Of Mold Patents (Class 264/328.16)
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Publication number: 20110316197Abstract: An injection molding system includes a mold with a mold cavity, an injection device, and a temperature control device. The injection device is capable of injecting a molten material into the mold cavity. The temperature control device includes a heating system and a cooling system. The heating system utilizes hot fluid to increase a temperature of the mold to a predetermined upper temperature when the injection device starting to inject the material. The cooling system utilizes cool fluid to decrease the temperature of the mold to a predetermined low temperature when the material is being solidified in the mold cavity.Type: ApplicationFiled: December 9, 2010Publication date: December 29, 2011Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY(Shenzhen) CO., LTD.Inventors: HAI-PING WANG, XU LI
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Publication number: 20110300330Abstract: Flow gates 5 capable of protruding and retracting are provided in a cavity 9 of a die 2 to control a resin filling path. The generation of welds or orientation lines in a resin flow pattern is allowed only in an area containing uneven portions outside a design surface but is not allowed in other areas. The area containing welds or orientation lines in a resin flow pattern is covered with a separate component having a design surface, thereby achieving a desired metallic appearance.Type: ApplicationFiled: May 6, 2011Publication date: December 8, 2011Applicant: PANASONIC CORPORATIONInventors: Keizou Matsumura, Taishi Maruichi
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Publication number: 20110298155Abstract: A method manufactures solid ink sticks by forming a solid ink paste and injecting the paste into a mold having internal cavities. The solid ink paste can be formed by mixing liquid ink and solid ink in a barrel of an injection molding machine. The liquid ink is formed by melting solid ink particulates in the barrel with a heated conveyor and the solid ink particulates are maintained in a solid phase by cooling a portion of the barrel. Movement produced by the heated conveyor mixes the liquid ink and the solid ink in an area between the cooled portion of the barrel and the heated conveyor.Type: ApplicationFiled: August 11, 2011Publication date: December 8, 2011Applicant: XEROX CORPORATIONInventors: Terry Alan Smith, Edward Francis Burress
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Patent number: 8043537Abstract: There are provided an injection molding system, a computer program, a method of injection molding, and an injection molding machine capable of performing precise temperature control of a mold even when there is a delay in temperature increase of the mold in heat supply with a heating medium. The temperature control is performed so that temperatures of a fixed mold and a movable mold are maintained between an upper limit TU and a lower limit TL of a predetermined temperature range after start of injection of resin during an injection molding cycle. The temperature control of the fixed mold and the movable mold is performed only by switching ON/OFF supply of the heating medium, and cooling with a cooling medium is not performed.Type: GrantFiled: October 31, 2007Date of Patent: October 25, 2011Assignee: Mitsubishi Heavy Industries Plastics Technology Co., Ltd.Inventors: Yoshio Shikase, Michitaka Hattori, Shigeru Nozaki, Satoshi Imaeda, Toshihiko Kariya
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Patent number: 8043538Abstract: In a mold temperature control circuit of an injection molding device, such a molding cycle is repeated that, prior to injection of a resin, a heating-use medium is returned to molds and heated to a temperature suitable for resin injection, after injection of the resin, the heating-use medium is switched to a cooling-use medium, thereby the cooling-use medium is returned to the molds and cooling is conducted to give a temperature equal to or lower than a temperature at which the resin is solidified.Type: GrantFiled: June 29, 2009Date of Patent: October 25, 2011Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.Inventors: Michitaka Hattori, Satoshi Imaeda, Toshihiko Kariya
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Patent number: 8029721Abstract: Mold assemblies for compression molding of footwear components include molds, heating elements, conductor plates, insulating layers and carrier trays. An upper mold assembly is placed into a fixture attached to an upper press platen. A lower mold assembly slides into and out of a fixture attached to a lower press platen. Heating elements within the mold assemblies connect to electrical contacts in the fixtures when the mold assemblies are installed in the fixtures, thereby providing electrical power to the heating elements and heating the molds. A conveyor is positioned to receive a mold assembly from (or transfer a mold assembly to) the lower press platen fixture when the lower platen is in a lowered position.Type: GrantFiled: May 29, 2009Date of Patent: October 4, 2011Assignee: NIKE, Inc.Inventor: Todd A. Waatti
