Abstract: A golf club head includes a club face and a body. The club face is formed from a metallic material and includes a first, hitting surface, a second, rear surface that is opposite the first surface, and a flange that is separated from the second surface by a transverse distance. The body is formed from a polymeric material and includes a crown, a sole, a hosel, and a face support. The club face and the body cooperate to define a closed volume, and the face support extends to opposing sides of the flange and is operative to couple the club face to the body.

Abstract: An apparatus for molding a composite material comprising a plurality of mold pieces that cooperate to form a mold having a mold cavity for molding a composite part, the plurality of mold pieces split along a plurality of part lines configured to reduce voiding, the plurality of part lines comprising part lines running from a plurality of voiding areas of the mold cavity to an outer surface of the mold and adapted to provide bleed lines for the plurality of voiding areas.

Abstract: A method and system for fabricating a composite structure is disclosed. A composite preform (10) has an upper surface (14) and an opposing lower surface (15). The upper and lower surfaces (14, 15) each define a preform major surface. A heat sink (120) is located in proximity to one of the preform major surfaces so as to extend across only a portion (16) of the composite preform (10). A resin is cured in the composite preform (10) to form the composite structure. The resin cures exothermically. During curing of the resin, heat is conducted away from the portion (16) of the composite preform (10) into the heat sink (120).

Abstract: A ceramic matrix composite (CMC) is formed using a three-dimensional (3-D) woven preform by removing the set of sacrificial fibers from the 3-D woven preform and allowing a metal or metal alloy infiltrate the 3-D woven preform. The 3-D woven preform is formed by a method that includes providing a woven layer comprising a first set of ceramic fibers oriented in a first (x) direction woven with a second set of ceramic fibers oriented in a second (y) direction; stacking a plurality of woven layers on top of each other, said woven layers providing a two-dimensional (2-D) preform; weaving a set of sacrificial fibers in a third (z) direction with the 2-D preform, said weaving providing the 3-D woven preform; and shaping the 3-D woven preform into a predetermined shape.

Abstract: Disclosed herein are various layered, carbon-containing materials for use in reducing carbon dioxide. In certain embodiments, the materials comprise single wall carbon nanotubes (SWNTs).

Abstract: Consolidated porous media samples and methods for their manufacture are described herein. An assembly has an outer tube having a first softening temperature and a sintered glass construct formed from plurality of beads of multiple sizes. The sintered glass construct defines pores and at least one fracture or channel. The assembly is formed by suspending at least one sheet or wire of dissolvable material in the outer tube, packing beads of different sizes around the sheet or wire, sintering the beads with the sheet or wire located therein at a temperature below the softening temperature of the tube, and dissolving the sheet or wire to generate a sintered construct defining at least one fracture or channel.

Abstract: A method of fabricating an object, comprising depositing a first layer of first object material on a support substrate electrode; applying a conductive agent material onto the first layer; depositing a first layer of charged powder on an intermediate substrate; conveying the first layer of charged powder on the intermediate substrate proximate to the first layer of first object material; and applying a transferring electric field to cause transfer of the first layer of charged powder from the intermediate substrate onto the first layer on the support substrate electrode, to form a first powder layer on the first layer on the support substrate electrode. Multiple powder layers may be deposited on the first layer. The method may be further comprised of fusing the powder layer(s) to form a first fused layer on the support substrate electrode. A related object fabrication apparatus is also disclosed.

Abstract: There is provided a method of manufacturing a sealing element, the method having the steps of providing a mold comprising a molding cavity in the shape of the sealing element, the mold having inner walls and outer walls, placing a ring-shaped separator concentrically in the mold, pouring a first elastomer having a first hardness into a center of the separator, and pouring a second elastomer having a second hardness that is different from the first hardness between the separator and the inner walls of the mold.

Abstract: A tooling system may include an outer mold line (OML) tool and one or more inner mold line (IML) tools. The OML tool may have an OML tool surface. Each one of the IML tools may have an IML tool surface and may be receivable within the OML tool 202. Each IML tool may be formed of expandable material. Each IML tool may apply an internal compaction pressure to a composite assembly positioned between the OML tool surface and the IML tool surface when the expandable material is heated.

