Abstract: A method for forming a cover assembly on an electrical power transmission cable includes: mounting a tubular cover member around the cable such that a portion of the cover member defines a cavity surrounding the cable; providing a flowable electrical stress grading material in the cavity; and applying a vacuum to the cavity to evacuate air from the cavity and compact the electrical stress grading material in the cavity.

Abstract: A continuous process wherein a mechanized and automated feeding system provides precision delivery of thermally and atmospherically conditioned components to a pelletization process including extrusion, pelletization, thermal processing, drying, and post-processing of the polymeric pellets formed. The components can be combined to form solutions, dispersions, emulsions, formulations, and the like. These components can further be reacted and thermally modified to form oligomers, pre-polymers, polymers, copolymers, and many combinations thereof.

Abstract: The present invention pertains to a method for dosing a fluid formulation containing a medicinal substance into a mould to form a pharmaceutical unit with a volume of 1000 ?I or less, using a peristaltic pump comprising a flexible tube for guiding the fluid formulation to the mould and at least one roller to compress the tube to induce a flow of the fluid formulation through the tube, the method comprising placing a spout of the tube adjacent the mould, displacing the roller over a predetermined length of the tube to dose the fluid formulation in the mould, positioning the spout such that when the dosing is finished, at least the open end of the spout is present in the dosed unit, and after dosing, retracting the spout end out of the dosed unit.

Abstract: Nonwoven fibrous webs including randomly oriented discrete fibers defining a multiplicity of non-hollow projections extending from a major surface of the nonwoven fibrous web (as considered without the projections), and a plurality of substantially planar land areas formed between each adjoining projection in a plane defined by and substantially parallel with the major surface. In some exemplary embodiments, the randomly oriented discrete fibers include multi-component fibers having at least a first region having a first melting temperature and a second region having a second melting temperature, wherein the first melting temperature is less than the second melting temperature. At least a portion of the oriented discrete fibers are bonded together at a plurality of intersection points with the first region of the multi-component fibers. In certain embodiments, the patterned air-laid nonwoven fibrous webs include particulates.

Abstract: A stone based copolymer substrate includes calcium carbonate (CaCO3) from approximately fifty to eighty-five percent (50-85%) by weight and varying in size generally from 1.0 to 3.0 microns, high-density polyethylene (HDPE) from approximately two to twenty-five percent (2-25%) by weight and a biopolymer from approximately two to twenty-five percent (2-25%) by weight. The substrate may include a biodegradation additive from approximately three fourths of a percent to two percent (0.75-2%) by weight. By selectively adjusting the ranges of the substrate's components, various products can be made to replace current tree-based and plastic-based products. The substrate can be configured to be tear proof, water proof, fade resistant and fire retardant while utilizing less energy and producing less waste during its manufacture. In an exemplary embodiment of the invention, the stone used in the substrate includes limestone.

Abstract: The invention relates to a method for producing continuous chopped, coarse, staple inorganic fibers from such natural minerals and rocks as sand, quartz, reduced quartz sand stone and quartzite. The inventive method consists in melting silicon-based stone, which is used in the form of a raw material, at a temperature of 1750-1850° C., the melt being homogenated and stabilized at said temperature, in forming a decompression zone on the path of the melt flow to the discharge orifice die, in which the melt flow is shaped in the form of a strip with a thickness of 3-20 mm, and in passing said strip through the decompression zone at a speed V=(7 . . . 9)10?4 m/s. The air pressure in the decompression zone above the melt flow is maintained within a range of 0.10-0.30 Pa. The inventive device comprises a furnace for producing melt, a feeder, at the output of which a transfer chamber is mounted, a discharge orifice, a stream feeder assembly and a fiber producing mechanism.

Abstract: Disclosed is a system and method for manufacturing a bonded magnet using a rare earth powder. In particular, a residual rare earth magnet scrap is pulverized to manufacture a regenerated powder using an HDDR process (hydrogenation, disproportionation, desorption, and recombination). Then a raw material of a neodymium magnet (Nd—Fe—B) is melted down to manufacture an alloy powder using a quenching process. Subsequently the regenerated powder, the alloy powder, and a binder are mixed together to manufacture a resulting mixture which is then mixed with a thermoplastic resin or a thermosetting resin to manufacture the bonded magnet using a compression process or an injection process.

