To Degas Or Prevent Gas Entrapment Patents (Class 264/102)
  • Publication number: 20140205843
    Abstract: Disclosed is the use of a curable composition for padding-free encapsulation of instrument transformers comprising (a) a cycloaliphatic epoxy resin, (b) a polyoxyalkylene diglycidylether (c) an OH-terminated polysiloxane, (d) a cyclic polysiloxane and (e) a non-ionic, fluoroaliphatic surface-active reagent, (f) a filler, (g) a hardener selected from anhydrides, (h) a curing accelerator selected from accelerators for anhydride curing of epoxy resins.
    Type: Application
    Filed: June 26, 2012
    Publication date: July 24, 2014
    Inventor: Christian Beisele
  • Publication number: 20140205461
    Abstract: A method of injecting laser-blocking material into a workpiece includes communicating molten laser-blocking material through the workpiece as the workpiece is subjected to at least a partial vacuum within an enclosed environment such that the partial vacuum expands any air bubbles in the laser-blocking material and transports the air bubbles out of the workpiece.
    Type: Application
    Filed: December 12, 2013
    Publication date: July 24, 2014
    Applicant: United Technologies Corporation
    Inventor: Kim Wei Cheah
  • Publication number: 20140191434
    Abstract: Disclosed are fluid transfer and evacuation structures formed in a vacuum bag operable for use in vacuum-assisted resin transfer molding, debulking, compaction, or similar processes. A reusable vacuum bag can be provided including an elastomeric membrane having a preform-contact surface and at least one textured surface formed in the elastomeric membrane. The textured surface can define a fluid transfer channel. At least one fluid extraction port can be provided in communication with the fluid transfer channel, the fluid extraction port being adapted for engagement to a vacuum pump to remove fluids from the fluid transfer channel. The textured surface defining the fluid transfer channel can be adapted to permit the flow of fluids between the elastomeric membrane and a base mold in communication with the elastomeric membrane when the fluid extraction port is engaged to a vacuum pump.
    Type: Application
    Filed: January 9, 2014
    Publication date: July 10, 2014
    Applicant: ARJR GROUP, LLC
    Inventors: Richard W. Rydin, Robert J. Scrima, JR.
  • Publication number: 20140183772
    Abstract: Producing a composite structure comprising fibre reinforced material impregnated with liquid resin by means of vacuum assisted resin transfer moulding, by method of: providing a forming structure comprising a rigid mould part and a second mould part; placing the fibre material in the rigid mould part; sealing the second mould part against the rigid mould part, forming a mould cavity; connecting a source of uncured fluid resin to at least one resin inlet communicating with the mould cavity; connecting at least one vacuum outlet communicating with the mould cavity; evacuating the interior of the forming structure through at least one vacuum outlet, measuring at least one vacuum outlet airflow level; supplying uncured resin from the source of uncured resin to the mould cavity through at least one resin inlet so as to fill the mould cavity with resin; and curing the resin in order to form the composite structure.
    Type: Application
    Filed: March 7, 2014
    Publication date: July 3, 2014
    Applicant: LM Glasfiber A/S
    Inventor: Karsten SCHIBSBYE
  • Patent number: 8765048
    Abstract: The present invention generally relates to a mold assembly (32, 34) and a method of using the mold for the manufacture of composite parts which, more particularly, are generated from a strengthener in a generally solid phase and a matrix in a generally liquid phase. Various types of molds and processes may be used in order to impregnate a strengthener with a matrix such that a composite part may be manufactured, but the efficiency rate and the duration of the manufacturing process significantly varies depending on the chosen type of mold and process. The present invention relates to a mold assembly and to the manufacture of composites by using the mold assembly which includes the injection of the matrix in the mold assembly containing the strengthener and a deformable member (36) which favors the impregnation of the matrix toward the strengthener.
    Type: Grant
    Filed: May 9, 2012
    Date of Patent: July 1, 2014
    Assignee: Nike, Inc.
    Inventors: Eduardo Ruiz, Francios Trochu
  • Patent number: 8753551
    Abstract: A method of manufacturing an optical lens that is configured to correct high order aberrations. One embodiment is a method of customizing optical correction in an optical system. The method includes measuring optical aberration data of the optical system. The method further includes calculating a lens definition based on the optical aberration data. Calculating the lens definition may include calculating a correction of at least one high order optical aberration. The method further includes fabricating a correcting lens based on the lens definition.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: June 17, 2014
    Assignee: Essilor International (Compagnie General d'Optique)
    Inventors: Jagdish M. Jethmalani, Laurence Warden, Shui T. Lai, Andreas W. Dreher
  • Patent number: 8753469
    Abstract: A method of vacuum-assisted RTM includes disposing a resin distribution medium on one surface of a reinforcing-fiber substrate, covering the whole with a bag material, reducing the pressure inside the bag material, and injecting a resin into the resin distribution medium to distribute the resin substantially in in-plane directions and then impregnate the resin into the reinforcing-fiber substrate in the thickness direction.
