Abstract: An injection mold includes a sliding member having a partial cavity surface which forms part of a cavity surface, and an adjacent member having a partial cavity surface which forms part of the cavity surface. A sliding surface of the sliding member is guided by a sliding surface of the adjacent member and is linearly movable by a relative sliding distance. A portion from the partial cavity surface to the sliding surface of at least one of the sliding member and adjacent member is continuously coated with a heat insulating coat, and a range over which the sliding surface is coated with the heat insulating coat is so set as to exceed an end of the relative sliding distance, where an edge of the partial cavity surface of the adjacent member contacts with the sliding surface of the sliding member.

Abstract: An assembly disposed within a mold for forming openings in a plastic part includes a punch pin and a backing pin having faces disposed flush with a surface of a mold cavity. The backing pin is disposed opposite the punch pin. The punch pin is driven into the completed plastic part removing material to form an opening. The waste material is driven into a bore housing the backing pin. The backing pin recedes into the bore to accept the waste material. Upon ejection of the plastic part the waste material ejects from the mold cavity as the backing pin moves back to a position flush with the surface of the mold cavity.

Abstract: Post mold cooling apparatus and method having transverse movement preferably includes structure and/or steps for cooling a plurality of plastic articles molded on a row of mold cores. A post mold cooling device is provided having (i) a first row of cooling tubes configured to hold a first plurality of the molded plastic articles, and (ii) a second row of cooling tubes configured to hold a second plurality of the molded plastic articles. A cooling station is disposed adjacent the cooling device and is configured to provide a cooling fluid to an interior of both the first and second pluralities of molded articles inside the respective first and second rows of cooling tubes.

Abstract: A method for polychrome plastic material injection molding in accordance with the present invention, in which, a molding board is provided with a plurality of cores, and the cores are each provided with a plurality of cavities. The cores rotated for exchanging the positions of the cavities and together with the rotation of the molding board, whereby permitting the injection of three different colored plastic materials into the cores respectively in turn, and then forming a triple colored plastic object.

Abstract: Method and apparatus for molding a sealing surface of revolution on a molded part in first and second partable mold halves that mate at a major parting line plane. First and second mold inserts each have a sub-insert trim wheel component shaped to mold form the sealing surface of revolution when closed at a minor parting line plane. The sub-inserts are rotatable between a position flush with the major parting line plane and a starting position angularly offset therefrom. The mold cavity is filled with liquid molding material that is allowed to harden to at least a self-sustaining solidification strength. The sub-inserts are then rotated to thereby move any minor parting line flash toward a position angularly offset from their starting position. This rotation causes any parting line flash that might otherwise remain on the sealing surface to be removed from attachment to, and/or smeared smooth along, such surface.

Abstract: A system and process for producing pressing force of an injection unit of an injection molding machine on a mold, which comprises the steps: a) actuating a linear drive unit to bring an injection device to rest on a mold; a working cylinder unit being supplied with fluid via a store during the axial displacement of the injection device until the required rest position on the mold is reached. Provision is made according to one aspect of the invention in that after reaching the rest position on the mold, a blocking element is closed and the connection within a connection unit is opened, and b) the linear drive unit is further actuated, c) a displacement piston is displaced relative to the hydraulic element, and d) increased pressure is produced in the working cylinder unit via a fluid connection in the hydraulic element to increase the contact pressure of the injection unit on the mold.

Abstract: In a single-component or a multi-component injection molding machine with a nozzle-side clamping plate firmly connected to a machine bed and a closing-side clamping plate supported on the machine bed so as to be movable thereon relative to the nozzle-side clamping plate, and each clamping plate carries a mold half of an injection-molding tool, the mold half or a part of the mold half on the closing-side clamping plate is rotatable about an axis of rotation extending in closing direction and is axially movable along the axis of rotation. In the closing-side clamping plate, a motor is received and which a rotatable shaft extends through the motor and is rotatable by the motor for rotating the mold half connected to the closing side clamping plate.

Abstract: A drive device which is intended for displacing two linearly movable components of a plastics injection-molding machine at least partly at successive times, in particular for displacing the injection unit for bringing the injection nozzle into contact with a mold and for displacing the injection mechanism for injecting polymer into the mold. With a known drive device, arranged downstream of an electric rotating motor are two clutches, by which rotational movements are transmitted on the basis of frictional engagement, and with which wear accordingly occurs. Each clutch is followed by a threaded drive, by which the rotational movement of the output element of a clutch is transformed into the linear movement of the machine component to be displaced.

