Abstract: In a method for manufacturing a lens mold, a raw mold is provided. The raw mold defines a cavity therein. The cavity defines a raw molding surface. The raw molding surface includes a molding surface portion. The molding surface portion includes a center. Photoresist material is filled in the cavity, covering the molding surface portion. A photo mask is provided. The photo mask defines a through hole. The size through hole is the same as the molding surface portion of the lens mold. The photo mask is placed above the photoresist material with the through hole aligned with the center. The photoresist material is exposed and developed to form a photoresist portion. A rigid molding material is filled in the cavity. The resist portion is removed to expose the molding surface.

Abstract: An exemplary method for making a soft mold is provided. A transparent substrate is provided. A to-be-solidified film is formed on the transparent substrate. A stamper and a guiding plate are further provided. The guiding plate is positioned between the stamper and the to-be-solidified film. The stamper inserts one of the through holes of the guiding plate. The first alignment mark is aligned with one of the second alignment marks. The stamper is pressed into the to-be-solidified film. The pressed portion of the to-be-solidified film is solidified to obtain a second molding surface on the to-be-solidified film. The previous steps are repeated for the stamper and the rest of the through holes of the guiding plate to obtain a soft mold having a plurality of the second molding surfaces.

Abstract: An exemplary method for making a mold used for molding lenses includes the following. First, a base is provided. The base has parallel lines marked on a surface thereof. Second, a dispenser is provided. The dispenser dispenses lumps of molding material on selected positions on the surface of the base guided by the lines. Third, a roller is provided. The roller has a peripheral side surface. The peripheral side surface has spaced molding surfaces defined thereat, each molding surface corresponding to a surface of a lens to be formed. The roller is applied above the base, with the molding surfaces press-molding the lumps of molding material, thereby forming molding portions on the base. Thus, a mold including the base and the molding portions formed on the base is obtained.

Abstract: Provided are a mold used to form a concave lens section and provided with a reference surface having improved flatness, a method of manufacturing the mold, a method of manufacturing a wafer lens by using the mold, and a wafer lens. The mold has one or more concave cavities formed in a base having a flat surface. A convex section is formed in each of the cavities, the convex section in the cavity is located below the surface of base (12).

Abstract: In one embodiment, a light-emitting device includes an optical part which is configured to prevent the formation of a residual film and to enhance light extraction efficiency. In one embodiment, an optical part as a reflective plate is arranged on a light extraction side of a light-emitting panel. In one embodiment, a plurality of optical function elements are formed independently of one another on a base of the optical part. In one embodiment, a residual film which is an optically unnecessary part between the base and the plurality of optical function elements is eliminated to prevent unnecessary light guiding, reflection or the like to the residual film. In one embodiment, in a light-emitting device including the optical part, stray light due to unnecessary light guiding or reflection to the residual film is reduced, and an improvement in light extraction efficiency achievable.

Abstract: There is provided a process of making a mold for optical films. The process of making a mold for optical films comprises: etching a stereostructure in a surface of the mold having a flat surface or an engraved convex and concave surface, by using a laser beam. The process of making a mold for optical films may be useful to easily mark spots, to control the height of protrusions and the position where the protrusions are formed, and also to form the protrusions having constant depths even in a curved surface such as a convex and concave surface.

Abstract: Provided is an all-in-one type light guide plate including a plurality of prism-shaped structures that are integrally formed on the all-in-one light guide plate and which totally internally reflect light incident from a light source and emit the totally internally reflected light.

Abstract: The present invention relates to a method of manufacturing a lens casting mold in which an upper surface of a glass material being formed is formed into a shape of a molding surface for forming a surface comprising a progressive surface or a progressive element by using a continuous heating furnace. As the forming mold, a forming mold having a curvature distribution on the forming surface is utilized. In one aspect, a temperature of the continuous heating furnace is controlled so that the continuous heating furnace comprises a temperature rising region having a temperature distribution such that the temperature rises in a conveyance direction of the forming mold, and a separation distance between the forming surface of the forming mold and a lower surface of the glass material being formed is specified in two or more spots before introduction to the continuous heating furnace.

Abstract: The invention relates to a surface mount optoelectronic component with a lens attachment, the method for precising the lens position and the method to manufacture the whole component.

Abstract: A method and apparatus providing a lens master device and use of the same to form a lens template and/or a lens structure. The method includes obtaining a plurality of individual lens masters, each of which has a shaped portion defining at least a portion of a lens structure to be formed. The lens masters are affixed onto a supporting structure to form a lens master device.