    Type: Grant
    Filed: March 19, 2008
    Date of Patent: June 17, 2014
    Assignees: Toray Industries, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Shigeru Nishiyama, Fumihito Takeda, Hiroshi Odani, Masumi Mizobata
  • Patent number: 8734693
    Abstract: A method of separating a poly(arylene ether) from a solvent includes treating a poly(arylene ether)-containing solution with a devolatilizing extruder to form an extruded composition, and cooling the extruded composition with a cooling device that does not immerse the extruded composition in water. The composition may be used to isolate a poly(arylene ether) from the solvent-containing reaction mixture in which it is prepared, or to remove solvent from a multi-component poly(arylene ether)-containing thermoplastic composition.
    Type: Grant
    Filed: October 27, 2011
    Date of Patent: May 27, 2014
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Christina Louise Braidwood, Alvaro Carrillo, Hua Guo, Gerardo Rocha-Galicia
  • Publication number: 20140134382
    Abstract: A method for thermally processing and curing unprocessed components within a thermal processing and consolidation system which includes upper and lower chamber assemblies configured to couple to one another and a first tool, the method including positioning the first tool on the lower chamber assembly moving the lower chamber assembly relative to the upper chamber assembly and coupling the upper chamber assembly and the lower chamber assembly to form a plenum, thereby completely enclosing the first tool in the plenum, the plenum operable to maintain a pressurized and/or temperature controlled environment about the first tool, providing services to the first tool and the plenum via a service interface, and thermally processing and curing the first set of unprocessed components within the first tool wherein the services are supplied to the first tool as directed by a set of process parameters.
    Type: Application
    Filed: January 17, 2014
    Publication date: May 15, 2014
    Applicant: GLOBE MACHINE MANUFACTURING COMPANY
    Inventors: Ronald M. JACOBSEN, Antonin PELC, Calvin D. BAMFORD, JR., Terrance William COOKE, Victor Wayne CROSTON, Russell Carver WARRICK
  • Patent number: 8703029
    Abstract: A method is provided for obtaining a polyarylene sulfide resin composition with a low chlorine content, which has high fluidity and high quality and produces less burrs. Specifically, a method is provided wherein a polyarylene sulfide resin composition is produced by melting and mixing (A) a polyarylene sulfide resin, (B) an inorganic filler, and (C) an alkoxysilane compound. In this method, (A) a polyarylene sulfide resin having a melt viscosity of 80-400 Pa·s (at a temperature of 310° C. and a shear rate of 1200/sec) and a chlorine content of 1000-2000 ppm is supplied from a raw material feed port of a specific extruder, and then extruded at two kneading parts within the range of [shear rate (1/sec)×kneading time (sec)=1600-6000], thereby producing a polyarylene sulfide resin composition having a melt viscosity of 150-330 Pa·s (at a temperature of 310° C. and a shear rate of 1200/sec) and a chlorine content of not more than 950 ppm.
    Type: Grant
    Filed: April 15, 2009
    Date of Patent: April 22, 2014
    Assignee: Polyplastics Co., Ltd.
    Inventors: Kazunari Takada, Raita Nishikawa, Katsuhei Ohnishi
  • Publication number: 20140106100
    Abstract: The present general inventive concept relates to a container, preferably a tank, in particular for liquids, wherein the container comprises at least one fiber-reinforced plastic component, wherein the fiber-reinforced plastic component comprises a combination mat, in particular a sandwich mat having a nonwoven structure and reinforcement materials that are connected to the nonwoven structure, in particular fiber materials.
    Type: Application
    Filed: December 18, 2013
    Publication date: April 17, 2014
    Inventor: Georg Weirather
  • Patent number: 8696965
    Abstract: Systems and methods for the fabrication of prepregs possessing enhanced ability for the removal of gases from within prepregs and prepreg layups prior to and/or during at least a portion of consolidation and cure process to form composite structures are disclosed. In certain embodiments, perforations of selected configurations may be introduced into the prepregs prior to, during, and after layup. The perforations provide routes for gases trapped within and between the perforated prepregs and prepreg lay-ups to escape during consolidation and cure process, reducing the residual porosity within the resulting composite. For example, composites having residual porosities less than 10 vol. %, on the basis of the volume of the composite, may be achieved in this manner.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: April 15, 2014
    Assignee: Cytec Technology Corp.
