Providing Special Flow Channel Feature (e.g., Varying Dimension Of Flow Channel Or Varying Direction Of Flow Of Material In The Extruder, Etc.) Patents (Class 264/209.8)
  • Patent number: 11752679
    Abstract: A honeycomb extrusion die (120) includes a die body (302) including an inlet face (306) and an exit face. The die body (302) has slot inlets (309) and a plurality of pins (320, 500) disposed between the slot inlets (309) and the exit face. The plurality of pins (320, 500) include side surfaces (322, 500B) configured to define a matrix of intersecting slots (324), wherein the matrix of intersecting slots (324) has slot exit (509) widths at the exit face. Divots (526) extend into a plurality of the side surfaces (322, 500B) between the slot inlets (309) and the exit face. Each individual divot (526) has a divot depth (D55) extending into a side surface (500A, 500B, 502A, 502B) of the side surfaces (322, 500B). A ratio between a slot exit width (W53) W53 of an individual slot (324) and the divot depth (D55) of an individual divot (526) extending into a side surface (500A, 500B, 502A, 502B) of the individual slot (324) is greater than 1.2.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: September 12, 2023
    Assignee: Corning Incorporated
    Inventors: Thomas William Brew, Yuehao Li, Min Shen
  • Patent number: 10518475
    Abstract: A controller of an additive manufacturing system including an extruder nozzle is programmed to: cause the extruder nozzle to deposit one or more first material segments with at least one first locking portion having a first shape; and cause the extruder nozzle to deposit one or more second material segments with at least one second locking portion having a second shape; wherein the second shape of the at least one second locking portion engages with the first shape of the at least one first locking portion, whereby the at least one second locking portion forms an interlock with the at least one first locking portion.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: December 31, 2019
    Assignee: Autodesk, Inc.
    Inventor: James Sherwood Page
  • Patent number: 10393446
    Abstract: A honeycomb device is provided for heat exchange between first and second fluids at distinguishable temperatures. The device includes first and second fluid intakes, first and second fluid exhausts, first and second capillary arrays, and first, second, third and fourth channels. The first and second fluid intakes respectively receive the first and second fluids. The first and second fluid exhausts respectively discharge the first and second fluids. Each first and second capillary in the arrays are disposed in checkerboard cross-section adjacent arrangement, and preferably have a rhombus cross-section. The first transition channel connects the first fluid intake to the first capillary array. The second transition channel connects the first capillary array to the first fluid exhaust. The third transition channel connects the second fluid intake to the second capillary array. The fourth transition channel connects the second capillary array to the second fluid exhaust.
    Type: Grant
    Filed: March 15, 2017
    Date of Patent: August 27, 2019
    Inventors: Andrew L. Wagner, Steven W. Price
  • Patent number: 10307952
    Abstract: A method for producing an electrically conductive seamless tube includes (1) preparing an electrically conductive resin composition containing a thermoplastic resin and an electrically conductive filler, (2) preparing a cylindrical extruding die including a cylindrical slit, at least one circumferential distribution channel communicating with the slit and distributing the resin composition that is plasticized in a circumferential direction of the slit, and at least one lead-in path that leads the plasticized resin composition into the circumferential distribution channel, the lead-in path containing a line mixer; (3) introducing the plasticized resin composition into the lead-in path toward the circumferential distribution channel; (4) introducing the plasticized resin composition flowing through the lead-in path into the circumferential distribution channel toward the slit; and (5) introducing the resin composition flowing through the circumferential distribution channel into the slit and extruding the resin
    Type: Grant
    Filed: September 1, 2016
    Date of Patent: June 4, 2019
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takayuki Hori, Masaaki Takahashi, Masayuki Morohashi, Akira Yane
  • Patent number: 9908275
    Abstract: An improved, high-capacity die assembly (10) for a food or feed extruder (12) is provided and is particularly useful for the production of high quality aquatic feeds. The die assembly (10) includes a mount (20), which is secured to the discharge end of an extruder barrel (14), with a plurality of tubular die components (22, 24) coupled with the mount (20). Each component (22,24) includes wall structure (38) defining an outwardly diverging tubular chamber (40) with a die plate assembly (50) coupled to the outer end of the wall structure (38). A flow diverter element (54) is located within each chamber (40) and has a large diameter end adjacent the assembly (50) and a smaller diameter end closer to the chamber inlet. The assembly (50) has a plurality of openings (52) outboard of the element (54).
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: March 6, 2018
    Assignee: Wenger Manufacturing, Inc.
