Abstract: A method of a seamless model free of bond lines. The method includes the sequential steps of providing a substructure having an exposed outer surface, applying a modelling paste to a structure support in the form of a continuous layer, curing the applied modelling paste, and machining the cured layer of modelling paste to the desired contour. The modelling paste a low density curable composition prepared from thixotropic epoxy or polyurethane containing microballoons.

Abstract: Provided herein are apparatus and systems for fabricating highly aligned arrays of polymeric fibers having isodiameters ranging from sub 50 nm to microns with lengths of several millimeters. The approach disclosed herein uses (e.g.) a micropipette to deliver polymeric solution which is collected in the form of aligned fibers on a rotating and linearly translating substrate. The methods deposit polymeric fibers on spherical surfaces and gapped surfaces with precise control, thus heralding new opportunities for a variety of applications employing polymeric fibers. The design workspace for depositing fibers disclosed herein is dependent upon processing parameters of rotational/linear translational speeds and material properties of solution rheologies. Techniques for fabrication of multilayer fiber arrays, for fabrication of cell growth scaffolds and for attachment of particles to the fiber arrays are also disclosed.

Abstract: Methods for producing substantially round, spherical and sintered particles from a slurry of a calcined, uncalcined or partially calcined raw material having an alumina content of more than 55% by weight, and a mullite growth promoter in an amount of from about 2 to about 10% dry weight of the total solids in the slurry. Methods for using such substantially round, spherical and sintered particles in hydraulic fracturing operations.

Abstract: Catalyzed soot filters comprising a wall flow monolith having microcracks and pores and a catalyst comprising support particles with particle sizes greater than about the size of the microcracks and less than about the size of the pores are disclosed. Methods of manufacturing catalyzed soot filters and diesel engine exhaust emission treatment systems are also disclosed.

Abstract: A floating island comprising one or more layers of nonwoven mesh material and optional buoyant nodules. The mesh material is optionally coated with a spray-on elastomer or inoculated with nutrients or microorganisms. The island can include buoyant growth medium, floats, buoyant blocks, a prefabricated seed blanket, a dunking feature, capillary tubes, wicking units and/or bell flotation units. A larger embodiment is comprised of nonwoven mesh material, buoyant nodules, supplemental flotation units, stepping pads and optional load distribution members. Other optional features include a stepping stone flotation assembly, a stepping stone/vertical buoyant member flotation assembly, and a floating log assembly. The buoyancy of the island can be adjusted with a rigid framework of horizontal members, vertical members that can be moved vertically within the island, and/or a framework of prefabricated flotation tubes and cross members. The present invention also covers a floating island with a boat docking location.

Abstract: In a method for producing a coated thermoplastic material, thermoplastic material is fed into a twin-screw extruder to produce a homogenous melt as the thermoplastic material is advanced. While the melt is in plastic state an adhesion promoter for a coating material to be applied later or a small amount of a coating material to be applied later as adhesion promoter is added to the melt which is then transferred to an injection mold and allowed to cure to form a thermoplastic body. The thermoplastic body is then coated with the coating material.

Abstract: A method of manufacturing safety cones from recycled materials is disclosed. Recycled materials are disposed into a molding machine, which turns them into safety cone molds. A dye containing plastic powders, solvent, and colors is coated on the surface of the safety cone mold, rendering a colored safety cone. Therefore, the production cost can be reduced, and the color can stay longer.

Abstract: A multi-layer laminate having a textured surface comprises a thin, flexible, thermoformable polymeric base layer, and a layer of spaced part segments of an ink material screen printed in a pattern on a surface of the polymeric base material. The ink material comprises a UV curable screen printing ink which contains a resinous binder, a hardener, and a fine particulate filler. The ink is pressed through a screen, producing ink segments which are dried on the base layer by UV curing to a height and a hardness sufficient to form a heat stable textured surface adhered to the base layer, In one embodiment, the printed ink layer has a print height from about 25 to about 85 microns and resists deformation from subsequent thermoforming and/or injection molding. The ink segments meet OEM automotive hardness and abrasion specification requirements.

