Abstract: A sealing device to be mounted between a member and a rotation shaft which can be rotated relatively to the member, includes an annular flanged portion formed of a resin and disposed to surround the rotation shaft, and extends in a radial direction of the rotation shaft. A resin seal lip extends from an inner end of the flanged portion in an axial direction of the rotation shaft toward fluid to be sealed in such a manner that the resin seal lip surrounds the rotation shaft. The resin seal lip has a first seal ring having a sealing surface which hermetically and slidably contacts the rotation shaft, a second seal ring having an elastic flanged portion formed of a rubber material and disposed to surround the rotation shaft and extending in a radial direction of the rotation shaft, and an elastic seal lip extending, over the resin seal lip, from an inner end of the elastic flanged portion in the axial direction of the rotation shaft toward the fluid to be sealed to surround the resin seal lip.

Abstract: A method for producing a multilayer molded article that includes a resin body and a skin material on a surface of the resin body, which method uses a mold having male and female molds. The shortest horizontal distance of a mating gap between the horizontally outermost wall surface of the male mold to which the skin material contacts and the horizontally innermost wall surface of the female mold to which the skin material contacts is 0.25 to 3 times the minimum thickness from which the once compressed skin material can restore the original thickness. The shortest length L in a mold closing direction of a mated part formed between the outermost wall of the male mold to which the resin melt contacts and the innermost wall of of a flange of the female mold satisfies the equation:(t.sub.1 -t.sub.0 +10)mm.gtoreq.L.gtoreq.(t.sub.0 -t.sub.0)mmwherein t.sub.1 is a distance (mm) between the male and female molds when the resin melt first reaches the horizontally outermost edge of the male mold, and t.sub.

Abstract: A method of enlarging a design possessed by a synthetic resin film includes a printing step of printing the design on the top side of the synthetic resin film, and an enlarging deformation step of providing a curved portion by stretching a prescribed surface of the synthetic resin film which includes a portion on which the design has been printed and curvingly deforming the prescribed surface in such a manner that the surface will protrude above the plane defined by the synthetic resin film. The design printed on the synthetic resin film beforehand in the printing step is printed in dimensions conforming to the rates of enlargement of points on the curved portion of the synthetic resin film. A portion of the design having a small rate of enlargement is printed at relatively large dimensions in comparison with other portions thereof and a portion of the design having a high rate of enlargement is printed at relatively small dimensions in comparison with other portions thereof.

Abstract: Method and apparatus including a powder box and heatable shell tool are disclosed for forming a thermoplastic automotive air bag cover skin with a lesser strength thermoplastic tear seam strip insert wherein the latter is initially formed with a protruding rib on one side and a pointed ridge on an opposite side. A heat resistant elastomeric transfer socket attached to the powder box interior receives and holds the insert rib and thereby the insert in a prescribed tear seam configuration and then positions the tear seam strip insert against a heated skin defining mold surface on the shell tool when the powder box is joined with the latter. The skin is formed by casting thermoplastic powder from the powder box against the heated mold surface and about the tear seam insert.

Abstract: A method of manufacturing a plastic molding having a web of decorative material as a covering. The web is larger than the molding in at least one direction defining a protrusion beyond at least one edge of the molding to be made. A plasticized plastic composition is fed in plasticized condition to an open mold cavity of a mold consisting of lower and upper mold halves. The web is placed over the composition in the mold. The molding is compressed into shape by closing the mold over the composition and against the web of decorative material arranged between the mold halves. Over the protrusion, the mold defines a skin of the plastic. The plasticized plastic composition is compression molded, at least in regions also against the protrusion of the web of decorative material, forming the skin. The protrusion is turned around the edges of the molding after the hardening thereof, and the protrusion with its skin is heat welded to the edge or rear of the molding.

