Melt Extrusion (e.g., Co-extrusion, Etc.) Patents (Class 264/173.12)
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Patent number: 11097492Abstract: Water-soluble thermoplastic polymer composites of water-soluble thermoplastic polyethylene oxide graft polymers, and nanoscopic particulate processing aids such nanoscopic titanium dioxide powders, or water-soluble polyethylene oxide graft polymers, structural reinforcement materials such as carbon or glass fibers, and plasticizers. These water-soluble thermoplastic polymer composites may be useful in preparing, for example, three-dimensional (3D) sacrificial supports, vapor sensors, as well as other three-dimensional (3D) articles, objects, or parts.Type: GrantFiled: February 29, 2016Date of Patent: August 24, 2021Assignee: G6 MATERIALS CORP.Inventors: Daniel Stolyarov, Irina Pomestchenko
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Patent number: 11014341Abstract: A multilayered composite shape memory material includes a coextruded first polymer layer of a first polymer material and a second polymer layer of a second polymer material. The composite shape memory material after thermomechanical programming being capable of undergoing at least one temperature induced shape transition from a temporary shape to a permanent shape. The first polymer layer defines a hard segment of the shape memory material that provides the shape memory material with the permanent shape, and the second polymer layer defines a switching segment of the shape memory material that provides the shape memory material with the temporary shape.Type: GrantFiled: April 22, 2013Date of Patent: May 25, 2021Assignee: CASE WESTERN RESERVE UNIVERSITYInventors: Eric Baer, Shannon Armstrong, Deepak Langhe
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Patent number: 10687966Abstract: The disclosure lies in the field of regenerative medicine and relates to an implant having a matrix material, and a method for manufacturing an implant having matrix material. The disclosure further relates to a crimped implant.Type: GrantFiled: December 14, 2017Date of Patent: June 23, 2020Assignees: Xeltis AG, Technische Universiteit EindhovenInventors: Tom Lavrijsen, Anandkumar Nandakumar, Martijn Antonius Johannes Cox, Franciscus Petrus Thomas Baaijens, Carolina Victoria Catharina Bouten, Anton Bosman, Tristan Mes, Patricia Yvonne Wilhelmina Dankers
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Patent number: 10549504Abstract: A multilayer film includes an extruded first polymer layer confined between extruded second polymer layers. The first polymer layer includes a high aspect ratio crystalline lamellae. The multilayer film is substantially impermeable to gas diffusion.Type: GrantFiled: December 7, 2009Date of Patent: February 4, 2020Assignee: CASE WESTERN RESERVE UNIVERSITYInventors: Eric Baer, Anne Hiltner
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Patent number: 10272655Abstract: A film comprising stripes alternating with strands is disclosed. In some embodiments, the strands have a core and a sheath. The core is more elastic than both the sheath and the strands. In some embodiments, the film has an elongation of at least 75 percent, the width of the strands is in a range from 100 micrometers to 750 micrometers, and a portion of each strand forms part of at least one major surface of the film. An extrusion die useful for making the film and a method for making the film using the extrusion die are also disclosed.Type: GrantFiled: October 2, 2012Date of Patent: April 30, 2019Assignee: 3M Innovative Properties CompanyInventors: Thomas P. Hanschen, Ronald W. Ausen, Paul S. Wallis, William J. Kopecky, Vathsala Rajagopal, William H. Sikorski, Jr.