Abstract: A composition for manufacturing a product, comprises: finely subdivided inert materials, a metal oxide, a metal chloride, a resin, a thickening agent, a surfactant; a method for manufacturing a product comprises: mixing a solution of metal chloride with a metal oxide and finely subdivided inert materials, so as to obtain a mixture; adding to said mixture a resin, an a surfactant; pouring said mixture into a mould in such a way as to impregnate a fibre material sheet positioned inside said mould; enabling said mixture to solidify, so as to manufacture said product.

Abstract: A method for forming a film of silane coupling agent on a metal surface is provided. The method includes: a step of applying a solution containing a silane coupling agent on the metal surface; a step of drying the metal surface coated with the solution at a temperature in the range of 25 to 150° C. and for a length of time of 5 minutes or less; and a step of water-rinsing the dried metal surface.

Abstract: A biofilm resistant fluid handling system is provided having at least one structural component adapted to retain or deliver fluid. The at least one structural component is formed from a biofilm resistant material comprising polymeric resin and an inorganic carrier conjugated with a biocidal metal ion. When a surface of the at least one structural component is exposed to a continuous or intermittent aqueous solution environment the formation of active biofilm on the surface is prevented and planktonic bacteria in proximity of said surface is killed. Additionally, methods for extending the biocidal properties of a biofilm resistant fluid handling system are provided.

Abstract: A machine (1) for depositing a thin layer of a barrier-effect material inside a container (2) by plasma-enhanced chemical vapor deposition, said machine (1) comprising: a processing unit (4) receiving the container (2) and equipped with an electromagnetic wave generator (11); a precursor gas outlet (17); an injector (13) for injecting said precursor gas into the container (2), said injector (13) having a bottom end (14) that opens out into the container (2) and an opposite top end (15); a precursor gas feed duct (20) that puts the precursor gas outlet (17) into fluid flow connection with the top end (15) of the injector (13); and a solenoid valve (25) interposed in the feed duct (20) between the precursor gas outlet (17) and the injector (13), immediately upstream from the top end (15) of the injector (13).

Abstract: Procedure for fabrication of reinforcement elements for concrete, where an extended, preferably continuously fiber bundle (10), especially of carbon fibers, impregnates (3) by a matrix of a plastic material followed by curing. The fiber bundle (10), including a significant amount of single fibers, is brought after impregnation (3) and prior to curing (17) to cooperate with a particle shaped material (15), preferably sand, as adhere to the fiber bundle surface mainly without coming in between the fibers and fixate to the surface by curing, for creation of a reinforcement element.

Abstract: A construction block is provided that includes at least one base member that includes a plurality of lower side wall receptacles. The construction block further includes a plurality of side wall assemblies. Each of the side wall assemblies includes a plurality of interconnected panels. Each of the panels is hingedly connected to each adjacent one of the panels of the respective one of the side wall assemblies. Each of the side wall assemblies defines a hollow load chamber having an open top and an open bottom. At least some of the panels of each of the side wall assemblies are angled relative to one another. Each of the lower side wall receptacles receives one of the side wall assemblies.

Abstract: Disclosed is a fibrous web which includes a microencapsulated material, such as a microencapsulated phase change material, adhered to the web. Preferably, the web is prepared in a melt-blowing or spun-bonding process. In the melt-blowing process, cooling water containing the microcapsules is used to cool melt blown fibers prior to collection on a collector. In the spun-bonding process, microcapsules are applied in liquid suspension or in dry form to a heated web, for instance, after the web has been calendared. The fibrous webs thus prepared have numerous uses, and are particularly suited to the manufacture of clothing.

Abstract: A keyboard and a method of applying in-mold decoration and ejaculation technology to manufacture the keyboard with more key height and less key spacing relates to a method of making a plastic film which includes a plurality of protruding portions, and cutting a plurality of protruding granules, and then applying the bottom base of the plurality of granules to integrate an elastic material layer to manufacture a keyboard; The gap between a plurality of keyboard's protruding portions is less than the protruding portions of the plastic film.

Abstract: Preform for carbon-carbon composite part (55) comprising multiple layers of fibrous mats (51, 52, 53) wherein each mat (51, 52, 53) comprises random carbon-containing fibrous matrix (11) having polymeric binder distributed therein and wherein adjacent mats (51, 52, 53) are bound together by additional polymer binder, stitching, and interlocking tabs. Also, method of manufacturing thick multi-layer composite preform, by: providing optionally reconfigurable tool including perforated screen through which vacuum can be drawn; delivering chopped fibers (b) to the tool while drawing vacuum therethrough to form fibrous object; delivering binder (c) to the fibrous object; melting or curing the binder (d) to make a fibrous mat (51, 52, 53); assembling plurality of the fibrous mats (51, 52, 53) and additional binder into the shape of a preform (e); and heat-pressing the resulting mat assembly (f) into finished thick preform (55).

