Abstract: Provided are novel devices and methods for making a variable density preform, the methods comprising obtaining a slurry comprising a reinforcement particle component and a liquid component; obtaining a die cavity having at least one inlet opening and at least one exit opening defining at least one die cavity flow path therebetween directed toward the exit opening, the at least one exit opening suitably sized or configured to provide for exit of the at least one liquid component while impeding or blocking exit of the at least one reinforcement particle component; and introducing the slurry under pressure, and for a sufficient time period, through the inlet orifice into the die cavity flow path to provide for a decreasing pressure gradient along the flow path direction, to provide for a variable density of the at least one particle component, the particle density increasing in the at least one flow path direction.

Abstract: A method of making a molded part, including forming a liquid aggregate from a mixture of ground aggregate and a fluid. A fungal inoculum and the liquid aggregate are injected into a first mold cavity. The first mold cavity is sealed against a second mold cavity. Live mycelium is grown from the fungal inoculum to fill the first and second mold cavities. The live mycelium is cured to terminate further growth and develop a formed substrate.

Abstract: The invention relates to a device for the injection moulding of a moulded part (2) comprising a void (1), wherein a projectile (10) can be positioned at a fluid injection nozzle (8) in the region of a fluid aperture (9), which projectile (10) can be caused to flow in the direction of the longitudinal axis (L). To allow the production of moulded parts with enclosed voids in a better way the invention is characterized in that the fluid injection nozzle (8) comprises a section (11) entering into a cavity (5) of a mould, which section (11) is free from any undercut in a direction (E) of insertion of the fluid injection nozzle (8) into the cavity (5), wherein an angle (?) is arranged between a longitudinal axis (L) and the direction (E) of insertion.

Abstract: Water-soluble salt cores are used in molds for the production of hollow moldings by plastic molding. The production of hollow plastic moldings is effected by positioning a water-soluble salt core in a mold, molding a thermoplastic molding material around the salt core and, after solidification of the thermoplastic molding material, washing out the salt core with a water-containing solvent.

Abstract: Domain segregation of polymer blends or block copolymers in the presence of thermal conducting high aspect ratio nanocrystals leads to preferential placement of conductive filler either inside one domain, which promote the self-assembly of a thermal and/or electrical conducting pathway composed of high aspect ratio filler. The self-assembly of such thermal and/or electrical conducting pathway effectively enhances the thermal and/or electrical conductivity of the composite with significantly less amount of filler.

Abstract: Injection molded articles and process of forming the same are described herein. The processes generally include providing a polyolefin including one or more propylene heterophasic copolymers, the polyolefin having an ethylene content of at least 10 wt. % based on the total weight of the polyolefin; contacting the polyolefin with a polylactic acid and a reactive modifier to form a compatiblized polymeric blend, wherein the reactive modifier is produced by contacting a polypropylene, a multifunctional acrylate comonomer, and an initiator under conditions suitable for the formation of a glycidyl methacrylate grafted polypropylene (PP-g-GMA) having a grafting yield in a range from 1 wt. % to 15 wt. %; and injection molding the compatibilized polymeric blend into an article.

Abstract: A method of providing at least one heat sensitive material on at least part of a surface of a polymer article formed from a heated polymer whose temperature is sufficient to adversely affect the at least one heat sensitive material, wherein an at least partly textured shaping surface is provided. The heat sensitive material is applied to at least part of the shaping surface, the shaping surface being at a temperature at which the heat sensitive material is not adversely affected. The heated polymer is brought in contact with the shaping surface and formed by the surface shape of the shaping surface. The at least one heat sensitive material is transferred from the shaping surface to the polymer surface, while maintaining sufficiently low the temperature of the shaping surface so that the heat sensitive material is not substantially adversely affected by heat upon or after contact with the heated polymer.

Abstract: The present invention concerns a heterophasic propylene copolymer of high melt flow for injection molding, which comprise a propylene polymer matrix and a rubber. The heterophasic propylene copolymers of the present invention are characterized by a high viscosity of the rubber phase and a well-defined ratio of the intrinsic viscosities of the rubber phase and the propylene polymer matrix, thus resulting in improved mechanical properties. The present invention further relates to a process for the production of such heterophasic propylene copolymers, their use and articles produced with them.