    Inventors: Christopher Lee Bongiovanni, Jack Douglas Boyd
  • Publication number: 20140088397
    Abstract: An epidermal electrode operable independently of the ambient environment, such as the presence of water, sweat, or dry conditions, and achieve a suitable impedance with the epidermal surface for transmitting electrical signals indicative of bodily physiological process such as ECG signals for heart monitoring. The hydrophobic surface mountable electrode including a flexible, conductive substrate of PDMS (Polydimethylsiloxane) with dispersed carbon black and having a substantially planar sensing area adapted for communication with an electrically sensitive surface such as a patient's skin, and a terminal for connection to a monitor circuit, the terminal having electrical continuity with the planar sensing area.
    Type: Application
    Filed: September 17, 2013
    Publication date: March 27, 2014
    Inventors: Ki Chon, Justin Bales, Albert J. Swiston, Bersain A. Reyes, Hugo F. Posada-Quintero
  • Patent number: 8673205
    Abstract: A process for manufacturing a piece made of composite material that includes fibers that are immersed in a resin matrix, whereby the piece is placed in a first chamber with at least one flexible wall. The process includes a thermal cycle with essentially a first phase (50) at a first temperature during which the resin is liquid or in the “gel” state, and then a second phase (52) at a second temperature that is higher than the first during which solidification of the piece takes place by polymerization of the resin. An external pressure is applied to the outside of the first chamber and an internal pressure is generated inside the first chamber, wherein during the first phase (50), the relative internal pressure is less than 0 during a first period, and then greater than 0 during a second period preceding the beginning of the polymerization for reducing the porosity rate.
    Type: Grant
    Filed: April 25, 2011
    Date of Patent: March 18, 2014
    Assignee: Airbus Operations S.A.S.
    Inventor: Denis De Mattia
  • Publication number: 20140069036
    Abstract: The present invention relates to a tile for a roof or the like comprising a tile body with at least one vacuumed closed space to provide the tile with a thermal insulation barrier for the maintenance of a more stable temperature within an internal roof area. The tile body is manufactured from recycled glass and preferably is formed as foam glass containing a plurality of vacuum containing bubbles. The tile also comprises at least one energy recovery means such as heat absorbing aluminium wafers to provide for heat transfer through conductivity into a hot water supply or voltaic cells to provide for electricity generation. Light is focused onto the energy recovery device by a profiled translucent cover. These and other variations provide for a roof tile which is environmentally friendly, easy to install with improved thermal, energy efficient and sound-proofing qualities.
    Type: Application
    Filed: April 30, 2012
    Publication date: March 13, 2014
    Inventor: Edward Lawrence Noton
  • Publication number: 20140054815
    Abstract: An extruder for processing hydrocarbon-containing material. The extruder includes a screw that is rotatably positioned in a barrel liner and a heating system positioned about at least a portion of the barrel liner that is designed to heat the hydrocarbon-containing material as the hydrocarbon-containing material moves through the barrel liner.
    Type: Application
    Filed: August 20, 2013
    Publication date: February 27, 2014
    Applicant: The Bonnot Company
    Inventors: Kurt G. Houk, George Bain
  • Patent number: 8652381
    Abstract: A resin transfer molding (RTM) molding device is designed to mold a fiber-reinforced plastic (FRP) molded body by injecting a resin composition into a mold and by impregnating the molded body therewith. The resin composition is a chain curing polymer (CCP). A CCP accommodating layer is disposed adjacent to an outer side of the molded body. The layer contains the CCP. The layer is provided with a Vf limit value, the value defined by the curing characteristics of the CCP and the characteristics of dissipation of heat from the CCP to the exterior. An element for separating the molded body is disposed between the body and the layer.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: February 18, 2014
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Noriya Hayashi, Hiroshi Mizuno, Koichi Hasegawa, Kazuo Ota
  • Patent number: 8636868
    Abstract: A method for manufacturing a laminated board, comprising: preparing a first and a second prepregs 30a, 30b with a carrier by laminating the carrier with an insulating resin layer in which a fiber cloth is embedded, and laminating the first and the second prepregs 30a, 30b with a carrier by bonding the insulating resin layer in the first prepreg 31a with a carrier and the insulating resin layer in the second prepreg 31b with a carrier directly or via an additional member under reduced pressure and heating it.
    Type: Grant
    Filed: March 13, 2008
    Date of Patent: January 28, 2014
    Assignee: Sumitomo Bakelite Co., Ltd.
    Inventors: Kazuyuki Yoshizaki, Maroshi Yuasa
  • Publication number: 20130320581
    Abstract: A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.
