Abstract: This invention offers a unique method to fabricate unique, straight, curved, or coiled tubes as small as 5 nanometers in diameter with wall thicknesses starting at about 1 nanometer. These tubes can be made from many materials such as polymers, ceramics and metals that can be applied to a surface of carbon, glass, or other tube forming fibers and then made to withstand the environment used to remove the fiber.

Abstract: The present invention relates to a connector housing and a method of manufacturing the waterproof connector housing. The waterproof connector housing according to the present invention includes: an engagement frame for receiving a mating connector at a front portion thereof; a ring-like primer layer formed on a wall of at least an engagement face of the engagement frame; and addition-reaction fluid silicone rubber formed on the ring-like primer layer, wherein the addition-reaction fluid silicone rubber is combined with the primer layer by vulcanizing the fluid silicone rubber such that a ring-like packing is integrally formed with the connector housing.

Abstract: A method of patterning a concrete surface and a pattern transfer mat for use in the method. The pattern transfer mat has a transfer surface having three-dimensional irregularities and carrying a multiplicity of grains to be transferred to the substrate concrete. Concrete is cast against the transfer surface of the mat and cured in situ and the mat is then detached.

Abstract: A turbine blade (1), for example, for a ram air turbine engine, and method of making the turbine blade, wherein the turbine blade (1) includes a blade retention insert member (2) having a hub connector (3). The turbine blade (1) is fabricated by using sheet molding compound consisting essentially of discontinuous short fibers (7) initially random spaced within a polymer matrix sheet. A plurality of sheets of sheet molding compound are precut to a desired configuration or shape and placed in a heated blade mold. Heat and pressure are applied to the mold causing the sheet molding compound to flow around the blade retention insert member (2) and fill the mold cavity. The flow of the sheet molding compound causes the initially randomly oriented short fibers (7) to preferentially align in the direction of flow to rigidify the turbine blade (1).

Abstract: A casting is formed by inserting a metal reinforcement coil into a mold cavity and injecting a plastic casting material into the cavity such that the coil becomes embedded within the plastic casting material. Prior to being placed in the cavity, the coil is heat treated to relieve stresses therein, and a layer of plastic is sintered to the outer surface of the coil. Plastic is injected into the mold at a temperature lower than the heat-treating temperature, but hot enough to melt an outer portion of the layer and become joined therewith. An inner portion of the layer remains sintered to the coil.

Abstract: A method for producing a unitary part having a property enhancing coating strongly bonded to a core of either plastic or fiber reinforced composite is provided by applying the coating to a formed and shaped carrier substrate which is placed into the mold. Plastic is injected into the mold such that the plastic infiltrates the coating during molding and therefore locks the coating to the part after cure. Utilizing the present method substantially enhances the coating bond strength and reduces manufacturing costs by eliminating a post production coating step.

Abstract: A process for preparing a molded article of fiber-reinforced plastic having an optional configuration and no tendency to deformation and cracks by using a plate material including a fibrous reinforcement and a thermoplastic resin, including the steps of previously setting-up, on the plate material and/or a mold, a sheet prepreg obtained by impregnating a unidirectionally arranged fiber or woven cloth with a thermoplastic resin in areas where the fibrous reinforcement does not follow the flow of the resin well or in areas where special reinforcement is required and successively carrying out integral molding to obtain said article; and a molded article obtained by the process.

Abstract: A curable fluoroelastomer composition comprising: (A) fluoroelastomer gum comprising interpolymerized, repeating units derived from vinylidene fluoride, tetrafluoroethylene, and copolymerizable hydrocarbon olefin, (B) polyhydroxy compound, (C) organo-onium compound, and (D) fluoroaliphatic sulfonyl compound adhesion promoter, where the amount of fluoroaliphatic sulfonyl compound in the elastomeric composition is sufficient to result in greater adhesion of the elastomeric composition, after curing, to an inorganic surface coated with a primer composition comprising aminosilane compound, than can be achieved between an elastomeric composition comprising (A), (B), and (C), after curing, and an inorganic surface coated with said primer composition comprising aminosilane compound.

