One Component Is A Fibrous Or Textile Sheet, Web, Or Batt Patents (Class 264/257)
  • Patent number: 9339976
    Abstract: A method using a tool for producing a fiber composite component includes a planar fiber lay-up placed on a carrier mold, provided with a stiffening section protruding from the lay-up and pressed between parts of a molding tool. A chamber sealed from the mold is formed by an air-tight film enclosing the tool, the lay-up and the stiffening section. The chamber is connected to a resin supply line and a vacuum line. Resin is aspirated by negative pressure applied to the vacuum line, and the lay-up and the stiffening section are saturated by resin to form the fiber composite component. Air and resin are drawn between the parts of the tool, through the stiffening section and into a suction channel extending in the tool and connected to the vacuum line through a suction opening of the tool, for conducting air and/or resin.
    Type: Grant
    Filed: March 1, 2012
    Date of Patent: May 17, 2016
    Assignee: FACC AG
    Inventors: Gernot Schneiderbauer, Olaf Koch
  • Patent number: 9327434
    Abstract: A method for producing a rear wall of a seat back from at least one organic sheet, includes back-moulding at least one organic sheet in an injection moulding tool with a rib structure, such that a bond is formed between the organic sheet and the rib structure, so that an integral component is formed.
    Type: Grant
    Filed: September 12, 2011
    Date of Patent: May 3, 2016
    Assignee: JOHNSON CONTROLS GMBH
    Inventors: Martin Zynda, Vedat Nuyan, Bernd Meier, David Ribaric
  • Patent number: 9193113
    Abstract: A pitch densification apparatus may be used to form a carbon-carbon composite material. The apparatus may be used to compress a carbon fiber material, and, thereafter, pitch densify the carbon fiber material. The compression and pitch densification of the carbon fiber material may be carried out within the same mold cavity of the pitch densification apparatus. In one example, an apparatus may comprise a mold defining a mold cavity that is configured to receive a material to be densified. The mold cavity is configured to be adjusted from a first volume to a second volume less than the first volume to compress the material in the mold cavity. The example apparatus may further comprise a gas source configured to apply a gas pressure in the mold cavity to force pitch into the material in the mold cavity to densify the material, and a vacuum source configured to create a vacuum pressure in the mold cavity at least prior to the application of the gas pressure.
    Type: Grant
    Filed: July 21, 2014
    Date of Patent: November 24, 2015
    Assignee: Honeywell International Inc.
    Inventors: Mark L. La Forest, Mark C. James, Roger L. Klinedinst, Neil Murdie, David M. Wright
  • Patent number: 9180638
    Abstract: A large cylindrically tubular molded part is made by assembling a plurality of inner segments into a tubularly cylindrical mold inner part having an outer surface centered on an axis and then juxtaposing reinforcing fibers with the outer surface. Then a plurality of outer segments are assembled into a tubularly cylindrical mold outer part coaxial with the mold inner part and having an inner surface radially confronting the outer surface of the inner part and forming therewith a mold cavity containing the reinforcing fibers. Multiple turns of prestressing cables are then wound under tension around the outer mold part to press the outer segments angularly together and the cavity is with a hard-curing plastic that is cured in the cavity to form the molded part reinforced with the reinforcing fibers. The inner segments are radially inwardly and the outer segments radially outwardly retracted then to demold the molded part.
    Type: Grant
    Filed: November 16, 2011
    Date of Patent: November 10, 2015
    Assignee: SIEMPELKAMP MASCHINEN-UND ANLAGENBAU GMBH
    Inventors: Klaus Schuermann, Lothar Sebastian
  • Patent number: 9177845
    Abstract: A method and apparatus for thermally processing mold wafers The method comprises: clamping a mold wafer at a first temperature on a first clamping device, the first temperature being below the hardening temperature of the plastic of the mold wafer; heating the mold wafer to a second temperature, which is higher than the first temperature and is above the hardening temperature; ending the clamping on the first clamping device and transporting the mold wafer heated to the second temperature to a second clamping device substantially contactlessly; clamping the heated mold wafer on the second clamping device; cooling the mold wafer down to a third temperature, which is lower than the second temperature and is below the hardening temperature; and ending the clamping on the second clamping device.
    Type: Grant
    Filed: August 6, 2009
    Date of Patent: November 3, 2015
    Assignee: ERS Electronic GMBH
    Inventor: Erich Reitinger
  • Patent number: 9149961
    Abstract: A method of manufacturing a vehicle trim component is provided that includes disposing a fiber panel onto a first surface of a mold cavity. The method also includes compressing the fiber panel between the first surface and a second surface of the mold cavity to form the fiber panel into a desired shape. The method further includes injecting resin into the mold cavity to fill at least one void between the first surface and the second surface adjacent to the fiber panel.