Abstract: According to the present invention a coding plate is interspersed between first and second respective inlet and outlet cross over nozzle parts. The cooling plate engages ends of the cross over nozzles during mould filling and provides a melt transfer passage therebetween. Once the mould is filled, the cooling plate acts to dissipate heat from the melt transfer passage thereby promoting solidification of melt therein. Accordingly melt solidification in the sprue is assured with more certainty than prior art designs enabling relatively fax mould cycling with minimal risk of drool.

Abstract: A method of manufacturing a molded article from a settable mixture includes the steps of in-taking a plurality of components into a plurality of separate material discharge containers sized relative to each other to provide the required mix ratio of the settable mixture. The components contained in the material discharge containers are discharged to a mold tool through a mixing head that receives each of the components separately and thoroughly mixes them into the settable mixture. The settable mixture flows from the mixing head to fill the mold tool. The mold tool rotates about an axis during the filling step to evacuate air from the mold tool. Pressure of the settable mixture is monitored during the filling step and rate of discharge of the settable component is varied in response to changes in pressure of the settable mixture.

Abstract: The present invention involves a molded seamless vehicle interior panel having a seamless airbag door for concealing an airbag. The panel includes a retainer portion and a door portion circumscribed by the retainer portion. The retainer portion is disposed adjacent the airbag of the vehicle and has an opening to define a void over the airbag. The retainer portion has an appearance finish of an aesthetic look. The door portion disposed within the void integrally circumscribed by the retainer portion to define the seamless airbag door through which the airbag may deploy. The door portion has an appearance finish compatible to the appearance of the retainer portion such that no seam is visible. The door portion is molded together with the retainer portion and formed of a material different than the material of the retainer portion.

Abstract: An injection moulding apparatus for hollow parts comprises first and second co-operating dies, each die including a first male die core and a female die recess. One of the dies is rotatable about an axis. In a first angular position of the rotatable die, the male die core of the first die co-operates with the female die recess of the second die and the male die core of the second die co-operates with the female die recess of the first die, to define first and second moulds in which half-components may be formed. In a second angular position of the rotatable die, the respective female dies recesses of the first and second dies co-operate to form a third mould in which the half-components may be joined. The apparatus makes use of a single injector differentially controlled for each stage.

Abstract: An injection molding apparatus comprises a first sprue bar element having a first sprue channel for receiving a melt stream of moldable material under pressure. A second sprue bar element has a second sprue channel for selectively receiving the melt stream from the first sprue channel. A manifold has a manifold channel for receiving the melt stream from the second sprue channel and delivering the melt stream to a nozzle channel of a nozzle. A mold cavity receives the melt stream from the nozzle. The nozzle channel communicates with the mold cavity through a mold gate. A first gate assembly is coupled to an outlet of the first sprue bar element for selectively restricting the flow of the melt stream from the first sprue channel. The first gate assembly is movable to restrict the flow when the flow of the melt stream between the first sprue channel and the second sprue channel is interrupted.

Abstract: An apparatus for plasticising and injecting plastic material comprising a rotatable screw (3) arranged in a cylinder (2), wherein the screw (3) is displaced axially by the rotation of spindles (5) which are rotatable by a servomotor (7) moved axially with the screw (3), by way of of gears (27, 27′) connected by a toothed belt (17), wherein an intermediate transmission (15) for reducing the rotary speed is arranged between the servomotor (7) and the gears (27, 27′).

Abstract: An injection molding method that ensures, in the molding of optical disks and the like, accurate transferability, optical characteristics and mechanical characteristics for accurately transferring a super fine structure that could not be transferred satisfactorily by the conventional molding method, mass production of replicas, and so on, thus improving the production efficiency. It comprises the steps of using a cavity forming mold composed of at least two members, charging molten resin into the mold, obtaining a molding, wherein one of the members constituting the mold passes through a stage that is separated into at least three steps, a charging step, a press step and a molding take-out step, and molten resin is charged into the unclosed cavity of the one member in the charging step and then a molding is formed in the press step.