Abstract: A method of making a finely textured molded article is disclosed. The method utilizes properties of the compound being molded, such as impact toughness and melt flow index. Poly(vinyl halide), particularly polyvinyl chloride), articles can be custom-injection-molded using the method, in order to simulate the appearance of original metal, glass, or wood articles. Consumer, transportation, building construction, and other industries can benefit from durable plastic articles that simulate the more fragile articles.

Abstract: A method of forming a water soluble container, comprising an injection moulded water soluble polymer, in which is present a fabric care, surface care or dishwashing composition, by injection moulding a thermoplastic material into a mould, wherein for or during the injection moulding process the mould is actively heated, the mould being at an elevated temperature, below the melting point of the thermoplastic material, throughout the injection moulding process.

Abstract: A method of moulding a bioresorbable polymer for producing a bioresorbable medical device includes the following successive steps: (a) heating a poly(1,4-dioxanone) in the absence of any solvent of this polymer to a mass temperature between 145° C. and 165° C., (b) injection moulding the molten mass obtained in step (a) in a mould which is at a temperature of 80° C. to 115° C. lower than the mass temperature of the poly(1,4-dioxanone), (c) cooling the mould until solidification of the mass of poly(1,4-dioxanone), and (d) removing the thus obtained part from the mould. Also described is a moulded part which can be obtained by such a method as well as a medical device containing such a part.

Abstract: In at least one embodiment, a composition includes a thermoplastic resin and a softened rubber. The rubber ranges from 5 wt. % to 75 wt. % of the resin. The softened synthetic rubber comprises a rubber, a paraffinic oil, and a fatty-acid-containing material. The paraffinic oil ranges from 15 wt. % to 40 wt. % of the rubber. The fatty-acid-containing material ranges from 5 wt. % to 16 wt. % of the weight of the rubber.

Abstract: A metal keyboard for a computer and the method thereof are provided. The keyboard includes an aluminum panel in which a plurality of nano-micro-pores is defined by nano-molding process T; a plastic body disposed on the aluminum panel and made through injection molding based on above nano-molding process, one side of the plastic body being combined with the nano-micro-pores and then secured onto the underside of the aluminum panel, while the other side of the plastic body being provided with plural plastic pins which are formed by injection molding and projected from the surface of the plastic body; and a metal key tray in which a number of locating holes are defined at locations corresponding to the plastic pins, these pins passing through the corresponding locating holes, being hardened after hot melting process and finally being locked with the metal key tray. The invention can effectively reduce manufacture cost of the metal keyboard and significantly improve productivity.

Abstract: A molded panel resembling a natural wickerwork panel, a furniture article comprising such a panel and a method for its manufacture, the panel comprising a plurality of warp strands and a plurality of weft strands interlacing the warp strands, such that at locations where warp and weft strands intersect they form together an integrated, solid molded material location.

Abstract: A tape reel assembly comprises a reel hub and flanges coaxially secured to, and extending radially outwardly from, opposite axial ends of the reel hub, respectively, each flange being molded by resin injection molding and having a tapered inside surface sloping down at a fixed taper angle from an inside periphery to an outside periphery thereof. The flange is molded by the use of an injection mold having a mold surface which borders at least a part of a mold cavity for configuration of the tapered inside surface of the flange and is convexly curved to the mold cavity.

Abstract: A portable seat cushion for easy attachment to and removal from a bench. The seat cushion is preferably made as one piece of flexible polymeric material wherein various components exhibit properties of flexibility and resilience/bias to the overall original shape of the seat cushion.

Abstract: A multi-layer structure including a buffer layer is to couple with a substrate in a die. The multi-layer structure includes a biological material layer, a bonding layer and a thermoplastic buffer layer. The biological material layer has a first surface attached to the bonding layer. The buffer layer has one side boned with the bonding layer. The buffer layer has a compressed surface to withstand high pressure and be bonded to the substrate. The bonding layer and buffer layer are made of thermoplastic material, and are bonded together firmly through thermal fusion. The compressed surface of the buffer layer directly withstands the injection temperature and pressure exerting to the substrate in the mold, therefore can alleviate the temperature and pressure withstood by the biological material layer. Hence the biological material layer is protected without being damaged in the mold, and bonding between the multi-layer structure and substrate has longer lifespan.