Abstract: A method is provided for forming a synthetic corrosion product layer on tube surfaces. The method utilizes two dissimilar materials with different coefficients of thermal expansion. An object tube and sacrificial tube are positioned one inside the other such that an annular region is created between the two tubes' surfaces. A slurry of synthetic corrosion products is injected into this annular region and the assembly is heat treated. This heat causes the tubes to expand, the inner tube with the higher coefficient of expansion expanding more than the outer tube, thereby creating internal pressures which consolidate the corrosion products and adhere the corrosion products to the tubing surfaces. The sacrificial tube may then be removed by conventional chemical etching or mechanical methods.

Abstract: A method of forming a multilayer molded article with improved appearance having a core of a thermoplastic resin and a skin material laminated on the resin core, in which the skin material is made of a fabric which is lined with a nonwoven fabric having a weight of at least 50 g/m.sup.2 and an elongation at break of 20% to 80% and optionally has an intermediate foam layer between the fabric and the nonwoven fabric.

Abstract: A method for making a plunger cap for use with a sampling syringe for collecting a blood sample, in which an elongated tube open at one end communicates with a sampling needle attached at the other end. A plunger rod with a plunger cap slidably inserts into the open end of the tube. The plunger cap comprises a body that encloses an air permeable filter. A front portion of the body slidably contacts the inner wall of the tube for forming a fluid-tight first seal. The plunger cap includes means for forming a fluid-tight second seal spaced from the first seal. The second seal is effected by elastically deforming the body from a first position to a second position. Blood, being communicated through the needle into the tube by moving the plunger rod axially away from the needle, displaces air rearwardly through the filter against the second seal. The air then escapes from the tube upon return of the second seal to its first position.

Abstract: A method for the production of laminated moldings, such as internal linings or panellings of motor vehicles and the like, and dimensionally stable parts in which a support part is provided with a surface lamination and in which initially a preform having the same volume as the support part, but not having the same surface area with respect to the final shaping, is produced. Utilizing the inherent production heat, the preform is then connected by pressure action to the lamination by back-embossing with the thermoplastic material of the support part and is given its final shape by material flow processes. The invention improves back-embossing in the production of laminated moldings in such a way that with reduced embossing forces the surface-unitary adhesion of the lamination to the support part is improved and the risk of bubble formation is eliminated.

Abstract: A multilayer molded article comprising a resin body and at least one sheet of a skin material an edge part of which is present in a surface area of the resin body is efficiently produced by clamping an edge part of a skin material or mated edge parts of adjacent skin materials during molding.

Abstract: A method of forming an end of an elongated molding having an extruded length having a hollow interior defined by a base and a cover with at least one rib unitary with the base and extending toward the cover in supporting relationship therewith, wherein the base is first removed from the end portion which is then placed in a mold and formed by injection thermoplastic material therein.

Abstract: A partially PTFE laminated rubber closure for pharmaceutical vials which resists undesired removal prior to placement of an aluminium over-cap on the vial and closure. The rubber closure includes a flat circular head which protrudes over the end of the pharmaceutical vial. Secured to the underside of the head is a cylindrical sealing portion which is partially laminated with PTFE at its lower end. Above the end of the PTFE on the outside of the sealing portion is a protruding ring of rubber. This ring allows good high friction contact between the closure and the vial which prevents the closure from dislodging during transportation of the vial after application of the closure and prior to application of an aluminum overcap. A method for making the closure is also provided.

Abstract: A molded connector has a contact support made of a material which is chemically compatible with the molded body and has a similar melting point. The contact support is provided with thin fins which provide a barrier around each of the contacts. As the molded material is injected around the contact support and contacts, the fins melt and fuse to the surrounding material, thereby isolating the contacts from each other.

Abstract: A process for manufacturing a multilayered object by molding having the steps of positioning a sheet of thermoplastic or textile material in a mold, injecting thermoplastic resin under the sheet, and forming the object by compressing the sheet and the resin. A screen is interposed between the sheet and the thermoplastic resin. The permeability of the sheet is a function of the resin and of the compression. An incision of the sheet is formed in the area of the outer face of the sheet.