Abstract: Solid rollers of a urethane material are formed in closed mold formed by a tube and two end plugs spaced by a shaft, the latter becoming the shaft for the roller. The closed mold avoids rough grinding to a cylindrical shape, as well as avoiding the resulting waste of material and introduction of defects that arise from rough grinding. The formation of bubbles during injection of the urethane material is avoided by filling the closed mold with carbon dioxide gas prior to injection. The formation of gate marks in the urethane material is avoided by repositioning the end caps after injection to separate the injection gate from the cylindrical cavity. The need to trim the ends of the roller is avoided by providing an annular cavity between the top end cap and the tube that receives excess urethane material to be drawn into the cylindrical cavity as the urethane shrinks during curing.

Abstract: A molding machine and associated process offers significantly reduced cycle time and increases production output. In one embodiment, an injection molding machine includes a rotatable turret block rotatable on an axis for rotating a plurality of movable platens thereof into alignment with a stationary platen. Each of the movable platens include at least one which can be mated with a die on the stationary platen for molding a molded article. The machine may include multiple, opposed stationary platens for alternately mating with the moveable platens. The rotatable turret significantly reduces cycle time and increases production output without an increase in required floor space.

Abstract: A two shot molding method is provided to make a fastener device having a fastener portion and integral seal portion of different material. The fastener device includes a fastener part having a plastic head and anchor stem with prongs and a flexible seal of different material integral with the fastener part and the two molded together in a two-shot molding technique.

Abstract: Methods are provided for manufacturing an antiperspirant or deodorant product within a container, the product having an application surface that includes first and second portions having different compositions. The methods generally include (a) delivering to an open end of the container, through a first delivery nozzle, a first composition that will form the first portion, and, through a separate second delivery nozzle, a second composition that will form the second portion, the first and second compositions being in molten form during delivery, (b) providing a barrier between the first and second compositions to prevent intermingling thereof, (c) allowing the first and second compositions to solidify to form the product; and (d) removing the barrier.

Abstract: An apparatus and method for molding and curing silicone includes a press, one nozzles operatively engaged to the press, a liquid cooled manifold plate disposed to cool the nozzles, a heatable top platen having nozzle receptacles therein to receive the nozzles therein and a mold plate having a mold cavity therein. The mold plate and top platen are oriented for placement in the injecting position to allow the top platen to contact the mold plate while the nozzles are inserted into the nozzle receptacles of the top platen so that silicone is injected into the mold plate and into the mold cavity. The apparatus may be placed in the curing position when the top platen is heated and contacts the mold plate to allow silicone injected in mold plate to cure. The apparatus may be placed in a home position where the mold plate is uncontacted by the heated top platen which is uncooled by the manifold plate in the home position.

Abstract: Method and apparatus for forming an article from a molten plasticized resin using an injection molding machine by (a) forming a mold cavity having a first region for producing a molded part and a second, distinctive region for receiving a plasticised resin; (b) injecting into the second region a volume of plasticized resin for the article to be formed in the first region of the mold cavity; (c) applying pressure to plasticized resin to move it at least in part from the second region to the first region; and (d) maintaining pressure on the plasticised resin in the first region until the article is formed and stresses are relieved.

Abstract: In a method of producing injection-molded parts, an injection mold has two mold halves and a melt feeding device for application of melt across the mold surface of a mold half, when the injection mold is open. The melt is pressed into all areas of the mold cavity, when closing the mold halves. In order to simplify the arrangement of the hot runners in the mold half, when different injection-molded parts are produced, it is proposed to apply the melt onto the mold surface by a hot runner plate which is positioned above the mold surface, whereby the hot runner plate has several melt nozzles in the form of needle seal nozzles which are operated and controlled depending on the profile required for the respective mold half.

Abstract: An injection moulding apparatus for hollow parts comprises first and second co-operating dies, each die including a first male die core and a female die recess. One of the dies is rotatable about an axis. In a first angular position of the rotatable die, the male die core of the first die co-operates with the female die recess of the second die and the male die core of the second die co-operates with the female die recess of the first die, to define first and second moulds in which half-components may be formed. In a second angular position of the rotatable die, the respective female dies recesses of the first and second dies co-operate to form a third mould in which the half-components may be joined. The apparatus makes use of a single injector differentially controlled for each stage.

