To Form Particulate Product (e.g., Flakes, Etc.) Patents (Class 264/140)
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Patent number: 7819147Abstract: An oriented strand board for structural applications and a method of its production comprising elongated strands having aspect ratios greater than 2, the strands being derived from the outer shells of oil palm tree fronds formed as a bi-product of the harvest of oil palm fruit, such that the strand length is limited to about a meter, the strands being cut from the outer shell area of the fronds and at least the outer regions of the major faces of the board being substantially free of core material, the shell strands being combined with a heat settable binder material, the strands being formed by elongated blades moving relative to a frond length in planes generally aligned with a longitudinal direction of the frond length, the strands of the frond shells being arranged and being permanently bonded together such that they are predominately generally aligned with the structural direction of the board at least at the outer regions of the major faces of the board.Type: GrantFiled: April 14, 2008Date of Patent: October 26, 2010Assignee: Engineering Research Associates, Inc.Inventors: Robert L. Mullen, Antonius Kurniawan
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Patent number: 7820088Abstract: A process for making functional or decorative flakes or platelets economically and at high production rates comprises applying a multi-layer sandwich of vapor deposited metal and release coats in alternating layers to a rotating chilled drum or suitable carrier medium contained in a vapor deposition chamber. The alternating metallized layers are applied by vapor deposition and the intervening release layers are preferably solvent soluble thermoplastic polymeric materials applied by vapor deposition sources contained in the vapor deposition chamber. The multi-layer sandwich built up in the vacuum chamber is removed from the drum or carrier and treated with a suitable organic solvent to dissolve the release coating from the metal in a stripping process that leaves the metal flakes essentially release coat free.Type: GrantFiled: January 16, 2004Date of Patent: October 26, 2010Assignee: Avery Dennison CorporationInventors: Karl Josephy, James P. Rettker, Howard H. Enlow
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Publication number: 20100258969Abstract: The object of the present invention is to provide a method for producing a molded thermoplastic composition article, which enables the injection molding using a precursor molded body including a plant fiber and a thermoplastic resin while keeping the mechanical properties of the thermoplastic resin. The method for producing a molded thermoplastic composition article includes a chipping process of finely dividing at least one precursor molded body selected from a mat molded body and a board molded body each including a plant fiber and a thermoplastic resin to produce a chip, a non-heated pelletizing process of compressing the chip without heating to produce a pellet, and an injection molding process of injection molding the pellet to produce a molded thermoplastic composition article.Type: ApplicationFiled: December 2, 2008Publication date: October 14, 2010Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHAInventor: Masanori Hashiba
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Patent number: 7803297Abstract: A method of producing a composite material which includes a carbon-based material and a particulate or fibrous metal material Z. The method includes steps (a) to (c). In the step (a), at least a first carbon material and the metal material Z mixed into an elastomer, and dispersing the first carbon material and the metal material Z by applying a shear force to obtain a composite elastomer, the metal material Z having a melting point lower than a melting point of the first carbon material. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer to obtain an intermediate composite material including a second carbon material and the metal material Z. In the step (c), the intermediate composite material is heat-treated together with a substance including an element Y having a melting point lower than the melting point of the metal material Z to vaporize the substance including the element Y.Type: GrantFiled: September 7, 2005Date of Patent: September 28, 2010Assignee: Nissin Kogyo Co., Ltd.Inventors: Akira Magario, Toru Noguchi
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Patent number: 7803298Abstract: A method for manufacturing a molded part with an improved convenience and a high degree of efficiency in molding is provided, the molded part containing a biodegradable resin composite, which has the heat resistance in a wide temperature range and which is provided with the flexibility and the elongation in accordance with the use. A kneaded product of a biodegradable resin component and a cross-linkable monomer is prepared. The biodegradable resin component is cross-linked and ground to prepare a biodegradable resin cross-linking product powder. An impregnant at a temperature of 60° C. or higher, and lower than or equal to the melting point or degradation temperature of the biodegradable resin component is impregnated to prepare a molding material composed of a biodegradable resin composite powder. The molding material is heated to a temperature higher than or equal to the melting point of the biodegradable resin component to mold into pellets.Type: GrantFiled: July 24, 2007Date of Patent: September 28, 2010Assignee: Sumitomo Electric Fine Polymer, Inc.Inventor: Shinichi Kanazawa