    Type: Grant
    Filed: March 18, 2013
    Date of Patent: October 6, 2015
    Inventors: Bart W. Fox, Jeffrey A. Deyoung, Tony M. Pokorzynski
  • Patent number: 9120274
    Abstract: A method and apparatus for producing a hollow component, in particular in the field of aviation or aerospace, including the following steps: provision of an inner contour closed along its circumference; laying of a fiber material over the inner contour; and curing of a matrix of the fiber material to form the component.
    Type: Grant
    Filed: October 27, 2011
    Date of Patent: September 1, 2015
    Assignee: Airbus Operations GmbH
    Inventor: Jan-Peter Holsten
  • Patent number: 9085658
    Abstract: A resin formulation for use in a vacuum resin infusion molding process, said formulation comprising (a) a divinylarene dioxide, and (b) a polyaminoether; wherein the polyaminoether does not have pendent hydroxyl groups; and wherein the resin formulation may have a low viscosity of less than about 400 mPa-s.
    Type: Grant
    Filed: November 23, 2009
    Date of Patent: July 21, 2015
    Assignee: Blue Cube IP LLC
    Inventors: Maurice J. Marks, Gary A. Hunter
  • Patent number: 9079366
    Abstract: The invention relates to a production method for producing seamless, integral aircraft fuselage sections. The method comprises the following steps: a) application of a first vacuum film to a stable winding core and evacuation of the first vacuum film, b) depositing of the fuselage section in layers on the winding core by wrapping the same, c) application of an outer mold that is unstable compared to the stable winding core, to the fuselage section, wherein the winding core stabilizes the outer mold, d) application of a second vacuum film to the outer mold, e) aeration of the first vacuum film and evacuation of the second vacuum film in order to draw the fuselage section closer to the outer mold and detach it from the winding core at least in one region, a) curing of the entire arrangement in an autoclave to produce the finished fuselage section.
    Type: Grant
    Filed: June 12, 2008
    Date of Patent: July 14, 2015
    Assignee: Airbus Operations GmbH
    Inventors: Carsten Van Vuegt, Christoph Meyer, Georg Lonsdorfer, Thomas Meyn, Helmut Felderhoff
  • Publication number: 20150143942
    Abstract: An automotive cable assembly for mechanically linking a first mechanical system to a second mechanical system for facilitating a transfer of tension loadings there-between, the cable assembly having a multi-stranded polymer-based core element having a first polymer based end fitting at a first end and a second polymer based end fitting at a second end such that the first polymer based end fitting is for retaining a coupling to the first mechanical component of the first end and the second polymer based end fitting is for retaining coupling to the second mechanical component at the second end during the transfer of tension loading. The first mechanical system can be a door latch, the first mechanical component a latch lever, the second mechanical system a door handle/remote and the second mechanical component a door lever.
    Type: Application
    Filed: November 28, 2014
    Publication date: May 28, 2015
    Inventors: Sarah A. Lalonde, Frank Stoof
  • Publication number: 20150145166
    Abstract: In a foulard for applying a binder to a gauze, fleece or preliminary fleece, having at least one first roll, which can be rotated about a first roll axis and has an engraved roll sleeve, at least one second roll, which can be rotated about a second roll axis and has a roll sleeve, and wherein the gauze, the fleece or the preliminary fleece runs between the first and second rolls, the roll sleeve of the second roll has a preferably groove-shaped engraving.
    Type: Application
    Filed: April 18, 2013
    Publication date: May 28, 2015
    Inventor: Florian Seils
  • Publication number: 20150145165
    Abstract: Methods of making fiber-containing prepregs are described. The methods may include the steps of providing a plurality of fibers, and applying a reactive resin composition to the plurality of fibers to make a mixture of the plurality of fibers and the resin composition. The reactive resin composition may include at least one of monomers and oligomers capable of polymerizing into a polymerized resin matrix. The mixture may be heated to a polymerization temperature where the monomers, oligomers, or both polymerize to form a fiber-resin amalgam that includes the polymerized resin matrix. The fiber-resin amalgam may be formed into the fiber-containing prepreg. Also described are methods of forming a fiber-reinforced composite that includes the prepreg.
    Type: Application
    Filed: November 22, 2013
    Publication date: May 28, 2015
    Applicant: JOHNS MANVILLE
    Inventors: Mingfu Zhang, Klaus Friedrich Gleich, Asheber Yohannes, Michael J. Block, Jawed Asrar
  • Publication number: 20150143733
    Abstract: A method of producing a rifle scope having a body made in part of composite material. The method utilizes a composite material tubular housing element, having a rear and having an outer diameter and a metal eyepiece adapter in form of a tube having an inner diameter matching the outer diameter. In the method, the metal eyepiece adapter is adhered partially over the rear of the tubular housing element.
    Type: Application
    Filed: November 27, 2013
    Publication date: May 28, 2015
    Applicant: Kruger Optical, Inc.