Abstract: A non-rotating anatomical-shaped breast implant having a front side with a smooth surface and a rear side with a textured surface. A smooth surface ripples or wrinkles little, if at all. Rippling or wrinkling of the implant may undesirably produce a visible or palpable waviness on the skin of the breast. A smooth surface is more likely to produce the look and feel of a natural breast. A rear side with a textured surface is desirable because tissue growth of the body, after the implant has been implanted, engages the textured surface to anchor the implant in place such that the front side with the smooth surface remains matched with the front side of the body and such that the anatomical-shaped breast implant with its tear drop shaped fullness remains at a natural position within the breast. The disclosure further includes a method for minimizing the rotation of an implant within the body and a method for making an implant envelope that has different thicknesses.

Abstract: A fiber preform constituting fiber reinforcement of a composite material part that is to be fabricated is made by superposing and bonding together fiber plies, and by densifying the needled preform by introducing a material constituting the matrix of the composite material into it. During the process of making the preform, a powder is dusted onto the surface of at least some of the plies, the powder comprising at least one ingredient selected from a solid resin in powder form and solid fillers in powder form. The powder is dusted onto the surface of the top ply of the preform that is being made, prior to superposing and needling at least one additional ply.

Abstract: Components of a measuring tool such as a main beam (11) and a slider (12) of a caliper gauge (1) are formed by a synthetic resin containing carbon nanofiber and an electro-conductive electrode (15) is formed on the surface of the main beam (11) at a predetermined pitch, so that a production process can be simplified, rigidity of the components can be enhanced, linear expansion coefficient can be reduced, and anti-frictional properties can be improved, thus enhancing durability while improving measurement accuracy.

Abstract: A monolithic dome shaped building of a size suitable to receive at least one relatively large vehicle, such as an airplane, is formed with a generally rectangular shaped access opening of sufficient size to enable passage of an airplane or other large vehicle into and out of the building. A three-dimensional unitary door is supported at an upper marginal edge on a guide track for lateral movement of the door between a first position closing the access opening and a second open position enabling passage through the access opening. The door includes a rigid frame structure having spaced upstanding frame members having outer convex surfaces similar to the convex contour of the dome wall adjacent the access opening.

Abstract: A method for producing a plastic film having improved characteristics, which consists in nebulizing on the faces, in the region downstream of the extruder, at least one “active substance” or a mixture of “active substances”, utilizing the various states of aggregation of the product generated by the temperature distribution. These substances modify the structure of the film, in particular its surface structure, by bonding and penetrating to a depth which is a function of the temperature, of the material of the film and of the type of substance used.

Abstract: A method for capping a stem web including passing the stem web through a first nip against a first heated nip roll so as to partially cap the stems; cooling the web; and passing the stem web through a second nip against a second heated nip roll to completely cap the stems to a diameter “D”. In preferred embodiments the two nips are on opposite sides of a larger central cooled roll positioned between the heated rolls. Preferably, the reaction forces between the rolls are measured and controlled at each end of each other heated rolls. The invention is particularly adapted to making abrasive particles that are attached to a driving mechanism via headed stem fasteners formed by the method.

Abstract: Methods, apparatus, and systems for impregnation of fibers and their use in the fabrication of composite structures using two or more different but cooperative matrix components applied to separate tows of dry fibers to form single component prepregs. A single tow of dry fibers may also be impregnated with one matrix component and subsequently with at least one other matrix component. The first matrix component may predominantly comprise a substantially uncatalyzed component and the at least one other matrix component may predominantly comprise a substantially unreacted hardener component. Until the at least two components are combined, the tows impregnated with the at least two different matrix components have virtually infinite shelf life at room temperature. Only when at least two differently impregnated tows are combined during the composite fabrication process is an overall stoichiometrically correct matrix composition obtained to enable the final curing and hardening of the composite part.