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Publication number: 20100209480Abstract: The present invention relates to a pharmaceutical oral fixed dose combination comprising a) a therapeutically effective amount of Aliskiren, or a pharmaceutically acceptable salt thereof, b) a therapeutically effective amount of Valsartan, or a pharmaceutically acceptable salt thereof, wherein the pharmaceutical oral fixed dose combination shows an in vitro dissolution of component a) of 80% or less after 10 minutes and 98% or less after 20 minutes, and a dissolution profile of component b) of 25% or more after 30 minutes, and 40% or more after 60 minutes at pH 4.5.Type: ApplicationFiled: September 24, 2008Publication date: August 19, 2010Inventors: Ralf Altenburger, Maggy B. Saunier, Nicole Bargenda, Michael A. Bock, Sabine Adler, Bruno Buss, Catherine Curdy, Indrajit Ghosh, Stefan Hirsch, Patrice F. Keller, Charu Kochhar, Shoufeng Li, Nicoletta Loggia, Amol S. Matharu, Julien Taillemite, Wei-Qin Tong, Sudha Vippagunta, Hong Wen, Marie-Christine Wolf, Jay P. Lakshman, James Kowalski
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Patent number: 7767123Abstract: A novel method is disclosed wherein a reflective coated organic substrate is releasably coated with a thin film coating having one or more layers for forming flakes once removed from the reflective substrate. The reflective substrate is conveniently used to make glitter after the flake material is removed.Type: GrantFiled: October 11, 2005Date of Patent: August 3, 2010Assignee: JDS Uniphase CorporationInventor: Alberto Argoitia
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Patent number: 7754106Abstract: A release agent is flash evaporated and deposited onto a support substrate under conventional vapor-deposition conditions and a conductive metal oxide, such as ITO, is subsequently sputtered or deposited by reactive electron beam onto the resulting release layer in the same process chamber to form a very thin film of conductive material. The resulting multilayer product is separated from the support substrate, crushed to brake up the metal-oxide film into flakes, and heated or mixed in a solvent to separate the soluble release layer from the metallic flakes. Thus, by judiciously controlling the deposition of the ITO on the release layer, transparent flakes may be obtained with the desired optical and physical characteristics.Type: GrantFiled: June 7, 2006Date of Patent: July 13, 2010Assignee: Sigma Laboratories of Arizona, LLCInventors: Michael G. Mikhael, Angelo Yializis
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Patent number: 7732551Abstract: A continuous process for minimizing the agglomeration of freshly manufactured polyolefin pellets comprising the steps of: feeding an aqueous stream containing polyolefin pellets to a tower, cooling said polyolefin pellets during their upward flow along said tower by means of a downward flow of a cooling agent having a density higher than said polyolefin, collecting the cooled pellets from the top of said tower after a residence time in the tower comprised between 2 and 20 minutes.Type: GrantFiled: May 27, 2004Date of Patent: June 8, 2010Assignee: Basell Poliolefine Italia s.r.l.Inventors: Pier Luigi Di Federico, Carlo Ciccarone, Luciano Michielin, Giuseppe Penzo
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Patent number: 7682702Abstract: A process for producing water-absorbing polymeric particles comprises the steps of i) drying a hydrogel to produce a dried hydrogel, ii) separating incompletely dried polymeric particles from the dried hydrogel, and iii) drying the separated-off incompletely dried polymeric particles, wherein the separated incompletely dried polymeric particles are comminuted before said drying iii).Type: GrantFiled: November 10, 2006Date of Patent: March 23, 2010Assignee: BASF SEInventor: Meinhard Nitschke
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Patent number: 7651646Abstract: Plastic surfacing material of the FOUNTAINHEAD® type having a bold and aesthetically pleasing appearance is achieved by the use TFR pigments, the latter of which are manufactured by orienting reflective flake pigments in a plastic substrate and grinding the substrate to a particulate material.Type: GrantFiled: June 9, 2006Date of Patent: January 26, 2010Assignee: The Diller CorporationInventors: Jorge Alfonso, Leonard R. Elbon, Donald Wayne Finnerty
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Patent number: 7648659Abstract: To provide a method of pelletizing friction material that makes it possible to preliminarily form friction materials after pelletizing, and a method of producing preliminarily formed friction material. The method of pelletizing friction material includes the steps of: pressing powdery friction material without heating, in which plurality of materials are mixed, with 0.1 to 5.0 weight-percent of solvent; and grinding the pressed and hardened material. When handling powdery friction material, in which plurality of materials including at least one sticky material are mixed, less than or equal to 5.0 weight-percent of solvent is added in the pressing process. Feeding the pelletized material in a metal mold and pressing the material without heating produce a preliminarily formed friction material.Type: GrantFiled: December 15, 2004Date of Patent: January 19, 2010Assignee: Nisshinbo Industries, Inc.Inventors: Masanori Chiba, Kaoru Tosaka