Abstract: A process for building three-dimensional objects based on electrophotographic printing is disclosed, comprising the steps of depositing a first layer of powdered base material on a substrate, operating an imaging member, a charging device, an image generating device and an image developing device, in that order, to deliver and deposit filler material onto the layer of powdered base material in an image-wise manner to produce a layer of bonded base material that correspond to the first cross-section of the three-dimensional object being built, repeating all the above steps for as many times as required to form successive layers that constitute the three-dimensional object, said filler material further causing adjacent layers to be bonded with one another; and removing unbonded material to cause the three-dimensional object to appear.

Abstract: A method of forming a high aspect ratio adhesive structure, the method comprising fabricating a porous template comprising at least a first tier and a second tier; introducing a softened polymer into the template; and separating the polymer from the template.

Abstract: The invention relates to a biodegradable material made of biological components, comprising 10 to 60 wt. % of a protein adhesive (1), which is made of at least one protein, and 2 to 50 wt. % of natural fibers (4). Furthermore, 2 to 15 wt. % of at least one hygroscopic mineral (7), 10 to 55 wt. % of water (2), and 0 to 50 wt. % of an additive component (5) are provided in the material (10).

Abstract: A consumable filament for use in an extrusion-based additive manufacturing system, where the consumable filament comprises a core portion of a first thermoplastic material, and a shell portion of a second thermoplastic material that is compositionally different from the first thermoplastic material, where the consumable filament is configured to be melted and extruded to form roads of a plurality of solidified layers of a three-dimensional object, and where the roads at least partially retain cross-sectional profiles corresponding to the core portion and the shell portion of the consumable filament.

Abstract: Metal, ceramic and cermet hollow articles produced from low viscosity suspensions. The articles are useful for filters, catalyst media, fuel cell electrodes, body implantation devices, structural materials, vibration and noise control, heat exchangers, heat sinks, heat pipes, heat shields and other applications.

Abstract: A three-dimensional printer to fabricate three dimensional objects using a rotary build surface platen. This architecture achieves high space efficiency, and rigidity for precision. The apparatus size can be very small relative to the objects it can build. The 3D printer can also actively shape the side profile of a layer for greater fidelity with the ideal input geometry. The profile can be shaped through subtraction of material, or by constraining the material while it is deposited.

Abstract: A mold and a method for integrally manufacturing a functional cored slab and a solid slab with a polygonal grid honeycomb structure. The mold for manufacturing the cored slab comprises a female mold and multiple male molds which are provided in the female mold. The male molds include polygonal cylinders capable of melting, dissolving, or vaporizing. A clearance exists between at least one pair of adjacent polygonal cylinders. The mold for manufacturing the solid slab is provided with a male mold main-body of polygonal cylinders which share the same shape and amount as the polygonal grids. The male mold main-body, which is made of one of the functional materials including sound insulating materials, flame retardant materials, and thermal insulating materials, is located in the frame-like female mold having a bottom plate. Clearances are provided between the adjacent male mold bodies. A casting method is adopted when manufacturing the slabs.

Abstract: A compressed gas tank (1) made from carbon fibre materials, which has a filling and removal neck, and a method for the production thereof, with the following steps: providing a fusible core, which forms an interior of the compressed gas tank (1), wrapping the core with at least one carbon fibre bandage and impregnating the carbon fibres with a curable polymer matrix material, thereby providing a preform of the compressed gas tank (1), consolidating the polymer matrix material of the preform and obtaining the carbon fibre composite compressed gas tank (1), and liquefying the core material by melting, and removing the liquid core material from the filling and removal neck.

Abstract: A method for building a three-dimensional object containing an identification-tag insert, the method comprising performing a build operation to form layers of the three-dimensional object using a layer-based additive technique, placing the identification-tag insert on at least a portion of the layers during the build operation, and reading information from the identification-tag insert.

Abstract: A device for blowing gas into a metallurgical vessel contains at least one gas flow channel fluidly connecting a gas inlet located at one end to a gas outlet located at the opposite end. The channel is in the shape of a slit. The gas channel contains a series of continuous concave bridges connecting the opposing surfaces defining the channel, with their concave side oriented towards the gas outlet. The concave bridges are disposed in a staggered arrangement, such that any shortest line running from the gas outlet to the gas inlet of the channel necessarily intercepts the concave side of at least one bridge. The device is resistant to clogging by infiltrated molten metal or slag.