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Patent number: 10124525Abstract: A laminated structure is manufactured using an extruder die in which an ejection port is provided, the laminated structure including a core layer, a first surface layer, and a second surface layer. The extruder die includes a first surface layer material conveyance path through which a raw material of the first surface layer is conveyed, a second surface layer material conveyance path through which a raw material of the second surface layer is conveyed, and a core layer material conveyance path through which a raw material of the core layer is conveyed. The paths merge at the ejection port. The extruder die has a shape in which a downstream portion downstream of a merging location that is the ejection port does not contact the injected laminated structure formed of the raw materials. The laminated structure is injected by causing viscous fluids as the raw materials into the paths, respectively.Type: GrantFiled: July 15, 2016Date of Patent: November 13, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroyasu Kado, Fuminori Ohashi, Makoto Fujiuchi
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Patent number: 10052793Abstract: A slurry distributor can include a feed conduit and a distribution conduit in fluid communication therewith. The feed conduit can include a first and second feed inlets disposed in spaced relationship to each other. The distribution conduit can extend generally along a longitudinal axis and include an entry portion and a distribution outlet in fluid communication therewith. The entry portion is in fluid communication with the first and second feed inlets of the feed conduit. The distribution outlet extends a predetermined distance along a transverse axis. The first and second feed inlets each has an opening with a cross-sectional area. The entry portion of the distribution conduit has an opening with a cross-sectional area which is greater than the sum of the cross-sectional areas of the openings of the first and second feed inlets. The slurry distributor can be placed in fluid communication with a gypsum slurry mixer.Type: GrantFiled: October 24, 2012Date of Patent: August 21, 2018Assignee: United States Gypsum CompanyInventors: Alfred Li, Chris C. Lee, Cesar Chan, Ronald E. Schenck, Weixin D. Song, Curt Loring, James Wittbold, William Rago
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Patent number: 10000865Abstract: An apparatus for producing a body, preferably a nano-body, through the introduction of a body-forming fluid into a dispersion medium. The apparatus includes: a fluid housing configured to house a dispersion medium; at least two separated flow paths along which the dispersion medium flows in a laminar flow, at least two of the separated flow paths converging at a flow-merge location; a fluid flow arrangement which, in use, causes the dispersion medium to flow along each flow path to the flow-merge location; at least one fluid introduction arrangement located at or proximate the flow-merge location configured, in use, to feed the body-forming fluid into the dispersion medium; and a flow constriction arrangement proximate to or following the flow-merge location, which in use, constricts and accelerates the dispersion medium flow proximate to and/or following the flow-merge location.Type: GrantFiled: March 5, 2014Date of Patent: June 19, 2018Assignee: HEIQ PTY LTDInventors: Alessandra Sutti, Mark Kirkland, Paul Collins, Ross John George
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Patent number: 9897849Abstract: A protective film for polarizing plate made by laminating k layers (k being an integer of 2 to 7) of thermoplastic resin, in which a refractive index ni(?) at a wavelength X in the range of 380 to 780 nm of the i th thermoplastic resin layer as well as a refractive index ni+1(?) at a wavelength ?in the range of 380 to 780 nm of the i+1 th thermoplastic resin layer have a relationship of In |ni(?)?ni+1(?)|?0.045 (i being an integer of 1 to k?l); and a polarizing plate comprising the protective film and a polarizer. The protective film has an in-plane retardation Re at a wavelength ?of 550 nm of 50 nm or less, and is obtained by coextruding at least one layer (A) of thermoplastic resin having of a negative photoelastic coefficient with at least one layer (B) of thermoplastic resin having a positive photoelastic coefficient.Type: GrantFiled: June 21, 2006Date of Patent: February 20, 2018Assignee: Zeon CorporationInventors: Masanori Yoshihara, Tetsuya Toyoshima, Kohei Arakawa
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Patent number: 9834637Abstract: A process of forming a macromolecular block copolymer includes forming a first high molecular weight polymer using a first extruder of an extruder system that includes multiple extruders. The first extruded high molecular weight polymer has a first length terminating at a joiner of the extruder system and has a first set of material properties along the first length. The process also includes forming a second high molecular weight polymer using a second extruder of the extruder system. The second extruded high molecular weight polymer has a second length terminating at the joiner of the extruder system and has a second set of material properties along the second length. The process further includes bonding the first extruded high molecular weight polymer to the second extruded high molecular weight polymer to form a macromolecular block copolymer having a first segment of the first length and a second segment of the second length.Type: GrantFiled: April 11, 2016Date of Patent: December 5, 2017Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Suraush Q. Khambati, Joseph Kuczynski, Jason T. Wertz
