Abstract: A spark generating tube includes a single tube and a pyrotechnical mixture. The single tube only has a single layer of plastic material, such as ethylene vinyl acetate (EVA) and polyethylene. The pyrotechnical mixture has formed a thin layer in contact with the single layer of the single tube. The pyrotechnical contains an oxidizer, a reducing agent, a substance with low temperature of Tammann and an agent for lubricating and adhering, wherein the agent for lubricating and adhering is either talc or graphite, and the reducing agent can be an aluminum powder in microscale. During the process for manufacturing a spark generating tube, the mixture of the oxidizers and additives is formed separately from the reducing agent. The final mixture is obtained only in the single tube formed with an extruder. In this way, only a very small amount of pyrotechnic mixture is formed at any instant.

Abstract: A system for kneading and extruding a material includes a crusher for crushing the material into coarse particles, an extruder for conveying and extruding the material crushed by the crusher, a gear pump for receiving and discharging the material extruded from the extruder, and a kneading and extruding apparatus for kneading the material discharged from the gear pump and continuously extruding the kneaded material. Therefore, a material is accurately quantified and highly uniform, resulting in reduced product variations and ensured consistent quality.

Abstract: A process of producing a membrane includes extruding diluent and polymer to form an extrudate, the polymer includes a first polyethylene having an Mw<1.0×106, a second polyethylene having an Mw?1.0×106, and a polypropylene having an Mw?5.0×105 and a ?Hm?80.0 J/g; wherein the sum of the polypropylene having an Mw?5.0×105 and a ?Hm?80.0 J/g and the second polyethylene is ?15.0 wt. % and processing the extrudate into a membrane having a thickness ?12.0 ?m by stretching the extrudate in at least one planar direction at about 108.0 to 116.0° C. after removing the solvent to a magnification factor of ?1.1 and excludes any stretching of the extrudate after removing the solvent at a magnification factor or >1.1 and removing at least a portion of the diluent from the extrudate.

Abstract: The invention relates to a hydraulic binder product [12, 10] which includes a mixture of a hydraulic binder [38, 202], a polyvinyl alcohol [14, 204] and a gelling agent [54] which reacts with the polyvinyl alcohol and a method [8] of producing same.

Abstract: A highly-filled paste, and a method and device of de-aerating and injecting the paste, the paste including: (a) a solid filler; (b) an organic binder, and (c) a residual gas, wherein the paste contains at least 80 volume-% of the solid filler and has a viscosity exceeding 100 kilopascal·seconds, wherein the filler, binder, and residual gas are intimately mixed so as to form a substantially homogeneous paste, and wherein a composition of the solid filler, binder, and residual gas is selected such that the homogeneous paste has: an average density greater than 98.5% of a Theoretical Maximum Density (TMD).

Abstract: Disclosed herein is a method to produce a semi-crystalline fluoro-polymer film. A semi-crystalline fluoro-polymer material is used. The material is compressed to produce the film. During compression, the material is maintained at a temperature below the melting point of the material. The compression step can be cycled to allow cooling of the material between compression stages. Alternative methods are provided for compressing the material with a co-extrusion substrate, extruding the material and utilizing mandrel expansion for the material.

Abstract: Provided is a simulant material for simulating hazardous materials, including a quantity of at least one explosive material and at least one inert material. The simulant material is a non-explosive material and is in the form of a homogenous, flexible and non-particulated material. Also provided is a method for manufacturing such a simulant material.

Abstract: Embodiments of the invention concern a method for producing a packaging container (50), in which a synthetic raw material is melted and extruded to obtain a plastic film (30, 40), which is subsequently processed in a forming process on to the packaging container. At least a portion of the plastic raw material has a propellant added prior to or during the extrusion process in such a way that it leads to the expansion of the extrudate that contains the propellant upon exit from the extrusion die, occasionally accompanying the release of a propellant gas. Embodiments of the invention also concern a packaging container (50) that is produced according to this method which has a container base (56) and a lateral boundary of the container that indicates the container wall (52) which constitutes the shell of the container (54), whereby the container wall is at least partially created by a foamed plastic material.

Abstract: A solvent-free process is used to make mouldable plastic explosives or mouldable plastic explosive simulant products.

Abstract: A microporous polyolefin membrane comprising a polyethylene resin, and polypropylene having a weight-average molecular weight of 6×105 or more and a heat of fusion of 90 J/g or more (measured by a differential scanning calorimeter), a fraction having a molecular weight of 1.8×106 or more being 10% or more by mass of the polypropylene.