Abstract: A method for manufacturing an injection molded product includes producing an injection mold by building a one-piece mold block including a mold cavity sized and shaped to correspond to a desired shape of the injection molded product and a first feeder duct extending from the mold cavity and injecting a molten material into the mold cavity via the feeder duct to form an injection molded product and a sprue extending therefrom into the first feeder duct in combination with machining a portion of the injection block to expose the injection molded product and machining the injection molded product while the sprue firmly holds the product in a remaining portion of the injection mold. The product is then cut from the sprue.

Abstract: A method and system for patterning a substrate are provided. A template is formed by applying a precursor material to a patterned master substrate and curing or solidifying the precursor material. The template is detached from the master substrate using a carrier having a curved surface. The template is coated with a patterning material, and is then detached from the carrier and applied to the substrate to be patterned. The template is then dissolved without affecting the patterning material, and the patterning material may thereafter be finished to develop the pattern. In an alternate embodiment, the patterning material may be applied to the substrate and then imprinted using the template.

Abstract: The present invention relates to a membrane filter comprising a plurality of pores of substantially the same size. The membrane filter may be supported by at least one support (e.g. in the form of a support grid) and is able to handle a large flux and pressure in use. The invention also relates to a method of fabrication of such a filter membrane using a solvable mold.

Abstract: A mandrel for manufacturing a three-dimensional structure from a composite material. The external surface of the mandrel can at least partially correspond to the inner surface of the three-dimensional structure. The mandrel can include a plurality of expandable particles configured to increase responsive to a threshold condition. The mandrel can be configured to crack responsive to a triggering condition.

Abstract: A fabrication method of nanoparticles is provided. A substrate having a plurality of pillar structures is provided and then a plurality of ring structures is formed to surround the plurality of the pillar structures. The inner wall of each ring structure surrounds the sidewall of each pillar structure. A portion of each pillar structure is removed to reduce the height of each pillar structure and to expose the inner wall of each ring structure. The ring structures are separated from the pillar structures to form a plurality of nanoparticles. Surface modifications are applied to the ring structures before the ring structures are separated from the pillar structures on the substrate.

Abstract: The present invention relates to a method of fabricating a mold core (5) for making hollow parts (11) based on a composite material including fibers, fabrics, or textiles together with a resin, the method consisting in mixing a filler material (1) and a binder material (2) in order to obtain a uniform mixture of materials, and in solidifying, compacting, and shaping the resulting mixture in order to constitute said core, the method being characterized in that it further consists in introducing into the mixture at least one complementary material (3) that is expandable under the effect of heat or by applying another physical or chemical principle, and in mixing said materials (1, 2, 3) in order to obtain a uniform distribution of the complementary material (3) in the mixture.

Abstract: A seamless microchannel with aligned microelectrodes structure can be prepared to include a polymeric body defining a surface of a seamless microchannel. The microchannel is seamless in that it is formed by a single body of material having a conduit that is open at one surface and extends to another opening aligned with microelectrodes in another surface of the body. The rest of the microchannel is closed and defined by the single body of material. The seamless microchannel structure can be used in methods that include biosensors, coupling waveguides, capillary electrophoresis chips, microreactors, polymerase chain reaction-chips, and solving mathematical problems.

Abstract: A method for producing an adhesive fastening element made of plastic includes a support part (10) from which project a plurality of stem parts (12). A head part (14) is arranged at each stem part opposing the support part (10) and the head parts (14) are formed without the use of molding tools due to the surface tension of the used plastic material. Consequently, no need exists for a specific molding tool for forming the head parts.

Abstract: A method for forming a composite structure, using a mandrel that is later removed from the composite structure, involves production of a mandrel by depositing a particulate mixture, including an aggregate and a binder, into a mold and removing the mandrel from the mold. The mandrel may be treated while still in the mold by heating, curing with an agent, microwave energy, or by some combination thereof. Once finished, the mandrel can be used in manufacturing polymer and/or composite components. The mandrel can also include materials that can be easily removed from the finished composite structure by water, shakeout, chemically dissolving, or by some combination thereof.

Abstract: Systems, methods and devices adapted to ease manufacture of composite articles (e.g., ceramic composite articles), particularly composite articles which include a hollow feature are disclosed. In one embodiment, a system includes: a consumable core formed to be disposed within an inner portion of a composite precursor, the consumable core adapted to convert into an infiltrant during a manufacturing process and infiltrate the composite precursor.