    Type: Application
    Filed: May 13, 2013
    Publication date: December 5, 2013
    Applicant: Mohawk Industries, Inc.
    Inventor: Thomas Clark
  • Patent number: 8597554
    Abstract: In a method for manufacturing conglomerate articles in sheet form, a mix comprising the following is prepared: an expanded inert granular material; a filler consisting of hollow inorganic microspheres and a plasticizer (clay, quartz or other powder mineral, cellulose); an aqueous silicon-containing binder. A layer of mix, where necessary coated with a fiberglass meshwork in order to increase the mechanical strength thereof, is deposited on a temporary support and subjected to vacuum vibrocompression. The resultant rough-formed sheet is heated at a controlled temperature so as to cause evaporation of the water present in the mix. A light, sound-absorbing, heat-insulating sheet, rated in Class 0 in terms of fire reaction, suitable to be plastered or painted superficially and used for forming panels and partitions for internal and external use, is obtained.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: December 3, 2013
    Inventor: Luca Toncelli
  • Patent number: 8597553
    Abstract: A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: December 3, 2013
    Assignee: Mohawk Industries, Inc.
    Inventor: Thomas Clark
  • Patent number: 8591781
    Abstract: In a method of producing a molded product, fiber such as carbon fiber is supplied to a robot delivery head where it is cut into shorter lengths and delivered to a molding tool in a desired orientation and in a desired number of layers to achieve a desired thickness and strength. Resin is then applied to the aligned fibers and cured to form the product. Alignment or substantial alignment of fiber is maintained by applying vacuum to the mold, by electrostatic means, or by coating the fiber with resin prior to application to the molding tool and heating the molding tool surface, or by coating or impregnating the fiber with a ferric powder and magnetizing the molding tool, or by applying a mist layer of epoxy in front of the shortened lengths of fibers. Fiber lengths and deposition rates are varied as required. The method facilitates fully automated production reducing process time and component costs. The invention also comprises a corresponding molded product.
    Type: Grant
    Filed: November 16, 2007
    Date of Patent: November 26, 2013
    Assignee: Bentley Motors Limited
    Inventor: Antony Dodworth
  • Publication number: 20130292868
    Abstract: In an aspect of the invention, an array of microprotrusions is formed by providing a mold with cavities corresponding to the negative of the microprotrusions, casting atop the mold a first solution comprising a biocompatible material and a solvent, removing the solvent, casting a second solution atop the first cast solution, removing the solvent from the second solution, and demolding the resulting array from the mold. The first solution preferably contains an active ingredient.
    Type: Application
    Filed: July 10, 2013
    Publication date: November 7, 2013
    Inventors: Parminder Singh, Robert Wade Worsham, Joseph C. Trautman, Danir Bayramov, Danny Lee Bowers, Andy Klemm, Steven Richard Klemm, Guohua Chen
  • Patent number: 8567162
    Abstract: The present disclosure relates to a dynamic bioactive bone graft material and a method of handling the material to prepare an implant. In one embodiment, a method of preparing a dynamic bioactive bone graft implant is provided. The method includes the step of providing a porous, fibrous composition of bioactive glass fibers, wherein the fibers are characterized by fiber diameters ranging from about 5 nanometers to about 100 micrometers, and wherein the porosity of the matrix ranges from about 100 nanometers to about 1 millimeter. The porous, fibrous composition is introduced into a mold tray, and a shaped implant is created using the mold tray. The composition may be wetted with a fluid such as saline or a naturally occurring body fluid like blood prior to creating the shaped implant. In another embodiment, the porous, fibrous composition is provided with the mold tray as a kit.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: October 29, 2013
    Assignee: Prosidyan, Inc.
    Inventors: Charanpreet S. Bagga, Hyun W. Bae, Thomas E. Day
  • Patent number: 8545205
    Abstract: A system for making PET objects including a means for reacting a first PET precursor and a second PET precursor to produce a PET melt; a means for flowing the PET melt to a valve having at least two outlets; a means for flowing the PET melt from at least one of the at least two outlets to at least one distribution manifold, each of the at least one distribution manifold having at least two distribution lines; a means for controlling individually the mass flow of the PET melt in each of the at least two distribution lines independently of the other of the at least two distribution lines; and a means for forming the PET objects from the PET melt.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: October 1, 2013
    Assignee: Chemlink Capital Ltd.
