a zone achieving turbulence into a water spray contained first treating chamber. The turbulence zone, into which an atomized catalyst is introduced, serves to create a longer path for cooling as well as increased centrifugal motion to the solid particles in the contaminated air and also the formation of sulphur trioxide. In other words, the arrangement is such that pollution arresting action is provided in the form of "slinging" resulting from tangential directional movement and, when combining with the water spray in the first treating chamber, the ultimate formation of sulphuric acid.
    Type: Grant
    Filed: April 12, 1982
    Date of Patent: December 6, 1983
    Assignee: Michael F. Walters
    Inventor: Victor H. Montalvo
  • Patent number: RE33444
    Abstract: Apparatus for treating fluids flowing at high velocity, for mass and heat transfer, for gas-liquid contacting and for contaminant particulate, mist or fume separation, including a plurality of perforated or unperforated cylinders arrayed staggered in rows perpendicular to the direction of flow of the fluid. The elements are spatially separated from each other. Diagonal by-pass flow through the array is blocked by a partition extending from each element generally parallel to the direction of flow of fluid bisecting the space between a pair of elements of an adjacent row with the elements of the pair symmetrically spaced with respect to the partition.Also, a method of removing contaminants from gas by passing the gas through this array between and injecting a liquid into the array. Capture of the contaminants by the drops is effected because of the difference in acceleration of each as the contaminated gas passes in and out of the gap between each cylinder and its adjacent partitions.
    Type: Grant
    Filed: August 11, 1988
    Date of Patent: November 20, 1990
    Inventor: Bernard J. Lerner