    Inventors: Brian D. Streit, Marc Wenger
  • Patent number: 9725564
    Abstract: Methods of making fiber-resin compositions are described. The methods may include the providing of a thermoplastic resin to an extruder, where the thermoplastic resin may include at least one reactive moiety capable of forming a covalent bond with a coupling agent on a plurality of reactive fibers. The methods may further include combining the thermoplastic resin with the plurality of reactive fibers also supplied to the extruder. The reactive fibers are sized with the coupling agent that reacts with the thermoplastic resin to form the fiber-resin composition, which may be extruded from the extruder. Methods of making fiber-reinforced composite articles from the fiber-resin composition are also described.
    Type: Grant
    Filed: October 5, 2016
    Date of Patent: August 8, 2017
    Assignee: Johns Manville
    Inventors: Michael J Block, Mingfu Zhang, Asheber Yohannes, Klaus Friedrich Gleich, Jawed Asrar
  • Patent number: 9493612
    Abstract: Methods of making fiber-resin compositions are described. The methods may include the providing of a thermoplastic resin to an extruder, where the thermoplastic resin may include at least one reactive moiety capable of forming a covalent bond with a coupling agent on a plurality of reactive fibers. The methods may further include combining the thermoplastic resin with the plurality of reactive fibers also supplied to the extruder. The reactive fibers are sized with the coupling agent that reacts with the thermoplastic resin to form the fiber-resin composition, which may be extruded from the extruder. Methods of making fiber-reinforced composite articles from the fiber-resin composition are also described.
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: November 15, 2016
    Assignee: Johns Manville
    Inventors: Michael J Block, Mingfu Zhang, Asheber Yohannes, Klaus Friedrich Gleich, Jawed Asrar
  • Patent number: 8956559
    Abstract: According to a fabrication method, an extruded tubular member HA is formed, using an extrusion die 23 which has an extrusion orifice 25 having an opening-side inner circumferential surface 25a having a circular section and a core-side die 26 disposed concentrically with the extrusion orifice 25, by extruding a tube material through an extrusion passage 27 defined between the opening-side inner circumferential surface 25 and a core-side outer circumferential surface 26d of the core-side die 26. As this occurs, a bent configuration is given to the extruded tubular member HA by changing contact areas where the tube material contacts the opening-side inner circumferential surface 25a and the core-side outer circumferential surface 26d in a circumferential direction so as to set velocities at which the tube material is extruded to different values in the circumferential direction by controlling the position of the core die 26 in rotating and axial directions relative to the extrusion orifice 25.
    Type: Grant
    Filed: October 25, 2010
    Date of Patent: February 17, 2015
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Yoji Kimura, Kyohei Sato, Hiroshi Yamaguchi, Yukio Miura
  • Publication number: 20150001758
    Abstract: Described herein are extrusion processes to produce hollow pellets. Also disclosed are pelletizer devices that can be used to produce the hollow pellets. The processes and devices make use of an extrusion die having a die orifice and an insert that is placed in the die orifice to produce the hollow pellets.
    Type: Application
    Filed: September 15, 2014
    Publication date: January 1, 2015
    Inventors: J. WAYNE MARTIN, Michael A. Fridley, Michael Eloo
  • Patent number: 8876511
    Abstract: A system for kneading and extruding a material includes a crusher for crushing the material into coarse particles, an extruder for conveying and extruding the material crushed by the crusher, a gear pump for receiving and discharging the material extruded from the extruder, and a kneading and extruding apparatus for kneading the material discharged from the gear pump and continuously extruding the kneaded material. Therefore, a material is accurately quantified and highly uniform, resulting in reduced product variations and ensured consistent quality.
    Type: Grant
    Filed: July 6, 2004
    Date of Patent: November 4, 2014
    Assignee: Kobe Steel, Ltd.
    Inventors: Yasuaki Yamane, Hideo Funahashi, Koichi Miyake
  • Patent number: 8834760
    Abstract: Described herein are extrusion processes to produce hollow pellets. Also disclosed are pelletizer devices that can be used to produce the hollow pellets. The processes and devices make use of an extrusion die having a die orifice and an insert that is placed in the die orifice to produce the hollow pellets.
    Type: Grant
    Filed: May 15, 2009
    Date of Patent: September 16, 2014
    Assignee: Gala Industries, Inc.
    Inventors: J. Wayne Martin, Roger Blake Wright
  • Publication number: 20140183781
    Abstract: A die for extruding a pipe includes a die head having an inlet for receiving and a bore for mixing an extrudate, a punch placed axially inside the die head, and a die cavity mounted at an outlet thereof. An outer surface of the die cavity includes flat surfaces at points of contact of a first adjustment structure which includes a plurality of flat end bolts perpendicular to each other positioned around the die cavity for adjusting position of the die cavity. The die further includes an extended orifice shaped as a thin walled tube formed around the orifice, and a second adjustment structure located at a tip of the orifice to distort the orifice for maintaining uniform flow of extrudate, and a plurality of segments are located around the orifice to uniformly distribute the load of the second adjustment structure on to the outer circumference of the orifice.