    Inventors: Mark A. Thomas, Mitchell Thomas, Neil Mai
  • Patent number: 9039952
    Abstract: Method of manufacturing a fibre-reinforced composite moulding, the method comprising the steps of: (a) disposing at least one layer of fibrous reinforcing material within a mould; (b) disposing at least one pre-preg layer adiacent to the fibrous reinforcing material, the pre-preg layer comprising fibrous reinforcement at least partially impregnated with uncured first resin material, to form a laminar assembly of the at least one layer of fibrous reinforcing material and the at least one pre-preg layer within the mould; (c) applying a vacuum to the assembly; (d) infusing a flowable uncured second resin material, under the vacuum, into the at least one layer of fibrous reinforcing material; and (e) curing the first and second resin materials at least partially simultaneously to form the fibre-reinforced composite moulding which comprises at least one first structural portion formed from the fibrous reinforcement and the cured first resin material bonded to at least one second structural portion formed from the
    Type: Grant
    Filed: September 27, 2013
    Date of Patent: May 26, 2015
    Assignee: Gurit (UK) Ltd.
    Inventor: Daniel Thomas Jones
  • Patent number: 9039951
    Abstract: Disclosed herein is a method for utilizing the exothermic energy generated by a low temperature cure reaction to access a high-temperature cure reaction, which is otherwise energetically inaccessible at a chosen tool temperature, thereby producing a cured resin matrix with properties closely matching to those produced via high-temperature cure reactions but achieved via a short cure time and low cure temperature. Also disclosed is a short-cure resin composition containing: (a) at least one multifunctional epoxy resin having an epoxy functionality of greater than 1; (b) a hardener composition containing (i) at least one aliphatic or cycloaliphatic amine curing agent having one or more amino groups per molecule; (ii) at least one aromatic amine curing agent having one or more amino groups per molecule; and optionally, (iii) an imidazole as curing accelerator. The improved properties of this resin composition include being curable at a temperature of ?120° C.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: May 26, 2015
    Assignee: Cytec Technology Corp.
    Inventor: Jonathan E. Meegan
  • Publication number: 20150141235
    Abstract: A method of fabricating a carbon fiber-reinforced article includes providing carbon fibers that have surfaces that include an initial interfacial bonding strength capacity with respect to bonding with boron nitride. The surfaces are then modified to reduce the initial interfacial bonding strength capacity. A layer of boron nitride is then deposited on the modified surfaces and the carbon fibers are then embedded in a ceramic matrix. A carbon fiber-reinforced article includes the carbon fibers, the layer of boron nitride on the surfaces of the carbon fibers, and the ceramic matrix. The article exhibits non-brittle fracture.
    Type: Application
    Filed: December 28, 2012
    Publication date: May 21, 2015
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Michael A. Kmetz, Sam Frueh
  • Publication number: 20150137410
    Abstract: The process of forming a reinforced rubber article comprising, in order, slit extruding fibers having at least a first layer containing a polymer, orienting the fibers monoaxially forming monoaxially drawn fibers having a plurality of voids in the first layer in an amount of between about 3 and 15 percent by volume of the first layer, forming the monoaxially drawn fibers into a fibrous layer, and embedding the fibrous layer into rubber.
    Type: Application
    Filed: January 21, 2015
    Publication date: May 21, 2015
    Inventors: Sujith Nair, Padmakumar Puthillath, Johann Peschek, Charles W. Prestridge
  • Patent number: 9032621
    Abstract: A method for manufacturing a work piece is provided. The method includes preparing fiberglass in a mold, preparing a closed mold cavity around the fiberglass, flushing the closed mold cavity with an oxygen-free gas, injecting resin in the closed mold cavity, and curing the casted work piece. Furthermore, a work piece manufactured by the above method is provided.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: May 19, 2015
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventor: Karsten Schibsbye
  • Patent number: 9032946
    Abstract: The present invention relates to a three dimensionally fiber-reinforced riser and to the unitary or single-step methods of making the same. In one embodiment (a cross bow riser for example), the riser has an interior support with opposed side members and a front brace. The front brace has a depression centrally located therein. Two side ribs are also provided for structural support. Two pockets each optionally having a divider wall defining a top and bottom section are provided for receiving respective top and bottom pieces of a split limb, when a split limb is used. The riser can be made of a composite material having fibers aligned there within in the directions of the highest stresses for enhancing the structural strength of the riser. Other bow parts or components can likewise be made via composite material as well.
    Type: Grant
    Filed: April 4, 2014
    Date of Patent: May 19, 2015
    Assignee: PLASTICOMP, INC.
    Inventors: Raj Narain Mathur, Stephen T. Bowen, Larry E. Tiedemann
  • Publication number: 20150133598
    Abstract: There is provided a reinforcing carbon fiber bundle of the present invention is a reinforcing carbon fiber bundle with a sizing agent adhered to surfaces of carbon fibers, and characterized in that the sizing agent is constituted by at least two components, a first component does not melt at 150° C., and a second component in flowable at 150° C., and the reinforcing carbon fiber bundle is improved in impregnation property and openability and is excellent in workability and optimum for a composite.