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Patent number: 7645405Abstract: A solid surface sheet includes visible, elongated, shredded cuttings uniformly distributed throughout a matrix wherein the cuttings and the matrix have substantially the same specific weight and wherein a majority of the cuttings are substantially elongated. Related methods are also disclosed including shredding a first mix while in a gel state, curing the cuttings, sorting by size, and using as a filler in a base material to form a blend having a unique appearance and high internal strength. The preferred material is polyester or acrylic. The solid surface sheet can be used as a countertop, floor or wall panel, furniture, and in similar applications.Type: GrantFiled: October 7, 2005Date of Patent: January 12, 2010Inventor: Darrell B. Sult
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Patent number: 7641829Abstract: Methods are provided for mechanically chopping nanotubes and other nanoscale fibrous materials. The method includes forming a macroscale article which include the nanoscale fibers, and then mechanically cutting the macroscale article into a finely divided form. In one embodiment, these steps are repeated. The nanoscale fibers may be carbon nanotubes, which optionally are aligned in the macroscale article. The macroscale article may be in the form of or include one or more buckypapers. In one embodiment, the macroscale article further includes a solid matrix material in which the nanoscale fibers are contained or dispersed. The forming step can include making a suspension of nanoscale fibers dispersed in a liquid medium and then solidifying the liquid medium to form the macroscale article. After the mechanical cutting step, the medium can be dissolved or melted to enable separation of the chopped nanoscale fibers from the medium.Type: GrantFiled: July 20, 2005Date of Patent: January 5, 2010Assignee: Florida State University Research FoundationInventors: Zhiyong Liang, Zhi Wang, Ben Wang, Chun Zhang
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Patent number: 7638077Abstract: A method of making drainage elements from recycled thermoplastic plastics materials comprising the steps of: providing chopped waste plastics to a screw extruder having a screw. In the extruder, the waste is compressed and delivered to a twin-plate agglomerator. One plate is closely adjacent to, and rotates with respect to, the other plate. Between the plates the waste plastics is agglomerated and the mechanical energy imparted by the extruder screw and plates heats the plastics material to about the melting point of the thermoplastic material. Hot noodles of melted plastics material extrudes from an outlet of the plates. The noodles are conveyed to a chute of a compactor funnel which has an outlet disposed closely above an output conveyor belt.Type: GrantFiled: March 16, 2004Date of Patent: December 29, 2009Assignee: Econoplas LimitedInventor: John Gaskarth
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Patent number: 7638595Abstract: A method of recycling commingled plastics waste containing min. 30 wt. % of polyolefins to a tough thermoplastic material, based on the compatibilization of the polymer components of commingled plastics waste with an admixture of 2-15 wt. % of an ethylene--propylene copolymer or a styrene--butadiene block copolymer or a combination of an ethylene--propylene copolymer and a styrene--butadiene copolymer in any weight ratio, together with 0.1-2.5 wt. % of a secondary aromatic amine and by subsequent blend processing in the melt.Type: GrantFiled: October 27, 2003Date of Patent: December 29, 2009Assignee: Ústav Makromolekulární Chemie Akademie Ved Ceské RepublikyInventors: Zden{hacek over (e)}k Kruli{hacek over (s)}, Danu{hacek over (s)}e Michálková, Ivan Fortelný, Zden{hacek over (e)}k Horák
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Patent number: 7638078Abstract: An object of the present invention is to make it possible that: a high-concentration hydrogel sheet, which is suitable for production of high-performance water-absorbent resin particles, is cut efficiently without involving the adhesion to such as cutting-blades; and the subsequent disintegration operation is also successfully carried out; and hydrogel particles excellent in the quality and performances are efficiently produced.Type: GrantFiled: August 27, 2004Date of Patent: December 29, 2009Assignee: Nippon Shokubai Co., Ltd.Inventors: Masazumi Sasabe, Kozo Nogi, Shigeru Sakamoto, Yasuhiro Fujita, Akihiro Morita, Hiroaki Hattori
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Patent number: 7629047Abstract: Aramid fibrils having in the wet phase a Canadian Standard Freeness (CSF) value less than 100 ml, after drying a specific surface area (SSA) less than 7 m2/g, and a weight weighted length for particles having a length >250 ?m (WL 0.25) less than 1.2 mm, are described. A method of preparing the fibrils includes the steps (a) polymerizing an aromatic diamine and an aromatic dicarboxylic acid halide to an aramid polymer, in a mixture of N-methylpyrrolidone or dimethylacetamide and calcium chloride or lithium chloride to obtain a dope wherein the polymer is dissolved in the mixture and the polymer concentration is 2 to 6 wt. %, (b) converting the dope to fibrils by using a jet spin nozzle under a gas stream, and (c) coagulating the fibrils using a coagulation jet.Type: GrantFiled: November 30, 2004Date of Patent: December 8, 2009Assignee: Teijin Aramid B.V.Inventors: Anton Johannes Josef Hendriks, Jan Davis Cornelis Tiecken, Harrie Grotendorst, René Journee, Mirjam Ellen Oldenzeel