Abstract: An injection molding process for making a multiple layer, plastic structure. A plastic sleeve is placed and then enclosed in a mold cavity. A flowing heated plastic is conducted into the mold cavity, radially inside the sleeve, and forced radially outward against the sleeve. The flowing plastic forces the sleeve outward and forms, with the sleeve, an integrally bonded laminated structure. The mold is opened and the plastic structure is removed, and this structure may then be reformed to form a container particularly suitable for containing beverages, foods, cosmetics, pharmaceuticals and chemicals.

Abstract: Compression molding of elastomer to form an annular sealing lip bonded to a sintered polytetrafluoroethylene line over the lip, and to bond the elastomer to an annular metal case for the seal. The mold elements, anchoring the inner margin of the liner preform during molding, slide against each other for concentric alignment, bend the metal case to control back pressure on the elastomer being applied to the liner, and form a thin annular link of elastomer between the seal formed in the mold and the excess elastomer to be trimmed from the seal.

Abstract: A flying disc having a disc body of thermoplastic injection molded material, and a laminate layer integrally joined to the disc body and forming the exterior of the disc. The laminate layer includes an outer clear lamina and an inner white and opaque lamina, and imaging material sandwiched between the lamina. A groove extending about a rim portion in the disc bounds an edge in the laminate layer.

Abstract: A molding having an attractive end portion or other portion with a formed contour is provided by the steps of providing an extruded elongated molding. Thereafter a portion of the molding is removed for forming a cavity. A second core material is injection molded into the cavity while reshaping the molding to a desired shape. A molding of the present invention has a first core with a relatively thin skin extruded thereover and a second core material in a reshaped portion of the molding. Alternatively, a molding can be made from a solid extrusion with a replacement of a core of the solid extrusion at a portion of the molding to be reformed.

Abstract: A method for manufacture of a plastic credit card includes steps of providing a mold with two shells. When the mold is closed the shells have opposed faces defining a cavity for producing the card. The general outline of the card is defined by the peripheral edges of the mold faces. An image support is placed in each shell; the molds are brought together. Then the plastic is injected to fill the mold and form the card. Plastic is delivered through a mold face and the inflowing plastic forces the respective image supports against opposite mold faces. After cooling, the mold card, now decorated on two faces, is removed from the mold.

Abstract: A method for forming a product having a substrate and an overmold material secured thereto, with the substrate having a shape substantially as set forth in a predetermined design, and further with the product being formed in a molding machine that erodes portions of the substrate during a step of injecting the overmold material into a molding cavity of the molding machine. The method includes the step of providing the substantially design-shaped substrate having a compensation member secured thereto. The method further includes the step of placing the substantially design-shaped substrate having the compensation member secured thereto into the molding cavity so that the compensation member is positioned in a path of flow of the overmold material during the step of injecting the overmold material into the molding cavity.

Abstract: A color coated article is formed by applying a color coated material to an injection mold having mold halves, a mold cavity edge and a mold cavity therein for the formation of an injection molded article, and injecting molten plastic into the mold cavity to form a laminated article with the color coated material bonded to the injected plastic. The process uses a color coated blank cut from a web and transfers the blank into registry with at least one of the mold halves.

Abstract: An automotive door panel that has styling lines is made by laying a facing layer of soft trim material on a support surface of a mold part. The facing layer has a backing layer of open cell flexible foam that has gaps that expose strips on the back surface of the facing layer. A heat-sensitive adhesive barrier film is behind the flexible foam backing layer. The mold is closed by a mating mold part and a urethane precursor mixture is injected into the closed mold which is heated to generate a structural substrate. The generating substrate crushes the backing layer and activates the adhesive film to bond the structural substrate to the exposed back surface strips of the facing layer to provide the styling lines. These styling lines are enhanced when the foam backing layer recovers upon removal from the mold.

Abstract: A non-blocking hot melt adhesive mass is prepared by (a) lining a rigid mold with a plastic film, said film being meltable together with the adhesive composition and blendable into said molten adhesive composition, and said mold being a heat sink or being in contact with a heat sink; (b) pouring molten hot melt adhesive into the lined mold; and (c) allowing the molten hot melt adhesive to solidify.