Abstract: A method of manufacturing a rim for a bicycle wheel includes wrapping plys of fibers in a resin matrix around a mandrel; curing the plys to form the rim; and reducing a size of the mandrel to allow the mandrel to be removed from the rim.

Abstract: Embodiments of the present invention provide composite waste and water transport elements that can be designed having various unique shapes and methods for their manufacture.

Abstract: A method of making an endovascular prosthesis comprises the steps of applying a first layer of polymer to a portion of a deformable matrix, contacting a stent with the polymer to deform the matrix, applying a second layer of polymer over at least a portion of the stent and first layer, solidifying the layers of polymer to form the endovascular prosthesis, and removing the matrix.

Abstract: Method for manufacturing three-dimensional objects (W) consisting of superimposed layers (L) of a base material (M), liquid at ambient temperature and capable of solidifying permanently following a stimulating action, comprising the following operations: spreading a layer (L1) of the liquid base material (M) on the preceding layer (L), selectively exposing the layer (L1) to stimulation in one or more predefined areas (K), repeating the spreading operation and the exposure for each successive layer of the three-dimensional object (W), cooling the layers (L) to a predefined operating temperature below ambient temperature before the stimulation, in order to make the base material (M) solidify.

Abstract: A bipolar plate assembly for a fuel cell is provided. The bipolar plate assembly includes a first electroformed unipolar plate disposed adjacent a second electroformed unipolar plate. The first and second unipolar plates are bonded by a plurality of localized electrically and thermally conductive plugs by electroplated material deposited within apertures formed in the substrates onto which the unipolar plates are electroformed. A method for forming the bipolar plate assembly is also described.

Abstract: A method of creating a foam pattern comprises mixing a polyol component and an isocyanate component to form a liquid mixture. The method further comprises placing a temporary core having a shape corresponding to a desired internal feature in a cavity of a mold and inserting the mixture into the cavity of the mold so that the mixture surrounds a portion of the temporary core. The method optionally further comprises using supporting pins made of foam to support the core in the mold cavity, with such pins becoming integral part of the pattern material simplifying subsequent processing. The method further comprises waiting for a predetermined time sufficient for a reaction from the mixture to form a foam pattern structure corresponding to the cavity of the mold, wherein the foam pattern structure encloses a portion of the temporary core and removing the temporary core from the pattern independent of chemical leaching.

Abstract: Disclosed are microparticles containing physiologically active peptides, a method for preparing the same, and a pharmaceutical composition comprising the same.

Abstract: A method of forming a plurality of hollow fibers includes the step of providing an elongated flexible substantially continuous fiber and coating an outer surface of the fiber with a hollow fiber material. The hollow fiber material is cured or hardened. A gap is created between the outer surface of the support fiber and the inner surface of the coating layer defined thereon. The coated support fiber is cut into a plurality of fiber segments each having exposed ends. The support fiber segments are removed from the coating layer so as to provide a plurality of hollow fibers.

Abstract: A liquid discharge head includes a substrate having an energy generating element configured to generate energy required to discharge liquid, a discharge port configured to discharge the liquid and provided in an opposed relationship to the energy generating element, a wall member defining a chamber adapted to store the energy required to discharge liquid the energy being generated by the energy generating element, a discharge portion defining a fluid path connecting the chamber and the discharge port, a supply path facilitating supplying the liquid into the chamber, and a pair of hollow portions provided in the wall member, wherein the hollow portions oppose each other and sandwich at least the entire discharge port in a direction from the discharge port to the substrate, and the hollow portions are independent of the chamber.

Abstract: A method for producing a molded body, said method comprising: providing a film comprising a thermoplastic plastic and having a film thickness D ranging from 1 ?m to 1000 ?m; irradiating the film with ionizing radiation, to produce irradiated regions in the film; thermally reshaping the film into a molded body and generating at least one hollow structure, wherein a temperature of the thermal reshaping remains below the melting temperature for the thermoplastic plastic; removing the irradiated regions, to create pores having a diameter ? from about 10 nm to about 10 ?m in the molded body; and removing the molded body from a mold.