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Patent number: 7585935Abstract: A method is disclosed to purify a polymeric material by filtering a melt comprising poly(arylene ether) and poly(alkenyl aromatic) through a melt filtration system. The method provides a filtered polymeric composition having reduced levels of particulate impurities. The filtered polymeric composition prepared is suitable for use in data storage media applications.Type: GrantFiled: April 7, 2008Date of Patent: September 8, 2009Assignee: Sabic Innovative Plastics IP B.V.Inventors: Robert John Hossan, Christian Lietzau, Matthew Frank Niemeyer, Mukund Parthasarathy
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Patent number: 7556757Abstract: The present invention relates to a biodegradable composition for the preparation of table-ware, mulching film and package, which comprises: 2-6% by weight of starch; 35-45% by weight of plant powders; 20-30% by weight of calcium carbonate; 2-7% by weight of sorbitol; 7-13% by weight of polypropylene; 2-5% by weight of polyethylene; 2-6% by weight of coupling agent; 1-2% by weight of defoamer; 2-5% by weight of stearic acid; 2-6% by weight of stearate; 3-6% by weight of glycerine or epoxidized soybean oil; and 60-100 ppm photosensitizer. The present invention also relates to a method for preparing the composition, which comprises: treating a plant waste with a diluent acid, drying and pulverizing, then mixing it with starch, polypropylene, and polyethylene, sorbitol, defoamer, coupling agent, stearic acid, stearate, glycerine and photosensitizer homogeneously; and blending the mixture obtained in a double-screw extruder at a temperature of 160-180° C. to obtain the composition of the present invention.Type: GrantFiled: May 7, 2008Date of Patent: July 7, 2009Inventor: Hao Xu
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Patent number: 7550101Abstract: Exemplary electrophoretic ink capsules for electrophoretic displays, and methods for making the exemplary electrophoretic ink capsules are disclosed. In various embodiments, the electrophoretic ink capsules can include triboelectrically charged electrophoretic particles having higher electrical conductivity than conventionally charged electrophoretic particles allowing fabrication of electrophoretic displays with lower switching fields and faster response times.Type: GrantFiled: January 25, 2008Date of Patent: June 23, 2009Assignee: Xerox CorporationInventors: San-Ming Yang, Naveen Chopra, Gabriel Iftime, Ahmed Alzamly, Man-Chung Tam, Peter Kazmaier
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Patent number: 7550100Abstract: A process and apparatus for producing a paper product, in which paper (M) in a particular form, and mixed with water, is subjected to pressure to form a compacted mass which involves, or includes, depositing the mix onto a first conveyor belt (10) and then progressively forming the conveyor belt into an upwardly open U-shape configuration and compressing the mix by means of a second conveyor belt (20) guided to progressively enter the first conveyor belt and progressively compact the mix.Type: GrantFiled: December 5, 2002Date of Patent: June 23, 2009Assignee: Fibrecycle Pty LtdInventor: Donald Barry Webb
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Publication number: 20090146098Abstract: The present invention relates to a powder extinguishing agent used for extinguishing fires of burning light metals. The powder extinguishing agent includes: potassium chloride in an amount from 40% to 50% by weight, sodium chloride in an amount from 45% to 55% by weight, and calcium fluoride in an amount from 2% to 8% by weight. The present invention also relates to a method for manufacturing the powder extinguishing agent.Type: ApplicationFiled: August 6, 2008Publication date: June 11, 2009Applicants: Fu Zhun Precision Industry (Shen Zhen) Co., Ltd., Foxconn Technology Co., Ltd.Inventors: Guang-Liang Sheu, Li-Qing Zhang
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Publication number: 20090075062Abstract: A toughened composite material, having a first phase defining a matrix and a plurality of typically second phase particles dispersed in the first phase matrix. Each respective particle is characterized by a predetermined geometric architecture, such as a spiral shape. The presence of the geometrically distinct dispersed second phase operates to deflect and attenuate crack propagation.Type: ApplicationFiled: September 12, 2008Publication date: March 19, 2009Inventors: Greg Hilmas, William Fahrenholtz, Jeremy Watts
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Publication number: 20080251962Abstract: After an alloy powder including W, Cr, at least one of Ti, Zr, and Hf, and at least one of V, Nb, and Ta is produced, the alloy powder, a powdery carbon material, and a catalyst are heat-treated in the presence of a nitrogen gas. The alloy powder is carbonitrided into a multicomponent ceramics powder, and sintered into a sintered body. Alternatively, a powder of a first substance including at least two of Ti, Al, V, Nb, Zr, Hf, Mo, Ta, Cr, and W is molded into a molded body. Then, the surface of the molded body is surrounded by a second substance including a metal element which is not contained in the powder of the first substance, and the molded body is heat-treated in an atmosphere in which N is present. A porous sintered body thus produced is crushed into a multicomponent ceramics powder.Type: ApplicationFiled: December 12, 2007Publication date: October 16, 2008Inventor: Mitsuo Kuwabara