Abstract: Retroreflective articles having cube corner elements are disclosed, with the dihedral angle errors of the cube corner elements selected to limit the visibility range of the retroreflective article. Also disclosed are methods for making the cube corner elements and the retroreflective articles.

Abstract: The present invention relates to a method of manufacturing a lens casting mold by introducing a forming mold, with a forming surface on which a glass material being formed is positioned, into a continuous heating furnace and conducting thermal treatment while conveying the forming mold in the furnace to form an upper surface of the glass material being formed into a shape of a molding surface for forming a lens optical surface. The method of manufacturing a lens casting mold of the present invention comprises rotating the forming mold to a right and/or to a left relative to a direction of conveyance of the forming mold in a region within the continuous heating furnace where a temperature of the upper surface of the glass material being formed is equal to or greater than a glass transition temperature of the glass.

Abstract: An aspect of the present invention relates to a method of manufacturing a lens casting mold by introducing a forming mold, with a forming surface on which a glass material being formed is positioned, into a continuous heating furnace and conducting thermal treatment while conveying the forming mold in the furnace to form an upper surface of the glass material being formed by bring a lower surface of the glass material being formed into tight contact with the forming surface.

Abstract: The present invention provides an artificial cornea (keratoprosthesis) that may be implanted into a patient in need thereof. The artificial cornea comprises a rigid transparent central core surrounded by a peripheral skirt comprising a porous hydrogel. Methods of making such artificial corneas are also provided.

Abstract: A lens holder of a stacked lens module and a manufacturing method thereof are revealed. A stacked lens submodule is used as a molded molding insert to be set into a mold cavity. The molding insert is aligned in the alignment fixture and the clamp of the mold by injection molding or press molding. After molding process, a lens module included the stacked lens submodule as well as the lens holder is formed. Thereby the manufacturing method of conventional lens assemblies or lens modules is improved. Moreover, the processes are simplified and the yield rate is increased. Furthermore, the molded lens module is packed into the lens more easily so that it is suitable to be applied to camera lenses, small lenses and mobile phone lenses.

Abstract: A pattern drawing apparatus which is capable of reducing manufacturing costs of information recording media. A partial drawing process is executed in response to output of a reference signal, for drawing, after being on standby for a predetermined standby time period, pattern segments, which are obtained by dividing patterns forming a servo pattern in the direction of the width of the patterns, by irradiation of a resin layer with an electron beam. A drawing position-changing process is executed for changing the irradiation position of the electron beam on the resin, toward a center of rotation of a substrate or away from the center of rotation, within a range of the effective drawing width of the electron beam. These processes are executed a plurality of times to draw an exposure pattern on the resin layer.

Abstract: A process of reducing friction, which is encountered in molds utilized in injection molded, solder processing, and wherein glass mold plates have mold pits etched therein. The mold pates are subjected to a heat treatment so as to smooth or round-off sharp edges along the periphery of the mold pits.

Abstract: There is provided an optical component in which an antireflection structure is formed on a light incident surface or a light outgoing surface. The surface of the antireflection structure is divided into a plurality of areas, a plurality of protruded portions and a plurality of groove portions that linearly extend to be parallel to one another are formed on each of the areas by being alternately repeated, and in the areas that are adjacent to each other, the directions in which the protruded portions and the groove portions extend are different from each other by 90 degrees.

Abstract: A method and apparatus for coating lenses within an injection molding machine having a concave optical insert with a perimeter edge that meets the receiver ring in an annular contact region. A channel is formed throughout the annular contact region. When molding a lens with the apparatus, and according to the method, a closed-loop coating containment lip is formed by the channel. After the lens has solidified and the mold is opened, a predetermined volume of coating solution is applied and the mold is re-clamped. A uniformly thin layer of coating is cured on to the convex lens surface by avoiding coating run off and preventing mold contamination.

Abstract: A method of manufacturing a stamper/imprinter for patterning a recording medium via thermally assisted nano-imprint lithography, comprising steps of: selecting a recording medium for patterning, comprising a substrate with a first coefficient of thermal expasnsion (CTE); providing a first stamper/imprinter comprising a topographically patterned surface having a correspondence to a selected pattern to be formed in a surface of the medium; providing a sheet of a material having a second CTE matching the first CTE; molding a layer of a polymeric material surrounding the sheet of material and having a surface in conformal contact with the topographically patterned surface of the first stamper/imprinter; and separating the layer of polymeric material from the patterned surface of the first stamper/imprinter to form a second stamper/imprinter comprising a topographically patterned stamping/imprinting surface having a correspondence to the selected pattern.