    Type: Application
    Filed: November 4, 2011
    Publication date: July 3, 2014
    Inventor: Deepak Poddar
  • Patent number: 8585949
    Abstract: A method for extruding a polymeric material includes the steps of: a) feeding the polymeric material to an extrusion apparatus including an extrusion head, the extrusion head including: a male die; a female die coaxially arranged with respect to the male die; a conveying channel, at least one portion of which is defined between the male die and the female die; and b) adjusting a cross-sectional area of the at least one portion of the conveying channel by reciprocally displacing the female die with respect to the male die in response to an extrusion speed variation of the polymeric material. An extrusion apparatus and a process for manufacturing a tire which uses the extrusion apparatus, are also disclosed.
    Type: Grant
    Filed: April 27, 2005
    Date of Patent: November 19, 2013
    Assignee: Pirelli Tyre S.p.A.
    Inventors: Thomas Ponta, Stefano Testi, Francesco D'Oria
  • Patent number: 8333580
    Abstract: A spider for an extrusion apparatus located upstream from a die, through which a profile is extruded. The spider can have an outer housing with a central flow passage therethrough. An inner hub can be positioned within the central passage for supporting an inner portion of the die. At least one spider leg can be secured to the outer housing and the inner hub, and support the inner hub within the central passage. The at least one spider leg can recess radially rearwardly outwardly in the downstream direction such that molten polymer flowing through the central passage flows around the at least one spider leg, separating and rejoining together earlier in inner radial regions close to the inner hub than in outer radial regions close to the outer housing for reducing spider lines on inside surfaces of extruded profiles.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: December 18, 2012
    Assignee: American Maplan Corporation
    Inventor: John Michael Wallen
  • Patent number: 8273276
    Abstract: A roller die preformer for use in an extrusion system to form wide extruded components, such as a rubber tire tread, on a surface of a roller. The roller die preformer includes a flow inlet, a flow outlet and a laterally expanding flow channel extending from the flow inlet to the flow outlet. A flow restrictor is configured within the flow channel to urge the flow of material toward the lateral extremities of the flow channel to thereby form an extruded component at the flow outlet having a lateral width which is greater than the lateral width of the flow inlet of the preformer.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: September 25, 2012
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Ernest Wilford Looman, Jr., Bruce Joseph Turner
  • Publication number: 20120200001
    Abstract: The invention describes a device (1) for the production of film tubes (3) comprising: a die head (5) comprising an annular nozzle (4), from which plastic melt for producing the film tube (3) can be extruded in a transport direction (y), at least one fluid-application device, which is annular in shape at least in certain regions and which follows the die head (5) in the transport direction (y) and which surrounds the film tube (3) annularly and by means of which a fluid can be guided toward the film tube, at least one ring (20), the diameter of which is larger than the annular region of the fluid-application device. An adjusting device (21) is provided, by means of which the ring (20) can be adjusted in height relative to the fluid-application device.
    Type: Application
    Filed: October 27, 2010
    Publication date: August 9, 2012
    Inventors: Markus Joppe, Karsten Golubski, Juergen Linkies
  • Publication number: 20120119409
    Abstract: A spider for an extrusion apparatus located upstream from a die, through which a profile is extruded. The spider can have an outer housing with a central flow passage therethrough. An inner hub can be positioned within the central passage for supporting an inner portion of the die. At least one spider leg can be secured to the outer housing and the inner hub, and support the inner hub within the central passage. The at least one spider leg can recess radially rearwardly outwardly in the downstream direction such that molten polymer flowing through the central passage flows around the at least one spider leg, separating and rejoining together earlier in inner radial regions close to the inner hub than in outer radial regions close to the outer housing for reducing spider lines on inside surfaces of extruded profiles.
    Type: Application
    Filed: December 15, 2011
    Publication date: May 17, 2012
    Applicant: American Maplan Corporation
    Inventor: John Michael Wallen
  • Patent number: 8097314
    Abstract: The present invention provides a large diameter thin-walled fluororesin tube, which has, even with a large diameter (for example, ø 100 mm or more), excellent wall thickness precision and a low degree of stable orientation; and a process for producing the same. Specifically, the present invention relates to a fluororesin tube having an average thickness of 70 ?m or less and an outer diameter of 100 mm or more, wherein variation in the tube thickness is within ±20% with respect to the average tube thickness and a degree of orientation (F) is within a range of 0.25 to 0.55.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: January 17, 2012
    Assignee: Gunze Limited
    Inventor: Masaki Kurokawa
  • Publication number: 20110295217
    Abstract: A main lumen (20) and sub-lumens (30) having a diameter smaller than that of the main lumen (20) are respectively formed in a sheath (16) of a catheter (10) in the longitudinal direction thereof so as to extend therethrough. An operating wire (40) is laid through each sub-lumen (30) in a slidable manner, with the end thereof fixed to the distal end section (15) of the sheath (16). The sheath (16) is configured a first resin layer (61) and a second resin layer (62) having a hardness higher than that of the first resin layer (61), stacked in the thickness-wise direction, each of which being composed of a resin material. In the sheath (16), the thickness of the second resin layer (62) increases from the distal end side towards the proximal end side.