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Patent number: 8002540Abstract: A neck block of a molding tool for the production of a hollow body preform by means of injection molding, wherein the neck block has a main body with a shaping surface which is adapted to the external contour of a neck portion of the hollow body preform to be produced and is provided to come into contact in the injection molding operation with the neck portion of the hollow body preform, wherein furthermore there is provided at least one cooling passage for a cooling fluid which at least portion-wise extends substantially parallel to the shaping surface. The neck block is further provided with an inlet and an outlet and an inlet passage and an outlet passage which connect the inlet and the outlet respectively to the cooling passage. The cooling passage is arranged closer to the shaping surface than the inlet and the outlet.Type: GrantFiled: November 28, 2006Date of Patent: August 23, 2011Assignee: MHT Mold & Hotrunner Technology AGInventors: Witold Neter, Marek Hoenisch, Klaus Wegmann, Stefan Schweininger, Christian Wagner
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Patent number: 7993551Abstract: Within an improved method of maintaining a die during interruptions in production and of subsequently returning the die to an optimal operating temperature, instead of having a manual control valve in the bypass loop of cooling medium, a PLC controlled valve is provided which can automatically allow or stop the flowrate through the bypass loop. Instead of circulating cooling medium through the die continuously, and at a reduced rate, during the interruption, the cooling medium is not circulated at all initially during the interruption. When the restart of production is desired, the first two preheat shots produced are made without the circulation of any cooling medium through the die. The valve within the bypass loop is then opened to let some cooling medium circulate through the die, however the circulation rate is less than the rate associated with normal production. The bypass loop is then left open while the valve in the primary loop is reopened.Type: GrantFiled: December 1, 2008Date of Patent: August 9, 2011Assignee: Honda Motor Co., Ltd.Inventors: James Kreitzer, Ron Maidon, Matthew Pettus, Gary Prenger
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Publication number: 20110180969Abstract: A method for manufacturing a separated tip catheter includes the following steps: positioning first and second cores in a cavity of a mold, the cavity having a substantially elongated shape and including a first end portion and a second end portion, wherein the first and second cores are oriented substantially parallel to each other; placing a sheet of material having a higher melting temperature than a molding material across the first end portion of the cavity; and injecting the molding material into the cavity of the mold.Type: ApplicationFiled: April 8, 2011Publication date: July 28, 2011Applicant: TYCO HEALTHCARE GROUP LPInventor: Michael R. Sansoucy
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Publication number: 20110175257Abstract: A method of forming an article by injection moulding a molten thermoplastic material into a mould, wherein for or during the injection moulding process the mould is actively heated, the mould being at an elevated temperature, below the melting point of the thermoplastic material, throughout the injection moulding process.Type: ApplicationFiled: April 1, 2009Publication date: July 21, 2011Applicant: Reckitt Benckiser N.V.Inventors: Andreas Huber, Markus Huber, Simone Huber, Jacobus Simon Petrus Van Diepan, Ralf Wiedemann
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Patent number: 7981350Abstract: An injection-moulding device is disclosed, comprising at least first and second mould parts, defining a mould cavity, wherein at least one of the mould parts comprises heating means, for heating the mould part in the vicinity of a mould cavity surface, said heating means comprising an inductive coil having a plurality of windings and being powered by an oscillator. The mould part comprises a top member, at the mould cavity surface, and, beneath the top member, a carrier member comprising grooves for taking up said coil windings, wherein the top member resistivity is lower than 1.5*10?6 ?m, the top member relative magnetic permeability is lower than 10, the carrier member resistivity is higher than 20*10?6 ?m, and the carrier member relative magnetic permeability is higher than 50.Type: GrantFiled: December 20, 2006Date of Patent: July 19, 2011Assignee: Thermal Cyclic Technologies TCTech I Stockholm ABInventors: Jan Jäderberg, Stefan Olin