Abstract: Disclosed is a method for manufacturing a crash pad for vehicles. In the method, a surface material is inserted into an upper mold. A base material of a liquefied resin is supplied through a loading aperture of a lower mold. A shape of a molded product of the crash pad including the surface material and the base material is maintained by combining the upper mold and the lower mold together and then cooling thereafter. The molded product is taken out from a mold after separating the upper mold from the lower mold.

Abstract: A process for enhancing the surface quality of a composite: There is a first stage of thermoplastic film extrusion, optionally of multiple layers. The layers include a common ABS layer with base material, an intermediate ASA layer for choice of color and finish, and a final layer of PMMA acrylic. Then move the multi-layer sheet through a vacuum forming mold for shaping, then to a light RTM mold where a fiberglass mat for injection molding is placed, close a counter mold and injection mold a thermoset resin, producing a composite of resin and fiberglass over the layer. This produces a composite with high surface quality and high mechanical strength.

Abstract: In a known method for producing a component with a layer of transparent quartz glass, comprising: applying particles of synthetically produced quartz glass to a base body made of quartz glass and sintering the particles so as to form the quartz glass layer. Starting therefrom, in order to permit a comparatively inexpensive and reproducible production of a component with at least one layer of transparent quartz glass that is distinguished by ultrahigh purity and the absence of bubbles, it is suggested according to the invention that at least part of the SiO2 particles should be present in the form of cylindrical fragments of quartz glass fibers having a mean diameter ranging from 0.1 mm to 3 mm and a mean length ranging from 0.5 mm to 20 mm.

Abstract: A rigid reinforced composite material includes a plurality of first material layers. Each first material layer has a first texture. The first material layers are stacked, and the first textures are not all in parallel in the projection direction. In addition, a method of making the rigid reinforcing composite material is disclosed. Accordingly, the composite material having high rigidity and high strength can be fabricated by the simple and efficient manufacturing process, and the device using the composite material can be thinner and lighter.

Abstract: Curable compositions, such as oxazine-based ones, are useful in applications within the aerospace industry, such as for example as a thermosetting resin composition for use as a matrix resin in processes, such as resin transfer molding, vacuum assisted transfer molding, resin film infusion, prepregging and towpregging, where the composites or laminates so prepared have superior surface finish and high fiber consolidation.

Abstract: The present invention relates to a polymer electrolyte membrane for fuel cells, comprising a polymer matrix of at least one basic polymer and one or more doping agents, wherein particles containing ionogenic groups and having a mean particle diameter in the nanometer range are embedded in the polymer matrix and the particles containing ionogenic groups are distributed homogeneously in the polymer matrix in a concentration of less than 50% relative to the weight of the polymer matrix, as well as to the production and use of same, especially in high-temperature fuel cells.

Abstract: This invention relates to a process for the production of a shaped composite material and the material obtained through that process. In particular it relates to a process for obtaining a disk of composite ceramic material for disc brakes in which the friction coefficient is varied by varying the composition of the surface layer.

Abstract: An sealing gasket is shown for use in forming joints of plastic pipe. The gasket is formed as a composite elastomeric body with a leading region formed of a thermoplastic elastomer material and with a trailing region formed of a synthetic plastic material. The gasket body has an outer circumferential region provided with a series of recessed pocket which give it a scallop-like appearance. The relatively harder plastic region of the gasket body deforms the associated pipe socket end during manufacture of the pipe end, whereby the gasket is integrally locked within an internal pipe groove in the pipe socket end upon completion of the pipe belling operation.

Abstract: The invention relates to a production method for incorporating an object into a multi-part, transparent casing. According to the method, an object is aligned on a first joint surface of a first casing part and is pressed into said part using a second casing part with a second joint surface. The first joint surface of the first casing part and the second joint surface of the second casing part are then fused by pressure and temperature, forming a region between the casing parts that is devoid of a visible seam.