Abstract: By curing either one of an organic peroxide-curable silicone rubber composition and an organic peroxide-curable unsaturated polyester resin composition and then curing the other composition while placing it in close contact with the cured composition, there is obtained a composite material in which an organic peroxide-cured silicone rubber is closely and firmly joined with an organic peroxide-cured unsaturated polyester resin.

Abstract: A method for fabricating an automotive interior component. The automotive interior component consists of a laminated structure comprising a resin core member having a certain rigidity, a high density polyurethane foam layer, and a soft surface skin member. Since the high density polyurethane foam is bonded over the reverse surface of the surface skin member which is typically lined by a soft foam layer for giving a soft feel, it is possible to bond the surface skin member over the resin core member at the same time as mold press forming the resin core member from semi molten resin owing to the heat insulation and barrier capabilities of the high density polyurethane foam layer. Since the conduction of heat from the semi molten resin to the soft foam layer of the surface skin member is avoided, and the press pressure is mitigated so that the collapsing of the foam layer during the press molding process is prevented.

Abstract: An in-mold labeled vessel with an elongated bottom projection and a method for producing such a vessel is disclosed, wherein a label for in-mold labeling is provided with a bottom portion and side wall portions. Notches are formed in folded portions of the label as connections between the bottom portion and the side wall portions of the label. Alternatively, the label is formed using material and of a predetermined thickness which permit breakage of the label at a particular resin temperature and an internal mold pressure. In order to form an elongated bottom projection integrally with the vessel bottom, the label is loaded into a mold and injection molding is performed, whereby the molding resin which has been injected flows out through the notches or through the broken folded portions into an elongated bottom projection-forming recess formed in the mold.

Abstract: A process of molding multi-durometer footwear soles which includes forming elongated components from compression moldable compounds, each component having a different hardness (Shore A). The components are configured and dimensioned such that the softer component will be positioned on top of and within the configuration of the bottom, harder component. The assembled components are placed in a compression mold and covulcanized together.

Abstract: A multilayer molded article having a thermoplastic resin body and a skin material covering the resin body is produced by supplying a skin material between a pair of molds, holding the skin material between a skin material-holding frame which is moved in a direction perpendicular to a mold-closing direction and a skin material-supporting frame which is moved in the mold-closing direction, supplying a mass of a thermoplastic resin melt, and closing the molds to form a multilayer molded article, in which at least one moving member which moves forward or rearward in the mold closing direction is provided around a mold face and is recessed in the mold closing direction after the supply of the resin melt, at least one ejector which is provided on the skin material-holding frame is ejected to fold an edge of the skin material towards a center of the mold, and the moving member is forwarded toward the mold face so as to fold back the edge of the skin material over the back of the resin body.

Abstract: A method of manufacturing a gasket having an improved elastomeric sealing bead. The method includes the steps of providing an embossment in a gasket body and filling the cavity of the embossment with an elastomer. The gasket is then positioned in a press and the embossment is squeezed to displace the elastomer into a sealing bead which projects from the flattened recess and beyond the major surface of the gasket body. The gasket is then removed from the press prior to use and installation in its intended environment.

Abstract: A hinged plastic housing and a process for making same wherein a hinge formed from a deformable lamina is integrated with first and second enclosing members during injection of the plastic material. The deformable lamina is placed between the first mold section and the second mold section of an injection mold unit before the first mold section and the second mold section are clamped together to form injection mold cavities for the first and second enclosing members. The deformable lamina at least partially extends into the mold cavity for the first enclosing member and the mold cavity for the second enclosing member as well as therebetween. The first mold section and the second mold section are then clamped together and a plastic material is injected into the mold cavities and in bonding securement of the deformable lamina. The resultant housing is then removed from the mold unit with the deformable lamina hinge integrated with the first and second enclosing members.