Abstract: A method of making a carbon nanopipe and ensemble of carbon nanopipes, comprising the steps of flowing a carbon precursor over silica fibers and thereby depositing a durable graphitizable carbon coating of tunable thickness of about 10-500 nm onto the silica fibers and etching away the silica fibers to yield a three-dimensional mat of electronically networked, hollow carbon tubules. A carbon nanopipe comprising a durable graphitizable carbon wall of tunable thickness of about 10-500 nm formed by exposing a silica fiber network to a carbon precursor vapor and thereby depositing a carbon film onto the silica fiber network at a temperature suitable for complete pyrolysis of the carbon precursor and removing the silica fibers.

Abstract: The invention relates to additive manufacturing (AM) and in particular to a degradable material for use in applications that require temporary structure stability, such as in investment casting or biomedical applications or as a temporary support material.

Abstract: A method for use in manufacturing a ceramic matrix composite article includes assembling a ceramic fiber sheet between a tool and a die, where the tool is conformable to the shape of the die and the melting point of the die is greater than the melting point of the tool. The assembly is then heated to soften the tool. At least one of the tool, the die or a separate inflatable member is then pressurized to conform the tool and the ceramic fiber sheet to the die. Next, the assembly is cooled and the pressure is vented before removal of the tool and ceramic fiber sheet from the die. A preceramic resin with a catalyst is then applied to the ceramic fiber sheet and cured at a curing temperature that is below the melting point of the tool, to form a preform. The tool is then removed from the preform.

Abstract: A Method for manufacturing a liquid discharge head having a flow path forming member for forming a liquid flow path which communicates with a discharge port discharging liquid, comprises; preparing a layer containing a compound having a structure represented by Formula (1) and a structure represented by Formula (2) as a main chain on a substrate, providing a solution in which a resin is dissolved in a compound represented by Formula (3) or (4) on the layer, forming a mold having the shape as the flow path from the resin, providing a layer which will become the flow path forming member so as to cover the mold, and removing the mold to form the flow path.

Abstract: Layered nanostructures are constructed by imprinting material with a mold, while selectively modifying and removing a portion of the mold. The mold, which includes a pattern of features, is modified so that the portion of the mold that includes the features is made chemically and/or physically distinct from the rest of the mold. That portion of the mold that includes the features is retained while the rest of the mold is removed. The retained portion of the mold provides mechanical support for any adjoining layer or layers.

Abstract: A method for automatically making conglomerated structures (6).

Abstract: A method for forming temporary protective coatings and bondable surfaces is disclosed. In the method, a soluble layer is disposed on a material surface, such as the interior surfaces of cell walls of a web material. The soluble material is then removed or leached from the web material to form and expose a roughly textured, bondable surface for bonding with another material, such as AVCOAT insulation. Use of the soluble layer, therefore, enhances the bondability of any surface that requires good adhesion, such as where the surface is difficult to reach for conventional surface preparation techniques.

Abstract: The invention provides foams of desired cell sizes formed from metal or ceramic materials that coat the surfaces of carbon foams which are subsequently removed. For example, metal is located over a sol-gel foam monolith. The metal is melted to produce a metal/sol-gel composition. The sol-gel foam monolith is removed, leaving a metal foam.

Abstract: A support material feedstock comprising a first copolymer and a polymeric impact modifier, where the first copolymer includes a first monomer unit comprising a carboxyl group and a second monomer unit comprising a phenyl group.

Abstract: A method of manufacturing a liquid discharge head including a flow path member for forming a flow path communicating with a discharge port discharging a liquid includes forming a mold of the flow path made of a positive photosensitive resin on a substrate; applying a coated layer on the mold for forming the flow path member, which coated layer includes a solvent, an epoxy resin, and a curing agent of the epoxy resin; removing the solvent from the coated layer at a normal temperature under substantially 1 atm. so that the weight of the coated layer may become 93% or less of that thereof at a time of applying of the coated layer, and then further removing the solvent from the coated layer under a depressurized condition; curing the coated layer; and removing the mold to form the flow path.

Abstract: Method for the production of indexable inserts, which exhibits the following: Deposition of a layer of cutting tip material forming the indexable inserts (40) by means of a PVD method on a dissolvable profiled substrate (10), and—dissolving of the substrate to produce the form of free-standing parts as indexable inserts.