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Publication number: 20080237913Abstract: A rear end portion of a leading TAC film and a front end portion of a following TAC film are connected using a double-sided adhesive tape and acetone, in order to stretch the TAC films continuously in a tenter. The double-sided adhesive tape is constituted of a base whose material is same as the TAC film and an adhesive layer coated on both surfaces of the base. Acetone is one of solvents used for preparing a dope in the TAC film production. The double-sided adhesive tape is firstly stuck on an upper surface of the rear end portion of the leading TAC film. Acetone is then applied, using a spray, on coating areas of the rear end portion of the leading TAC film. After that, the front end portion of the following TAC film is layered on the rear end portion of the leading TAC film, and the films are pressed and connected.Type: ApplicationFiled: March 28, 2008Publication date: October 2, 2008Applicant: FUJIFILM CorporationInventor: Shinsuke Aoshima
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Patent number: 7425290Abstract: A compacted particulate polymer additive composition in a dry granular form formed from a substantially uniform mixture of the following components: (a) at least one particulate sterically-hindered phenolic compound; and (b) one or more particulate polymer additives other than a sterically-hindered phenolic compound; wherein the particles of said composition are held together in compacted dry granular form exclusively or substantially exclusively by contact with dried surfaces of in situ desolvated particles from particles of one or more at least partially solvated components of (a), and optionally by contact with dried surfaces of in situ desolvated particles from particles of one or more at least partially solvated components of (b). Compositions of this type except that there is no component (b) are also described.Type: GrantFiled: August 4, 2004Date of Patent: September 16, 2008Assignee: Albemarle CorporationInventor: John Semen
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Publication number: 20080203606Abstract: The present invention relates to a biodegradable composition for the preparation of table-ware, mulching film and package, which comprises: 2-6% by weight of starch; 35-45% by weight of plant powders; 20-30% by weight of calcium carbonate; 2-7% by weight of sorbitol; 7-13% by weight of polypropylene; 2-5% by weight of polyethylene; 2-6% by weight of coupling agent; 1-2% by weight of defoamer; 2-5% by weight of stearic acid; 2-6% by weight of stearate; 3-6% by weight of glycerine or epoxidized soybean oil; and 60-100 ppm photosensitizer. The present invention also relates to a method for preparing the composition, which comprises: treating a plant waste with a diluent acid, drying and pulverizing, then mixing it with starch, polypropylene, and polyethylene, sorbitol, defoamer, coupling agent, stearic acid, stearate, glycerine and photosensitizer homogeneously; and blending the mixture obtained in a double-screw extruder at a temperature of 160-180° C. to obtain the composition of the present invention.Type: ApplicationFiled: May 7, 2008Publication date: August 28, 2008Inventor: Hao Xu
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Publication number: 20080036119Abstract: A method for manufacturing a molded part with an improved convenience and a high degree of efficiency in molding is provided, the molded part containing a biodegradable resin composite, which has the heat resistance in a wide temperature range and which is provided with the flexibility and the elongation in accordance with the use. A kneaded product of a biodegradable resin component and a cross-linkable monomer is prepared. The biodegradable resin component is cross-linked and ground to prepare a biodegradable resin cross-linking product powder. An impregnant at a temperature of 60° C. or higher, and lower than or equal to the melting point or degradation temperature of the biodegradable resin component is impregnated to prepare a molding material composed of a biodegradable resin composite powder. The molding material is heated to a temperature higher than or equal to the melting point of the biodegradable resin component to mold into pellets.Type: ApplicationFiled: July 24, 2007Publication date: February 14, 2008Inventor: Shinichi Kanazawa
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Patent number: 7297301Abstract: A process for transforming pre-used asphaltic roofing shingles into products such as paving bricks, by removing foreign matter, using a comminutor that pulls shingles downwardly through a plurality of pairs of high-speed, counter-rotating, inter-meshing blades stacked within a housing; classifying the particles, applying a release agent to the inside of the mold, charging the mold with a predetermined weight and size distribution of particles, compressing the material in the mold at high pressure, and ejecting the formed material from the mold for delivery to customers. The brick and other products are included in the scope of the application.Type: GrantFiled: July 8, 2003Date of Patent: November 20, 2007Inventors: Maurice Deschamps, Robert Simpson