Abstract: A method and an apparatus for manufacturing a plastic molded part. A plasticized plastic composition is fed to the open mold cavity defined between a lower and an upper mold half. At least one web and perhaps two webs of decorative material to be applied to the molded part extend across the mold cavity. The closing of the mold halves presses the plastic composition against the web or webs. There is at least one two-part clamping frame for resiliently holding the web of decorative material by clamping it outside the mold cavity, so that the web can slip with respect to the composition as the mold halves move together. One clamping frame half is developed with an immersion edge which defines a side edge of the mold cavity and with a cutting plane spaced from the immersion edge a distance sufficient that the frame half also serves as an ejector for the molded part from the mold cavity as the mold halves open apart.

Abstract: A method of repairing a damaged (e.g., cracked) portion of a buried sewage pipe by permeating one or more layers of fibrous material with a hardenable plastic compound (such as epoxy resin), convoluting the thus obtained mat around a radially expandible length of hose to permit frictional engagement between the internal surface of the mat and the external surface of the hose, introducing the hose into a selected defective portion of the pipe, expanding the hose and the convoluted mat so that the mat engages the internal surface of the pipe, deflating the hose, and withdrawing the hose from the pipe, preferably after the plastic compound has set wherein a film of polyethylene is inserted between the external surface of the hose and the internal surface of the convoluted mat to enhance friction and to thus compel the hose to turn in the course of the expanding step.

Abstract: A method for manufacturing the half body portions of a magnetic tape cassette or the like having an image transfer layer on its outer surface. An image transfer film is placed in a molding cavity, which film includes a base layer, a matting layer, and an image transfer layer. The function of the matting layer is to roughen the surface of the image transfer layer, while allowing easy subsequent peeling therefrom. A molten plastic is injected into the molding cavity against the image transfer layer. After the resulting product solidifies, the product is removed from the molding cavity, and the base layer and matting layer are peeled from the product, leaving the image transfer layer on an outside surface of the product.

Abstract: A method for encapsulating at least a portion of a heat sink insert with plastic material has been provided in which flashing has been eliminated. There is provided a heat sink insert which has a bottom surface, a shoulder portion, and a rib member formed integrally with and extending upwardly from the shoulder portion to define a crush zone. The rib member is deformed to conform with the contour of a cavity formed by the first and second mold plates so as to create a seal between the insert and the cavity. The rib member also serves to compensate for dimensional variations of the insert and the cavity.

Abstract: In a method for the injection molding of objects of at least two independent parts, which are connected nondetachably but mutually rotatably, the subsequently produced part being injected at least partially into a mold recess of the previously produced part or injected at least partially about the previously produced part, an approximately hollow, cylindrical element (1) is molded to the part produced first in the region connecting this part to a rotatable part (18) that is to be produced subsequently, which hollow, cylindrical element (1) is thereupon surrounded by a mold (10) for the subsequent part (18) and, for the production of this part (18), either the outer space of the hollow, cylindrical element (1), which is closed off by a core, or the inner space (9) of this hollow, cylindrical element (1), which is not closed off, is injected for the production of this part (18), the part produced first being deformed in the region of the hollow cylinder (1) into an undercut with rotational symmetry by the press

Abstract: A process for preparing a composite foamed molded article according to the invention includes the steps of setting a skin material in the vicinity of an upper mold for stamping-mold kept at a temperature of 10 to 50.degree. C.; feeding a molten polypropylene resin composition for a substrate containing a foaming agent kept at a temperature of not lower than a decomposition temperature of the foaming agent and within the range of 180 to 240.degree. C. onto a surface of a lower mold for stamping-mold kept at a temperature of 30 to 80.degree. C.; closing the mold within 10 seconds after feeding of the composition to clamp the molds at a pressure of 20 to 70 kg/cm.sup.2 ; lifting the upper mold before a thickness of each of hardened layers formed on both surfaces of the composition layer reaches 1.0 mm to open the mold at a distance between the upper mold and lower mold of 1.