    Type: Application
    Filed: May 14, 2013
    Publication date: May 14, 2015
    Applicant: Teijin Limited
    Inventors: Tubasa Ono, Hiroshi Sakurai, Takeshi Naito
  • Publication number: 20150131283
    Abstract: Disclosed are a manufacturing method for a support substrate (14), and an LED display device. The support substrate (14) is made of a carbon fibre material. The manufacturing method for the support substrate (14) comprises the steps of: S1: preparing a carbon fibre prepreg fabric; S2: preparing a support substrate (14) sheet; S3: pre-forming; and S4: molding. The LED display device comprises at least one cellular LED display screen (1), and the cellular LED display screen (1) comprises a support substrate (14) manufactured using the abovementioned method. The cellular LED display screen (1) comprises an LED display module, the support substrate (14), a control plate and a back cover (16). The LED display module comprises a face guard (11), a lamp plate (12) and a backing plate (13).
    Type: Application
    Filed: April 15, 2013
    Publication date: May 14, 2015
    Inventor: Xia Lan
  • Publication number: 20150122484
    Abstract: A positioning member for a tubular is formed using a prefabricated fibre-reinforced resin shell positioned upon a surface of the tubular and bonded to provide a protrusion upon the surface of the tubular. In a disclosed method a fibre-reinforced resin shell is secured to an external surface of a tubular thereby enclosing a cavity between the shell and the surface of the tubular; a bonding agent is introduced through inlet ports in a surface of the fibre-reinforced resin shell to fill a cavity between the shell and the surface of the tubular (10), and the bonding agent is cured.
    Type: Application
    Filed: January 8, 2015
    Publication date: May 7, 2015
    Inventors: David E. Y. Levie, Richard Ronald Baynham
  • Publication number: 20150115501
    Abstract: A process for producing plastic moulded pieces which include, in particular, at least one formed continuous fibre-reinforced thermoplastic sheet (9) overmoulded with a thermoplastic material, includes the steps of: —providing a continuous fibre-reinforced thermoplastic sheet (9); —providing an oven (10) for heating a continuous fibre-reinforced thermoplastic sheet (9) placed in the oven (10); introducing an anti-adhesive layer (12) in the oven (10); introducing the continuous fibre-reinforced thermoplastic sheet (9) into the oven (10); heating the continuous fibre-reinforced thermoplastic sheet (9) in contact with the anti-adhesive layer (12) to a forming temperature; —removing the heated continuous fibre-reinforced thermoplastic sheet (9) from the oven (10) and transferring same to a mould (15, 7, 8) for forming and/or overmoulding the continuous fibre-reinforced thermoplastic sheet (9).
    Type: Application
    Filed: October 26, 2012
    Publication date: April 30, 2015
    Applicant: KRAUSSMAFFEI TECHNOLOGIES GMBH
    Inventors: Stephan Widmayer, Christian Götze
  • Publication number: 20150111056
    Abstract: The invention relates to a lignocellulose preservative composition comprising in the range of from 50 to 98 wt % of a pyrolysis oil obtainable by pyrolysis of lignocellulosic material, a polymerisable furan compound and a catalyst for polymerising the furan compound in a catalytically effective amount. The invention further relates to a process for producing preserved lignocellulosic material comprising impregnating lignocellulosic material by immersion in such composition and subsequently curing the impregnated material and to preserved lignocellulosic material obtainable by such process and to an engineered wood or non-wood product comprising such lignocellulosic material.
    Type: Application
    Filed: May 28, 2013
    Publication date: April 23, 2015
    Applicant: Stichting Dienst Landbouwkundig Onderzoek
    Inventors: Richard Johannes Antonius Gosselink, Jan Evert Gerard Van Dam, Wouter Teunissen
  • Patent number: 9011747
    Abstract: A method of manufacturing a fiber-reinforced plastic includes placing a compressible reinforcing fiber base material made of discontinuous reinforcing fibers in a cavity of a mold, injecting melted thermoplastic resin into the cavity, and impregnating the resin into the reinforcing fiber base material, wherein the mold is adapted to change a cavity volume of the mold, and the reinforcing fiber base material after having been or while being impregnated with the thermoplastic resin is compressed in the cavity by reducing the cavity volume of the mold after injecting the melted thermoplastic resin.
    Type: Grant
    Filed: May 31, 2012
    Date of Patent: April 21, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Masaru Tateyama, Takafumi Hashimoto
  • Publication number: 20150102524
    Abstract: A device for producing a mold part. The device includes a first tool component and a second tool component. The first tool component has a first pressing surface and a first cavity. The second tool component has second pressing surface, a second cavity, and a nozzle configured to supply a liquefied synthetic material. The first and second cavities are configured to overlap at least partially in a cross-section perpendicular to the first and second pressing surfaces when the first and second pressing surface face each other. At least one of the first and second tool components is configured to be movable relative to another.