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Patent number: 7262263Abstract: The present invention relates to a method for producing solid-state polycondensed polyesters by using crystallization with or without subsequent solid-state polycondensation for producing bottles, sheets, films, and high-tenacity technical filaments.Type: GrantFiled: August 6, 2002Date of Patent: August 28, 2007Inventors: Brigitta Otto, Hans Reitz, Gerd Alsheimer
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Patent number: 7252797Abstract: The present invention is directed to calendaring an electrode active admixture, such as of a transition metal oxide, and particularly silver vanadium oxide, into an electrode structure. To obtain electrode structures of a desired low basis weight requires calendaring a paste of the active material into a first sheet tape, which is subsequently subjected to secondary and ternary calendering steps. Secondary calendaring is performed in a direction reverse or orthogonal to that used to form the initial sheet tape. The final calendaring step is performed in a third direction aligned 180° with respect to the first direction, but with the second structure rotated bottom over top with respect to the orientation that formed the first and second structures. The ternary calendaring step provides for fibrillation of the fluoro-polymeric binder in a direction reverse to the initial direction to form the product low basis weight electrode active structure.Type: GrantFiled: September 22, 2003Date of Patent: August 7, 2007Assignee: Greatbatch Ltd.Inventors: Brian D. Panzer, William C. Thiebolt, III
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Patent number: 7244813Abstract: A method is disclosed to purify a polymeric material by filtering a melt comprising poly(arylene ether) and poly(alkenyl aromatic) through a melt filtration system. The method provides a polymeric material having reduced levels of particulate impurities. The polymeric material prepared is suitable for use in data storage media applications.Type: GrantFiled: August 26, 2003Date of Patent: July 17, 2007Assignee: General Electric CompanyInventors: Jiawen Dong, Hua Guo, Robert John Hossan
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Patent number: 7231927Abstract: An object of the invention is to provide a method and an apparatus for recycling plastics which is improved with respect to operation efficiency, operation environment, lowering degradation of plastics, recycling cost and environment load including saving energy. The recycling is made as follows: coarse-crushing used-up plastic products, separating plastic materials from other foreign matters by air blow separation, fine-crushing the separated plastics, washing the fine-crushed plastics by the process using a circulation flow including a spiral flow in which interaction between crushed plastics helps themselves clean without washing agents, dewatering the washed plastics, drying them, removing metallic matters by using metal detector, then feeding them directly without pelletizing to an injection molding machine of which nozzle part is equipped with filter and flow-switching mechanism for cleaning the filter by backwash reverse filtration.Type: GrantFiled: November 16, 2004Date of Patent: June 19, 2007Assignee: Fujifilm CorporationInventor: Kazuyoshi Suehara
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Patent number: 7195731Abstract: This application relates to a method for pellerizing and taking intensive measurements of a raw sample. The method includes homogenizing and pelletizing the sample that is to be subjected to compositional or intensive analysis. The raw sample is mixed with several solutions containing epoxies and activators based in carrier solutions or solvents, and ground to a fine powder or gel. The gel is partially dried and conformed to a pellet shape. The pellet is then cured such that the epoxy and activator solutions react and form a binding agent capable of maintaining the structural integrity of the sample pellet during intensive analysis. An intensive analysis instrument, such as LIBS, may then be used to ablate the surface of the pellet. The pellet provides consistent ablation of the sample material for accurate intensive measurements.Type: GrantFiled: July 14, 2003Date of Patent: March 27, 2007Assignee: Halliburton Energy Services, Inc.Inventor: Christopher M. Jones
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Patent number: 7157029Abstract: Disclosed herein is a method for producing a molding compound resin tablet for wavelength conversion. The method comprises the steps of wet-dispersing a phosphor powder in a translucent liquid resin to form a molding compound resin body in which the phosphor powder is dispersed, and grinding the molding compound resin body into a powder form and applying a predetermined pressure to the resin powder. Further disclosed is a method for manufacturing a white light emitting diode using the molding compound resin tablet by a transfer molding process.Type: GrantFiled: June 16, 2004Date of Patent: January 2, 2007Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Joon Ho Yoon, Seon Goo Lee, Doo Hoon Ahn