    Inventor: Nicholas P. Barakat
  • Patent number: 8535047
    Abstract: An injection mold comprises a second die, a first die engaging with the second die, and an inclined pin. The first die defines an inclined pin hole. The inclined pin fixed in the inclined pin hole of the first die. The first die comprises a mold core on the first die. The mold core comprises two opposite ends. Each end defines a first exhaust groove. The inclined pin head comprises a second exhaust groove, a recessed portion, and a third exhaust groove. The second exhaust groove, the recessed portion, and the third exhaust groove communicate with the first exhaust groove. The injection mold further comprises a diverting groove located between the inclined pin and the first die, and a guide groove allows the third exhaust groove communicate with the diverting groove.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: September 17, 2013
    Assignees: Shenzhen Futaihong Precision Industry Co., Ltd., FIH (Hong Kong) Limited
    Inventors: Hai-Ming Liu, Zheng Jin, Jie Wu, Guo-Rong Huang
  • Patent number: 8529726
    Abstract: A method for producing a hollow product comprises a film arrangement step wherein a film is arranged on a fiber layer; a molded body arrangement step wherein a molded body having a recess is arranged on the film after the film after the film arrangement step in such a manner that the opening of the recess faces the film; the gas present between the fiber layer and the film is evacuated; the gas present between the film and the molded body is evacuated; a film-molded body bonding step wherein the film and the molded body are bonded together after the step of gas evacuation from between the film and the molded body; and a fiber layer-film bonding step wherein the fiber layer and the film are bonded together after the step of gas evacuation from between the fiber layer and the film.
    Type: Grant
    Filed: December 8, 2009
    Date of Patent: September 10, 2013
    Assignee: Nippi Corporation
    Inventors: Terukuni Fukuoka, Keiichi Hosoda
  • Patent number: 8524139
    Abstract: An improved method for laser processing that prevents material redeposition during laser ablation but allows material to be removed at a high rate. In a preferred embodiment, laser ablation is performed in a chamber filled with high pressure precursor (etchant) gas so that sample particles ejected during laser ablation will react with the precursor gas in the gas atmosphere of the sample chamber. When the ejected particles collide with precursor gas particles, the precursor is dissociated, forming a reactive component that binds the ablated material. In turn, the reaction between the reactive dissociation by-product and the ablated material forms a new, volatile compound that can be pumped away in a gaseous state rather than redepositing onto the sample.
    Type: Grant
    Filed: June 30, 2010
    Date of Patent: September 3, 2013
    Assignee: FEI Compay
    Inventors: Milos Toth, Marcus Straw
  • Publication number: 20130216815
    Abstract: A composite material comprising a solid particulate material and a matrix material encapsulating the solid particulate material, wherein each dividual particle of the solid particulate material is in contact with at least one adjacent solid particle. A method comprising providing a solid particulate material, providing a mold, evacuating the solid particulate material in the mold to remove gas in the void space between the particles of the particulate material, evaluating the mold, introducing the evacuated solid particulate material into the mold, providing a fluid matrix material, and introducing the fluid matrix material into the void spaces while constraining the solid particulate material.
    Type: Application
    Filed: August 25, 2011
    Publication date: August 22, 2013
    Applicant: TORXX GROUP INC
    Inventor: Douglas Coyle
  • Patent number: 8501070
    Abstract: A resin transfer molding (RTM) molding device is designed to mold a fiber-reinforced plastic (FRP) molded body by injecting a resin composition into a mold and by impregnating the molded body therewith. The resin composition is a chain curing polymer (CCP). A CCP accommodating layer is disposed adjacent to an outer side of the molded body. The layer contains the CCP. The layer is provided with a Vf limit value, the value defined by the curing characteristics of the CCP and the characteristics of dissipation of heat from the CCP to the exterior. An element for separating the molded body is disposed between the body and the layer.
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: August 6, 2013
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Noriya Hayashi, Hiroshi Mizuno, Koichi Hasegawa, Kazuo Ota
  • Patent number: 8487012
    Abstract: Described herein are open celled foams including a matrix of interconnected spheres. Also described herein are methods of making open celled foams as well as making composite members with open celled foam coatings covering at least a portion of the composite member. The open celled foams described herein are silicone based materials and can be used to coat implants such as breast implants and function to encourage tissue ingrowth and reduce capsular formation.
    Type: Grant
    Filed: January 25, 2011
    Date of Patent: July 16, 2013
    Assignee: Allergan, Inc.
    Inventors: Alexei Goraltchouk, Jordan M. Thompson, Dennis E. Van Epps
  • Patent number: 8444892
    Abstract: In order to manufacture articles in the form of sheets or blocks of conglomerate stone or stone-like material, single mixes are prepared in mixers (18a,b,c,) arranged in a line and at intervals along a conveyor belt (12), each mixer depositing on said conveyor belt a layer of single mix which is arranged on top of the mix deposited by the mixer immediately upstream, forming a multiple mix which is then fed in an axially offset position to a rotating support (24) provided with homogenizing means and then passes to the vacuum vibrocompression section, after a deaeration step. A crushing device (32) is inserted between each mixer and the underlying belt so as to control the size of the agglomerations in each mix. Means (34) are envisaged for cleaning the upper surface (12a) of the conveyor belt (12) and the crushing devices (32) between the cycles for preparation of the multiple mix.