Abstract: A highly improved elastomeric composition, process, and articles made thef, wherein the novel composition is characterized by greatly increased wear longevity, thermomechanical stability, highly improved tear and tensile strength at high temperature usage, in addition to high resistance to burning in open flame, as well as high resistance to cutting, chipping, cracking and crack propagation particularly in product use for tank track pads and other related track system elastomeric component products; wherein the improved composition is a unique combination of its respective polymer, filler, curing and antidegradant system, in which the polymer system either consists of about 100 parts by weight of highly saturated nitrile polymer or of various novel blends of the highly saturated usually in majority amounts together with minority amounts of carboxylated nitrile, with or without additional minority or near equal parts of nitrile rubber; and wherein the curing system may include various blends of from between ab

Abstract: A room temperature curing polyurethane composition is bonded to the surface f cables having jackets of an olefin/ester interpolymer to provide a water resistant seal thereabout by first exposing the surface of a length of cable to an alkali metal hydroxide solution to hydrolyze the functional ester groups and thereby substitute hydroxyl groups for the organic acid of the ester in the interpolymer at the surface of the jacket. A diisocyanate primer is applied to the treated surface and it interacts with the hydroxyl groups to produce pendant reactive groups. A room temperature curing urethane prepolymer composition is then molded about the primed surface at ambient temperatures and the unreacted hydroxyl groups along the urethane prepolymer chain react with the pendant reactive groups of the jacket to produce a firmly bonded overmolding on the jacket.

Abstract: This invention relates to liners containing contaminants, such as styrene, and to methods for lining pipes, such as sewer pipes with liners containing contaminants, such as styrene. In one embodiment, this invention provides a liner and lining method that reduces contamination of the ambient with contaminants from the liner and/or the lining process, such as styrene. In the case of sewers, the carrier pipes lined may be, for example, PVC, clay or concrete, but pipes of metal or other materials, such as asbestos, may also be lined with the liner and lining method of this invention.

Abstract: A process for RIM bonding urethane gaskets to glass panels which includes storing a primed glass panel in a temperature-humidity controlled environment for 20-28 hours. The primed and conditioned panels are then fitted with RIM gaskets with 24 hours after removal from the controlled environment.

Abstract: Interconnecting two insulation sheathed conductors in subsea environments is done using a subsea connector including a metal conductor splice pin arrangement and a splice insulation sleeve. A metal tube is placed over the splice insulation sleeve. The conductor insulation sheaths are molded to respective opposite sides of the metal tube.

Abstract: A method of producing a glass-plastic, laminated, ophthalmic lens structure in a continuous operation. A thin, flexible, plastic adhesive layer is applied to a glass element to form a composite body that is inserted in a cylindrical gasket in such manner as to fit snugly and be sealed from the ambient. A monomeric formulation is flowed onto the adhesive layer and cured to form a laminated lens blank.

Abstract: Glass fiber mats are made for subsequent use in preforming for an RTM or SRIM molding process, for example, such that the binder applied to the mat has two distinct curing stages. In the first stage, a partial cure is provided by visible light upon a free radical generation in response to a photoinitiator mixed in the binder in an exact ratio to give a predictable increase in viscosity to that of a semi-solid so that the fibers are sufficiently bound for subsequent handling, but not sufficient to complete a cure, while leaving a second stage ready for a final cure which is achieved by the use of a cationic-type second photoinitiator which is sensitive to ultraviolet light. During the second curing stage, the mat is formed into a three-dimensional shape of a desired end product and cured with ultraviolet radiation while still in the mold, to obtain a rigid three-dimensional preform structure.

Abstract: A C/C composite including a carbon matrix and carbon fibers and exhibiting a crystal structure of the carbon matrix differing between (a) the portion at and in the vicinity of the interface between the carbon fibers and the carbon matrix and (b) the other portion of the carbon matrix and excelling in strength and thermal conductivity is produced by a method which includes intercalating a carbonizing catalyst in carbon fibers, causing said carbon fibers having said carbonizing catalyst intercalated therein to be impregnated with a precursor of a carbon matrix, and then firing the product of impregnation.