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Publication number: 20110171406Abstract: A molded article having heat resistance, heat retaining properties, and biodegradability, and a method for production of the molded article are provided. A mug 1 as a molded article is an injection-molded article formed by injection molding a resin composition containing a polylactic acid and fine particles having an average particle size of 1 to 150 nm and prepared by impregnating the polylactic acid and the fine particles with supercritical nitrogen in the range of 0.05 to 0.3% by weight based on the whole amount of the resin composition. The injection-molded article comprises a foam layer 4 of discontinuous cells inside thereof and a non-foam layer 5 formed integrally with the foam layer 4 on the surfaces thereof. The foam layer 4 includes discontinuous cells having an average pore size of 0.5 to 50 ?m. The non-foam layer 5 has a degree of crystallinity of 15 to 28%.Type: ApplicationFiled: September 10, 2009Publication date: July 14, 2011Inventor: Michio Komatsu
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Publication number: 20110109015Abstract: The present invention relates to device and method for injection molding a product having a hydrophobic pattern, which permits mass production of the product having a hydrophobic surface and clear formation of the hydrophobic pattern on the product. The method includes the steps of heating a mold having a stamper with a hydrophobic pattern formed thereon mounted thereto, bringing the mold into close contact with other molds for enclosing an inside of the molds, injecting a predetermined resin material into the inside of the molds, and cooling down the molds, and separating the molds.Type: ApplicationFiled: July 20, 2009Publication date: May 12, 2011Applicant: LG ELECTRONICS INC.Inventor: Young Bae Kim
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Patent number: 7914720Abstract: The present invention provides a method for manufacturing a conductive structure having high electrical conductivity, and a method for manufacturing a dimensionally accurate separator for a fuel cell having high electrical conductivity. In the present invention, the cavity surface temperature of a mold is kept equal to or higher than the crystal melting temperature (Tm) of composite material until the shaping of the composite material melted in the mold is completed, and after the completion of the shaping process, the cavity surface temperature of the mold is controlled to be equal to or higher than a temperature 20° C. lower than the crystallization temperature (Tc) of the composite material but equal to or lower than a temperature 20° C. higher than the crystallization temperature of the composite material to harden the composite material.Type: GrantFiled: May 10, 2010Date of Patent: March 29, 2011Assignee: Showa Denko K.K.Inventors: Toshihiro Arai, Hiroshi Sakamoto, Tomoaki Kobayashi
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Publication number: 20110069361Abstract: Disclosed are injection moldings, an injection-molding apparatus and a method thereof. The injection-molding apparatus comprises: a cavity mold having a cavity; a core mold having a core surface to form a molding space for injection moldings when being joined to the cavity mold; a heating unit for heating the cavity mold or the core mold; a cooling unit for cooling the cavity mold or the core mold; and a patterning stamp having a micrometer or nanometer sized pattern and provided on an inner surface of the molding space. According to the injection-molding apparatus, a micrometer or nanometer sized pattern is formed on a surface of injection moldings so as to have a super-hydrophobic characteristic and an optical characteristic, and a micrometer or nanometer sized pattern of a complex structure can be implemented.Type: ApplicationFiled: August 28, 2007Publication date: March 24, 2011Applicant: LG ELECTRONICS INC.Inventors: Hyun-Woo Jun, Young-Bae Kim, Chang-Il Jung, Seok-Jae Jeong, Hyung-Pyo Yoon
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Publication number: 20110049762Abstract: An injection molding machine is provided with a mold forming a cavity into which a resin is injected, a liquid supplying device which supplies a liquid continuously to an internal flow channel of the mold during a preparation period prior to injection of the resin and an injection period in which the resin after the preparation period is injected, an electricity supplying device which supplies electricity to an electric heater arranged on the mold at least during a part of the preparation period, thereby heating the mold, and a controller which carries out a predetermined procedure for making different a temperature of a liquid in the internal flow channel between the preparation period and the injection period.Type: ApplicationFiled: August 5, 2009Publication date: March 3, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY Co., Ltd.Inventors: Toshihiko Kariya, Satoshi Miyagawa, Naoki Toda, Gen Hamada, Michitaka Hattori