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Patent number: 9828456Abstract: A process of forming a macromolecular block copolymer includes forming a first high molecular weight polymer of a first length. The first high molecular weight polymer includes a first set of side-chain functional groups and has a first characteristic rigidity value along the first length. The process also includes forming a second high molecular weight polymer of a second length. The second high molecular weight polymer includes a second set of side-chain functional groups and has a second characteristic rigidity value along the second length that is less than the first characteristic rigidity value. The process further includes bonding the second high molecular weight polymer to the first high molecular weight polymer.Type: GrantFiled: April 11, 2016Date of Patent: November 28, 2017Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Suraush Q. Khambati, Joseph Kuczynski, Jason T. Wertz
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Patent number: 9808980Abstract: The invention provides a coextrusion feedblock having a flow adjuster, a viscosity compensation device, an actuator, a central extrusion conduit, and a coextrusion conduit. The invention also provides a coextrusion profiling insert assembly constructed to be mounted in a coextrusion feedblock. The insert assembly has a flow adjuster, a viscosity compensation device, and an actuator. The insert assembly when mounted in the feedblock has a coextrusion conduit extending between the flow adjuster and the viscosity compensation device. The actuator is adjustable to apply force to bend the viscosity compensation device and thereby adjust a gap height of the coextrusion conduit. Also provided is a method of operating a feedblock having a viscosity compensation device comprising a flex region, a central extrusion conduit, and a coextrusion conduit. Force is applied to bend the flex region of the viscosity compensation device and thereby adjust a gap height of the coextrusion conduit.Type: GrantFiled: July 29, 2014Date of Patent: November 7, 2017Assignee: Nordson CorporationInventor: Michael K. Truscott
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Patent number: 9713894Abstract: The instant disclosure provides a die assembly for producing microcapillary film. The die assembly is operatively connectable to an extruder having a thermoplastic material passing therethrough. The die assembly includes a pair of die plates, a manifold, and a plurality of nozzles. The manifold is positionable between the pair of die plates and defining a plurality of film channels therebetween. The plurality of film channels converge into an elongate outlet. The thermoplastic material is extrudable through the plurality of film channels and the elongate outlet to form a multi-layer film. The plurality of nozzles are positionable between the plurality of film channels. The plurality of nozzles are operatively connectable to a source of channel fluid for emitting the channel fluid into the thermoplastic materials exiting the die whereby microcapillaries are formed.Type: GrantFiled: June 28, 2012Date of Patent: July 25, 2017Assignee: Dow Global Technologies LLCInventors: Joseph Dooley, Thomas J. Parsons, Franklin J. Flavin, Ronald K. Jenkins, Eric L. Marchbanks, Rudolf J. Koopmans
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Patent number: 9646863Abstract: Disclosed are a multilayer styrenic resin sheet including 10 to 50 laminated layers which are each made of a styrenic resin composition that includes 29 to 65 mass % of a styrene/conjugated diene copolymer (A), 51 to 15 mass % of a polystyrene resin (B) and 20 to 9 mass % of an impact-resistant polystyrene resin (C) and which each have an average thickness of 2 to 50 ?m; and a packaging material (such as carrier tape or tray) for electronic components which is formed from the multilayer styrenic resin sheet. The melt tension of the styrenic resin composition at 220° C. is preferably 10 to 30 mN, and the content of the conjugated diene is preferably 10 to 25 mass % relative to 100 mass % of the copolymer (A).Type: GrantFiled: January 16, 2012Date of Patent: May 9, 2017Assignee: DENKA COMPANY LIMITEDInventors: Yutaka Aoki, Atsushi Takei, Yasushi Hirokawa, Yusuke Masuda
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Patent number: 9206290Abstract: Polydiorganosiloxane polyoxamide, linear, block copolymers and methods of making the copolymers are provided. The method of making the copolymers involves reacting a diamine with a precursor having at least one polydiorganosiloxane segment and at least two oxalyamino groups. The polydiorganosiloxane polyoxamide block copolymers are of the (AB)n type.Type: GrantFiled: August 28, 2014Date of Patent: December 8, 2015Assignee: 3M Innovative Properties CompanyInventors: Charles M. Leir, Karl E. Benson, Richard G. Hansen, Mark D. Purgett, Albert I. Everaerts, Audrey A. Sherman
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Publication number: 20150093559Abstract: A multilayered composite shape memory material includes a coextruded first polymer layer of a first polymer material and a second polymer layer of a second polymer material. The composite shape memory material after thermomechanical programming being capable of undergoing at least one temperature induced shape transition from a temporary shape to a permanent shape. The first polymer layer defines a hard segment of the shape memory material that provides the shape memory material with the permanent shape, and the second polymer layer defines a switching segment of the shape memory material that provides the shape memory material with the temporary shape.Type: ApplicationFiled: April 22, 2013Publication date: April 2, 2015Inventors: Eric Baer, Shannon Armstrong, Deepak Langhe