Abstract: A flexible seal for use in a solid oxide fuel cell stack is formed from a ceramic fibre matrix impregnated with a plurality of metallic or semi-metallic particles which are then converted to a corresponding ceramic particle, such as by oxidation. The seal may be formed by dipping the fibre matrix into a slurry, suspension or sol-gel of the particles in an alcohol, and then firing the seal to oxidize the metal particles. The seal may also be formed by tape casting a slurry formed from metallic or semi-metallic particles, ceramic fibres and/or ceramic particles.

Abstract: The invention relates to a glass fibre-reinforced plastic-plate which is provided with an anti-slip coating, consisting of resin and sand, as well as a production process of such a plate. The process according to the invention is a continuous one and does not require manual production steps. Initially, for the production a resin is bonded (10) with glass-fibre mats to a glass fibre-reinforced laminate as base material (20) and heated. As is conventional, the plate (20) is covered on both sides with carrier films (11, 12). In the subsequent phase of cooling-down (13) the point in time is waited for in which the plate (20) is in actual fact partly gelatinized, but the surface which is supposed to be coated is not yet completely cured. In this stage the upper carrier film (11) is pulled-off and a premixed coating compound consisting of resin and sand is applied (18) from above onto the base material (20). Alternative to the application of a premixed coating material, the resin and sand can be applied separately.

Abstract: An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.

Abstract: A process and resulting thermoplastic article is provided suitable for use in constructing furniture. The thermoplastic article contains hardened particulates such as powders of alumina oxide which brings about an improved cut and scratch resistance to the surface of the articles. The hardened particulates may be integrally mixed with the extruded product or applied post-molding to a surface of the shaped article.

Abstract: A particulate silicone based material and method for forming a heat resistant composite is provided. The particulate silicone based material is heated to a temperature between about 200° F. and about 400° F. The particulate silicone based material is cooled until a solid composite is formed. The solid composite is resistant to melting and thermal decomposition when heated to temperatures of at least 3000° F. The particulate silicone based material may be formed by mixing liquid silicone resin with a catalyst and powdered silicone molding compound.

Abstract: In order to achieve miniaturization and an increase in the capacitance of a monolithic ceramic capacitor, a conductive paste suitable for forming an internal conductor film is provided, the layer thickness of the internal conductor film being decreased with a decrease in the layer thickness of a dielectric ceramic layer. The conductive paste contains a conductive powder, such as a nickel powder, an organic vehicle, an organic acid barium salt and an organic zirconium compound. Each of the organic acid barium salt in terms of barium atom and the organic zirconium compound in terms of zirconium atom is about 0.05 to 1.00 mol per mol of the conductive powder, and the content of the organic zirconium compound in terms of zirconium atom is about 0.98 to 1.02 mol per mol of the organic acid barium salt in terms of barium atom.

Abstract: The present invention relates to a method for manufacturing a dense and crack-free ceramic membrane which selectively transports oxygen when it is subjected to an oxygen partial pressure gradient, by the following steps: a) preparation of a porous ceramic substrate, with an open network of pores, which allows the transport of gas; b) deposition of a film or coating of an oxygen ion conducting material onto the porous ceramic substrate, by contacting the porous substrate with a colloidal dispersion or slip; c) thermally treating the substrate and film or coating to produce a dense, crack-free membrane on the surface of the porous substrate.

Abstract: The object of the present invention is to reduce irregularity of the amount of applying of the conductive paste applied for forming the side face electrode so as to be extended from a part of the side face of the component body up to a part of the face adjoining the side face, wherein the conductive paste is filled into the slit provided on the slit plate, and the component body is disposed with its side face toward the first principal face side of the slit plate, followed by allowing the shutter member to undergo elastic deformation toward the inside of the slit by compressing the shutter member comprising an elastic material with a projection on the compression member, thereby the conductive paste is applied so as to extend the paste from a part of the side face of the component body up to a part of the faces adjoining the side face while supplying the conductive paste on in the slit so as to swell on the first principal face.

Abstract: Microneedle arrays are fabricated by providing a sacrificial mold including a substrate and an array of posts, preferably solid posts, projecting therefrom. A first material is coated on the sacrificial mold including on the substrate and on the array of posts. The sacrificial mold is removed to provide an array of hollow tubes projecting from a base. The inner and outer surfaces of the array of hollow tubes are coated with a second material to create the array of microneedles projecting from the base. The sacrificial mold may be fabricated by fabricating a master mold, including an array of channels that extend into the master mold from a face thereof. A third material is molded into the channels and on the face of the master mold, to create the sacrificial mold. The sacrificial mold then is separated from the master mold. Alternatively, wire bonding may be used to wire bond an array of wires to a substrate to create the sacrificial mold.