Abstract: The present invention is a process for making a gradient material using a screw extruder system having material input conditions, operating conditions, and hardware element configurations and introducing disturbances into at least one of the material input conditions, operating conditions, or hardware element configurations so that a gradient material is formed by the screw extruder system.

Abstract: An elongate, flexible, incendiary device for producing a nearly instantaneous source of flaming combustion along a linear pathway of indeterminate length. The incendiary device is provided in the form of a solid, continuous strand, such as, for example, a ribbon, tape, cord, filament, rope or tube. The device is comprised of means for rapid ignition along the longitudinal axis of the strand in co-linear arrangement with a solid or semi-solid combustible fuel composition. Upon ignition, the device produces flames from its exterior surface for a duration of time suitable for igniting nearby combustible matter. The incendiary device provides a nearly instantaneous line of fire for igniting prescribed fires, controlled burns, and backfires. A method for igniting vegetative matter over an area of land using one or more indeterminate lengths of a rapidly igniting linear incendiary strand.

Abstract: Propellant compositions are provided herein for use in small arms cartridges. Such propellant compositions include from about 70 to about 90% by weight of a cellulose-based organic fuel, from about 5 to about 30% by weight of a non-azide, nitrogen-containing primary organic oxidizer and from about 0.5 to about 10.0% by weight of a secondary nitrate, perchlorate, chlorate of peroxide oxidizer. Preferably, such compositions are in the form of extruded shaped hollow cylindrical grains having a length in the range of 0.030 to 0.200 inch, a diameter in the range 0.040 to 0.070 inch, and having a coaxial opening there through having a wall grain thickness in the range 0.008 to 0.016 inch. Ignition grains are also provided for use alone or in a mixture with the propellant compositions. When used in a small caliber firearm or muzzleloader, the temperature of combustion is at a level that ensures substantially complete combustion of the fuel during firing so that the products of combustion are mostly gaseous.

Abstract: The invention provides an explosive composition obtained by milling a fuel component and an oxidizer component with an aqueous emulsion of a hydrophobic tackifier and drying them, which is high in the water resistance and good in the extrusion moldability and cleanability of a shaping machine and less in the production problem. Also, the explosive composition according to the invention is preferable to be applied as a shaped body to a gas generating agent, an autoignition agent, an enhancer agent or the like. Further, the explosive composition shaped body according to the invention is particularly preferable to be used for a gas generator actuating an automobile safety device.

Abstract: The invention comprises a continuous, integrated process to produce a multiple layered energetic material where the layers comprise energetic materials having, at least, two different burning rates. The process uses at least two twin-screw extruders to process at least two different energetic materials. These energetic materials are extruded into a co-extrusion die that, first, thins each energetic material flow into layers, and, then, combines the layers into a multiple layered energetic material. One embodiment of the invention also includes a remote take away system that completes processing the multiple layered energetic material after it leaves the co-extrusion die. The outer edges of the multiple layered material are first trim cut, then rolled into wrapped spools. Finally, the wrapped spools are cut into specified lengths for final use. These cutting, trimming and rolling steps are all done automatically, with no personnel handling required.

Abstract: An FEP pellet having a volatile content of 0.2% by weight or less. The FEP pellet satisfies the following requirements (i) and (ii) when used to form a insulating material coating a core wire by extrusion coating at a coating speed of 2,800 ft/min.: (i) an adhesive strength between the insulating material and said core wire of 0.8 kg or more; and (ii) an average number of cone-breaks in the insulating material of one or less per 50,000 feet of the coated core wire.

Abstract: The present invention provides a process for producing a gas generating agent capable of constantly producing a gas generating agent with a high quality.

Abstract: The present invention is directed to a propellant composition made from a lacquer, the lacquer comprising: (a) from about 15 to about 70 wt % of an organic solvent; (b) from about 0.1 to about 2.5 wt % of a stabilizer; (c) optionally, from about 0% to about 40 wt % of an energetic plasticizer; (d) optionally, from about 0 to about 10 wt % of a nonenergetic plasticizer; (e) optionally, from about 0 to about 10 wt % water; (f) optionally, from about 0 to about 15 wt % of additional additives; and balance being nitrocellulose; all weight percents based on the total weight of the composition, and wherein the lacquer has a viscosity of less than 10 million centipoise when processed. The present invention is also directed to an efficient and safe method of making perforated propellant grains using the above lacquer composition, as well as propellant grains having ellipsoidal cross sections or outwardly extending ridges.