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Patent number: 8968615Abstract: A bulk of polyester polymer particles comprising polyester polymer comprising greater than 75% virgin polyester polymer, the particles having: A) an It.V. of at least 0.72 dl/g, and B) 10 ppm or less of residual acetaldehyde; and C) at least two melting peaks, wherein one of said at least two melting peaks is a low peak melting point within a range of 140° C. to 220° C. and having a melting endotherm area of at least the absolute value of 1 J/g. The particles may also have a degree of crystallinity within a range of 20% and a maximum degree of crystallinity Tcmax defined by the equation: Tcmax=50%?CA?OH where CA is the total mole % of all carboxylic acid residues other than terephthalic acid residues, based on 100 mole % of carboxylic acid residues, and OH is the total mole % of all hydroxyl functional compound residues other than ethylene glycol residues, based on 100 mole % of hydroxyl functional compounds residues.Type: GrantFiled: October 21, 2010Date of Patent: March 3, 2015Assignee: Eastman Chemical CompanyInventors: Michael Paul Ekart, Frederick Leslie Colhoun, Mary Therese Jernigan, Stephen Weinhold, Rodney Scott Armentrout
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Patent number: 8945703Abstract: The invention relates to a polyester film incorporating at least one UV stabilizer of the formula I, in which R1 is hydrogen, alkyl, alkenyl, cycloalkyl, cycloalkenyl, heterocycloalkyl, aryl, or heteroaryl, and R2 is a moiety which contains at least one ?-electron system, which contains a carbon atom and at least one further atom selected from carbon, oxygen, and nitrogen, where the moiety R2 contains at least one atom different from carbon, where the film includes at least one further UV absorber which does not correspond to the formula I. The invention further relates to a process for producing the film, and also to articles formed from the film.Type: GrantFiled: July 8, 2010Date of Patent: February 3, 2015Assignee: Mitsubishi Polyester Film GmbHInventors: Holger Kliesch, Oliver Klein, Andreas Bork, Ingo Fischer
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Publication number: 20140356566Abstract: Polyolefin films comprising a gloss layer, a matte layer and a support layer are provided. Use of the polyolefin films as a carrier material for self-clinging films and polyolefin films adhered to self-clinging films are also provided.Type: ApplicationFiled: May 28, 2014Publication date: December 4, 2014Applicant: Achilles USA, Inc.Inventors: Bach Nguyen, Takuo Suzuki
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Patent number: 8899953Abstract: An extrusion die head for the extrusion of hollow or center-filled shapes as well as apparatus comprising the extrusion die head and methods employing the die head. The extrusion die head (10) is for the preparation of a plurality of center-filled products (34) of varying composition wherein each product comprises a first (filling) material and a second (outer) material. The die head comprises at least one tube (22) such that a first material may be extruded through the tube or tubes and a second material may be extruded around the tube or tubes. The location and the number of the tubes may be customized to vary the location and amount of the first material relative to the second material and thereby vary the composition of the center-filled product. The extrusion die head apparatus comprises a sleeve (40) enclosing the die head. In one embodiment a first material is conveyed from one or more first apertures (18) via one or more tubes (22) to one or more second apertures (20) where it is extruded.Type: GrantFiled: June 4, 2010Date of Patent: December 2, 2014Assignee: Cadbury UK LimitedInventor: Andrew Bufton
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Patent number: 8871125Abstract: A process to produce a laminate comprising coextruding a dynamically vulcanized alloy (DVA) film with an adhesive layer comprising a vulcanizable elastomeric composition through a die to produce the laminate. The process provides a residence time of the vulcanizable elastomeric composition in the melt to partially scorch the vulcanizable elastomeric composition. A melt of the DVA is in contact with the melt of the vulcanizable elastomeric composition in the die for at least 5 seconds, optionally also with a change in the area of the contact between the DVA film and the adhesive layer as it passes through the die, to increase the adhesion between the adhesive layer and the DVA layer relative to a shorter co-residence time. A laminate and a pneumatic tire comprising the laminate are also disclosed.Type: GrantFiled: December 19, 2011Date of Patent: October 28, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventors: Porter C. Shannon, Michael J. Vinck
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Patent number: 8870561Abstract: A layer sequence repeater module for a co-extrusion die includes a cell formed of a plurality of thin annular disks stacked on top of each other in an axial direction of the co-extrusion die. Each disk includes a plurality of openings aligned with openings in the adjacent disks, thus forming multiple inner and outer melt passages. At least one of the layer sequence repeater module includes at least one first cap disk, at least one second cap disk, at least one distribution disk, at least one repeater disk and at least one spreader disk. The layer sequence repeater module may be a separately assembled and individually removable module of the co-extrusion die. Alternatively or additionally, the layer sequence repeater module may be incorporated into a module of the co-extrusion die.Type: GrantFiled: January 29, 2013Date of Patent: October 28, 2014Assignee: BBS CorporationInventor: Henry G. Schirmer
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Publication number: 20140315067Abstract: A method of producing a microporous membrane includes combining at least a first polyethylene and a first diluent; combining at least a second polyethylene and a second diluent; combining at least a third polyethylene and a third diluent; forming from the combined polyethylenes and diluents a multi-layer extrudate having a first layer containing the first polyethylene, a second layer containing the second polyethylene, and a third layer located between the first and second layers containing the third polyethylene, wherein the extrudate contains polyethylene having a terminal unsaturation ?0.20 per 10,000 carbon atoms in an amount of 4.0 wt. % to 35.0 wt. %; and removing at least a portion of the first, second, and third diluents from the multi-layer extrudate to produce the membrane.Type: ApplicationFiled: May 12, 2014Publication date: October 23, 2014Applicant: Toray Battery Separator Film Co., Ltd.Inventor: Kazuhiro Yamada