    Type: Grant
    Filed: June 28, 2006
    Date of Patent: May 21, 2013
    Inventor: Luca Toncelli
  • Patent number: 8444923
    Abstract: A continuous process wherein a mechanized and automated feeding system provides precision delivery of thermally and atmospherically conditioned components to a pelletization process including extrusion, pelletization, thermal processing, drying, and post-processing of the polymeric pellets formed. The components can be combined to form solutions, dispersions, emulsions, formulations, and the like. These components can further be reacted and thermally modified to form oligomers, pre-polymers, polymers, copolymers, and many combinations thereof.
    Type: Grant
    Filed: July 8, 2009
    Date of Patent: May 21, 2013
    Assignee: Gala Industries, Inc.
    Inventors: Jeff Persinger, Jeff Rose, J. Wayne Martin
  • Publication number: 20130123657
    Abstract: Disclosed are a thermochromatic earplug and a method for manufacturing the same, in which the color of the thermochromatic earplug is changeable according to the body temperature of a wearer, so that the health state of the wearer is able to be determined through the color of the thermochromatic earplug. The method for manufacturing the thermochromatic earplug includes (a) mixing an earplug raw material including urethane resin with a thermochromatic material, (b) molding and curing a mixture, which is obtained by mixing the earplug raw material with the thermochromatic material, into an earplug shape by pouring the mixture into a mold having a cavity with a shape corresponding to the earplug shape, and (c) demolding a resultant structure, which is obtained by molding and curing the mixture into the earplug shape, from the mold.
    Type: Application
    Filed: December 22, 2011
    Publication date: May 16, 2013
    Inventor: Koo Ja Heon
  • Patent number: 8440120
    Abstract: A use of a core block for an impregnation process as well as a composite structure comprising such a core block is described. The core block has a first surface and a second surface, and a number of first grooves is formed in the first surface of the core. Furthermore, a number of second grooves is formed in the second surface of the core. The first grooves have a first height (h1) and a bottom, and the first grooves and the second grooves are part of a resin distribution network formed in the core block. The distance (t) between the bottom of the first grooves and the second surface of the core block is of such a size that the core block is flexible along the first grooves. Additionally, the sum of the first height and the second height is larger than the thickness of the core block, and at least one of the first grooves in the first surface of the core block crosses at least one of the second grooves in the second surface of the core block.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: May 14, 2013
    Assignee: LM Glasfiber A/S
    Inventors: Tommy Mikkelsen, Morten Stage
  • Patent number: 8414807
    Abstract: The invention relates to a method for producing continuous chopped, coarse, staple inorganic fibers from such natural minerals and rocks as sand, quartz, reduced quartz sand stone and quartzite. The inventive method consists in melting silicon-based stone, which is used in the form of a raw material, at a temperature of 1750-1850° C., the melt being homogenated and stabilized at said temperature, in forming a decompression zone on the path of the melt flow to the discharge orifice die, in which the melt flow is shaped in the form of a strip with a thickness of 3-20 mm, and in passing said strip through the decompression zone at a speed V=(7 . . . 9)10?4 m/s. The air pressure in the decompression zone above the melt flow is maintained within a range of 0.10-0.30 Pa. The inventive device comprises a furnace for producing melt, a feeder, at the output of which a transfer chamber is mounted, a discharge orifice, a stream feeder assembly and a fiber producing mechanism.
    Type: Grant
    Filed: June 5, 2007
    Date of Patent: April 9, 2013
    Inventors: Viktor F. Kibol, Roman V. Kibol, Iryna V. Kibol
  • Patent number: 8387413
    Abstract: In a known method for producing a component with a layer of transparent quartz glass, comprising: applying particles of synthetically produced quartz glass to a base body made of quartz glass and sintering the particles so as to form the quartz glass layer. Starting therefrom, in order to permit a comparatively inexpensive and reproducible production of a component with at least one layer of transparent quartz glass that is distinguished by ultrahigh purity and the absence of bubbles, it is suggested according to the invention that at least part of the SiO2 particles should be present in the form of cylindrical fragments of quartz glass fibers having a mean diameter ranging from 0.1 mm to 3 mm and a mean length ranging from 0.5 mm to 20 mm.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: March 5, 2013
    Assignee: Heraeus Quarzglas GmbH & Co. KG
    Inventors: Walter Lehmann, Thomas Kayser
  • Publication number: 20130049248
    Abstract: The present disclosure uses aluminum residues to fabricate artificial stones. The aluminum residues are obtained from a recycle process of aluminum scrap. The aluminum residues is made into dross and baghouse dust as raw materials for the artificial stones. The artificial stones thus made are improved in characteristics of mechanical strength, hardness, abrasion resistance, flame resistance and anti-oxidation. Hence, the present disclosure reduces impacts to the nature; obtains derived products from recycled aluminum residues; increases commercial income; decreases cost for handling aluminum residues; and saves the use of aluminum oxide, aluminium hydroxide or silicon oxide on making artificial stones. The artificial stones thus made are fit to be used in fields of green material, green construction and green industry.