    Type: Application
    Filed: October 9, 2014
    Publication date: April 16, 2015
    Inventor: Franz HUBAUER
  • Publication number: 20150090524
    Abstract: The present disclosure is related to a method for producing a cellular panel which includes a cellular structure sandwiched between first and second stiff skins. The method includes the following steps: preparing at least two blocks of cellular material; disposing the two blocks on a base ply of dry fabric, while maintaining a space between the two blocks; folding the base ply around the two blocks so as to envelop the two blocks; filling in the space with a reinforcing ply; covering the base ply with a covering ply, on a side where the reinforcing ply has been introduced; injecting resin to an assembly obtained in the previous step; and curing the assembly.
    Type: Application
    Filed: December 11, 2014
    Publication date: April 2, 2015
    Inventors: Didier LERETOUR, Alain ROUSSEL, Xavier DUPONT
  • Patent number: 8992811
    Abstract: This method for manufacturing a shaped product is characterized in preparing a specific random mat including a thermoplastic resin and carbon fiber bundles having an average fiber length of 5-100 mm, impregnating a thermoplastic resin into the random mat, pressing the random mat in a metal mold in a range of 0.1-20 MPa, and then taking out the random mat from the metal mold.
    Type: Grant
    Filed: February 3, 2014
    Date of Patent: March 31, 2015
    Assignee: Teijin Limited
    Inventors: Yasunori Nagakura, Motoomi Arakawa, Michiharu Taniguchi, Akihiko Obata
  • Publication number: 20150080499
    Abstract: A method of producing a composite panel member, especially a composite panel member having a foam core sandwich structure for an airframe of an aircraft or spacecraft, including: providing at least one fiber reinforcement layer in a panel molding tool; moving or transferring the molding tool to an infusion station that is pre-heated to an infusion temperature and infusing the fiber reinforcement layer in the molding tool with a polymer resin; moving or transferring the molding tool to a curing station that is pre-heated to a curing temperature and curing the at least one resin-infused fiber reinforcement layer in the molding tool to form a composite panel member; and moving or transferring the molding tool to a cooling station that is provided at a cooling temperature and cooling the composite panel member in the molding tool.
    Type: Application
    Filed: August 19, 2014
    Publication date: March 19, 2015
    Inventors: Ichwan Zuardy, Karim Grase, Mathias Jessrang, Martin Roehrig
  • Patent number: 8974713
    Abstract: The present invention relates to a method and to an apparatus for producing plastic products with an integrated reinforcing structure. To do so, a flexible fabric is first placed onto a surface of a cavity of a mold and is successively coated with plastic on the various sides.
    Type: Grant
    Filed: September 7, 2009
    Date of Patent: March 10, 2015
    Assignee: KraussMaffei Technologies GmbH
    Inventors: Lothar Kroll, Wolfgang Nendel, Frank Helbig, Karl-Heinz Hoyer, Tino Zucker, Martin Würtele
  • Publication number: 20150060594
    Abstract: A shaft assembly includes one or more axially-arranged plies having a plurality of bundles of strands. Each strand is formed of a ultra-high modulus carbon fiber material. One or more strands of glass fiber are wrapped around each bundle of the plurality of bundles. A volume of resin injected into the one or more axially-arranged plies and the assembly is cured via a resin transfer molding process. A method of forming a shaft assembly includes arranging a plurality of strands of ultra-high modulus carbon fiber material into a plurality of bundles. Each bundle of the plurality of bundles is wrapped with one or more strands of glass fiber material. The plurality of bundles are arranged into one or more axially-extending plies at a mandrel. A volume of resin is injected into the plurality of bundles and is cured to form the shaft assembly.
    Type: Application
    Filed: September 5, 2013
    Publication date: March 5, 2015
    Applicant: Sikorsky Aircraft Corporation
    Inventors: Dean Nguyen, Geoffrey Clive Robert Davis
  • Publication number: 20150060464
    Abstract: An explosion-proof housing (10) with a pressure release device (11) and method of manufacture. The pressure release device (11) comprises a porous body (12) with a gas-permeable porous central area (13) and a surrounding edge zone (22). A peripheral surface (21) of the porous body (12) is arranged in the edge zone (22). The porosity and/or the pore size of the porous body is specified or changed at the peripheral surface (21), or at the edge zone (22), such that the penetration of liquid casting material (G) into the central area (13) of the porous body (12) is prevented across the peripheral surface (21) or the edge zone (22). The edge zone (22) thus forms a barrier (B) for the casting material (G) which enables the porous body (12) to be inserted in a casting mold (31) and insert molded with casting material (G) in production of an accommodating part (25) of the housing.