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Patent number: 8865037Abstract: A method of manufacturing foamed thermoplastic films and trash bags wherein a foaming agent is added to a base thermoplastic resin. The resultant foaming agent/base resin mixture is extruded to form a single-ply foamed thermoplastic film. The film may be formed into bag, such as a trash bag.Type: GrantFiled: March 10, 2008Date of Patent: October 21, 2014Assignee: VINXI, L.L.C.Inventor: John Charles Marrelli
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Patent number: 8865038Abstract: A double-sided, slip resistant material is produced using a blown film process which produces a film having an interior heat sealable layer, a core layer of flexible polyolefin and an exterior polyolefin elastomer layer in combination with a blowing agent and optionally grit to produce a double-sided slip resistant material. A number of rollers may be provided after nip rollers have fused the film together, and which form part of a machine direction orienter (MDO) that may be used in line in the manufacturing process to heat, and then cool and condition (anneal and relieve any stresses and/or thickness inconsistencies in the film) prior to the film being wound onto a roll for storage.Type: GrantFiled: July 9, 2013Date of Patent: October 21, 2014Assignee: Multi Technologies Industrial L.L.C.Inventors: George M. Orlych, Mike C. Sullivan
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Patent number: 8846202Abstract: A transparent multi-layered film arrangement comprising at least three layers, wherein the film arrangement comprises one layer is made of a biodegradable polylactic acid (PLA) and a polyglycol as plasticizer, said polyglycol having a molecular weight of between 35,000 and 4,000,000, and at least two outer layers, each of said two outer layers being made of PLA.Type: GrantFiled: February 12, 2010Date of Patent: September 30, 2014Assignee: Huhtamaki Films Germany GmbH & Co. KGInventors: Kurt Stark, Karl Mauser, Roland Kelm
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Patent number: 8845840Abstract: The present disclosure is directed to a process for recycling film materials, and is particularly directed to collecting spent release liners for labels and constructing new release liner stock from the spent materials. In order to use the waste film, the film is subjected to a process for increasing the intrinsic viscosity. In addition, a coloring agent may be incorporated into the film in order to mask yellowing. In one embodiment, a multilayered composite film is formed.Type: GrantFiled: June 14, 2013Date of Patent: September 30, 2014Assignee: Mitsubishi Polyester Film, Inc.Inventors: Marshall Dean Ledbetter, Kathy L. Trojan
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Patent number: 8845841Abstract: In a molding material installation method, an adhesive is separated into an upper side and a lower side from an application nozzle. The adhesive that has been separated on the lower side is applied to the surface of a multilayer glass panel. The adhesive that has been separated on the upper side is applied to a bottom surface of a glazing gasket molding material. The adhesive that has been separated on the upper side is placed on the adhesive that has been applied to the surface of the multilayer glass panel so that the glazing gasket molding material and the adhesive that has been separated on the upper side are applied to the adhesive that has been applied to the surface of the multilayer glass panel.Type: GrantFiled: May 31, 2012Date of Patent: September 30, 2014Assignee: The Yokohama Rubber Co., Ltd.Inventors: Yohei Okamoto, Yugo Nagase, Yousuke Hamachi
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Patent number: 8840791Abstract: A microfiltration membrane comprising (a) an asymmetric layer, (b) an isometric layer, and (c) an interface layer between the asymmetric layer and the isometric layer, the interface layer having a first portion contacting the asymmetric layer and a second portion contacting the isometric layer; wherein, (i) the asymmetric layer has a region contacting the first portion of the interface layer, the region including cells having a first porous structure; (ii) the isometric layer has a region contacting the second portion of the interface layer, the region including cells having a second porous structure; the first porous structure being larger than the second porous structure; and the first portion of the interface layer comprises cells having the first porous structure, and the second portion of the interface layer comprises cells having the second porous structure, and methods of making and using the membrane, are disclosed.Type: GrantFiled: September 1, 2011Date of Patent: September 23, 2014Assignee: Pall CorporationInventors: I-Fan Wang, Richard Morris, Xuemei Liang
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Publication number: 20140265010Abstract: The present invention relates to a method of preparing a photochromic-dichroic film. The method includes forming a molten extrudate that includes a first molten thermoplastic layer that includes one or more photochromic-dichroic compounds, that is interposed between separate second and third outer molten thermoplastic layers. The molten extrudate is cooled so as to form a multilayer film that includes a first layer that includes one or more photochromic-dichroic compounds, that is interposed between separate second and third outer layers. The second and third outer layers are removed from the first layer of the multilayer film. The resulting sole first layer, which is retained, defines the photochromic-dichroic layer, which exhibits reduced or minimal optical distortion.Type: ApplicationFiled: March 13, 2013Publication date: September 18, 2014Inventors: David Park, Anil Kumar