Abstract: The present invention relates to a core material for a vacuum insulation panel and a method of manufacturing the same. The method includes (a) preparing a solution of an inorganic binder; (b) dipping glass wool into the inorganic binder solution; (c) loading the glass wool on an upper portion of a chamber; (d) creating a vacuum in the chamber to discharge the inorganic binder solution from the glass wool into the chamber; and (e) drying and molding the glass wool into the form of a core material for manufacturing a vacuum insulation panel, thereby enhancing long term-durability of the vacuum insulation panel.

Abstract: Methods and systems for pelletizing low molecular weight semi-crystalline polymers are provided herein. Polymer compositions comprising the semi-crystalline polymer and a solvent are provided to a devolatilizing device, where the solvent is at least partially evaporated under vacuum conditions, resulting in removal of heat from the polymer by evaporative cooling and crystallization of the polymer. Once the polymer has reached the desired temperature, the polymer exits the devolatilizer and is pelletized. Semi-crystalline polymers that may be used in the present invention include propylene-based copolymers, such as propylene-ethylene and propylene-hexene copolymers having a heat of fusion, Hf, from about 5 to about 75 J/g and a weight average molecular weight, Mw, from about 10,000 to about 200,000 g/mol.

Abstract: A flexible compaction sheet is used to compact uncured composite plies onto the surface of a ply layup. The compaction sheet includes a peripheral seal that seals the perimeter of the sheet to the surface of the part layup and forms a vacuum chamber over the plies which is evacuated through the sheet to apply compaction pressure to the plies.

Abstract: There is provided a method of manufacturing a liquid ejecting head which includes a head main body having nozzles ejecting a liquid supplied via a liquid supply passage, a first supply member having a first liquid supply passage forming a part of the liquid supply passage, a second supply member disposed on a downstream side of the first supply member and having a second liquid supply passage communicating with the first liquid supply passage and forming a part of the liquid supply passage, a filter disposed between the first and second supply members so as to cross the liquid supply passage, and an integrally molded member fixing the first and second supply members by a resin in a state where the filter is nipped between the first and second supply members.

Abstract: The present invention relates to a jig for the manufacture, by means of injection and curing processes, of preforms of composite material frames for aircraft fuselages by using the RTM (resin transfer molding) technology. Two preforms are thus manufactured, one with a C shaped section and another with a L shaped section, together with the preforms of the stabilization ribs for stabilizing the web of the frames and the preform of the roving or staple fiber to cover the gap between the C shaped preform and the L shaped preform. Theses preforms are previously manufactured by any known process for manufacturing preforms. According to a second aspect, the present invention relates to a method of manufacturing composite material load frames for aircraft.

Abstract: A method and apparatus for separating non-biogenic plastic from biogenic waste. A stream of waste materials is delivered through an inlet into a conduit in which the biogenic waste drops out the bottom. The non-biogenic plastic is drawn upwardly by a separator in the form of pressurized gas fed tangentially through two ports in an opposite direction with each other to create a vacuum in the conduit.

Abstract: The invention relates to a solid cosmetic composition, in the form of a loose or compact powder, comprising: (a) from 50% to 99% by weight of at least one particulate solid phase, (b) from 0.5% to 50% by weight of at least one non-volatile liquid phase, and (c) from 0.01% to 4% by weight of at least one block copolymer obtained from a first monomer of 2-acrylamidomethylpropanesulphonic acid and from a vinyl second monomer having a nitrogenous cyclic side chain. The invention also relates to a process for manufacturing such a composition, which comprises: (i) mixing the particulate solid phase, the non-volatile liquid phase, the block copolymer and water so as to obtain a slurry, (ii) suctioning off the water present in the slurry so as to obtain a dry powder.

Abstract: Composite aircraft frame (1) comprising two segments (10, 20), each of these segments (10, 20) being single unitary element made in composite material and comprising at least one web (2), a stiffening structure and a fitting (4), the two segments (10, 20) being joint by the fittings (4) using rivets, forming the aircraft frame (1). The invention also refers to a method for fabricating such an aircraft frame (1).

Abstract: A novel technique for the fabrication of a casket dome lid from, for example, Smooth-One-Side (“S1S”) hardboard is disclosed. The invention is also directed to the fabrication of a casket lid which has a domed configuration both in the lateral and longitudinal directions of the lid. The method comprises the steps of providing a lid blank having a first end, second end, and a central region; providing a pair of diagonal voids oriented at corners of the first end of said blank and extending inward toward the central region; placing the lid blank in a vacuum fixture; and flexing the lid blank into a domed configuration via the vacuum fixture, such that the blank is domed in both a longitudinal and a transverse direction.