Abstract: Methods of forming a lens master wafer having aspheric lens shapes. In one embodiment, a substrate is coated with a polymer material. Isolated sections are formed in the polymer material. The isolated sections are reflowed. The reflowed sections are formed into aspheric lens shapes using a lens stamp.

Abstract: An electromagnetic-wave shielding film of a display panel and a plasma display device are manufactured by transcribing a conductive ink material onto a substrate by an off-set process, and firing the conductive ink material to form a conductive material.

Abstract: A method and apparatus providing a lens master device and use of the same to form a lens template and/or a lens structure. The method includes obtaining a plurality of individual lens masters, each of which has a shaped portion defining at least a portion of a lens structure to be formed. The lens masters are affixed onto a supporting structure to form a lens master device.

Abstract: Optical disks are formed using mother stampers having a spiral groove and/or a spiral pattern of pits corresponding to the pattern from an original laser cut. The mother stamper is the mirror image of the corresponding father stamper. Injection molding of polycarbonate material or other suitable material using the mother stamper forms an optical disk having lands and bumps corresponding to the original laser cut. A phase-change material having constructive change in phase and thickness is deposited over the polycarbonate material to create the disk. Data is written to and read from the lands, and tracking is performed on the wobbled lands.

Abstract: The present invention provides a manufacturing method for a wafer lens module including the steps of providing a plastic material with high thermal resistance, wherein the high temperature plastic material can be used at a reflow temperature above 250?; and forming the high temperature plastic material into a wafer lens module integrally. The method can form an integrated wafer lens module and simplify the manufacturing procedures. Furthermore, a wafer lens unit formed by stacking another wafer lens module on the wafer lens module manufactured by the method can have improved optical image quality.

Abstract: A master model of a lens array and a method of manufacturing the same are provided, which can make it possible to manufacture the master model in a relatively short time with a simple construction of an apparatus. In a master model of a lens array on which a plurality of lens portions is arranged, a plurality of members corresponding to lenses having curved surfaces formed in the same shape as lens surfaces of the lens portions is arranged in the same lines as those of the plurality of lens portions in the lens array and is connected in a body.

Abstract: Systems and methods for producing silicone hydrogel contact lenses are described. Certain of the present systems include a contact lens mold forming station, a station for filling a contact lens mold section with a lens precursor composition and for placing a second mold section on the filled mold section to form a contact lens mold assembly, a curing station for forming a contact lens, a mold assembly separation station, and an extraction/hydration station. Certain of the present methods include forming a plurality of mold sections, placing a lens precursor composition on a surface of a first mold section, placing a second mold section on the first mold section, polymerizing the lens precursor composition, separating the first and second mold sections, removing the silicone hydrogel contact lens from one of the mold sections, extracting extractable components from the contact lens, and hydrating the contact lens.

Abstract: The present invention aims to improve shape precision of a molded body when a plurality of molded bodies, which are projections or recesses made of a curable resin, are formed on both sides of a glass substrate. Disclosed is a method for producing a molded body, which comprises a step of preparing a first mold having a plurality of negative molding surfaces having shapes corresponding to a plurality of molding parts; a step of applying a curable resin onto a surface of the first mold on which the molding surfaces are formed; and a curing step of curing the applied curable resin.

Abstract: The present invention includes preparing a carrier web with uniformly spaced images and corresponding registration marks at regular intervals, applying an energy curable resin coating to the carrier web either uniformly or in selected spots, providing a master web carrying uniformly spaced impressing images and corresponding registration marks at regular intervals where accurate alignment of the registration marks of the carrier web and the master web is achieved by stretching the master web to align the registration marks.

Abstract: An optical device having a deformable membrane comprising a flexible film having at least one peripheral anchoring zone, a central zone and an intermediate zone between the central zone and the anchoring zone. The membrane also includes one or more movable parts of electrostatic actuating means, each movable part being formed from a leg terminating on one side in a foot mechanically fastened to a film-fastening region located in the intermediate zone and terminating on the other side in a free end. The legs incorporate a movable electrode, the free end having to be attracted by a fixed electrode of the actuating means. The free end is placed facing the free end so as to deform at least the central zone of the membrane.