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Patent number: 8808591Abstract: A method of forming a composite article by injecting at least two composite materials comprising metal carbides into a mold to form a green compact is disclosed. The composite materials may be metal powders comprising a binder metal, a hard particle. The composite material may further comprise a plastic binder. The two different composite materials are injected into the mold to form the green compact. Additionally, the composite materials may be injected through a die before entering the mold. In a specific embodiment, the die forms at least one internal channel within the green compact.Type: GrantFiled: October 1, 2012Date of Patent: August 19, 2014Assignee: Kennametal Inc.Inventors: Prakash K. Mirchandani, David J. Wills, Michale E. Waller, Jeffrey L. Weigold, Billy D. Swearengin
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Patent number: 8801987Abstract: An extrusion apparatus for extruding multiple streams of extrusion material as extruded end-products and in the coating of substrates. A flow joiner in an extrusion head combines multiple metered streams such as from a gear pump, into a uniform extrusion flow.Type: GrantFiled: June 15, 2010Date of Patent: August 12, 2014Assignee: Southwire Company, LLCInventor: Stephen Lee Spruell
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Patent number: 8795816Abstract: Coextruded films provide cross directional zoned multiple components side-by-side to one another. Systems and methods relate to coextruding such films. During coextrusion, a first polymer conjoins with a second polymer while a temperature differential is maintained between the first and second polymers. This temperature differential is selected to reduce a difference between the viscosities of the first and second polymers making the viscosity of the first polymer close enough to the viscosity of the second polymer to avoid separation upon coextrusion. Further, the films may form a layer in subsequent lamination to other material layers.Type: GrantFiled: March 14, 2013Date of Patent: August 5, 2014Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Matthew B. Lake, Bryon Paul Day
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Patent number: 8765038Abstract: A method of feeding a composite molten resin capable of easily forming a multi-kind-multi-layer preform. An apparatus for feeding the composite molten resin has a nozzle portion which includes an outer discharge port in which an outermost annular flow path through which a main layer-forming molten resin flows, meets an outer annular flow path through which a sub-layer-forming molten resin flows inside of the outermost annular flow path; and an inner discharge port in which a shell layer-forming molten resin annularly flowing inside of the outer conflux path, meets the core layer-forming molten resin flowing inside the shell layer; the outer discharge port and the inner discharge port being arranged in this order from the downstream toward the upstream in a direction in which the molten resins flow; wherein provision is made of a shaft-like opening/closing valve for opening and closing the inner discharge port, and a gear pump for intermittently discharging the sub-layer-forming molten resin.Type: GrantFiled: March 15, 2007Date of Patent: July 1, 2014Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Norihisa Hirota, Kazunobu Watanabe, Yutaka Asano, Jotaro Nagao
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Publication number: 20140151923Abstract: A foil composite material usable as a layer in a card body of a portable data carrier, that includes one outer plastic layer, one inner plastic layer and one second outer plastic layer. All the layers jointly form a coextruded composite, and the plastic of one outer layer is a thermoplastic polymer or a mixture thereof. The plastic of the one inner layer is a mixture of at least one thermoplastic elastomer and at least one thermoplastic polymer. The plastic of the second outer layer is a thermoplastic polymer or a mixture thereof.Type: ApplicationFiled: February 4, 2014Publication date: June 5, 2014Applicant: GIESECKE & DEVRIENT GMBHInventors: Josef RIEDL, Andreas BRAUN
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Steerable catheter using flat pull wires and having torque transfer layer made of braided flat wires
Patent number: 8734699Abstract: A catheter assembly includes an inner liner made of flexible material and an outer layer having a steering mechanism. The steering mechanism includes at least one flat wire and a corresponding lumen through which the flat wire may travel. The steering mechanism may also include at least one pull ring to which the flat wires are attached. A layer of heat shrink material may encompass the outer layer. A braided wire assembly may also be provided in the outer layer, and may be formed by braiding a plurality of flat wires into a wire mesh. The overall cross-section of the catheter assembly is preferably substantially circular. A catheter shaft may include a plurality of segments of differing hardness characteristics. The outer layer typically comprises a melt processing polymer such that the catheter assembly may be laminated using heat.Type: GrantFiled: August 23, 2010Date of Patent: May 27, 2014Assignee: St. Jude Medical, Atrial Fibrillation Division, Inc.Inventors: Wayne Heideman, Allan M. Fuentes, Richard E. Stehr, Sarah Cumming, Mark Dustrude -