Abstract: A process for bonding elastomeric material to a metal part includes coating a heat curable adhesive on surfaces of the metal part to be bonded, placing the metal part in a mold, preheating a bottom plate and an upper transfer pot of a transfer molding machine to a predetermined cure temperature, loading a predetermined quantity of uncured elastomeric material into the transfer pot, clamping the mold containing the adhesive coated metal part to the bottom plate, and almost contemporaneously, pressing the uncured elastomeric material into the mold while maintaining heat and pressure in the mold for a time sufficient to vulcanize and thereby cure the elastomeric material simultaneously with the adhesive, whereby contacting surfaces of the metal part are strongly bonded to the vulcanized elastomeric material.

Abstract: This invention relates to liners containing contaminants, such as styrene, and to methods for lining pipes, such as sewer pipes with liners containing contaminants, such as styrene. In one embodiment, this invention provides a liner and lining method that reduces contamination of the ambient with contaminants from the liner and/or the lining process, such as styrene. In the case of sewers, the carrier pipes lined may be, for example, PVC, clay or concrete, but pipes of metal or other materials, such as asbestos, may also be lined with the liner and lining method of this invention.

Abstract: The invention relates to new injection-moulded articles made from metal/plastic composite systems containing a polyurethane adhesive (intermediate) layer, and a process for the preparation thereof.

Abstract: Process for unifying under heat thin structures (20) of synthetic material such as woven and non-woven fabrics, moquettes and other kinds, with manufactured products (13) made of plastic material, especially by means of well-known techniques such as molding, vacuum forming, thermoforming, calendering and others, the process consisting in the fact that the thin structure (20) is made heat-conducting by treatment with emulsions, pastes etcetera containing water, metals, heat-conducting products generally, and is made to adhere to a wall (17) of metal or of some other highly heat-conducting material, so that, during the unifying process the heat transferred from the plastic material forming the manufactured product (13) to the aforesaid thin structure (20) passes rapidly from the latter to the heat-conducting wall (17) thus preventing said structure (20) from becoming overheated and damaged.

Abstract: The use of molding compositions based on unsaturated polyester resins containing specific reactive groups and of sheet metals with a specially selected coating results in sheet metal/duroplast composite elements having excellent adhesion.

Abstract: Process for manufacturing supported, solid, polymeric sheets from: (I) liquids containing components reactable to polymers; and (II) one or more indefinitely long, foraminous substrates. A more or less continuous sandwich is formed of such substrate(s) and, faced on each side of the substrates as a group, film extending beyond the lateral edges of the substrate(s), the plane of the sandwich deviating from vertical by not more than about 45 degrees.

Abstract: A mold, adapted for resin transfer molding of composite articles, that has a seal for maintaining a vacuum resulting in denser composite parts. A mold body has at least two openings including an opening for removing the article therethrough. There are at least two mold closures adapted for closing the openings and two of the mold closures are in mutual contact within the interior of the mold. A seal is disposed between each closure and the mold body for sealing each mold closure to the mold body to continuously seal only a single surface. The mold has an improved seal for initiating and maintaining a vacuum thus reducing part porosity.

Abstract: A continuous process for the manufacture of friction units includes the steps of impregnating a plurality of strands of reinforcing fibers with a thermoplastic material, pulling the impregnated strands of reinforcing fibers through a composite forming die for forming a body having the peripheral configuration of the friction units, and selectively cutting the body into a plurality of the friction units.

Abstract: A neoprene plug boot is secured to an electrical connector and to portions of a polyurethane-jacketed conduit adjacent the electrical connector. The method of the present invention includes bonding neoprene to a polyurethane surface by etching the polyurethane surface, coating the etched surface with a bonding agent, applying to the coated surface a neoprene film and contacting the neoprene film with a quantity of neoprene under suitable temperature and pressure.

Abstract: To produce mouldings for screening against electromagnetic radiation it is highly advantageous to use metal fibre-containing composite materials as obtained by impregnating a bundle of continuous metal filament fibres with a polymeric adhesion-promoting substance, sheathing the resulting compact precursor with a thermoplastic matrix and cutting the resulting extrudate of composite material into defined lengths.The composite materials can be used as such or together with thermoplastic granules.

Abstract: A process for making polyimide sheet molding compounds which involves the preparation of a polyimide precursor solution of adjusted viscosity that includes a mixture of high and low boiling alcohols, and which also includes monomeric reactants including a diester of an aromatic dianhydride, an aromatic diamine, a monoester of norbornene dianhydride, the reactants being present in a relative molar ratio selected to yield a polyimide having a desired molecular weight. The solution, which further contains particular amounts of staple reinforcing fibers is deposited as a sheet between two carrier film layers and is partially dried to remove the low boiling alcohols.