Abstract: In order to manufacture beams of composite material with a J-shaped cross-section, a curing apparatus includes a bar supported parallel to a table by two end supports. A J-shaped beam of uncured composite material is prepared and arranged on the apparatus, positioning the bottom flange of the beam so that it faces the table and resting the web and the upper flange against two respective sides of the bar. The beam is covered with a vacuum bag and pressure and heat are applied inside an autoclave in order to cure the resin in the beam.

Abstract: A method of fabricating a non-brittle, carbon nanopaper from single wall, multiwall, and combination thereof, from carbon nanotubes, using a vacuum deposition, high temperature annealing, and polystyrene polymer rinse process; which nanopaper can be nitrided by either a plasma-enhanced chemical vapor deposition (PECVD) process, or an by an electrochemical method, to obtain a useful chemically functionalized substrate, a substrate containing metastable N4, N8, and longer chain polymeric nitrogen clusters. Such nitrided carbon nanopaper can be used to enhance the ballistic performance of gun propellants, while reducing gun barrel wear and erosion thereof.

Abstract: An apparatus including a strake section having a plurality of helical fins separated by at least one helical opening. A method including forming a helically shaped fin that independently maintains the helical shape once formed.

Abstract: In a golf ball composed of a core and one or more cover layer which encloses the core, at least one cover layer is made primarily of a thermoplastic polyurethane elastomer obtained by reaction curing a polyurethane undiluted solution which includes both a copolymeric polycarbonate polyol-containing polyol component and a polyisocyanate component. The golf ball has an improved scuff resistance, particularly an improved low-temperature scuff resistance.

Abstract: A micro-lens array fabrication apparatus includes a first roller, a second roller, a molding member, and a cooling member. The first roller and the second roller revolve cooperatively to position portions of a substrate on the molding member while maintaining a tension on the substrate. The molding member includes a shaft and two caps connected to opposites ends of the shaft. The shaft defines a through hole and rows of molding holes in a lateral surface thereof, and forms heaters in the though hole. The heaters heat up the substrate till molten, and the air is driven to blow the molten substrate into the molding holes and form a row of micro-lens structures on the currently positioned portion of the substrate.

Abstract: An adjustable thermal die assembly is provided. The thermal die assembly includes a thermal forming die and at least one insert. The thermal forming die has at least one die cavity of a select shape. The die further has at least one opening to the at least one die cavity. The at least one insert has at least one internal passage that is conformed to have a shape of the at least one opening to the at least one die cavity of the die. Moreover, the at least one insert is configured and arranged to be selectively coupled to the die with the at least one internal passage of the at least one insert aligning with the at least one opening of the at least one die cavity to selectively increase a depth of a forming cavity of the thermal forming assembly.

Abstract: The invention relates to a process for forming fibers from a spinning solution utilizing a high speed rotary sprayer. The fibers can be collected into a uniform web for selective barrier end uses. Fibers with an average fiber diameter of less that 1,000 nm can be produced.

Abstract: A method of making a composite material article includes, in an exemplary embodiment, providing a pre-impregnated preform formed from a plurality of reinforcing fibers and a polymer matrix, positioning the preform on a flat base plate, positioning a pressure bladder on top of the preform, and positioning a bridge tool above the pressure bladder. The bridge tool includes a top plate and at least one support member. The support members are coupled to the base plate with the top plate spaced above the pressure bladder. The method also includes enclosing the preform and bridge tool inside a vacuum bag by sealingly attaching the vacuum bag to the base plate, drawing a vacuum in the vacuum bag to remove air and volatiles from the preform, and then applying pressure to the preform by inflating the pressure bladder to consolidate the preform.

Abstract: A mold apparatus comprising a release liner removably securable to a mold tool face by a liner vacuum system configured to hold the release liner in place against the tool face, the liner vacuum system comprising at least one liner vacuum port extending and providing fluid communication between the mold face and a vacuum source. The liner vacuum system is actuable to hold the release liner in place against the tool face in advance of and during material injection and during curing and may be further actuable to subsequently release the tool from the liner, leaving the release liner to be peeled from the cured material.