Patent number: 8728371Abstract: A method of producing a stretched film comprising melt-coextruding a thermoplastic resin A and a thermoplastic resin B to produce a composite film 1 having both-end films 2 of the thermoplastic resin B arranged in parallel at both end portions of the main film 1a of the thermoplastic resin A in the direction of width thereof, stretching the composite film, and cutting and removing both end portions of the stretched film in the direction of width, wherein a film stretch stress value of the both-end films 2 is larger than a film stretch stress value of the main film 1a at the same stretching ratio. This minimizes an increase in the thickness at both end portions of the film in stretching the film and decreases the widths by which both end portions of the expensive resin film are to be cut and removed for producing a film.Type: GrantFiled: December 7, 2007Date of Patent: May 20, 2014Assignee: Toyo Kohan Co., Ltd.Inventors: Norimasa Maida, Yoshimi Itoh, Toshiyuki Ueda
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Patent number: 8679290Abstract: Exfoliation of graphene from graphite using multilayer coextrusion is generally disclosed. In some example embodiments, graphite may be dispersed within a first processing material, and the first processing material and a second processing material may be co-extruded through a plurality of series coupled layer multiplication dies to exfoliate graphene from the graphite. The graphene may be separated from the resulting multi-layered material. In some example embodiments, graphite flake and/or expanded graphite may be dispersed within the first processing material.Type: GrantFiled: October 28, 2010Date of Patent: March 25, 2014Assignee: Empire Technology Development LLCInventor: Carlos A. Cruz
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Patent number: 8632706Abstract: A single-sided, slip resistant, self-adhesive material is produced using a blown film process which produces a film having an interior layer capable of being treated or coated to accept a pressure sensitive adhesive, a middle layer of flexible polyolefin and an exterior polyolefin elastomer layer in combination with a blowing agent to produce a single-sided slip resistant material. A number of in-line rollers are provided after a pair of rollers, which form part of a machine direction orienter (MDO) that is used in line in the manufacturing process to heat, and then cool and condition (anneal and relieve any stresses and/or thickness inconsistencies) the film prior to the film being coated on one side with a pressure sensitive adhesive.Type: GrantFiled: August 15, 2011Date of Patent: January 21, 2014Assignee: Multi Technologies Instustrial L.L.C.Inventors: George M. Orlych, Michael C. Sullivan, Thomas Zickell
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Patent number: 8623250Abstract: The invention relates to a method of manufacturing a multilayer object in synthetic resin (9) by compression molding a dose of molten multilayer resin (1) comprising at least one functional layer (2,20), each layer of the dose being in the molten state at the time of compression; the method consisting at least in co-extruding the resins through a die, in cutting the extrudate periodically in order to obtain a dose (1), then in depositing the dose (1) in the molten state in the cavity of a mold; the method thereby defining, within the dose, an extrusion direction and an arrangement of the functional layer (2,20) parallel to the extrusion direction; the method being characterized in that the dose is compressed along a compression axis (16) which intersects the extrusion direction, so as to introduce, into the flow of the layers, asymmetry with respect to the compression axis (16).Type: GrantFiled: January 29, 2008Date of Patent: January 7, 2014Assignee: Aisapack Holding S.A.Inventor: Jacques Thomasset
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Publication number: 20130305612Abstract: A sealing member for a vehicle opening includes a first co-extrusion layer formed from a first elastomeric composition, a second co-extrusion layer formed from a second elastomeric composition, and a third co-extrusion layer formed from a thermoplastic vulcanizate composition. The first co-extrusion layer defines a mounting channel, a window channel, and a front face spaced from the mounting channel and the window channel. The second co-extrusion layer has a portion disposed on the front face of the first co-extrusion layer and a sealing lip disposed on the first co-extrusion layer abutting the portion and extending away from the first co-extrusion layer towards a distal end. The third co-extrusion layer is disposed on the portion and the sealing lip of the second co-extrusion layer for covering segments of the second co-extrusion layer that are visible from an exterior of the vehicle.Type: ApplicationFiled: May 15, 2013Publication date: November 21, 2013Applicant: Henniges Automotive Sealing Systems North America, Inc.Inventors: Steve J. Murree, Michael J. Lagerstrom
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Publication number: 20130292871Abstract: Disclosed are a feedblock multiplier with thickness gradient variation, a feedblock system, a method, and multilayer structure made by the method. The feedblock multiplier combines the functionalities of feedblock and multiplier conventionally used for producing the multilayer structure. The feedblock multiplier includes an input section for feeding fluid materials. A feedblock section is included for dividing the fluid delivered into multiple channels correspondingly. The fluids in the channels are segmented into two or more fluid segments by a segmenting section. The each fluid segment is delivered through corresponding channel-conversion section with thickness-gradient variation in the feedblock multiplier. Each channel-conversion section includes multiple channels with configurable positions. The fluids are then combined in a multiplier section for producing the multilayer structure with overlapped layers. The multilayer structure is outputted from an extruding section.Type: ApplicationFiled: May 6, 2012Publication date: November 7, 2013Applicant: EXTEND OPTRONICS CORP.Inventors: Jen-Huai Chang, Wen-Cheng Wu, Chao-Ying Lin