Abstract: A method for manufacturing a fine porous member provides that vacant space within the porous member is sufficiently finely small such that the thermal conductivity of the member is lower than that of stationary air. In the method, a fine particle powder together with an ultrafine particle powder preliminarily subjected to a surface treatment for prevention of cohesiveness and employed at least as a part of the fine particle powder, are molded into the fine porous member, whereby the vacant space between the respective particles are made finely small to a remarkable extent and the porous member is provided as highly adapted to be used as a heat insulator.

Abstract: A decorative emblem is formed having a front surface and an opposite back surface. A mold is placed against the back surface. Cavities in the mold are sized and shaped to conform to a desired shape of a locator lug. Flowable plastic is injected into the cavity and sets against the back surface of the emblem.

Abstract: The steps of surfacing a screen organization to include an initial mechanical cleaning of the screen organization by tools such as a sandblasting type member to direct abrasive particulates against the screen to effect a roughened surface on the screen. Subsequently, a coating of glue is applied to a bottom surface of the screen, whereupon the screen is positioned within a recessed cavity of a container. Parallelepiped block members are positioned within the openings defined by the screen organization, whereupon subsequently a fluid polymeric, such as polyurethane, is directed within the container, whereupon subsequent curing of the polyurethane permits removal of the newly surfaced screen organization.

Abstract: A method for fabricating in a mold a rotatable recording drum. Initially, the mold is rotated and a predetermined quantity of a flowable substance is poured into the mold cavity and is centrifugally flung against the mold wall to form a mold layer with a smooth inner surface. Next, a surface substance is poured into the mold cavity and is allowed to harden against the mold layer. A core outer layer substance is then poured into the mold cavity and allowed to harden against the surface substance, and rotation of the mold is stopped. The mold layer fluid is removed, and the cavity inside the outer layer is filled with a core inner layer substance which is allowed to harden before the drum core is removed from the mold cavity. Following removal of the core from the mold cavity, the hardened surface substance may be vacuum coated, and a protective overcoat applied to the core. The drum core and the surface substance can also be formed separately.

Abstract: A method is disclosed for the manufacture of an electrofusion coupler, for connecting adjoining lengths of thermoplastics pipes, and which coupler takes the form of a sleeve of thermoplastics material, to receive adjoining ends of adjoining pipes, the sleeve having an electrical resistance heater embedded therein and extended around the sleeve. In the method, a plastics preform is wound with a resistance heating wire, while heating the wire, to melt the surface of the preform, or applying molten plastics to the preform in the vicinity where the wire runs onto the preform, in order to ensure that the heating wire is fully embedded in the preform. A pressing roller may be run over the preform surface before the molten plastics has solidified, in order to smooth over the molten plastics. The preform 10 is subsequently placed in an injection mould and an outer encapsulating jacket is injection moulded around the preform.

Abstract: Novel ceramic filamentary micro-tubular materials are described. An entirely, fluid-phase method has been devised for producing such interwoven ceramic filamentary tubular materials. The process depends for its success the ability to generate a three-dimensional random weave of ceramic tubes, with diameters in the range of about 0.01 to 2.0 microns, by forming carbon filaments by catalytic decomposition of a hydrocarbon feed, coating the filaments with a ceramic coating and then oxidizing the coated filaments to remove the carbon core leaving behind hollow ceramic micro-tubular filaments. The ceramic micro-tubular materials may be free-standing porous structures and may have a variety of uses as thermal insulators, catalyst supports, superconductor supports, filters or as reinforcements for composites.

Abstract: A method for preparing an elastic roller having a layer of elastic material disposed about and integrally molded to a shaft-shaped core metal member, includes the steps of disposing a cylindrical molding device for holding the elastic material, coating the core metal member with an adhesive, and mounting first and second lid members at opposite ends of the molding device. Each lid member holds a respective end of the core metal member so that the core metal member is disposed concentrically within said molding device. A sealing rubber is disposed between each lid member and the core metal member to prevent elastic material from entering a bearing portion of the core metal member, and the elastic material is injected into the molding device. The elastic material is cured, and the lid members are removed such that an extending portion of each lid member removes burrs formed at peripheral end portions of the roller.