    Type: Application
    Filed: August 26, 2014
    Publication date: March 5, 2015
    Inventors: Ulrich Mann, Bernd Limbacher
  • Publication number: 20150061266
    Abstract: A lining part for mounting on a vehicle body part with an airbag module, wherein the lining part includes a support part, fabric part, and protection layer. The support part has a base body with an airbag depolyment opening therein. The base body includes a deployment channel wall extending from a first edge region to a second edge region. The fabric part includes a cover section extends partially over the deployment opening leaving an opening strip free up to a distance to the second edge region. The protective layer covers the deployment opening and is situated on a first surface of the fabric part.
    Type: Application
    Filed: August 29, 2014
    Publication date: March 5, 2015
    Inventors: Johannes Jordan, Reiner Lillig, Dieter Löper
  • Publication number: 20150056430
    Abstract: This method includes the arrangement of a first sheet (22A) of porous material on a first face (18) of a base layer and of a second sheet (22B) of porous material of a second face (20) of the base layer before a heating step. Each sheet (22A, 22B) of porous material has a thickness of less than that of the formed layer (16). The sheets (22A, 22B) of porous material confine between them the molten polymeric material derived from the heat fusible polymer fibers during the heating step. The sheets (22A, 22B) of porous material are bound to the formed layer (16) after the step for building up the formed layer (16), in order to make up a first composite body (12A).
    Type: Application
    Filed: March 5, 2013
    Publication date: February 26, 2015
    Inventors: Stève Jeunesse, Valérie Marcel
  • Publication number: 20150048546
    Abstract: An RTM method in which a preform formed from a reinforcing fiber substrate is placed in a cavity of a molding die, and resin is injected from a plurality of injection ports into the cavity and impregnated into the preform, includes disposing the plurality of injection ports in first positions in a central section of the cavity corresponding to positions of the preform located in a product area of an article to be finally molded and second positions located in a periphery of the cavity corresponding to positions of the preform outside the product area of the article to be finally molded or corresponding to positions inside the cavity but outside an area of the preform, and causing the timing of closing the injection ports after resin injection to be different from each other between injection ports disposed in the first positions and injection ports disposed in the second positions.
    Type: Application
    Filed: February 21, 2013
    Publication date: February 19, 2015
    Inventors: Kohnosuke Yamamoto, Seiji Tsuji, Kazuya Watanabe
  • Publication number: 20150050441
    Abstract: A structural component semi-finished part has two wall elements which at least partly define a receiving space in a transverse direction. The receiving space extends in a longitudinal direction. In the receiving space, reinforcing fibers are arranged. In order to distribute a matrix material in the receiving space, a flow aid is provided which is configured as at least one channel at a side of at least one of the wall elements facing the receiving space. The at least one channel allows the matrix material to be easily and rapidly distributed throughout the receiving space in order to provide the reinforcing fibers with matrix material. In order to produce a structural component having an at least partly curved desired shape, the wall elements are formable.
    Type: Application
    Filed: March 22, 2013
    Publication date: February 19, 2015
    Inventor: Valentine Troi
  • Publication number: 20150042010
    Abstract: A production method for forming a baseball and softball cover whereby a ball core is one of any exiting baseball and softball cores built independently. An even layer of fibrous material in an elected thickness is affixed onto the ball core and liquid Polyurethane is applied to fully impregnate the fibrous material layer. The soaked ball core is then placed into a soft or flexible figure-8 ball cover shaping mold before it is locked in a metal mold holder. Heating and curing occur and the molds are removed to reveal a finished ball, of which the Polyurethane ball cover embedded with fibrous material becomes an integral part, while it simultaneously bonds itself firmly with the ball core in the molding process. The finished ball consequently acquires a molded one-piece ball cover with an even thickness throughout for added durability and integrity for performance.
    Type: Application
    Filed: November 4, 2013
    Publication date: February 12, 2015
    Inventor: SHYI-MING Chen
  • Publication number: 20150038619
    Abstract: A self-supporting composite body comprising a substrate of discrete particles and a network of interconnected mycelia cells extending through and around the discrete particles and bonding the discrete particles together is characterized in being stiff and in having a density of greater than 18 pounds per cubic foot (pcf). The method of making the composite body includes compressing a mass of biocomposite material comprised of discrete particles and a network of interconnected mycelia cells in the presence of moisture into a compressed body having a density in excess of 18 pcf. Compression may take place batch wise. in a press or continuously between a pair of movable endless conveyors.