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Publication number: 20110036833Abstract: Because it is possible to cool down a column member at a higher speed than natural cooling, throughput can be improved further. Especially, when the tubular body M42 and the column part M43 are made of different metals and the column part M43 is pressed into the tubular body M42, a distortion will occur in the column member M42 and M43 and the top board M41 fixed to the column member M42 and M43 due to the difference in thermal expansion coefficients between them, but the cooling paths P1 and P2 can absorb a distortion caused by the difference in thermal expansion coefficients of these metals. In particular, when the top board M41 is used as a mold for resin molding, it is possible to perform resin molding precisely because distortion caused by the difference in thermal expansion coefficients does not easily occur.Type: ApplicationFiled: February 19, 2009Publication date: February 17, 2011Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Mitsuo Maeda, Yasuo Matsumi
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Publication number: 20110021678Abstract: Disclosed are a polycarbonate resin composition characterized by containing, with respect to 100 parts by mass of a composition formed of (A) 90 to 99 parts by mass of an aromatic polycarbonate resin and (B) 1 part by mass or more and less than 10 parts by mass of a glass filler having a refractive index smaller or larger than that of the aromatic polycarbonate resin by 0.002 or less, (C) 0.01 to 3.0 parts by mass of glossy particles, (D) 0.01 to 3.0 parts by mass of a silicone compound having a reactive functional group, and (E) 0.03 to 1.0 part by mass of an organic alkali metal salt compound and/or an organic alkaline earth metal salt compound, and a polycarbonate resin molded article obtained by molding the composition. The composition may be blended with (F) 0.0001 to 1 part by mass of a colorant as required.Type: ApplicationFiled: October 24, 2008Publication date: January 27, 2011Applicant: Idemitsu Kosan Co., LTD.Inventors: Toshio Isozaki, Kouji Satou, Takayoshi Tanaka
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Publication number: 20110003128Abstract: Provided are a polycarbonate resin composition containing a glass filler, which is excellent in transparency, strength, and heat resistance and provided with high flame retardancy even without using a flame retardant, and a polycarbonate resin molded article obtained by molding the resin composition. The flame-retardant polycarbonate resin composition contains a combination including (A) 55 to 95 mass % of an aromatic polycarbonate resin containing a polycarbonate-polyorganosiloxane copolymer and (B) 45 to 5 mass % of a glass filler having a refractive index smaller or larger than a refractive index of the aromatic polycarbonate resin by 0.002 or less, and (C) 0.05 to 20.0 parts by mass of a silicone compound having a reactive functional group with respect to 100 parts by mass of the combination. The polycarbonate resin molded article has a thickness of 0.3 to 10 mm which is obtained by molding the composition.Type: ApplicationFiled: October 11, 2007Publication date: January 6, 2011Applicant: IDEMITSU KOSAN CO., LTD.Inventors: Toshio Isozaki, Kouji Satou
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Publication number: 20100292412Abstract: This invention provides a process for producing a crystallized polyester resin molding. The process includes melting and injecting the below-described first or second compound (a) or (b) into a mold and holding the same in the mold, and then conducting cooling to crystallize a polyester resin of a resulting molding without using an inorganic nucleating agent: (a) a first compound of a crystallization-inducing crosslinked polyester resin, in at least a portion of which crosslinked points have been formed with a crosslink forming agent, and a first non-crosslinked polyester resin; or (b) a second compound of a crystallization-inducing master batch, which comprises the crosslinked polyester resin and a second non-crosslinked polyester resin and abundantly contains the crosslinked polyester resin, and the first non-crosslinked polyester resin.Type: ApplicationFiled: May 5, 2010Publication date: November 18, 2010Applicant: Dainichiseika Color & Chemicals Mfg. Co., Ltd.Inventors: Masayuki Shibata, Yuichi Yanai, Takahiro Imai, Hiromichi Ueno, Yoshinori Konno, Junichi Ito, Takaaki Osanai, Michiei Nakamura
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Patent number: 7833378Abstract: A method of manufacturing an optical disc includes molding a first disc substrate by a first mold simultaneously with a second disc substrate by a second mold while controlling the temperature of the first and second molds by passing a temperature-controlling medium through temperature controlling flow passages provided in the vicinity of a boundary between the first and second molds.Type: GrantFiled: October 25, 2007Date of Patent: November 16, 2010Assignees: Taiyo Yuden Co., Ltd., Nissei Plastic Industrial Co., Ltd.Inventors: Kazunori Ishikura, Keiichi Kagawa, Izumi Igawa, Hidetoshi Egawa, Yuji Shibuya, Shinji Miki, Kiyoto Takizawa