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Patent number: 7157030Abstract: This invention relates to filtration particulate material for the removal of compounds from fluid streams. More particularly, this invention relates to a composition for filtration particulate material, method of manufacture of the filtration particulate material, filtration particulate material and the use of the filtration particulate material for the removal of compounds from fluid streams.Type: GrantFiled: December 3, 2004Date of Patent: January 2, 2007Inventor: John Charles Rintoul
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Patent number: 7137802Abstract: An apparatus for processing thermoplastic synthetic plastic material to be recycled comprises a first receptacle (1) and a second receptacle (2) for the material to be processed. Within both receptacles (1, 2) tools (21) for mixing and heating the material circulate around a vertical axis each. The material reaches the second receptacle (2) which is connected to an evacuating means (9), from the first receptacle (1) through a connecting conduit (3). The first receptacle (1) has above it an intake opening (19) for the material to be processed, and the mouth of the connecting conduit (3) in the second receptacle (2) is disposed at a higher level than the tools (21) circulating in this receptacle (2). The material processed is carried off the second receptacle (2) through a discharge opening (49) by means of at least one screw (47), whereby this receptacle is vacuum-tightly closed. A sluice (6) is connected to the intake opening (19) of the first receptacle (1) that also is connected to an evacuating means (9).Type: GrantFiled: January 7, 2003Date of Patent: November 21, 2006Assignee: Erema Engineering Recycling und Anlagen Gesellschaft m.b.H.Inventors: Helmut Bacher, Helmuth Schulz, Georg Wendelin
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Patent number: 7128858Abstract: A method for producing woody moldings and an apparatus for producing woody moldings that can reduce the number of processing steps and shorten the processing time. Cellulose based fine powdery particles and thermoplastic resin are kneaded and dissolved into a mixed material, and the mixed material is cooled and agitated into a powdery particulate solid. Then, the powdery particulate solid is molded into a predetermined shape.Type: GrantFiled: May 2, 2002Date of Patent: October 31, 2006Assignee: Misawa Homes Co., Ltd.Inventors: Daijirou Ozaki, Yutaka Suzuki, Masao Ooshiro
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Patent number: 7098177Abstract: A process for preparing detergent particles containing step (I): mixing a base particle for supporting a surfactant ((a) component), and a surfactant composition ((b) component), under mixing conditions wherein the (a) component does not substantially undergo breakdown, to give a mixture; wherein the base particle is obtained by spray-drying an aqueous slurry, wherein the mixing operation is carried out by using a mixer containing agitation impellers, and where the mixer further contains disintegration impellers, the mixing operation step (I) is carried out without substantially rotating the disintegration impellers; and step (II): mixing the mixture obtained in step (I) with 5 to 100 parts by weight of fine powder, while substantially maintaining the shape of the (a) component containing (b) component, to give detergent particles, having a degree of particle growth of 1.3 or less, and a bulk density of 500 g/L or more.Type: GrantFiled: October 14, 1999Date of Patent: August 29, 2006Assignee: Kao CorporationInventors: Teruo Kubota, Hitoshi Takaya, Hiroyuki Yamashita
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Patent number: 7081220Abstract: Plastic surfacing material of the FOUNTAINHEAD® type having a bold and aesthetically pleasing appearance is achieved by the use TFR pigments, the latter of which are manufactured by orienting reflective flake pigments in a plastic substrate and grinding the substrate to a particulate material.Type: GrantFiled: March 17, 2000Date of Patent: July 25, 2006Assignee: Formica CorporationInventors: Jorge Alfonso, Leonard R. Elbon, Eric A. Franzoi, Donald Wayne Finnerty
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Patent number: 7074356Abstract: A granular material for use as a filter in the purification of sewage. The granular material is comprised of pre-sorted and cleaned plastic material wastes. A process for producing the same is provided.Type: GrantFiled: September 20, 2001Date of Patent: July 11, 2006Assignee: Brightwater Engineering LimitedInventor: Christine Brauer
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Patent number: 7052635Abstract: Used and manufacturing scrap asphalt shingle material processed into a fine material comprising smaller sized pieces of shingle material with a relatively high aggregate content is finish processed into shaped products by grinding and heating the aggregate and smaller sized pieces of asphalt shingle material into a homogenous mixture, extruding the homogenous mixture, and forming the shaped products via molding or cutting the extruded mixture. A surface treatment material may be embedded into a softened surface of the shaped products.Type: GrantFiled: April 18, 2001Date of Patent: May 30, 2006Assignee: American Builders and Contractors Supply Co., Inc.Inventor: Donald J. Mischo
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Patent number: 7049280Abstract: Free-flowing cyclodextrin is made by combining water soluble, substantially perfume-free cyclodextrin with inorganic compounds, especially zeolites. The cyclodextrin is used in a laundry detergent product capable of removing malodor from laundered items during an automatic laundry washing process.Type: GrantFiled: February 28, 2005Date of Patent: May 23, 2006Assignee: The Procter & Gamble companyInventors: Adrian John Wayneforth Angell, Paul Amaat France