    Type: Application
    Filed: August 31, 2011
    Publication date: February 28, 2013
    Applicant: ATOMIC ENERGY COUNCIL-INSTITUTE OF NUCLEAR ENERGY RESEARCH
    Inventors: Sheng-Fu Yang, Yen-Hua Chang, Chun-Yen Yeh, To-Mei Wang, Wen-Cheng Lee, Kin-Seng Sun, Chin-Ching Tzeng
  • Publication number: 20130049249
    Abstract: Method for producing a wind turbine rotor blade part with a carbon fiber-reinforced main spar cap. The method includes: inserting a layer of a first fibrous material into a mold, wherein the fibrous material extends over a first width, inserting a first distribution medium and a plurality of layers of a carbon fiber material into the mold above the first distribution medium, wherein the layers of the carbon fiber material extend over a second width smaller than the first width, so that connecting sections of the first fibrous material protrude beyond the carbon fiber material on both sides thereof, inserting a second distribution medium and arranging an extraction channel above the carbon fiber material, arranging sprue channels in the region of the connecting sections, closing the mold and extracting the air therefrom via the extraction channel and feeding liquid plastics material that hardens through the sprue channels.
    Type: Application
    Filed: August 15, 2012
    Publication date: February 28, 2013
    Inventors: Marco Frankowski, Dirk Austinat
  • Patent number: 8377345
    Abstract: A method of manufacturing an optical member by mixing isocyanate terminal prepolymer component (A) and aromatic diamine component (B), and immediately after mixing, casting a mixture into a casting mold to obtain a molded article. A method of manufacturing a plastic lens by mixing said components (A) and (B), immediately after mixing, casting a mixture into a casting mold and polymerizing it to obtain a molded article. A gasket for molding plastic lenses comprised of a cylindrical member. A casting mold for molding plastic lenses using this gasket and a monomer casting jig.
    Type: Grant
    Filed: January 27, 2010
    Date of Patent: February 19, 2013
    Assignee: Hoya Corporation
    Inventors: Masanori Kadota, Shigeo Nakamura, Kengo Hirayama, Yoshitaka Kitahara, Yuji Hoshi, Yasuhisa Okamoto
  • Publication number: 20130026671
    Abstract: An apparatus and method for fabricating a stator of a super-high-speed induction motor, in which the process of loading a stator on which a coil is completely wound into a mold, injecting a functional resin into a chamber, converting the inside of the chamber into the vacuum state, and pressurizing the inside of the chamber is carried out so that bubbles are removed from the inside and the surface of the functional resin and the functional resin is completely filled between the inner circumference of the stator and the inner circumference of the mold, thereby maximizing heat conductivity and insulation, preventing the stator from deteriorating, and improving the performance and endurance of the super-high-speed induction motor.
    Type: Application
    Filed: August 16, 2011
    Publication date: January 31, 2013
    Applicant: GEM Co., Ltd.
    Inventors: Seungsoo Hong, Sungwoo Yang
  • Patent number: 8349231
    Abstract: This invention relates to a process for the production of a shaped composite material and the material obtained through that process. In particular it relates to a process for obtaining a disk of composite ceramic material for disc brakes in which the friction coefficient is varied by varying the composition of the surface layer.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: January 8, 2013
    Assignee: Brembo Ceramic Brake Systems S.p.A.
    Inventors: Ralf Siegfried Goller, Marco Orlandi, Riccardo Piavani
  • Patent number: 8343405
    Abstract: The invention relates to a production method for incorporating an object into a multi-part, transparent casing. According to the method, an object is aligned on a first joint surface of a first casing part and is pressed into said part using a second casing part with a second joint surface. The first joint surface of the first casing part and the second joint surface of the second casing part are then fused by pressure and temperature, forming a region between the casing parts that is devoid of a visible seam.