Abstract: A method and a mould for manufacturing pellets of hot-melt ink are disclosed wherein use is made of a multiple mould containing at least three dies detachably attached to one another which define mold cavities and corresponding filling holes. In the moulding process, the cavities are overfilled such that after solidification ink protrudes in the filling openings formed in a single die and prior to removal of the pellets from the mould cavities, the die containing the protrusions is separated from the other dies whereby the ink pellets formed are substantially free of holes and/or protrusions hampering the free flow of such pellets when introduced in a dosing system.

Abstract: A method of injection moulding a polymeric resin to form an article that is suitable for strain orientation. A thermoplastic polyester elastomer polymeric resin is provided. The resin is heated to form a molten resin at a temperature of at least about 240° C. The molten resin is injected into a mould (22) to substantially fill the mould and form an article. At least part of the article is a sheet part with a plurality of members that are integrally formed into the sheet part, with apertures provided between at least some of the members of the sheet part of the article to form a mesh. At least the sheet part of the article is suitable for strain orientation.

Abstract: The present invention provides a method for manufacturing a conductive structure having high electrical conductivity, and a method for manufacturing a dimensionally accurate separator for a fuel cell having high electrical conductivity. In the present invention, the cavity surface temperature of a mold is kept equal to or higher than the crystal melting temperature (Tm) of composite material until the shaping of the composite material melted in the mold is completed, and after the completion of the shaping process, the cavity surface temperature of the mold is controlled to be equal to or higher than a temperature 20° C. lower than the crystallization temperature (Tc) of the composite material but equal to or lower than a temperature 20° C. higher than the crystallization temperature of the composite material to harden the composite material.

Abstract: According to embodiments of the present invention, there is provided an air dehumidifying sub-system and a method for use in a molding system. For example, the air source device for use with a post-mold treatment device for treating a molded article, the air source device comprising: an air inlet and a refrigerating unit operatively coupled to the air inlet, the refrigerating unit and the air inlet arranged such that air is forced between the air inlet and the refrigerating unit for cooling the air; an air outlet coupled to the refrigerating unit for connecting the refrigerating unit to an air management device of the post-mold treatment device, the air management device configured to direct, in use, cooled air onto a portion of the molded article being treated.

Abstract: An injection moulded polymeric household bottle cap made of a polypropylene composition comprising: particulate CaCO3; additive; and polypropylene; wherein the polypropylene composition in its solid form and with average wall thickness T has a flexural modulus, measured according to ASTM D790-07, being at least 95% of the flexural modulus measured on a reference polypropylene composition being substantially free of CaCO3 and having average wall thickness of at least T+10%.

Abstract: An improved polymerization and processing method allows the production of special nitrile rubbers which are characterized by a specific cation content which leads to an excellent storage stability and particularly good vulcanization rate and moreover results in vulcanized materials that have advantageous properties, especially with regard to the contact with water or water-containing media of molded parts based on said vulcanized materials.

Abstract: An injection moulding process for making parts, comprising the steps of: providing molten polypropylene composition comprising particulate CaCO3 and additive; injecting said polypropylene composition into a mould to form said part; cooling said polypropylene composition to solidify it; ejecting said part from the mould; preparing the mould for moulding the next part; wherein the time of the cooling step is shortened by at least 1.5% compared to said process using a reference polypropylene composition substantially free of CaCO3.

Abstract: A propylene-based resin molded article satisfying the following requirements (1) through (4): Requirement (1) Lc/La ?1.50 Requirement (2) Lc?10.0 Requirement (3) F1?0.07 Requirement (4) F2?0.06 wherein in Requirements (1) through (4), La denotes the distance (unit: nm) between crystalline lamellae calculated from the long-period distance calculated from a small-angle X-ray scattering profile and the degree of crystallization calculated from the amount of heat of fusion measured by differential scanning calorimetry, Le denotes the thickness (unit: nm) of a crystalline lamella calculated from the distance between crystalline lamellae and the long-period distance, Fl denotes the degree of orientation calculated from the infrared dichroic ratio measured at a wave number of 997 cm?1, and F2 denotes the degree of orientation calculated from the infrared dichroic ratio measured at a wave number of 973 cm?1.