Abstract: Discloses is an apparatus for injection molding permitting movement of the injection molding machine in multiple planes. The apparatus has a frame and an injection molding machine mounted within the frame. Located on both the frame and the injection molding machine are a plurality of interlocking rails and rail bearings. The movement of the rails in the rail bearings permits the injection molding machine to move relative to the frame. The frame is a two piece interlocking frame, the two pieces being capable of movement relative to each other.

Abstract: A process for forming an end cap in an extruded ceramic tube. An end cap forming cavity of an end cap forming die is positioned so that, when the body of the end cap forming die is situated against an extrusion die, ceramic material is able to be forced into the end cap forming cavity, through a passageway communicating between the end cap forming cavity and a backfill reservoir, and into the backfill reservoir. A plunger projects into the backfill reservoir to force the ceramic material from the backfill reservoir back through the passageway and into the end cap forming cavity to compact the ceramic material so that the ceramic material within the end cap will be provided with a substantially uniform density.

Abstract: A method of continuously forming integrally molded structures includes the steps of rotating a plurality of independently movable multisection mold assemblies about a plurality of axes, successively flowing a plurality of polymerizable mixtures over surfaces of each enclosed mold cavity while selectively heating mold sections thereof in a preselected heating profile and monitoring the flowing of each mixture, the heating of the mold sections and the formation of resins therefrom. The monitored mixture flowing, the mold section heating and the formation of each resin are coordinated with each monitored axis rotation. The molded structure is removed after it has achieved structural integrity within the mold cavity, and the steps are repeated to form a multiplicity of the integrally molded structures on a continuing basis. Also, multiaxis molding apparatus for conducting the above method.

Abstract: A resin multilayer molding method in which a skin material having a resin decorating layer on a surface and a core-material resin are integrally molded in a mold, comprising the steps of: presetting a relationship of a glass transition point (Tgs) of the resin decorating layer of the skin material and a supply temperature (Tc) of a molten resin forming a core material to satisfy Tgs<Tc, and performing molding on a condition that a maximum temperature (Tsm) of the resin decorating layer of the skin material during clamping satisfies Tsm>Tgs.

Abstract: Dendrimer additives incorporated in thermoplastic resins (such as polycarbonate resins) are effective to alter the surface characteristics of the thermoplastic resin. Such compositions can be injection molded to produce articles in which the dendrimer additive is concentrated at the surface of the article to alter the properties of the resin. By selection of the type of dendrimer additive, the resulting characteristics of the molded article may be controlled.

Abstract: An injection moulding machine includes a mould unit (B) and an injection unit (A) for injecting a plasticated resin into the mould unit (B) through an injection nozzle (11), the mould unit (B) including a mould opening-closing means (36), a first mould (31) which is driven to be opened or closed by the mould opening-closing means (36), a second mould (30) which is operated together with the first mould (31) to define a cavity between them and be brought into contact with the injection nozzle (11), a first guiding means (39) for guiding the second mould (30) in such a manner that the second mould can be moved in the mould opening-closing direction, a stroke-regulating means (40) for regulating the length of stroke in the mould opening-closing direction of the second mould (30), and a first energizing means (41) for energizing the second mould (30) in the including of the first mould (31), and the injection unit (A) comprising a second guiding means (8) for guiding the injection nozzle (11) in such a manner tha

Abstract: A molding die drive unit capable of both of compressing and expanding (volume enlargement) molten resin in molding die and having thin shape and superior mechanical efficiency, molding unit and molding process are provided. A molding die drive unit 20 for advancing and retracting a movable die 10B relative to a cavity 10C has a large-diameter main cylinder unit 21, and a plurality of small-diameter sub cylinder unit 22 disposed around the main cylinder unit 21. After loading the molten resin, the cylinder units 21 and 22 are driven to advance and retract the movable die 10B to the cavity 10C to compress or expand the molten resin in the cavity to conduct molding process.

Abstract: An injection apparatus is disposed to be movable relative to the frame. A driver advances and retracts the injection apparatus. An energy absorption element is disposed between the driver and the frame and adapted to absorb mechanical energy relating to the nozzle touch force. A buffer member may also be disposed between the injection apparatus and the driver. In this case, variation in nozzle touch force due to overload can be adjusted by the action of the buffer member. Accordingly, when the buffer member is adjusted so as to reduce the variation in nozzle touch force due to overload, an excessively large nozzle touch force is not generated, so that breakage of the mold apparatus and the nozzle can be prevented. Further, resin is prevented from leaking from any clearance between the injection nozzle and the molding apparatus.