Abstract: A method for capping a stem web including passing the stem web through a first nip against a first heated nip roll so as to partially cap the stems; cooling the web; and passing the stem web through a second nip against a second heated nip roll to completely cap the stems to a diameter “D”. In preferred embodiments the two nips are on opposite sides of a larger central cooled roll positioned between the heated rolls. Preferably, the reaction forces between the rolls are measured and controlled at each end of each other heated rolls. The invention is particularly adapted to making abrasive particles that are attached to a driving mechanism via headed stem fasteners formed by the method.

Abstract: A multilayer ceramic capacitor comprises dielectric ceramic layers and conductive layers, the dielectric ceramic layers including core-shell structured ceramic particles. The ceramic particles disposed nearer to the conductive layers have shell portions having thickness larger than those of the ceramic particles disposed farther from the conductive layers.

Abstract: Method for forming large-dimension ceramic tiles comprising the following operative stages: feeding a determined quantity of powders into the mould cavity of a first pressing station; pressing said quantity of powders to obtain a slab of congruent material the thickness of which is reduced by a quantity between 20 and 40%; feeding said slab to at least one decorating station which deposits in a controlled manner at least a second layer of powders; feeding said decorated slab to a second pressing station; pressing the decorated slab.

Abstract: Methods of forming plasma addressed liquid crystal display ribs are disclosed. An exemplary method includes introducing a glass paste which includes a curable medium into cavities formed in an intaglio collector to define rib structures, which are from the collector to a surface of the substrate, and removing the curable medium from the rib structures on the substrate surface to generate pores in the rib structures. The substrate having rib structures is then dipped into a solution containing an opaque pigment which is absorbed into the rib structure.

Abstract: Small particles of polymeric material are produced by expansion of a mixture of monomers and a propellant. The size and shape of the particles can be precisely tailored by materials selection and expansion conditions. Particles of 10 nanometers to 100 microns can be produced. If monomers exhibiting solid state reactivity are utilized, the particles thus formed can be polymerized at any time after formation. The particles produced by this method can be molecularly imprinted by incorporating a template into the particle prior to fully curing the particle, in a manner which allows selective extraction of the template from the cured particle after formation without deformation of the imprint site. A two step polymerization process allows the particles to be deposited on and adhered to a wide variety of substrates without additional agents.

Abstract: An electrically conductive floor covering made of first particles of a polymer material which are surrounded with electrically conductive second particles and compressed in the intermediate space between the top and bottom sides of the floor covering, with the floor covering having at least one cut surface and the electrically conductive second particles forming conductive paths which connect the upper side and the lower side of the floor covering in an electrically conductive way, in which the first particles comprise at least one granulated elastomer material and form a matrix, in which the second particles form electric conductive paths along the particle boundaries of the first particles.

Abstract: A visual effect, such as a granite-look, is produced in a thermoplastic product by directly applying a sufficient amount of at least one color-containing thermoplastic resin system to the surface of an extruded sheet of a thermoplastic resin. The color-containing thermoplastic resin system is applied onto the extruded sheet after it emerges from the die and prior to it entering the rollstack.

Abstract: A method for splitting a piezoelectric device used in substitution for dicing for shortening the processing time as compared to a case of using the dicing to improve productivity to enable the shape of the piezoelectric device more suited to the emission shape of a solution to be achieved, and a method for manufacturing a printer device whereby a narrower nozzle pitch may be achieved. A resist 201 is formed at a pre-set position on a major surface of the piezoelectric device 43 bonded to a vibrating plate. Using this resist 201 as a mask, powders or particles are sprayed onto the piezoelectric device 43 for removing the portion of the piezoelectric device 43 not carrying the resist 201 to form the piezoelectric device 35 of a desired shape at a pre-set position.

Abstract: A visual effect, such as a granite-look, is produced in a thermoplastic product by directly applying a sufficient amount of at least one color-containing thermoplastic resin system to the surface of an extruded sheet of a thermoplastic resin. The color-containing thermoplastic resin system is applied onto the extruded sheet after it emerges from the die and prior to it entering the rollstack.