Abstract: A fingernail color display system. Holding rods having a fingernail color display element are inserted into a display device. The display device has a side section and a top section. The side section provides support for the top section. The top section has holes arranged in rows. Rod support sections are attached to the underside of the top section so that there are rows of the rod support sections. The holding rods are inserted through the holes and are supported by the rod support sections to display the holding rods so that a rearmost row is higher than a frontmost row. In a preferred embodiment the display device is injection molded. Also preferably the top section is tilted with respect to horizontal and the rod support sections are of equal length. Also preferably the rod support sections include an alignment feature for aligning the holding rods so that the color display element is flush with the front edge of the display device.

Abstract: A method of manufacturing a syringe for use in enteral feeding includes providing a premolded syringe body having a plunger end and an outlet end, loading the premolded syringe body into a mold having a core pin extending into the outlet end of the premolded syringe body, closing the mold to thereby retain the premolded syringe therein and to close a mold cavity around the outlet end of the syringe body, injection molding by injecting plastic molding material into the mold cavity and cooling to thereby form a tip at the outlet end of the premolded syringe body, and opening the mold and extracting the syringe body and the tip.

Abstract: The present invention relates to a foldable capsular vitreous body (FCVB), and its mould design, method for manufacturing, product appearance, and drug delivery property and so on. A mould for molding a foldable artificial vitreous body comprises an upper mould (1), a lower mould (2) and a core (3). The core (3) is disposed between the upper mould (1) and the lower mould (2) and is connected with a drainage-tube pin connected with an injection channel (4). Heating holes (6) are disposed in the upper mould (1) and/or the lower mould (2). Material is injected to the mould and is heated to vulcanize to mold vitreous body. The FCVB is adapted to be injected with any harmless medium and can be used as a delivery vehicle inside or around the eye ball. The size or shape of the FCVB can be changed depending on the different implant site.

Abstract: An object is to reduce the axial dimension of an injection apparatus (31), facilitate the work of removing and inserting a screw (20), and improve the quality of molded products. The injection apparatus (31) comprises a heating cylinder (17), a screw (20), and a drive apparatus. The screw (20) includes a plasticizing portion which includes a body portion (45a) and a flight (53) projectingly formed on an outer circumferential surface of the body portion (45a). An index ?, which is obtained by dividing a value obtained by adding a screw stroke S and a screw effective length L together by the screw stroke S, satisfies the relation 2.0<?<4.5. Even when the screw (20) is shortened, resin can be melted satisfactorily. Accordingly, the axial dimension of the injection apparatus (31) can be reduced.

Abstract: Embodiments of the present invention describe a device and method of mitigating radio frequency interference (REI) in an electronic device. The electronic device comprises a housing, and a thermal energy storage material is formed in the housing. By increasing the loss tangent parameter of the thermal energy storage material, the REI of the electronic device is reduced.

Abstract: A co-injection process is provided for fabricating improved multi-layer containers, including but not limited to blood collection tubes, evacuated blood collection tubes, culture bottles, centrifuges tubes, and syringe barrels. The container includes a tube (10) having a bottom wall (12) and a side wall (14) with an open end (18). The container can be provided with a stopper having an upper portion (22) and a skirt with an outside portion (30), a well (34) and a cavity (36). The tube and stopper assembly can be used for medical purposes including containing a blood sample within an enclosed interior space (40).

Abstract: An exemplary composite material includes polymer, carbon nanotubes (CNTs) and metallic particles. The CNTs and the metallic particles are randomly but generally evenly and discretely dispersed in the polymer. The composite material is characterized in that it allows radio frequency signals to pass therethrough.

Abstract: Method of cold casting a composite product, a pressure curing apparatus for use in curing a composite mixture under pressure, and use of the pressure curing apparatus in the present method. The method of cold casting a composite product includes the step of curing a composite resin mixture under pressure to eliminate the appearance of bubbles in the composite product. The pressure curing apparatus comprises, amongst other things, a pressure chamber that is sized and shaped to conform with the size and shape of a mold inserted therein to minimize wasted space and reduce the amount of energy required to pressurize the chamber.