    Type: Application
    Filed: March 5, 2010
    Publication date: December 1, 2011
    Applicant: SUMITOMO BAKELITE CO., LTD.
    Inventors: Hayao Tanaka, Hiroyuki Hayashi
  • Patent number: 8062019
    Abstract: A mold for extrusion molding a medical application tube and the extrusion molding method thereof in which the medical application tube having a complex profile can be molded by using a soft thermoplastic resin. The mold for extrusion molding the medical application tube made of the soft thermoplastic resin provided with flow paths sandwiching the axial portion therein comprises the mold body and the pin including the land portion. The cylindrical rear side mold space for passing the molding material between the inner peripheral surface of the recesses of the mold body and the outer peripheral surface of the pin, and the tip end side mold space including the cross section for forming the medical application tube between the inner peripheral surface of the recess and the land portion of the mold body.
    Type: Grant
    Filed: February 3, 2010
    Date of Patent: November 22, 2011
    Assignee: Tyco Healthcare Group LP
    Inventors: Atsushi Ohigawa, Kazuhiro Abe
  • Patent number: 8025497
    Abstract: A method includes steps of extruding rubber or synthetic resin mixed with short fibers from a sectionally annular mold opening, and molding a cylindrical body of rubber or synthetic resin with short fibers oriented in a predetermined direction. The mold opening has an expansion portion 9 whose diameter expands in an extrusion direction, and a flow passage width Wi of an inlet portion 6i of the mold opening, a flow passage width Wo of an outlet portion 6o, and radiuses Ri and Ro of the inlet portion 6i and the outlet portion 6o respectively that are coaxial with the mold opening satisfy a relation of Wo/Wi<Ro/Ri. The value of Ro/Ri is adjusted within a scope of 2?Ro/Ri?8 by changing the radius Ri of the inlet portion according to mechanical properties in the circumferential direction of the cylindrical body to be molded, so that orientation of the short fibers is adjusted.
    Type: Grant
    Filed: January 22, 2008
    Date of Patent: September 27, 2011
    Assignee: Bando Kagaku Kabushiki Kaisha
    Inventor: Arao Umeda
  • Publication number: 20110230860
    Abstract: A catheter shaft and methods for making and using the same. The catheter shaft may include a core portion, a cap portion, and one or more lumens. The cap portion may be disposed on or over a section of the core portion and define a region with a different exterior or interior surface characteristic. For example, the cap portion may define a lubricious region along the catheter shaft. Manufacturing the catheter shaft may include a modified co-extrusion process that incorporates a flow valve on at least one of the material supply lines so that the supply line can be regulated by a user.
    Type: Application
    Filed: May 27, 2011
    Publication date: September 22, 2011
    Applicant: BOSTON SCIENTIFIC SCIMED, INC.
    Inventor: Raymond Lareau
  • Patent number: 8021597
    Abstract: The invention relates to a method and a device for the production of blow-molded two- or multi-layer containers made of thermoplastic, and a plastic container produced accordingly, having view strips, particularly for storage and for transport of contents. To this end, molten plastic material is deflected in an extrusion head (10) from the inner, natural-colored layer (34) of the tubular preform (18) into the outer layer (36) in a process technical step, and incorporated there, whereby a view strip (24) is formed in the colored outer plastic layer (36).
    Type: Grant
    Filed: September 5, 2008
    Date of Patent: September 20, 2011
    Assignee: Mauser-Werke GmbH
    Inventors: Jan Peter Jacobs, Stefan Keusch
  • Patent number: 8017053
    Abstract: The present invention relates to a process for manufacturing a shaped article such as tubes, and hoses comprising processing a fiber-reinforced thermoplastic polymer in an extruder apparatus.
    Type: Grant
    Filed: August 30, 2004
    Date of Patent: September 13, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jenne De Rijcke, Antonius van Meesche
  • Patent number: 7993568
    Abstract: A device for making a profiled insulation having an extrusion die with an extrusion tip and a polymer chamber surrounding the extrusion tip. The polymer chamber has at least one air chamber therein. The air chamber is held in place and coupled to the outside of the extrusion die by a vertical fin extending outwards from the extrusion tip. When molten polymer flows through the polymer chamber around the air chamber, an opening is introduced into the polymer such that the profiled insulation is formed as the polymer exits the extrusion die, having a longitudinal cavity therein corresponding to the location of the opening formed by the at least one air chamber.