Abstract: The present invention relates to a sprue bar assembly for use with a number of different injection molding machines. The sprue bar assembly comprises a fixed sprue bar section having a first channel through which molten material, such as a plastic resin, flows. The first channel communicates with the outlet of a source of the molten material. The sprue bar assembly further comprises an adjustable sprue bar section having a second channel through which molten material flows and a powered unit for holding the adjustable sprue bar section in contact with the fixed sprue bar section so that molten material can flow from the first channel to the second channel without leaking and for changing the length of the sprue bar assembly as needed to accommodate molds of different shutheights.

Abstract: A tool for the injection molding of toothbrush bodies consisting of at least two different, consecutively injection molded plastic components, comprising a pair of mold parts that can be moved relative to each other and that together form groups of parallel mold cavities, wherein one of the mold parts for each group of mold cavities has a recess into which a mold insert can be filled, partial cavities are formed in the mold inserts, each corresponding to a head area of a toothbrush body, two of four groups of mold cavities form a first group pair in which the first plastic component is injection molded, two more of the four groups of the mold cavities form a second group pair in which the second plastic component is injection molded; the mold cavities in each group are parallel to each other and to those of the other group pair; one group of each pair of mold cavities is offset perpendicular to a lengthwise direction of the mold cavities with respect to the other group; the mold cavities of a group of each gr

Abstract: An injection molding apparatus includes a fixed injection molding machine having a housing, a first injection molding unit and a die associated therewith. A portable framework is removably attached to the molding machine housing and has at least a second injection machine molding unit operably aligned with the molding machine die and cooperable with the first injection molding unit.

Abstract: Multiaxis rotational molding apparatus (11) includes a plurality of spaced generally horizontally oriented arm members (17-20) each having one end (21) extending from an upstanding frame section (22) with one mold assembly (32-35) rotatably mounted adjacent a free end thereof. Each mold assembly includes a plurality of separable mold sections (36) including plate sections (38). A plurality of movable elongated mixing chambers (47-49), each including a plurality of adjacent axially aligned rotatable driven mixing sections (52-54). A control portion (15) includes an indexing mechanism (67, 68) sequentially orienting a dispenser of each mixing chamber with each mold assembly to control formation of molded structures continuously in a preselected multiaxis molding profile. Also, a method of forming molded structures with the molding apparatus is disclosed.

Abstract: A mold for compression molding a resin article, which mold consists of male and female molds, wherein, at the time of complete mold closing, the length L in a mold closing direction of a mated part formed between the outermost wall of said male mold and the innermost wall of said female mold satisfies the equation: (t1−t0+10)mm≧L≧(t1−t0)mm wherein t1 is a distance (mm) between the male and female molds when the resin melt first reaches the mating outermost edge of the male mold, and t0 is a distance (mm) in the mold closing direction between the same points on the male and female molds as those used for measuring t1 when the mold closing is complete, and the horizontal distance of a mating gap between the outermost wall surface of said male mold and the innermost wall surface of said female mold is from 0.02 to 0.1 mm, with which mold, squeeze-out of a resin melt during molding is prevented.

Abstract: A method is provided for making a combination hub and catheter. A material is molded in a mold into a body having at least a first hub, and at least a first nose extending from the first hub. The first nose is then elongated into a catheter by moving first and second components of the mold away from one another.

Abstract: The injection molding machine comprises the closing mechanism 5 having the nozzle touch member 3 to close the tip opening 1a of the nozzle 1 and the electric heater 6 to regulate the temperature of the nozzle touch member 3. The closing member 5 is constituted in such a manner as the arm 13 is pivotally supported on the jacket cover 11 mounted on the nozzle 1, the cylinder 7 is mounted on mounting member 14 provided at the tip of the arm 13, and the nozzle touch member 3 is supported at the tip of the piston rod 7a. The electric heater 6 is arranged around the nozzle touch member 3. When the arm 13 is rotated from the retreated position R to the closed position C by the actuation of the rotor 8, the nozzle touch member 3 is faced to the tip opening 1a of the nozzle 1, and by extending the cylinder 7, the nozzle touch member 3 regulated to the temperature suitable for the resin material by the electric heater 6 closes the tip opening 1a from its front surface.