Abstract: Compositions containing at least one liquid epoxy resin, at least one solid epoxy resin, at least one propellant, at least one curing agent and at least one mica-containing filler produce expandable, thermally curable binder systems which may be used without the addition of hollow glass beads for the production of stiffening and reinforcing laminates and for the production of stiffening and reinforcing moldings. Said laminates according to the invention are suitable for the stiffening and reinforcing of components, in particular in the automotive industry, such as car body frames, doors, boot lids, engine bonnets and/or roof parts. In addition, the mouldings that may be produced from said binders are suitable for the stiffening and reinforcing of hollow metal structures, in particular of hollow car body parts such as body frames, body supports and posts or doors in the automotive industry.

Abstract: A method manufactures solid ink sticks by forming a solid ink paste and injecting the paste into a mold having internal cavities. The method includes generating a solid ink paste, injecting a portion of the paste under pressure into a cooled mold having at least two separable shells that form ink stick cavities, and separating the shells of the cooled mold to release solid ink sticks from the ink stick cavities.

Abstract: The injection molding apparatus includes a cavity mold formed with a cavity surface for defining a cavity in which a molten injection material is injected, a core mold formed with a core surface for defining the cavity upon engagement with the cavity mold and installed to be movable forward and backward to open or close the cavity by guidance of a guide pin, an injection unit for injecting a material into the cavity during an injection process, and an injection controller for controlling a hydraulic cylinder to move the core mold forward or backward and the injection unit to inject the material into the cavity.

Abstract: An externally heated reaction injection molding (“RIM”) system and processes for producing polyurethane articles. The system comprises a mixing chamber for combining a prepolymer and a chain extender and one or more heating systems for heating at least one of the prepolymer and the chain extender upstream of the mixing chamber. In one embodiment, the process comprises injecting a heated prepolymer and/or a heated chain extender into a mixing chamber and initiating a curing of the prepolymer in a mixing chamber. By employing heat to decrease the viscosity of the prepolymer and/or the chain extender, prepolymers and/or chain extenders that have high room temperature viscosities or are in the solid state at room temperature, may be utilized in the RIM system.

Abstract: A controller for at least one heater utilized in a hot runner injection molding system, which includes a regulated voltage supply that is electrically connected to the at least one heater utilized in a hot runner injection molding system, at least one sensor operatively associated with at least one heater and utilized in a hot runner injection molding system, at least one digital signal processor that is operatively connected to the at least one heater utilized in a hot runner injection molding system, the regulated voltage supply and the sensor operatively associated with the at least one heater utilized in a hot runner injection molding system based on feedback from the at least one sensor.

Abstract: A hardware configuration and related method for straight injection molding of ophthalmic lenses using thermal control fluid circulating within a closed channel located interior of the insert. The channel is closed by a no-leak valve. The adjusting body is equipped with a mating no leak valve. The valves seal over an operational distance L before the valves are opened to admit the thermal circulating fluid into the insert. The insert can be easily changed or shimmed without leaking and without having to change the insert configuration.

Abstract: A sandwich panel core that may be comprised of a lattice structure utilizing a network of hierarchical trusses, synergistically arranged, to provide support and other functionalities disclosed herein. Since this design results in a generally hollow core, the resulting structure maintains a low weight while providing high specific stiffness and strength. Sandwich panels are used in a variety of applications including sea, land, and air transportation, ballistics, blast impulse mitigation, impact mitigation, thermal transfer, ballistics, load bearing, multifunctional structures, armors, construction materials, and containers, to name a few.

Abstract: Polishing pads of varying compositions for use in chemical mechanical planarization (CMP) and methods of manufacturing and using such pads. Examples of such polishing pads include two phases, one of which may be a high modulus, low wear material that maintains a stable texture when subject to a conditioning process (e.g., polyoxymethylene, Delrin, polyamide-imide (Torlon), polyetheretherketone (PEEK), and/or polysulfone), and the other of which may be a material having a polishing ability (e.g., a polyurethane material).

Abstract: The invention discloses an injection molding method for manufacture of a metal-resin composite member; wherein the resin composition used in the method includes a plurality of metal particles having one or more metal melting points between about 200° C. and 400° C.; said resin composition is heated to a temperature higher than the resin melting point and higher than one or more metal melting points to provide a heated resin composition; and wherein injecting said heated resin into a mold results in contact of said heated resin with one or more disposed heated metal member(s) to provide a composite member.