    Type: Grant
    Filed: October 27, 2005
    Date of Patent: August 9, 2011
    Assignee: Nexans
    Inventor: Greg Heffner
  • Patent number: 7980841
    Abstract: A pipe extrusion die may be provided having an inner flow passageway having a first cross-sectional area, and an outer flow passageway having a second cross-sectional area, both being in communication with an inlet flow passageway. A ratio adjusting tube may be movably disposed in blocking engagement between the inlet flow passageway and the inner flow passageway. The ratio adjusting tube and the outer flow passageway both may be substantially concentric with the inner flow passageway. Material may be distributed from the inlet flow passageway to the inner and outer flow passageways. The method and apparatus may allow for the manual and automatic control of the proportion of material distributed between the inner and outer flow passageways by adjusting the position of the ratio adjusting tube in relation to a passageway between the inlet flow passageway and the inner flow passageway, based on various operating parameters.
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: July 19, 2011
    Assignee: Advanced Drainage Systems, Inc.
    Inventors: Gerald S. Sutton, Randall A. Kolbet
  • Patent number: 7883332
    Abstract: The method makes it possible to produce a seal (1) of an extruded plastics material, including a tubular section (3) with a wall of variable thickness (WT), using a distribution chamber having a terminal die plate (12) with an annular extrusion orifice (15) formed therein, corresponding to the cross section of the tubular section (3). A chamber (18) is formed in the distribution chamber in communication with the extrusion orifice (13) and into which an elastomeric material is fed for forming the tubular section (3). The chamber (18) of the distribution chamber is in open communication with the outside environment by a passage (21) which is separate from the extrusion orifice (13) and is provided to carry a flow of elastomeric material coming from the chamber (18).
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: February 8, 2011
    Assignee: Metzeler Automotive Profile Systems Italy S.p.A.
    Inventor: Rosario Ocera
  • Patent number: 7780809
    Abstract: A method of forming an elastomeric tire component is provided, comprising the following steps. An apparatus is provided which includes a rotating applicator head and a non-rotating portion. The non-rotating portion has an internal channel having a first end in fluid communication with a gear pump and a second end in fluid communication with a first channel of the rotating applicator head. The first channel is substantially aligned with the Z axis. The rotating applicator head further includes a second channel in fluid communication with the first channel, and wherein the second channel is oriented at an angle with respect to a Y axis and is in fluid communication with a nozzle. The method further includes pumping a strip of elastomeric material through said internal channel and then into said first and second channel, and then through an outlet of said nozzle onto a surface.
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: August 24, 2010
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Brian Richard Koch, Gary Robert Burg, Scott Edward Ackerman, Christopher David Dyrlund
  • Patent number: 7748975
    Abstract: The present invention relates to a molding die for molding a hollow molding article, including: a pin plate having an inflow port for molding material, a tubular bushing forming a molding path continued from the inflow port, an outlet of the die positioned in the extending direction of the molding path, a conical pin provided perpendicularly to the pin plate and disposed inside the molding path, a gap, that is continuous in the longitudinal direction, being provided between an inner wall surface of the molding path and an outer surface of the conical pin, an adjusting device for adjusting a width of a standard annular gap when a gap formed between a specified position in the longitudinal direction of the molding path and the outer surface of the conical pin opposing to the position.
    Type: Grant
    Filed: August 15, 2007
    Date of Patent: July 6, 2010
    Assignee: Daicel Chemical Industries, Ltd.
    Inventors: Kenji Kitayama, Nobuyuki Ohji, Shogo Tomiyama
  • Patent number: 7700023
    Abstract: A method for producing an environment protective foamed thermoplastic resin polymer comprises using an extruder with a helical rod to be driven to rotate. The extruder has a feeding section, a melting section, a mixing section and a heating-shaping section formed therein. The method includes a plurality of steps, in which thermoplastic resin is heated, melted in the melting section and moved into the mixing section, and hollow expansion balls are fed into the extruder to be evenly mixed with the melted thermoplastic resin. Then the hollow expansion balls are slightly heated and inflated, and moved into the heating-shaping section, and then the balls are heated at foaming temperature, foamed and inflated. After being injected through a nozzle, the melted thermoplastic resin and the hollow balls become a foamed thermoplastic resin polymer with a preset thickness and shape.
    Type: Grant
    Filed: November 15, 2006
    Date of Patent: April 20, 2010
    Inventor: Shui-Mu Wang
  • Patent number: 7691299
    Abstract: Disclosed are expanded polytetrafluoroethylene products, such as porous polytetrafluoroethylene tubes, having high axial tear strength and a process for their production. Each expanded polytetrafluoroethylene product has a microstructure, which comprises fibrils and nodes interconnected with each other by the fibrils, and has an axial tear strength of not lower than 6,000 gf/mm as calculated in accordance with the following formula: L/[T×(V/100)] where L (gf) is an axial tear load, T (mm) is a wall thickness, and V (%) is a volume ratio of resin. The process for the production of the expanded polytetrafluoroethylene product includes a high-speed extrusion step.