Abstract: A process for producing a reinforced plastic motor vehicle bumper includes the steps of placing a woven roving (17) on a center section of a preform screen (10) that is retained by a vacuum draw from a suction fan (16). Chopped glass fibers (20) and a curable binder are sprayed onto the preform screen and woven roving. A second layer (22) of woven roving is placed onto the center section of chopped glass and first layer (17) of woven roving. Either the excess trim (39) is trimmed by a cutting die (50) before the preform is cured or the die is first cured and then the excess trim is trimmed by a cutter using a plastic base (35) in the screen that circumscribes the contoured section of the preform screen.

Abstract: A vacuum molding process uses a flexible molding skin having an imprint face arranged inside an airtight compartment. Before the vacuum is made, a pasty plastic material is incorporated in the compartment facing the imprint The vacuum is then made in the compartment to press the flexible molding skin onto the plastic material with formation of a molded surface with sculptures and asperities giving a decorative or functional granular appearance. The molding skin is made of a flexible anti-adhesive organic material, notably silicone, for ease of removal from the mold after the plastic material has hardened Shaping of the panel is performed after the vacuum bag has been positioned on a shaping part. The process is used for manufacturing artificial climbing wall panels.

Abstract: A method of manufacturing a laminated body consisting of a synthetic resin member provided with a layer member thereon, in which the member is bent to cover the edges of the resin member. The method includes the compression, resulting from a male mold and a female mold approaching each other, of the layer member and molten resin. The female mold has flanges mounted on its edges to permit the layer member to cover the edges of the resin during compression. Molten resin materials are supplied between the male and female molds prior to subsequent to the compression.

Abstract: A method of forming an elongated decorative trim strip of thermoplastic material with an end of the strip having a desired shape of non-constant cross-section in planes perpendicular to the longitudinal axis of the strip. An extruded length of thermoplastic material is first made of a length substantially equal to the desired length of the decorative trim strip with a first longitudinally extending surface of the length being a front show face and a second longitudinally extending surface opposite the first surface being a back mounting surface. At an end portion of the extruded length, material is removed inwardly from the second surface to create a cavity behind the first surface while leaving the show face generally undisturbed.

Abstract: An in-mold decorated illumination panel including an indicator sheet, an ink printed layer formed on a back surface of the indicator sheet, the ink printed layer having a printed indicator portion, and a molded layer formed on a back surface of the ink printed layer by injection molding, wherein the printed indicator portion is illuminated from the back surface of the ink printed layer to effect indication of the printed indicator portion on a front surface of the indicator sheet. An ink dissolution preventing sheet is interposed between the ink printed layer and the molded layer for preventing ink of the printed indicator portion from being dissolved away by pressure of a molding material in the injection molding.

Abstract: A process for the formation of a laminated body consisting of an upper layer member which covers a hardened synthetic resin is disclosed. The process includes the compression, resulting from a female mold and a male mold approaching each other, of the layer member and molten resins. The final engagement of the molds permits the cutting of the layer member so as to form or shape the ultimate laminated body.

Abstract: Glass fiber mats are made for subsequent use in preforming for an RTM or SRIM molding process, for example, such that the binder applied to the mat has two distinct curing stages. In the first stage, a partial cure is provided by visible light upon a free radical generation in response to a photoinitiator mixed in the binder in an exact ratio to give a predictable increase in viscosity to that of a semi-solid so that the fibers are sufficiently bound for subsequent handling, but not sufficient to complete a cure, while leaving a second stage ready for a final cure which is achieved by the use of a cationic-type second photoinitiator which is sensitive to ultraviolet light. During the second curing stage, the mat is formed into a three-dimensional shape of a desired end product and cured with ultraviolet radiation while still in the mold, to obtain a rigid three-dimensional preform structure.

Abstract: A concrete conduit is completely encased within a shell of a plastic resin such as polyethylene. The plastic shell functions to insulate the concrete conduit from mechanical shocks thereby preventing breakage and cracking of the conduit. The shell also effectively provides an impermeable barrier for water vapor and a smooth, relatively frictionless, surface for receiving electric cables, wires and the like. The conduit is made by preforming the shell, for example by rotational molding, and filling the shell with pourable cement through a filler hole in the shell. The filler hole can then be closed with a plug of the resin used to form the shell.