    Type: Grant
    Filed: September 18, 2006
    Date of Patent: January 1, 2013
    Assignee: Montblanc-Simplo GmbH
    Inventors: Dietmar Podszuweit, Manfred Martens, Holger Wuttke
  • Patent number: 8323446
    Abstract: In order to manufacture beams of composite material with a J-shaped cross-section, a curing apparatus includes a bar supported parallel to a table by two end supports. A J-shaped beam of uncured composite material is prepared and arranged on the apparatus, positioning the bottom flange of the beam so that it faces the table and resting the web and the upper flange against two respective sides of the bar. The beam is covered with a vacuum bag and pressure and heat are applied inside an autoclave in order to cure the resin in the beam.
    Type: Grant
    Filed: June 10, 2008
    Date of Patent: December 4, 2012
    Assignee: Alenia Aeronautica S.p.A.
    Inventors: Sabato Inserra Imparato, Giovanni Lanfranco
  • Publication number: 20120292804
    Abstract: This invention relates to an apparatus and methods for forming polymeric devices, especially fluidic or microfluidic devices used as conduits for controlling fluid flow. Such devices have important applications in chemistry and biology including immunoassays, enzyme assays and cell separation processes. The invention claims the use of fixed-temperature heating of thermoplastic resin in combination with vacuum and low pressure on the tool in order to rapidly produce good quality devices. The combination of features claimed in the invention is important because it enables simple, lightweight, economical equipment to be constructed to fabricate useful polymeric devices.
    Type: Application
    Filed: March 26, 2012
    Publication date: November 22, 2012
    Inventors: Bruce L. Carvalho, Maury D. Cosman
  • Publication number: 20120289109
    Abstract: The manufacturing method includes a step of resin transfer moulding, wherein resin is injected (E) in a preform (1), which is placed in a closed mold (2) and said preform (1) is degassed during the whole resin injection operation of this step of resin transfer moulding.
    Type: Application
    Filed: May 9, 2012
    Publication date: November 15, 2012
    Applicant: AIRBUS OPERATIONS SAS
    Inventors: Sébastien GOHIER, Philippe BLOT, Christophe MARCHAND, Maxime PROVOST
  • Patent number: 8303882
    Abstract: A method of making a composite material article includes, in an exemplary embodiment, providing a pre-impregnated preform formed from a plurality of reinforcing fibers and a polymer matrix, positioning the preform on a flat base plate, positioning a pressure bladder on top of the preform, and positioning a bridge tool above the pressure bladder. The bridge tool includes a top plate and at least one support member. The support members are coupled to the base plate with the top plate spaced above the pressure bladder. The method also includes enclosing the preform and bridge tool inside a vacuum bag by sealingly attaching the vacuum bag to the base plate, drawing a vacuum in the vacuum bag to remove air and volatiles from the preform, and then applying pressure to the preform by inflating the pressure bladder to consolidate the preform.
    Type: Grant
    Filed: February 23, 2009
    Date of Patent: November 6, 2012
    Assignee: General Electric Company
    Inventor: Howard Daniel Driver
  • Patent number: 8298473
    Abstract: A method of making a tool for curing a composite layup and a method of removing air and volatiles from a composite layup during curing. The tool includes a tool body having a surface adapted to support a composite layup and includes an integrated breather for allowing removal of air from the layup during curing.
    Type: Grant
    Filed: May 15, 2009
    Date of Patent: October 30, 2012
    Assignee: The Boeing Company
    Inventors: Kenneth M. Dull, Michael K. Louie, Gordon M. Cox
  • Patent number: 8287780
    Abstract: A method for manufacturing a Fresnel lens includes the flowing steps: a. providing a mixture for forming the Fresnel lens; b. providing a lower mold on which the mixture is disposed; c. vacuumizing the mixture on the lower mold; d. providing an upper mold to exert a pressure on a top surface of the mixture; e. vacuumizing the mixture on the lower mold again; and f. heating the mixture on the lower mold to harden the mixture whereby the Fresnel lens can be obtained.
    Type: Grant
    Filed: March 29, 2010
    Date of Patent: October 16, 2012
    Assignee: Hon Hai Precision Industry Co., Ltd.
    Inventor: Yung-Lun Huang
  • Publication number: 20120244719
    Abstract: In an imprint method according to one embodiment, a template on which a template pattern is formed is pushed against resist on a substrate to be transferred while the resist is cured in this state. The template is subsequently separated from the cured resist. The template is then degassed from the template pattern surface side between after the template is separated from the cured resist and till the template is pushed against resist at the next shot.
    Type: Application
    Filed: February 22, 2012
    Publication date: September 27, 2012
    Inventors: Masayuki HATANO, Takumi OTA, Yohko FURUTONO