Abstract: A flexible composite material comprising a core composed of a blend of a thermoplastic resin fiber and a reinforcing fiber, and a flexible sleeve formed of a thermoplastic resin and surrounding the core is prepared by intermixing a thermoplastic resin fiber and a reinforcing fiber to obtain a core, and then extruding a thermoplastic resin over the core.

Abstract: In a process for mass producing optical storage sheets, an elongate film of a liquid crystalline material is fed lengthwise along a path through an aligning gate. The aligning gate applies to successive areas of the film a field which aligns the molecules. The field may be an electric field and/or a shear field. An aligning layer, such as a surfactant layer may also be used for alignment of the film areas. The aligned film may then be cut into pieces for use as microfiches or microfilms. The film material is preferably a liquid crystal polymer material.

Abstract: Preforms for molding processes such as resin transfer molding processes are prepared by melting a solid, non-sintering, thermoplastic-like resinous compound on the surface of a substrate material. After cooling, assembling one or more plies of the coated substrate material into the desired shape; heating the shaped substrate material to a temperature above the melting temperature of the resinous compound and subsequently cooling to a temperature below the melting point of the resinous compound.

Abstract: A process for continuously forming reinforced articles (24) which includes producing a reinforcing material (13) having a plurality of superimposed layers (1-6), stitching together said layers (1-6), wetting said reinforcing material (13) with a matrix material (7, 8 or 19), forming the wetted reinforcing material and curing or consolidating the matrix material. Each layer (1-6) of the reinforcing material (13) includes a plurality of unidirectional non-woven yarns or threads (10) laid side-by-side, the yarns or threads (10) in at least some of the different layers (1-6) extending in different directions. Forming of the wetted reinforcing material may be effected by moulding, pultrusion or by wrapping wetted reinforcing material around a mandrel or former (25).

Abstract: In a concrete column supporting an overhead load and having a base end resting on a surface, a process of strengthening the column to increase its ability to withstand atypical physical loading accompanying an earthquake, involving the steps of defining a work area about the surface of the column to which the strengthening is to be applied, the work area defined by circumferential marginal edges arranged in spaced-apart relation; overwrapping the work area with at least one layer of high-strength, stretchable fibers wherein the fibers are oriented at an angle to the vertical axis of the column; applying a coat of hardenable material, having a modulus at least as great as that of the fibers, over the layer of fibers to form a hard outer shell thereover; and, injecting a quantity of a hardenable, low-shrink liquid under the layer of fibers and over the surface of the work area in an amount sufficient to cause the fibers to undergo stretching from about 1/2% to about 4% of their elongation.

Abstract: It is a method of treatment of support rods for the support of steel reinforcements in making aerated concrete, in which the support rods are first dipped into a hot bath of molten paraffin or a similar wax-like, waterproof material, which is solid at room temperature and has a softening temperature of about 50.degree. to 70.degree. C. Then the coating formed thereby is hardened by cooling. Then the steel reinforcements are suspended on the support rods and they, together with the support rods are coated with a corrosion protection medium in the form of a water-lacquer.

Abstract: Ceramic insulation has a mat of intersecting, discrete ceramic fibers bonded with a sol-gel glass binder. A fabric-reinforced glass coating is bonded to at least one surface of the mat. The insulation is prepared by forming a slurry of ceramic fibers, molding the slurry to form a soft felt mat, drying the mat, and incrementally introducing the binder into the mat with a multiple-impregnation technique, which controls shrinkage of the ceramic fiber mat. The fabric-reinforced glass coating is formed by applying a glass fiber cloth to a surface of the ceramic fiber mat and coating the same with a powdered glass. The powdered glass is melted and cooled.The process provides a layering technique that permits formation of a continuous fibrous structure having layers that impart distinct characteristics at desired regions within the structure.

Abstract: Apparatus for producing resin-impregnated fiber tow or strand in the form of prepreg tape. The apparatus includes unique coating wheels for sunface-coating the strand with molten, flowable resin and a kneading section to work the strand and disperse the molten resin uniformly among and between the individual fibers of the strand. The strand, after chilling, has good dimensional stability and is useful as prepreg in forming composite structures.