    Type: Grant
    Filed: May 1, 2003
    Date of Patent: April 6, 2010
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Fumihiro Hayashi, Yasuhiro Okuda, Motomi Nakata, Koichiro Natori
  • Patent number: 7682538
    Abstract: A method for extrusion molding a medical tube from a soft thermoplastic resin. The method requires the use of a mold that provides flow paths sandwiching the axial portion. The mold comprises a mold body, a pin, and a land portion. The extrusion method involves three processes.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: March 23, 2010
    Assignee: Tyco Healthcare Group LP
    Inventors: Atsushi Ohigawa, Kazuhiro Abe
  • Publication number: 20090321983
    Abstract: An extrusion molding die, for extruding a medical treatment tube, in which is formed a flow path, and the like, between dividing wall portions, is structured from an outer shape molding die, wherein indented portions are formed, and a pin that is provided with a land portion. Additionally, a space that is formed between the outer shape molding die and the pin is structured from a rear portion side molding space portion, which forms the molding material into a cylinder that is pointed at the tip, and a tip side molding space portion, provided with a cross-sectional shape capable of forming the medical treatment tube. In addition, in the cross-sectional shape of the tip side molding space portion, the cross-sectional shape at the tip portion is the same as the cross-sectional shape of the medical treatment tube, and the cross-sectional shape of the rear side portion is shaped as the portion that shapes the flow path in the land portion, with the portions that shape the flow paths removed.
    Type: Application
    Filed: May 18, 2009
    Publication date: December 31, 2009
    Applicant: Tyco Healthcare Group LP
    Inventors: Norifumi Fujiwara, Atsushi Ohigawa
  • Publication number: 20090160083
    Abstract: A spider for an extrusion apparatus located upstream from a die, through which a profile is extruded. The spider can have an outer housing with a central flow passage therethrough. An inner hub can be positioned within the central passage for supporting an inner portion of the die. At least one spider leg can be secured to the outer housing and the inner hub, and support the inner hub within the central passage. The at least one spider leg can recess radially rearwardly outwardly in the downstream direction such that molten polymer flowing through the central passage flows around the at least one spider leg, separating and rejoining together earlier in inner radial regions close to the inner hub than in outer radial regions close to the outer housing for reducing spider lines on inside surfaces of extruded profiles.
    Type: Application
    Filed: December 16, 2008
    Publication date: June 25, 2009
    Inventor: John Michael Wallen
  • Patent number: 7504056
    Abstract: An extrusion molding system includes a die having a first opening with a unvariable shape and a second opening with a variable shape, an extruder which feeds resin to the die, and a gear pump arranged between the die and the extruder. An ECU conducts a first sequence control to change the shape of the second opening and a second sequence control to change the rotation speed of the first gear pump in synchronism with a change in the shape of the second opening.
    Type: Grant
    Filed: March 26, 2004
    Date of Patent: March 17, 2009
    Assignee: Kinugawa Rubber Ind. Co., Ltd.
    Inventor: Takayuki Kobayashi
  • Publication number: 20090065971
    Abstract: The present invention relates to a process for manufacturing a shaped article such as tubes, and hoses comprising processing a fiber-reinforced thermoplastic polymer in an extruder apparatus.
    Type: Application
    Filed: August 30, 2004
    Publication date: March 12, 2009
    Applicant: ADVANCED ELASTOMER SYSTEMS, L.P.
    Inventors: Jenne De Rijcke, Antonius van Meesche
  • Publication number: 20090032990
    Abstract: An extrusion apparatus is used for extruding material through a nozzle (10) for forming a product In the nozzle (10), the material is pressed around rods (9) so that tubular cavities (13) are formed in the wall of the product. The rods (9) are hollow and the apparatus comprises channels (14) connected to the hollow rods (9) to enable flow in the tubular cavities (13).
    Type: Application
    Filed: July 3, 2006
    Publication date: February 5, 2009
    Applicant: Maillefer S.A.
    Inventor: Kari Kirjavainen
  • Publication number: 20080203608
    Abstract: A pipe extrusion die may be provided having an inner flow passageway having a first cross-sectional area, and an outer flow passageway having a second cross-sectional area, both being in communication with an inlet flow passageway. A ratio adjusting tube may be movably disposed in blocking engagement between the inlet flow passageway and the inner flow passageway. The ratio adjusting tube and the outer flow passageway both may be substantially concentric with the inner flow passageway. Material may be distributed from the inlet flow passageway to the inner and outer flow passageways. The method and apparatus may allow for the manual and automatic control of the proportion of material distributed between the inner and outer flow passageways by adjusting the position of the ratio adjusting tube in relation to a passageway between the inlet flow passageway and the inner flow passageway, based on various operating parameters.