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Patent number: 8568636Abstract: The present invention relates to a multilayer film coextruded from an aliphatic polycarbonate and polylactic acid-based polymer and a method for producing the same. According to the present invention, a multilayer film having excellent adhesive property can be manufactured even without a separate adhesive layer.Type: GrantFiled: August 25, 2011Date of Patent: October 29, 2013Assignee: SK Innovation Co., Ltd.Inventors: Min Ho Jeon, Ji Eun Yoo, Moon Jung Choi, Kwang Jin Chung, Myung Ahn Ok
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Publication number: 20130276967Abstract: The present disclosure is directed to a process for recycling film materials, and is particularly directed to collecting spent release liners for labels and constructing new release liner stock from the spent materials. In order to use the waste film, the film is subjected to a process for increasing the intrinsic viscosity. In addition, a coloring agent may be incorporated into the film in order to mask yellowing. In one embodiment, a multilayered composite film is formed.Type: ApplicationFiled: June 14, 2013Publication date: October 24, 2013Inventors: Marshall Dean Ledbetter, Kathy L. Trojan
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Patent number: 8545971Abstract: A multi-component article comprising a first component comprising a biodegradable polymer, and a second component comprising a polyolefin and a reactive modifier. A method of preparing a multi-layer film comprising coextruding first and second film layers, wherein the first layer comprises a polylactic acid and the second layer comprises a polyolefin and an epoxy-functionalized polyolefin. A method of preparing a multi-component fiber comprising coextruding a core component and a sheath component, wherein the core component comprises a polyolefin and an epoxy-functionalized polyolefin and the sheath component comprises a polylactic acid.Type: GrantFiled: June 30, 2008Date of Patent: October 1, 2013Assignee: Fina Technology, Inc.Inventors: Fengkui Li, Tim J. Coffy, Michel Daumerie
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Patent number: 8523551Abstract: An unvulcanized rubber extruder that realizes extrusion forming of an unvulcanized rubber extrudate ensuring manufacturing of a high-quality tire without any increase of tire manufacturing steps. In the vicinity of left side end portion, in the drawing, of unvulcanized rubber (A) (rubber chafer part), unvulcanized rubber (B) flows along parallel wall (56) on the downside of main rubber flow channel (34) and flows along second inclined surface (38) on the upside of the main rubber flow channel (34). Simultaneously, apart from the main flow of the unvulcanized rubber (B), portion of the unvulcanized rubber (B) is extruded out in the direction perpendicular to auxiliary rubber flow channel (44) (arrow B direction). Accordingly, in the left side end portion, in the drawing, of unvulcanized rubber (A) (rubber chafer part), it appears that the upside and downside are shut in by the flow of the unvulcanized rubber (B).Type: GrantFiled: March 26, 2008Date of Patent: September 3, 2013Assignee: Bridgestone CorporationInventors: Norimi Ashimoto, Takeshi Masuda
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Patent number: 8518308Abstract: An apparatus may include a nozzle assembly configured to extrude material through an outlet; and a controllable robotic arm coupled to the nozzle assembly, the robotic arm having at one end a gripper configured to pick up an element and deposit the element at a desired position relative to the extruded material. The element may be one of: a reinforcement member for a structure being constructed; a segment of a plumbing pipe; an electric network component; and a tile.Type: GrantFiled: August 24, 2011Date of Patent: August 27, 2013Assignee: University of Southern CaliforniaInventor: Behrokh Khoshnevis
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Publication number: 20130216738Abstract: The present invention is directed to a printed substrate including a multilayer film having the following layered configuration: a print layer having a thickness of at least about 0.6 mils, which is receptive to eco-solvent inks, mild-solvent inks, latex inks, UV inks, or combinations thereof, and where the print layer includes one or more of eco-solvent inks, mild-solvent inks, latex inks, UV inks, or combinations thereof; a tie layer; a core layer; and an adhesive layer.Type: ApplicationFiled: February 20, 2013Publication date: August 22, 2013Applicant: Avery Dennison CorporationInventor: Avery Dennison Corporation
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Publication number: 20130209795Abstract: A solar module polymer backsheet comprising a basement layer, tie layer on each side of the basement layer, a fourth film layer and a fifth film layer on the other side of the tie layer, the basement layer comprises at least one of the following components: polyamide polymers, polypropylene and propylene polymers, polyethylene and vinyl polymers, poly(vinylidene chloride), styrene polymers, ABS resins, liquid crystal polymers, acrylic polymers, polyphenylene oxides, polycarbonates, and polymer alloys of polycarbonates with poly(C2-6 alkylene glycol phthalates).Type: ApplicationFiled: October 18, 2011Publication date: August 15, 2013Applicant: SUZHOU SUNSHINE NEW MATERIALS TECHNOLOGY CO., LTD.Inventor: Xuexi Liu
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Publication number: 20130205629Abstract: An inherently ink printable multi-layer labelstock film having a substrate core layer comprising a polymeric material and at least one skin layer which is ink printable, the ink printable skin layer comprising a copolyester.Type: ApplicationFiled: April 8, 2011Publication date: August 15, 2013Applicant: INNOVIA FILMS LIMITEDInventors: Fiona Hird, Shalendra Singh