    Type: Application
    Filed: July 21, 2014
    Publication date: February 5, 2015
    Inventors: Gavin R. McIntyre, Greg Tudryn, Jeff Betts, Jacob Winiski
  • Publication number: 20150033441
    Abstract: A method of making a glove includes placing a flexible material into a contoured mold, direct molding a resilient material (e.g., a thermoplastic elastomer) onto the flexible material while the flexible material is in the contoured mold, and securing the flexible material to other materials to create a glove. The resilient material can be applied in liquid form and at least partially solidified while in contact with the flexible material. Direct molding can include forming the resilient material into an anatomical shape and forming perforations in the resilient material. The method can be used to create a cycling glove including a palm panel having a flexible material, a resilient material formed into an anatomical shape and co-molded to the palm panel, and a back panel secured to the palm panel. The glove can further include a facing material attached to the flexible material with the resilient material sandwiched in between.
    Type: Application
    Filed: August 1, 2013
    Publication date: February 5, 2015
    Applicant: Specialized Bicycle Components, Inc.
    Inventors: John Wilkening, Carl D. Bird
  • Patent number: 8945450
    Abstract: In an apparatus for manufacturing a fiber reinforced plastic structure, a cavity is formed by a first mold and a film second mold covering the first mold, and plastic is impregnated to a fiber laminate provided in the cavity in a depressurized state. The apparatus includes: a mesh plastic flow medium that is disposed on the side of the second mold and increases the volume of the plastic to be impregnated to the fiber laminate; and a plastic flow suppressing member that is disposed on the side of the first mold of the plastic flow medium, and suppresses advance of a flow front of fluid plastic injected from a main plastic supplying unit (a first plastic supplying unit).
    Type: Grant
    Filed: November 4, 2009
    Date of Patent: February 3, 2015
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kentaro Shindo, Nozomu Kawasetsu
  • Publication number: 20150031816
    Abstract: Method for producing a nanocomposite material reinforced by unidirectionally oriented pre-dispersed alumina nanofibers. The process is suited for industrial-scale production of the nanocomposite materials. The nanocomposite production process involves, synthesis of unidirectionally oriented pre-dispersed alumina nanofibers, casting a mat of pre-dispersed nanofibers with a predetermined orientation in the atmosphere of air or other gas(es) by saturating the nanofibers with liquid polymer matrix. Polymer matrix may include thermosets or/and thermoplastics. The material forming the polymer matrix may be heated to its melting point temperature to transform it to liquid phase. After saturation, the polymer matrix is hardened by lowering its temperature or by means of exposing the polymer matrix to UV radiation, electron beam and/or chemical hardeners. The nanomaterial is composed of polymer composite with homogeneously dispersed uniformly oriented reinforcing nanofibers.
    Type: Application
    Filed: July 28, 2013
    Publication date: January 29, 2015
    Applicant: ANF Technology LImited
    Inventor: Ilya Grodnensky
  • Publication number: 20150030812
    Abstract: A wrappable protective sleeve for providing protection to an elongate member contained therein and method of construction thereof is provided. The sleeve includes a textile wall having opposite edges extending lengthwise along a longitudinal axis between opposite ends. The edges are wrappable to overlap one another to form an enclosed cavity. At least one reinforcement rib extends along at least a portion of the wall. The at least one reinforcement rib is formed of material fused and bonded on and/or in the wall.
    Type: Application
    Filed: July 25, 2014
    Publication date: January 29, 2015
    Inventor: Jimmy E. Teal
  • Patent number: 8940126
    Abstract: A method for the production of a stiffener on a surface of an element that is to be made rigid, whereby at least one of the two is made of a composite material that is not completely polymerized, whereby the stiffener includes—in a transverse direction—two contact zones with the surface between which the stiffener and the element to be made rigid form a cavity that empties out at least one of the ends of the stiffener, includes using a core that is placed in the cavity and removed from the cavity after polymerization. The core has a first part that has a low expansion coefficient to ensure the geometric precision required and at least one second part that has a significant elongation coefficient to make possible the extraction of the part by traction on one of the ends of the second part so as to cause a contraction of its cross-section.
    Type: Grant
    Filed: March 11, 2009
    Date of Patent: January 27, 2015
    Assignee: Airbus Operations SAS
    Inventors: Florent Guille, Gregory Leroux, Claude Bretecher
  • Patent number: 8940213
    Abstract: Resin infused composite parts are fabricated using a caul sheet having perforations therein for optimizing the flow of resin through the parts and allowing a simplified tooling and consumable arrangement for complex parts while achieving a smooth, aerodynamic caul-side or bag-side finish.
    Type: Grant
    Filed: November 11, 2010
    Date of Patent: January 27, 2015
    Assignee: The Boeing Company
    Inventors: Peter J. Lockett, David Pook, Andrew K. Glynn
  • Patent number: 8939753
    Abstract: The high straightness arrow in the present invention is designed to improve the straightness of the archery arrow by adopting new manufacturing technique and method. Chamber and post are made of dissimilar metals and the chamber includes a wall that creates an external housing and defines an internal airspace. Once the post with shaft is positioned through chamber, nuts are tightened securely, forming an assembly, to straighten post. Due to the different coefficients of thermal expansion of chamber and post, when they are heated simultaneously, the chamber expands more than the post, creating a natural tension along post which results in a near perfectly straight shaft. As the assembly cools, the post and chamber return to their original length, yet the shaft retains its straightened form and thus this manufacturing process yields an arrow shaft that is straighter than shafts made of the same materials but with a traditional manufacturing technique.