Abstract: A method of making a tool for curing a composite layup and a method of removing air and volatiles from a composite layup during curing. The tool includes a tool body having a surface adapted to support a composite layup and includes an integrated breather for allowing removal of air from the layup during curing.

Abstract: A high-quality multilayer thermoplastic-resin-reinforced sheet material having excellent mechanical properties and drapeability in which a thermoplastic resin excellent in recycling efficiency and shock resistance is used as a matrix. A thermoplastic-resin multilayer reinforced molding formed of the multilayer thermoplastic-resin-reinforced sheet material, in which the high quality and the mechanical properties are maintained.

Abstract: Proposed is a method for manufacturing a package out of foil, with a heating process for heating a foil section, as well as a packaging machine (1) for manufacturing a package out of foil, with a heating device (14) for heating a foil section (3?) and with a device (17) for generating negative pressures on each of the two sides of the foil section. In order to allow improved coordination of individual manufacturing steps, it is proposed that in a same time interval during the heating process, a negative pressure relative to the ambient pressure is generated on both sides of the foil section (3?) during the heating process.

Abstract: A method of manufacturing a bundle of roving yarns is described. The method is characterised in assembling a number of roving yarns of longitudinal unidirectional fibres and an additional component in a bundle. For example, at least one resin distribution means or a thermoplastic material may be placed as the additional component in the bundle.

Abstract: A vacuum-forming system for deforming a forming blank is disclosed. The system includes a tool and at least one regulator bag disposed adjacent to the tool. The regulator bag includes a sealed bag having an exterior and an interior and a first volume and a defined passage from the interior to the exterior of the regulator bag. The passage is configured such that the regulator bag has a rate of deflation wherein the sealed bag will deflate from the first volume to a second volume over a determined period of time while the exterior of the sealed bag is at a determined reduced pressure. The system also includes a vacuum membrane coupled to the tool, the membrane configured to form a vacuum space enclosing the forming blank and the at least one regulator bag.

Abstract: A method for manufacturing a Fresnel lens includes the flowing steps: a. providing a mixture for forming the Fresnel lens; b. providing a lower mold on which the mixture is disposed; c. vacuumizing the mixture on the lower mold; d. providing an upper mold to exert a pressure on a top surface of the mixture; e. vacuumizing the mixture on the lower mold again; and f. heating the mixture on the lower mold to harden the mixture whereby the Fresnel lens can be obtained.

Abstract: A monoaxially oriented film including an ethylene-propylene impact copolymer and 3-15 wt % of a metallocene-catalyzed propylene-butene elastomer and 30-60 wt % of a crystalline propylene homopolymer which is oriented at least 3 times in the machine direction and exhibits excellent linear directional tear properties in the machine direction for retort pouch applications and has excellent heat seal performance both pre- and post-retorting. This film formulation and orientation is suitable for pouch applications requiring an “easy-tear” linear tear feature and excellent hermetic seal properties, particularly for retort pouches.

Abstract: The present invention provides a resin composition for a fiber-reinforced composite material, which has excellent fluidity and impregnation into a fiber base material and which produces a cured product having excellent heat resistance. A resin composition for a fiber-reinforced composite material contains, as essential components, a poly(glycidyloxyaryl) compound (A), a polymerizable monomer (B) which is an unsaturated carboxylic acid or an anhydride thereof and has a molecular weight of 160 or less, an aromatic vinyl compound or a (meth)acrylate (C), and a radical polymerization initiator (D), wherein an equivalent ratio [glycidyloxy group/acid group] of a glycidyloxy group in the component (A) to an acid group in the component (B) is 1/1 to 1/0.48, and a molar ratio [(B)/(C)] of the component (B) to the component (C) is in the range of 1/0.55 to 1/2.

Abstract: A rotary tablet press comprises a housing and a rotary die table having dies arranged circumferentially. Each die is associated with a punch having an end receivable in the die and being arranged for compression of a powder or granular material in the die by reciprocation of the punch by rotation of the die table. The rotary tablet press comprises a feeding device and a tablet discharge device. Each die opening and its corresponding punch end are enclosed in a compression chamber comprising a dust extraction nozzle. The compression chamber communicates with the surroundings of the tablet press through a non-return valve arranged to prevent outflow from the compression chamber to the surroundings of the tablet press.