Abstract: A method for manufacturing a cover for a can-like container providing improved peelability of a handle. The cover is made by forming a second resin layer by injection molding or compression forming on a multi-layer sheet which oxygen, water, and the like cannot permeate. A thermally weldable first resin layer is provided on the upper surface of the multi-layer sheet. The handle is formed by the second resin layer. A treatment is carried out for allowing the handle to be easily peeled off the multi-layer sheet to all or part of a region of the multi-layer sheet in contact with the underside of the handle.

Abstract: A method of manufacturing an optical information recorded disc. The method includes steps of forming a light-absorbing layer and a protective layer on a substrate, irradiating a laser through the substrate on the light-absorbing layer to form reproducible information which can be reproduced by a reproducible signal satisfying a standard of a compact disc.

Abstract: A method for forming a part inserted in the auditory canal of a hearing impaired person, said part being either an otoplastic or a carrier part of the hearing aid insertable into the auditory canal or an ear adaptor member for a hearing aid to be worn behind-the-ear, characterized by providing an expandable elastic member, coating said elastic member with a hardenable material, inserting the coated member into an ear of the person who is hearing impaired, allowing the hardenable material to harden to retain the outside contour of the part. The elastic expandable member may be either a porous member which is partially saturated on the outer surfaces or may be a smooth member which is coated with the hardenable material. If desired, a physiologically compatible coating may be applied onto the hardened surface layer subsequent to the hardening process.

Abstract: Coated plastic products are prepared by chemically bonding a protective coating material to at least a portion of the surface of a plastic substrate, by disposing a web of a protective coating material over the cavity of a mold, and thereafter injecting polymeric precursor materials into the mold behind the web thereby conforming the web to the surface of the mold cavity. As the polymeric precursor materials react in situ to form the plastic substrate, they also chemically bond to the protective coating material.

Abstract: A vulcanized rubber-synthetic resin composite structure is produced by injecting a molten synthetic resin into a mold in which a vulcanized rubber molding has been disposed. For improvement the surface of the vulcanized rubber molding which comes into contact with the synthetic resin is chrominated, and on the chlorinated surface a curable adhesive layer composed mainly of resol-type phenolic resin and aldehyde-modified polyvinyl alcohol is formed. Alternatively a curable adhesive layer composed mainly of chlorosulfonated polyethylene is formed the surface of the vulcanized rubber molding which comes into contact with the synthetic resin, to which the molten synthetic resin is injected while keeping the vulcanized rubber molding heated.

Abstract: Preforms for molding processes such as resin transfer molding processes are prepared by melting a solid, non-sintering, thermoplastic-like resinous compound on the surface of a substrate material; after cooling, assembling one or more plies of the coated substrate material into the desired shape; heating the thus shaped substrate material to a temperature above the melting temperature of resinous compound and subsequently cooling to a temperature below the melting point of the resinous compound.

Abstract: A reinforced concrete building structure (10) and method of forming, including first forming a steel framing form (18) of cold formed channel shaped structural steel members of a thickness between 1/32 inch and 3/8 inch including vertical framing members (19,20,21,22) and horizontal connecting members (30A-30E), then connecting a backing form (74) by connectors (76) to flanges (26) on only one side of the vertical framing members (19-22), and only adjacent the lower side of the horizontal connecting members (30A-30E) spaced at least 3/4 inch from the steel framing members. Concrete is then applied pneumatically against the backing form (74) for the vertical side walls (12) with the channel shaped framing members (19-22) comprising the primary steel reinforcing and with opposed flanges (26,27) being covered outwardly by concrete at least 3/4 inch in thickness. The steel framing for a roof of a relatively large span is shown in FIGS.

Abstract: A pinch valve is fabricated by providing an elongated tubular housing with a cut-back portion at an outlet end, applying adhesive to the cut back portion, with a ring around the cut-back portion, placing the housing and ring in a mold and heating all three, providing a core rod inside the housing and forcing an elastomer into the space between the core rod and the housing and between the housing and the ring, curing the elastomer and cooling everything to allow the ring to thermally contract to engage the elastomer between the housing and the ring.