    Type: Grant
    Filed: November 16, 2011
    Date of Patent: January 27, 2015
    Assignee: Aldila Golf Corp.
    Inventor: Martin T Connolly
  • Patent number: 8932499
    Abstract: Method for producing an SMC multi-layer component in a production process. The component has a sandwich structure. At least one foam material layer (3) is embedded between two SMC cover layers (2, 2?). An insert layer arrangement comprising at least one first and one second SMC semifinished product cover layer (2, 2?) is positioned in a press mold comprising a punch (1) and a die (1?). A first and a second SMC semifinished product cover layers (2, 2?) are shaped into two SMC cover layers (2, 2?) by applying pressure to the layer arrangement. Curing of the first and the second SMC semifinished product cover layers (2, 2?) is initiated. The punch (1) and the die (1?) are moved away from each other, until the distance provided therebetween corresponds to a thickness of the SMC multi-layer component to be produced. A foaming process of a material (3?) that can be foamed, which is provided between the two SMC cover layers (2, 2?) is initiated, producing the foam material layer (3).
    Type: Grant
    Filed: March 16, 2011
    Date of Patent: January 13, 2015
    Assignee: Daimler AG
    Inventors: Jens Goedecke, Karl-Heinz Ilzhoefer
  • Patent number: 8932697
    Abstract: A composite material assembly (1) comprises a) a surface enhancing layer (5) comprising at least one layer of fibers, having a length to width aspect ratio of more than 5:1 and b) a structural layer (7) comprising at least one reinforcing fiber and at least one polymeric matrix.
    Type: Grant
    Filed: July 11, 2007
    Date of Patent: January 13, 2015
    Assignee: Hexcel Composites Limited
    Inventors: Armin Heidrich, Mark Whiter, David Tilbrook
  • Patent number: 8926313
    Abstract: A bladder-type jig used for manufacturing a stiffened panel structure using a hat stringer has the advantage that deformation of prepreg can be suppressed effectively, and durability of the jig can be improved so that repeated use of the jig is achieved. A body of the bladder includes a pipe-shaped portion and a coating film covering the outer peripheral surface of the pipe-shaped portion. The pipe-shaped portion is a main body portion of the body, and is made of a silicone rubber composition material such that its transverse cross-section has a trapezoidal pipe shape. Both side edge portions of an exposed wall portion corresponding to a lower base of the transverse cross-section are thickened edge portions which are greater in thickness than another wall portions. The thickened edge portions support the exposed wall portion from inward of the body, and can suppress the exposed wall portion from getting deformed inwardly.
    Type: Grant
    Filed: September 8, 2010
    Date of Patent: January 6, 2015
    Assignees: Kawasaki Jukogyo Kabushiki Kaisha, Kurashiki Kako Co., Ltd., Tsubakimoto Kogyo Co., Ltd.
    Inventors: Toshikazu Sana, Yasuo Hanafusa, Hidehisa Nishina, Seiichi Oyama, Yuji Yamaguchi
  • Publication number: 20150001759
    Abstract: Disclosed is a method of manufacturing a thermoplastic synthetic resin product, including preparing a mold having a cavity formed in a predetermined shape; filling the cavity of the mold with a thermoplastic synthetic resin material in an amount greater than the volume of the cavity of the mold; heating the mold under pressure; releasing the pressure when the thermoplastic synthetic resin material charged in the cavity of the mold is melted by heating, and opening the mold; removing, of the melted thermoplastic synthetic resin material in the opened mold, the material other than the material charged in the cavity of the mold; placing either a fabric or a hot melt on the mold having the cavity filled with the thermoplastic synthetic resin material; and cooling the mold under pressure, thus integrating either the fabric or the hot melt with the thermoplastic synthetic resin material in contact with either the fabric or the hot melt.
    Type: Application
    Filed: December 20, 2012
    Publication date: January 1, 2015
    Inventor: Jang Won PARK
  • Publication number: 20150001760
    Abstract: A method to manufacture a compound material article decorated with patterns includes providing a fiber cloth impregnated with resin, providing a carrier film with a pattern layer, placing the fiber cloth and the carrier film in a hot-press die, closing the hot-press die to adhere the carrier film to a side surface of the fiber cloth, cooling the hot-press die, and opening the hot-press die to release the carrier film from the fiber cloth. The pattern layer adheres to the side surface of the fiber cloth.
    Type: Application
    Filed: August 30, 2013
    Publication date: January 1, 2015
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (SHENZHEN) CO., LTD .
    Inventors: HONG-YE ZHANG, CHUNG-CHI TSENG