Abstract: Processes are disclosed for making black powder and black powder substitutes without requiring binder-effective amounts of a binder and lacquers.

Abstract: The present invention is directed to a propellant composition made from a lacquer, the lacquer comprising: (a) from about 15 to about 70 wt % of an organic solvent; (b) from about 0.1 to about 2.5 wt % of a stabilizer; (c) optionally, from about 0% to about 40 wt % of an energetic plasticizer; (d) optionally, from about 0 to about 10 wt % of a nonenergetic plasticizer; (e) optionally, from about 0 to about 10 wt % water; (f) optionally, from about 0 to about 15 wt % of additional additives; and balance being nitrocellulose; all weight percents based on the total weight of the composition, and wherein the lacquer has a viscosity of less than 10 million centipoise when processed. The present invention is also directed to an efficient and safe method of making perforated propellant grains using the above lacquer composition, as well as propellant grains having ellipsoidal cross sections or outwardly extending ridges.

Abstract: A process for preparing a gas generating composition (62) for a vehicle occupant protection apparatus (110) comprises the following steps. Desired quantities of ingredients of the gas generating composition (62) measured in predetermined amounts according to the percentage of the ingredients in the gas generating composition (62) are obtained. The ingredients include an elastomeric binder (16), an oxidizer (12), and a fuel (14). The ingredients are mixed with an azeotrope (28) to form a suspension. The suspension is atomized to form a stream (48) of spheroid droplets. The spheroid droplets are contacted with a hot gas to remove the azeotrope (28) from the spray droplets and produce solid spheroid particles of the gas generating composition (62) in which the oxidizer and fuel particles are intimately mixed with each other and bound together by the elastomeric binder.

Abstract: A method for making a propellant composition that results in a desirable gas output when combusted. The propellant can be part of an inflator used in a vehicle for inflating an air bag. The propellant has a relatively low burn rate exponent of no greater than about 0.7. The propellant is substantially dense, with the propellant having a density that is at least 85% of theoretical density. In making the propellant, its density can be reduced using a roller mill that flattens the propellant to a controlled thickness. The propellant preferably includes phase-stabilized ammonium nitrate and fibrous cellulose.

Abstract: In this process for producing a black body decoy flare, a composition which, when combusted, provides black body radiation is extruded. The compositions generally include from about 40% to about 70% metal such as magnesium or aluminum, from about 10% to about 40% polytetrafluoroethylene, and from about 8% to about 30% binder. Important to the operation of the invention is the production of carbon upon combustion of the composition. Accordingly, polyaromatic thermoplastics, such as polystyrene and dimethyl phthalate, serve as the binder.

Abstract: The invention is a composition containing high loadings of TNAZ that are made by crash precipitation with water as the precipitation agent. The compositions are in the form of powders, which can be formed and shaped by presseing, extrusion, etc. The TNAZ can be from about 94 to about 99% by weight of the composition.

Abstract: A water slurry method of making high performance explosive compositions and ordnances using the explosive compositions as an explosive ingredient for high performance, low sensitivity explosive applications is disclosed. The method involves combining an aqueous dispersion including CL-20 with a lacquer including at least one non-energetic binder and at least one plasticizer, then agitating the slurry to form CL-20 granules. The CL-20 may be present in the explosive formulation in a concentration of from about 85 wt % to about 96 wt %. The formulation is preferably sufficiently pressable and/or extrudable to permit it to be formed into grains suitable for ordnance and similar applications, including use as grenades, land mines, missile warheads, and demolition explosives.

Abstract: A process for manufacturing a high performance gun propellant containing an energetic thermoplastic elastomeric binder and a high-energy oxidizer is disclosed. The process includes preparing or obtaining a molding powder of the high-energy oxidizer particles coated with the energetic thermoplastic elastomeric binder and extruding the molding powder into the desired gun propellant configuration. The high-energy oxidizer has a concentration in the range from 70% to 85%, by weight, and the energetic thermoplastic elastomeric binder has a concentration in the range from 15% to 30%, by weight. The molding powder has a particle size in the range from 200&mgr; to 2000&mgr;. Typical thermoplastic elastomeric binders include oxetane, oxirane, and nitramine backbone polymers, copolymers, and mixtures thereof. Typical high-energy oxidizers include nitramine oxidizers.