Abstract: The present invention relates to methods for embedded a micrometer and/or nanometer pattern into an injection molding tool. In a first main aspect, a micro/nanometer structured imprinting device is applied in, or on, an active surface so as to transfer the micro/nanometer patterned structure to the tool while the imprinting device is, at least partly, within a cavity of the injection molding tool. In a second main aspect, a base plate with a micro/nanometer structured pattern positioned on an upper part is positioned on the active surface within the tool, the lower part of the base plate facing the tool, the active surface receiving the base plate being non-planar on a macroscopic scale. Both aspects enable a simple and effective way of transferring the pattern, and the pattern may be transferred on the active working site of tool immediately prior to molding without the need for extensive preparations or remounting of the tool before performing the molding process.

Abstract: A polyurethane-forming system having a viscosity at 25° C. of less than 600 mPas for at least 30 minutes, a gel time at ambient temperature of greater than 60 minutes and a water content of less than 0.06% by weight, based on total system weight, is used to produce composites by a vacuum infusion process. This system makes it possible to produce large composites such as wind turbine blades having excellent physical properties.

Abstract: The resin impact energy absorber for vehicle includes a peripheral wall, a planar portion surrounded by the peripheral wall, and a plurality of first protrusions. The first protrusions are parallel to one another at a predetermined interval in the planar portion. The first protrusion includes a pair of inclined vertical walls and a top wall. The pair of inclined vertical walls projects from the planar portion. The inclined vertical walls face one another. The top wall couples tops of the inclined vertical walls with one another at approximately the same height as the peripheral wall. The inclined vertical walls are inclined at a predetermined inclination angle such that the inclined vertical walls come close to one another as approaching from the planar portion to the top wall. The planar portion includes one plate surface and another plate surface. At least one of them includes an impact load receiving surface.

Abstract: Methods and apparatus for fabricating adhesive bonded joints while minimizing the voids and/or porosity found in the cured bondline. In accordance with various embodiments, the apparatus comprises an evacuation chamber combined with a pressure inducing device to produce bonded joints that are both void free and thoroughly compacted. The surfaces to be bonded are continuously evacuated throughout the bonding process (pre-mating, mating, debulking and cure). Continuous evacuation is provided via standard vacuum, while the induced pressure can be pneumatically or mechanically provided.

Abstract: A component support allows cost-effective, space-saving and low-stress packaging of MEMS components having a sensitive structure. The component support is suited, in particular, for MEMS components, which are mounted in the cavity of a housing and are intended to be electrically contacted. The component support is produced as a composite part in the form of a hollow body open on one side, the composite part being made essentially of a three-dimensionally shaped carrier foil flexible in its shaping, and an encasing material. The encasing material is molded onto one side of the carrier foil, so that the carrier foil is situated on the inner wall of the component support. At least one mounting surface for at least one component is formed on the inner wall having the carrier foil. The carrier foil is also provided with contact surfaces and insulated conductive paths for electrically contacting the at least one component.

Abstract: A method of production of a component having at least one dimension that is more than 200 mm, said method comprising the steps of: a) providing a titanium aluminide melt; b) providing a cold sand casting mould; c) mounting the mould and the melt in a vacuum or inert atmosphere chamber; d) rotating the mould at a distance from a rotation axis to generate an artificial gravity in all parts of the mould of at least 30 g; e) pouring the melt along said axis of rotation into a gateway that leads the melt to a radius greater than a maximum radius of any part of the mould, the gateway being arranged to open into the mould in a direction contrary to that of said artificial gravity; f) wherein said pouring is at a speed that fills the mould in less than 5 seconds. The method is useful for the casting of long turbine airfoils used in electricity generation industry or large automotive turbocharger wheels.

Abstract: An object of the present invention is to provide a method for forming a resin molded article, a resin molded article forming apparatus, and an apparatus for adjusting a thickness of a thermoplastic resin sheet which are capable of preventing a draw-down or a neck-in phenomenon of a molten sheet-shaped thermoplastic resin extruded downwardly in a suspended manner without putting a restriction on the type of resin to be adopted.