    Type: Application
    Filed: February 25, 2008
    Publication date: August 28, 2008
    Inventors: Gerald S. Sutton, Randall A. Kolbet
  • Publication number: 20080203607
    Abstract: A method and apparatus is provided for distributing material through a multilayer pipe extrusion die. A first flow passageway, having a first cross-sectional area and extending along a first flow direction, may be connected to a second flow passageway, having a second cross-sectional area substantially the same as the first cross-sectional area of the first flow passageway, to provide a second flow direction different from the first flow direction of the first flow passageway. A conical passageway may extend from the second passageway toward a dispensing outlet. Material may be distributed from the first flow passageway into the second flow passageway. The method and apparatus may generally maintain the same flow properties of the material at a point before and after the connection of the first flow passageway and the second flow passageway. The flow properties of the material may be altered proximate to the outlet.
    Type: Application
    Filed: February 25, 2008
    Publication date: August 28, 2008
    Inventor: Gerald S. Sutton
  • Publication number: 20080048356
    Abstract: The present invention relates to a molding die for molding a hollow molding article, including: a pin plate having an inflow port for molding material, a tubular bushing forming a molding path continued from the inflow port, an outlet of the die positioned in the extending direction of the molding path, a conical pin provided perpendicularly to the pin plate and disposed inside the molding path, a gap, that is continuous in the longitudinal direction, being provided between an inner wall surface of the molding path and an outer surface of the conical pin, an adjusting device for adjusting a width of a standard annular gap when a gap formed between a specified position in the longitudinal direction of the molding path and the outer surface of the conical pin opposing to the position.
    Type: Application
    Filed: August 15, 2007
    Publication date: February 28, 2008
    Inventors: Kenji Kitayama, Nobuyuki Ohji, Shogo Tomiyama
  • Publication number: 20080003404
    Abstract: Provided is an article comprising a first polymeric substrate having in its surface at least one open channel comprising walls and a bottom surface and at least one conductive feature on the polymeric substrate surface wherein at least a portion of at least one conductive feature is located in at least one open channel. Also provided is an article comprising a polymeric substrate having on its surface at least one sloped conductive feature.
    Type: Application
    Filed: June 25, 2007
    Publication date: January 3, 2008
    Inventors: Rui Yang, Nathan P. Kreutter, Mark M. Lettang
  • Patent number: 6821609
    Abstract: An extrusion die has a distributing tool; a profiling nozzle; and at least three melt-flow ducts; a first melt-flow duct is routed around a second melt-flow duct or the distributing tool using a branch and is merged again downstream from the branch; and a third melt-flow duct opens into the second melt-flow duct. The extrusion die is suitable for extrusion of a hollow-chamber profiled panel of a thermoplastic plastic with a layered structure which comprises a top and bottom layer of a first plastic melt; and an intermediate layer of a second plastic melt disposed in an interior of a hollow chamber profile. The first plastic melt is allocated to the first melt-flow duct and to the second melt-flow duct and the second plastic melt is allocated to the third melt-flow duct. During the extrusion the second plastic melt is deposited onto the first plastic melt upstream from or in the region of the branch, and a distribution of the deposited second plastic melt is regulated using the distributing tool.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: November 23, 2004
    Assignee: Roehm GmbH & Co., KG
    Inventors: Volker Mende, Wolfgang Scharnke
  • Patent number: 6787092
    Abstract: There is provided a pipe extrusion die that includes a first and second die assembly. The first and second die assembly each include an extrusion head, a nozzle carrying an outer die lip, a hollow mandrel, an inner mandrel carrying an inner die lip, and a layer-forming channel. The layer-forming channel is defined by the space between the nozzle and inner mandrel. The extrusion die includes a space between the nozzle of the second die assembly and the inner mandrel of the first die assembly such that the first and second die assembly do not share a common wall. The space between the inner and outer die lip (die gap) can be individually adjusted and the second die assembly is freely movable relative to the first die assembly. The extrusion die also includes a vacuum cooling mandrel with a single cooling channel and multiple vacuum ports that provide improved vacuum control over the final die product.
    Type: Grant
    Filed: April 6, 2001
    Date of Patent: September 7, 2004
    Inventors: Harry Chan, Elio Moy
  • Patent number: 6685872
    Abstract: A method for coextruding a multilayer tubular film having a barrier material comprises (a) extruding a core extrudate of barrier material with a core extruder; (b) providing a preencapsulation die adjacent the outlet of the core extruder, the prencapsulation die capable of producing a non-uniform layer thickness; (c) extruding a preencapsular extrudate of preencapsular material and directing said preencapsular extrudate to the preencapsulation die; (d) joining the core extrudate and the preencapsular extrudate in the preencapsulation die in a coaxial relationship wherein the preencapsular extrudate is disposed radially outwardly of the core extrudate to form a preencapsulated core extrudate having a non-uniform layer thickness; (e) extruding an inner layer extrudate and an outer layer extrudate; (f) feeding the preencapsulated ore extrudate through a distribution manifold to a coextrusion die, the distribution manifold designed to overlap opposing longitudinally extending edges; and (g) forming a multilayer b
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: February 3, 2004
    Assignee: Dow Global Technologies Inc.