Abstract: A sun visor includes a pair of symmetrical shells of which the mating surfaces are bonded to each other. Each of the shells includes a dish-like base member having an annular end surface and a sheet member adhered to the outer surface of the base member. Each of the sheet members has a folded portion which is formed by folding the end portion thereof along the annular end surface of the base member. The outer surface of the folded portion of the sheet member cooperates with the annular end surface of the base member to form the mating surface. The bonding of the mating surfaces is performed by fusion bonding of the annular end surfaces of the base members.

Abstract: A method of manufacturing a hermetic sealing apparatus for two members rotating relative to each other includes placing an annular metal backup ring having an L-shaped cross section in a mold with a radially inward flange portion of the annular metal backup ring having a plurality of circumferentially spaced holes. The mold has a central core and the outer peripheral surface of the central core is provided with a spiral groove. A conical shaped PTFE resin material sheet for forming a second annular seal ring is placed in the mold. A rubber-like resilient material for forming a first annular seal ring is placed in the mold and subjected to pressure. The molding pressure deforms the second annular seal ring material so that it protrudes into the holes of the flange portion of the annular metal backup ring. This firmly secures and fixes the second annular seal ring between the first seal ring and the annular metal backup ring.

Abstract: A method for forming structural injection molded parts includes the steps of positioning a closed-loop cutting blade in surrounding relation to one of a male and female mold which together define a mold cavity corresponding to the shape of a part to be molded, positioning reinforcing material over the female mold, moving the male mold into the female mold to position the reinforcing material in the mold cavity, thereafter moving the cutting blade independently of the mold which it surrounds to trim the reinforcing material, and injecting resin into the mold cavity to produce a structural injection molded part. The cutting blade and the mold which it surrounds are part of and movable with a common die set assembly having a lost motion drive connection between the mold and the cutting blade, such that the trimming step is accomplished by lost motion movement between the mold and the cutting blade after the male and female molds have been mated.

Abstract: A process for injection molding a thermoplastic backing (12) or other synthetic resin to a carpet layer (14) by suspending the carpet layer (14) between two mold halves (46,48), injecting a thermoplastic resin into the mold, and injecting an inert fluid such as nitrogen into the mold at a relatively low pressure to assist in distribution of the thermoplastic resin throughout all points of the mold. The invention also relates to a synthetic resin backed carpet, which resin backed carpet may constitute a vehicle dashboard (10). The vehicle dashboard (10) can include an internal runner or rib (16) which has a hollow portion (52) formed substantially along its length, the hollow portion (52) being formed by injection of the inert fluid during the injection molding process.

Abstract: A coupling apparatus and method is disclosed for coupling a first hose for enabling the flow of a fluid therethrough, comprising a first coupling member having a first coupling internal bore extending between an inner end and an outer end. First coupling threads are defined in the first coupling member proximate the inner end whereas first coupling linking threads are defined by the first coupling internal bore of the first coupling member proximate the outer end. A second coupling member has second coupling threads defined therein. A first attachment member has first attachment linking threads with means for affixing the first hose attachment member to the first hose. The first attachment linking threads are engagable with the first coupling linking threads for securing the first hose to the first coupling means. The first coupling threads are engagable with the second coupling threads for interconnecting the first coupling member and the second coupling member for coupling the first hose thereto.

Abstract: A multilayer molded article includes a resin body and skin material with good quality and is produced by a process which includes the steps of: (a) supplying a skin material between a male mold and a female mold which are attached to a clamping mechanism, (b) starting closing of the male and female molds, and supplying a resin melt for the resin body between the skin material and the male or female mold while temporarily stopping the closing action of the mold or adjusting a closing rate at 30 mm/sec. or less when a cavity clearance between the molds is in the range between (C+100) mm and (C+5) mm (wherein C is the cavity clearance when the molding is finished), and (c) further closing the molds to the cavity clearance of C to finish the molding.