Abstract: An optical substrate possesses a structured surface that enhances luminance or brightness and reduces the effects of structural defects on perceived image quality. User perceivable image cosmetic defects caused by manufacturing or handling, can be masked by introducing structural irregularities in the optical substrate, which may be non-facet flat sections or in-kind to the defects. Optical defects caused by non-facet flat sections in the prism structure of the optical substrate (e.g., flat-bottom valleys with a certain valley bottom thickness above the base layer, and/or flat-top peaks, and/or openings in the optical substrates that expose flat sections of underlying base layer) can be masked by providing distributed in-kind non-facet flat sections (e.g., flat-bottom valleys, and/or flat-top peaks, and/or openings exposing sections of underlying base layer), to diffuse the prominence of the original defects with the introduced irregularities.

Abstract: Disclosed is a method for producing a wafer lens (1) wherein a glass substrate (3) is provided with a lens part (5) which is made of a first curable resin (5A). In the method, a sub-master molding part (22) having a plurality of negative molding surfaces corresponding to the optical surface shape of the lens part (5) is formed from a master (10) having a plurality of positive molding surfaces corresponding to the optical surface shape of the lens part (5) by using a second curable resin (22A); a sub-master (20) is formed by backing the sub-master molding part (22) with a sub-master substrate (26); and the lens part (5) is formed by filling the space between the sub-master (20) and the glass substrate (3) with the first curable resin (5A) and curing the resin (5A) therein. In this connection, the first curable resin (5A) is composed of an epoxy resin. Consequently, the production cost can be reduced, and a high-precision wafer lens having small curing shrinkage can be produced.

Abstract: The present invention includes molds for forming ophtalmic lenses, such as contact lens. In particular, the present invention relates to apparatus, molds and methods for fashioning an ophthalmic lens with a mold assembly that includes two or more mold parts with at least one of the mold parts including a flange surface and a static charge differential between each mold part, including the flange surface.

Abstract: Provided is a method for producing a wafer lens easily, while reducing production cost and exhibiting good mold releasability.

Abstract: A microlens transcription molding roller used for transcription-molding a plurality of microlenses on a sheet includes a plurality of microlens molding surfaces arrayed on an outer circumference of the roller along one spiral around an axis of the roller at a constant interval.

Abstract: A planar light source device capable of increasing light use efficiency and preventing color breakup without using any reflection polarizing plate nor performing multiple reflection. The planar light source device includes a planar light guide plate, light sources arranged as to be opposed to end surfaces of the light guide plate on its both sides, and a divided prism formed in a back surface inside the light guide plate and that reflects light incident upon the light guide plate from the light sources toward a front surface side of the light guide plate. The divided prism includes a prism portion and a dividing portion both of which have a width equal to or less than the wavelength of light from the light sources and is formed with the prism portion and the dividing portion alternately repeated along a direction parallel to the end surfaces of the light guide plate which are opposed to the light sources.

Abstract: An adjustable mold includes a distortable boundary, a flexible membrane, and a pressurizer, and method of use thereof. Pressure is applied to the flexible membrane, which causes the membrane to distort over the boundary. The shape of the boundary and the distortion of the flexible membrane control the optical characteristics of a lens resulting from the application and curing of a molding composition placed on the flexible membrane or to cast other items having variable shapes determined in part by the flexible membrane. In addition, a mold edge is used to allow casting in predetermined shapes, reducing need for grinding or edging. Visual and emission device calibration features used in conjunction with calibration reference images allow uniform selective distortion of the flexible membrane.

Abstract: The invention provides a cost-effective method for making a silicone hydrogel contact lens which has a good wettable coating with a good durability.

Abstract: There is provided an optical film for backlight units or illuminators. The optical film comprises a light-incident portion and a light exit portion. Here, the optical film is characterized in that it comprises a plurality of protrusions formed on at least one of the light-incident portion and the light exit portion, wherein a plurality of the protrusions satisfies the requirements of the following Equation: 80×H1/3 ?P?200×H1/3 and 0.I×D?H?D, provided that a mean diameter of protrusions is represented by ‘D’, a mean height of protrusions is represented by 1H’, and a mean distance between adjacent protrusions is represented by ‘P’. Therefore, the optical film may be useful to suppress blocking between films and the formation of surface defects, which are caused by the Moire, Newton ring and wet-out phenomena, without degrading the brightness.

Abstract: A processing method for a mold (1) to form a pattern of recessed portions (13) on a product forming surface (11) formed on the mold (1) includes a photoresist forming step in which a thermally deformable heat-mode photoresist layer (12) is formed on the product forming surface (11), a laser beam illumination step in which a laser beam is applied to the photoresist layer (12) by an exposure device incorporating a semiconductor laser to form a pattern of recessed portions (13), and an asperity forming step in which asperities are formed on the product forming surface (11) by making use of the pattern of recessed portions (13).