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Patent number: 7018972Abstract: A process for the preparation of detergent granules, the process comprising: (i) a first step of admixing in a mechanical granulator, a solid component and a first liquid binder, to produce a powder; and (ii) a second step of admixing in a low shear granulator, the powder produced in step (i), and a second liquid binder, to produce the detergent granules; the second liquid binder having a different composition from the first liquid binder and the weight ratio of the first liquid binder to the second liquid binder being from 15:1 to 1:1, preferably from 10:1 to 1:1, more preferably from 5:1 to 1:1, most preferably from 3:1 to 2:1.Type: GrantFiled: October 23, 2002Date of Patent: March 28, 2006Assignee: Unilever Home and Personal Care USA a division of Conopco, Inc.Inventors: Johannes Hendrikus Maria Akkermans, Roland Wilhemus Johannes van Pomeren, Remy Antal Verburgh
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Patent number: 7008684Abstract: Mold apparatus for molded wood strand three-dimensionally carved articles of manufacture using at least one hole punch comprised of a base and a funnel shaped hole-defining portion having a funnel angle of 20 degrees or greater to vertical for producing molded holes at angles of 20 degrees or greater to vertical, to facilitate insertion of items such as a T nut within the molded hole in an assembly-line like fashion.Type: GrantFiled: February 18, 2003Date of Patent: March 7, 2006Assignee: GFP Strandwood Corp.Inventor: Bruce A. Haataja
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Patent number: 6969478Abstract: A method for fabricating a protective helmet includes the steps of: (a) providing a fiber-based filler, such as a fiberglass sheeting; (b) mixing course ceramic particles into a thermoset resin; (c) impregnating the resin/ceramic particle mixture into the fiber-based filler; (d) forming or molding the impregnated fiber-based filler into a shape of a protective helmet; and (e) curing the resin mixture impregnated into the fiber-based filler. The course ceramic particles are preferably created by chopping a ceramic material. The presence of the ceramic particles in the composite helmet substantially reduces the heat reflectance of the helmet; while also reducing the overall weight of the helmet, since the ceramic material weighs less than the portion of resin material that the ceramic material is being used in place of. Finally, because the ceramic particles are course, they will not all flow to “low spots” in the helmet during the curing process.Type: GrantFiled: October 12, 2000Date of Patent: November 29, 2005Assignee: Lion Apparel, Inc.Inventor: John M. Hetzel, Jr.
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Patent number: 6896830Abstract: A method of making an injection molded article having a marbled appearance, including the steps of: mixing at a temperature of at least 100 degrees ° C. polymeric materials having a thermal conductivity in the range of 0.001 to 0.01 cal/cm-sec-° C. wherein the polymeric materials are selected from the group consisting of polyethylene, polystyrene, polyester, and polycarbonate or combinations thereof, and one or more materials selected from the group consisting of ceramics, ceramic composites, metals and metal alloys in a blended relationship to form a viscous phase mixture, the materials in the viscous phase mixture being selected so that when in a solid phase it has a density greater than 4 grams/cc and a thermal conductivity greater than 0.101 cal/cm-sec-° C. to form a feedstock; cooling the blended viscous phase mixture to form the feedstock; and using the feedstock in an injection molding machine having a zero compression screw to form the article.Type: GrantFiled: January 26, 2001Date of Patent: May 24, 2005Assignee: Eastman Kodak CompanyInventors: Donn B. Carlton, Dilip K. Chatterjee, Syamal K. Ghosh
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Patent number: 6890465Abstract: Methods for the manufacture of reinforcing preforms for structural composite products. Minimum contact eyelets reduce friction in the supply provide chopped reinforcing materials to both of said first and second mold members, and spraying said chopped reinforcing materials into both of said first and second mold members.Type: GrantFiled: February 7, 2003Date of Patent: May 10, 2005Assignee: Ford Motor CompanyInventors: Jeffrey Scott Dahl, Eric Daniel Kleven, Gerald Norman Chavka, Carl Frederick Johnson
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Patent number: 6875381Abstract: Dry flow, low compact, dust free, soluble granules of phosphoroamidothioates, preferably acephate, are produced by the process of 1) pre-mixing technical grade phosphoroamidothioate with specified adjuvants and other inert ingredients; 2) grinding to produce a ground product having a preferred particle size of 5 microns to 10 microns; 3) post-mixing; 4) granulating; 5) drying; 6) sizing to required length, preferably 1.5 to 3.0 mm; 7) and sieving to remove the fines to get the desired dust free soluble granule.Type: GrantFiled: April 22, 2002Date of Patent: April 5, 2005Assignee: United Phosphorus, Ltd.Inventors: Prakash Mahadeo Jadhav, Rajju Devidas Shroff