Abstract: A process for the preparation of a molded article formed of an isotactic ethylene propylene copolymer comprising providing an isotactic ethylene-propylene copolymer having an ethylene content of no more than 5 weight percent produced by the copolymerization of ethylene and propylene in the presence of an isospecific metallocene catalyst; heating the copolymer to a molten state; incorporating a nucleating agent into copolymer in an amount effective to provide a uniform shrinkage of the molded article at 48 hours molding of the at least 85% as determined by the differential in transverse and longitudinal shrinkage at the 48 hour mark; extruding the molten copolymer into a mold cavity; cooling the copolymer within the confines of the mold cavity to solidify the copolymer and form the molded article which is then retrieved from the mold cavity.

Abstract: A method of providing at least one heat sensitive material on at least part of a surface of a polymer article formed from a heated polymer whose temperature is sufficient to adversely affect the at least one heat sensitive material, wherein an at least partly textured shaping surface is provided. The heat sensitive material is applied to at least part of the shaping surface, the shaping surface being at a temperature at which the heat sensitive material is not adversely affected. The heated polymer is brought in contact with the shaping surface and formed by the surface shape of the shaping surface. The at least one heat sensitive material is transferred from the shaping surface to the polymer surface, while maintaining sufficiently low the temperature of the shaping surface so that the heat sensitive material is not substantially adversely affected by heat upon or after contact with the heated polymer.

Abstract: The molding apparatus includes a cavity mold with a cavity surface for defining a cavity in which a molten injection material is injected, and a core mold with a core surface for defining the cavity upon engagement with the cavity mold. The core mold has an intermediate core mold plate having the core surface and a support plate. A guide pin inserted into a guide hole formed in the cavity mold and fitted through the intermediate core mold plate to allow the intermediate core mold plate to be moved only in a forward and backward direction is fixed to the support plate. A first spring is installed between the intermediate core mold plate and the support plate, a first heating means is installed to a parting surface of the intermediate core mold plate and a cooling means is installed to the support plate.

Abstract: In a molded article containing a plant material and a thermoplastic resin, and formed by injection molding, the thermoplastic resin is contained in an amount of 5 to 50% by mass, and the plant material is contained in an amount of 50 to 95% by mass when the total amount of the thermoplastic resin and the plant material is taken as 100% by mass, and a material containing lignin in an amount of 10% by mass or more when the total amount of the plant material is taken as 100% by mass is used as the plant material. And, a process for producing a molded article includes the mixing step of mixing a plant material, water and a thermoplastic resin to obtain a molding material, and the injecting and molding step of injecting the molding material in a molding die and molding the molding material with the molding die to obtain the molded article.

Abstract: Disclosed is a method for manufacturing a ball with color impression. The ball includes an inflatable bladder, which is enclosed by a reinforcement layer and further wrapped by a body layer and a color composite sheet. The method includes a process for making the color composite sheet, which include a step of making a color film, which is made of a porous material having minute pores and on which a pattern is printed, with the pores maintained after printing, and a step for making a transparent layer, which is made by heating a material for making the transparent layer into a flowable liquid form for filling into the pores of the color film to form the color composite sheet, wherein the printed pattern that is formed on the color film is observable through the transparent layer.

Abstract: An injectable composite material made from a nylon and a para-aramid pulp, methods of manufacturing the injectable composite material, and components useful in tools and air motors made using the injectable composite material.

Abstract: A method of forming an article from a plurality of fiber bundles comprising the steps of providing at least one supply of fiber bundles, the fiber bundles having bonding fibers, supplying the fiber bundles to an injector, sequentially injecting fiber bundles from the fiber bundle feed assembly to predetermined positions within a mold member, heating the fiber bundles within the mold member to facilitate the adhesion of bonding fibers to, in turn, integrate the fiber bundle into an article, and, removing the fiber bundles from the mold member. An article and a system for forming same is likewise disclosed.

Abstract: Disclosed are polyamide compositions containing non-halogenated flame retardant and zinc borate that have reduced corrosion effects on melt processing equipment.