Abstract: An arrangement is made such that the magnitude of cure shrinkage obtained by multiplying the thickness of a resin layer 2 between a master mold 1 and a negative mold substrate 3 by the cure shrinkage ratio of the resin and the magnitude of cure shrinkage obtained by multiplying the thickness of a resin layer 4 between the negative mold 23 and the surface of the spherical or flat substrate 5 by the cure shrinkage ratio of the resin can be compensated for by each other. In accordance with this method, an aspherical optical element having a higher precision than ever can be formed at reduced cost by a replica method involving the addition of a resin layer to the surface of a spherical or flat substrate.

Abstract: The invention is concerned with the problem that with known plastic casting moulds, especially those of polypropylene, the lenses produced with these moulds have a slippery surface. The invention solves this problem through the use of polymers which are notable for their very low oxygen permeability.

Abstract: The present invention provides an optical part manufacturing method and an optical part manufacturing apparatus capable of manufacturing optical parts, whereby aligning an optical part with a bonded member and bonding the optical part and the bonded member can be accomplished successively, and a mold manufacturing method and a mold manufacturing apparatus capable of manufacturing a mold that is used to mold optical parts as above.

Abstract: This invention describes molds made from alicyclic co-polymers that are useful in the production of contact lenses and methods for their use.

Abstract: A motheye mold fabrication method of at least one embodiment of the present invention includes the steps of: (a) preparing an Al base in which an Al content is less than 99.99 mass %; (b) partially anodizing the Al base to form a porous alumina layer which has a plurality of very small recessed portions; (c) after step (b), allowing the porous alumina layer to be in contact with an etchant which contains an anodic inhibitor, thereby enlarging the plurality of very small recessed portions of the porous alumina layer; and (d) after step (c), further anodizing the Al base to grow the plurality of very small recessed portions.

Abstract: In a method for manufacturing a lens mold, a raw mold is provided. The raw mold defines a cavity therein. The cavity defines a raw molding surface. The raw molding surface includes a molding surface portion. The molding surface portion includes a center. Photoresist material is filled in the cavity, covering the molding surface portion. A photo mask is provided. The photo mask defines a through hole. The size through hole is the same as the molding surface portion of the lens mold. The photo mask is placed above the photoresist material with the through hole aligned with the center. The photoresist material is exposed and developed to form a photoresist portion. A rigid molding material is filled in the cavity. The resist portion is removed to expose the molding surface.

Abstract: Systems and methods for producing silicone hydrogel contact lenses are described. Certain of the present systems include a contact lens mold forming station, a station for filling a contact lens mold section with a lens precursor composition and for placing a second mold section on the filled mold section to form a contact lens mold assembly, a curing station for forming a contact lens, a mold assembly separation station, and an extraction/hydration station. Certain of the present methods include forming a plurality of mold sections, placing a lens precursor composition on a surface of a first mold section, placing a second mold section on the first mold section, polymerizing the lens precursor composition, separating the first and second mold sections, removing the silicone hydrogel contact lens from one of the mold sections, extracting extractable components from the contact lens, and hydrating the contact lens.

Abstract: A method that includes providing a cavity defined by at least a portion of a mold and a closure member attached to the portion of the mold, the portion of the mold being oriented vertically and having a top and a bottom, and a sealing material being positioned near the bottom and attached to the closure member; puncturing the sealing material and the closure member with an instrument near the bottom, the puncturing creating an opening in the sealing material; and introducing a polymerizable composition into the cavity through the instrument. A method useful in testing sealing materials. Other methods are also disclosed.

Abstract: A reflective screen which reflects a projection light, includes: a substrate on one surface of which are formed a plurality of concavely or convexly curved surface portions; and a reflective film formed on the curved surface portions of the substrate, wherein the plurality of curved surface portions are configured of a plurality of kinds of curved surface portion differing in curvature, and curved surface portions, among a plurality of curved surface portions aligned in at least a first direction, which are of the same curvature are disposed in series of up to three.

Abstract: Contact lens molds and systems and methods for producing contact lens molds are described. The contact lens mold sections include two optical quality surfaces, a flange circumscribing at least a portion of the two optical quality surfaces, and an elongate member extending from the flange. Two mold sections can contact one another to form a mold assembly having a contact lens shaped cavity. The mold sections are structured to form a contact lens having an edge that does not require further physical modification before placement on an eye. Systems and methods are described which direct a molten polymeric material into cavities corresponding to the mold sections.