Abstract: A thermoplastic shaped resin article may include, for example, a shaped base material and a thermoplastic resin sheet. A discontinuous metal film may be disposed on one surface of the resin sheet. The base material may be adhered to the resin sheet so that the metal film faces the base material. As a result, shaped resin articles may be prepared that have a metallic appearance and transmit visible light.

Abstract: The present invention provides a method of making sheet articles, for example, abrasive articles, retroreflective articles (such as traffic signs), pavement marking articles, or traction or non-skid articles. The method includes passing particles through a thermal sprayer to heat the particles and impinging the heated particles into a polymeric sheet so that the particles are at least partially embedded in the polymeric sheet. Preferably, the polymeric sheet is heated before impingement of the heated particles. One preferred method of softening the sheet is by a thermal sprayer that is used to heat the particles. A preferred thermal sprayer is a flame sprayer having a nozzle for emitting a flame, where the nozzle has a cross-web width and a downweb thickness, the width being substantially greater than the thickness.

Abstract: A hose of impermeability has a wall corrugated along at least a part of its length, and formed by an inner thin resin layer, a laminated layer including a metal film, or a layer formed by a metal film, and an outer thin resin layer. It has a very high fluid impermeability owing to its wall layer including or formed by a metal film, and is also very flexible, capable of absorbing vibration, light in weight and strong. A tubular inner thin resin layer is formed by extrusion as the innermost layer of a multi-layered hose wall, and a laminated tape including a metal film, or simply a metal film is spirally wound or longitudinally lapped about the inner resin layer. An outer thin resin layer is formed about a layer formed by the laminated tape, or metal film, and the whole is at least partly corrugated. Alternatively, corrugation is done before an outer thin resin layer is formed by electrostatic powder coating.

Abstract: This invention relates to a hot melt adhesive composition in pellet form. The hot melt adhesive composition is pressure sensitive, having a storage modulus, G′, at 25° C., of less than about 5×106 dynes/cm2. The pellets are coated with a pelletizing aid on the surface at a concentration preferably ranging from about 1 wt-% to about 30 wt-%. The pelletizing aid is a hot melt adhesive component or a material which does not substantially adversely affect the adhesive properties.

Abstract: A process for preparing fibers containing intrinsically conductive polymers comprises extruding two or more filaments, applying a coating formulation containing a salt of an intrinsically conductive polymer to at least one of the filaments to form a coated filament, combining the filaments to form a filament bundle, and processing the bundle into a fiber. A filament coated with an intrinsically conductive polymer and a fiber comprising at least one coated filament are also provided which are useful in preparing textiles and other materials which exhibit conductivity.

Abstract: Prophylactic devices are made in an inert atmosphere by cooling mandrels on which the devices are to be deposited, dipping the mandrels into a polymeric material in a solvent/carrier and a mold release agent, rotating the mandrels during and after the dipping, and evaporating the solvent after dipping. The apparatus includes an air lock between a section in which these functions are performed and a section located in an air atmosphere for removing the devices from the mandrels, followed by cleaning the mandrels for use in a subsequent production run for making devices.

Abstract: Compositions and methods for manufacturing sheets having a starch-bound matrix reinforced with fibers and optionally including an inorganic mineral filler. Suitable mixtures for forming the sheets are prepared by mixing together water, unmodified and ungelatinized starch granules, an auxiliary water-dispersible organic polymer, fibers, and optionally an inorganic mineral filler in the correct proportions to form a sheet having desired properties. The mixtures are formed into sheets by passing them between one or more sets of heated rollers to form green sheets. The heated rollers cause the auxiliary polymer to form a skin on the outer surfaces of the sheet that prevents the starch granules from causing the sheet to adhere to the rollers upon gelation of the starch. The green sheets are passed between heated rollers to gelatinize the starch granules, and then to dry the sheet by removing a substantial portion of the water by evaporation.

Abstract: Solid objects are formed in an imagewise layering process in which components of a dispersion are homogenized to form an alloy. Imagewise exposure of the layers to radiation to form an alloy permits separation of the exposed, homogenized regions from non-exposed, non-homogenized regions. As each layer is formed and imagewise homogenized, contiguous layer regions are bonded together to form a homogenized, three-dimensional object which may be separated from surrounding dispersion.