    Inventors: Joseph Dooley, Steve R. Jenkins, John A. Naumovitz
  • Patent number: 6672324
    Abstract: A branched pipe (5) is manufactured by continuous extrusion in such a manner that a manifold (5a) of a branched pipe (5) is manufactured by extruding plastic material into the space defined by moving chill moulds (1, 2) and a mandrel (10) arranged therein with an extruder (4). The manifold (5a) is provided with branch pipes (5b) simultaneously with the extrusion thereof.
    Type: Grant
    Filed: December 13, 2001
    Date of Patent: January 6, 2004
    Assignee: Uponor Innovation AB
    Inventor: Jyri Järvenkylä
  • Patent number: 6533973
    Abstract: An extrusion die for extruding biodegradable material, the extrusion die including: a mandrel; an outer member positioned near the mandrel; an extrusion orifice between the mandrel and the outer member; a member in communication with at least one defining member of the extrusion orifice, wherein the member is capable of producing relative movement between outer member and the mandrel, wherein the relative movement has a component transverse to an extrusion direction of biodegradable material through the extrusion orifice; a flow control device which controls flow of biodegradable material through the extrusion die; and a positioning device which positions the outer member and the mandrel relative to each other.
    Type: Grant
    Filed: August 15, 2000
    Date of Patent: March 18, 2003
    Inventors: Hans G. Franke, Donald R. Bittner
  • Patent number: 6524516
    Abstract: The present invention relates to apparatus for extruding mouldings from cross-linkable polymer material. The apparatus includes a first part to which the polymer material is delivered from a material container, and a second part which forms a moulding tool for moulding and cross-linking said article. The first part of the apparatus includes a feed zone (2) that has an inlet (8), a generally tubular outlet (7) and a rotatable feed screw (10) that functions to compress and feed the polymer material in a unmelted or solid state from said inlet (8) to said outlet (7), wherein the length of the feed screw (10) does not exceed the length of the feed zone (2).
    Type: Grant
    Filed: October 22, 1999
    Date of Patent: February 25, 2003
    Assignee: Wirsbo Burks AB
    Inventors: Jan Rydberg, Nils-Olof Johnsson, Curt Axelsson, Michael Sjöberg
  • Publication number: 20020109259
    Abstract: An adjustable extrusion die shapes a melt into a non-circular cross-sectional profile form. The wall thickness of the profile is adjustable by moving two adjustment plates orthogonal to each other and transverse to the flow of the melt. Movement of each adjustment plate is restricted to prevent rotation relative to a melt-shaping bushing.
    Type: Application
    Filed: July 24, 2001
    Publication date: August 15, 2002
    Applicant: American Maplan Corporation
    Inventors: Hans Groeblacher, James W. Nixon
  • Publication number: 20020109252
    Abstract: An extrusion die for extruding biodegradable material, the extrusion die comprising: a mandrel; an outer member positioned near the mandrel; an extrusion orifice between the mandrel and the outer member; a member in communication with at least one defining member of the extrusion orifice, wherein the member is capable of producing relative movement between the outer member and the mandrel, wherein the relative movement has a component transverse to an extrusion direction of biodegradable material through the extrusion orifice; a flow control device which controls flow of biodegradable material through the extrusion die; and a positioning device which positions the outer member and the mandrel relative to each other.
    Type: Application
    Filed: February 13, 2001
    Publication date: August 15, 2002
    Inventors: Hans G. Franke, Don R. Bittner
  • Patent number: 6409953
    Abstract: A method of extruding plastic material in multi-layer form includes: providing an extrusion die having a first body member and a second body member surrounding the first body member and forming an annular passage therebetween which communicates with an annular extrusion orifice, the body members having a series of helical grooves extending around the die and each commencing at a separate location, the separate locations being spaced around a lower portion of the first body member. A single encapsulating unit provides a flow of encapsulated plastic material comprising a first plastic material surrounded by a second plastic material at an outlet thereof. The first body member having a series of cross-holes extending from the encapsulating unit output and each communicating with a respective separate location.
    Type: Grant
    Filed: May 30, 2000
    Date of Patent: June 25, 2002
    Assignee: Macro Engineering & Technology Inc.
    Inventors: Mirek Planeta, Surendra M. Sagar