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Patent number: 7820084Abstract: A method of molding a minute shape, in which at least one of a pair of dies is provided with an uneven section of a minute shape on a molding surface thereof, clamping of the pair of dies is stopped immediately before the dies are completely clamped, a resin is injected into a cavity, and thereafter the dies are completely clamped to thereby transcribe the shape of the uneven section onto the resin includes preparing a plurality of transcription dies each provided with the uneven section on a molding surface thereof, heating one of the transcription dies which is not used to mold a product by a heating unit, and exchanging the transcription dies with each other, at a point in time at which molding is completed, to thereby mold the product continuously.Type: GrantFiled: November 5, 2008Date of Patent: October 26, 2010Assignee: Toshiba Kikai Kabushiki KaishaInventors: Atsushi Takemoto, Jun Koike
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Publication number: 20100255295Abstract: A resin composition comprising 100 parts by weight of an aromatic polycarbonate having an OH terminal group content of 0.1 to 30 eq/ton (component A) and 0.01 to 0.3 part by weight of a glycerin monoester (component B) and having a chlorine atom content of 100 ppm or less. The resin composition provides a molded article having excellent heat stability and a good color.Type: ApplicationFiled: December 5, 2008Publication date: October 7, 2010Inventors: Tomomitsu Onizawa, Naoshi Takahashi, Akihiro Mukai
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Patent number: 7807088Abstract: Polyvinylidene fluoride resin powder for melt molding, which exhibits such particle size distribution characteristics that the average particle diameter (D50) is 80 to 250 ?m, the proportion of resin powder having a particle diameter of at most 45 ?m is at most 15.0% by weight, and the proportion of resin powder having a particle diameter of at least 355 ?m is at most 10.0% by weight, and has a bulk density of 0.30 to 0.80 g/cm3 and an angle of repose of at most 40°, and a process for producing a molding, which comprises feeding the resin powder to an injection molding machine or extrusion molding machine, melting the resin powder, and injecting the resin melt into a mold.Type: GrantFiled: October 13, 2005Date of Patent: October 5, 2010Assignee: Kureha CorporationInventors: Tsukasa Ikeda, Yasuhiro Suzuki, Kenichi Iwabuchi, Takumi Katsurao
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Publication number: 20100242251Abstract: Embodiments disclosed include fiber optic module housings used for fiber optic modules and methods for manufacture and assembly of same. The fiber optic module housings comprise at least one hinge to allow a component of the housing to be opened and closed to allow easy access to the fiber optic module housing and/or its internal chamber. The hinge may be a living hinge disposed within a single part to allow each side of the living hinge to be bent or folded. The hinge may be disposed on a panel configured to support one or more fiber optic components to allow the panel to be opened and closed about the module housing for access. The fiber optic module housing may also be entirely comprised of a single part employing the use of living hinges between foldable parts. In this manner, no sides or parts of the fiber optic module housing need be provided as separate parts.Type: ApplicationFiled: March 31, 2009Publication date: September 30, 2010Inventors: Terry L. Cooke, David L. Dean, JR., Tory A. Klavuhn
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Patent number: 7803305Abstract: A co-injection process is provided for fabricating improved multi-layer containers, including but not limited to blood collection tubes, evacuated blood collection tubes, culture bottles, centrifuges tubes, and syringe barrels. The container includes a tube (10) having a bottom wall (12) and a side wall (14) with an open end (18). The container can be provided with a stopper having an upper portion (22) and a skirt with an outside portion (30), a well (34) and a cavity (36). The tube and stopper assembly can be used for medical purposes including containing a blood sample within an enclosed interior space (40).Type: GrantFiled: June 14, 2002Date of Patent: September 28, 2010Assignee: Becton, Dickinson and CompanyInventors: Brian F. Ahern, Nicholas A. Grippi, Paul R. Soskey, Donald J. Carano, Norman J. Hutton, Danielle M. DeSalvo, Gregory L. Lusardi
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Publication number: 20100239803Abstract: The present invention discloses a thermoplastic polyurethane which is comprised of the reaction product of (1) a hydroxyl terminated polyester intermediate, (2) a polyisocyanate, and (3) a glycol chain extender; wherein the hydroxyl terminated polyester intermediate is comprised of repeat units that are derived from 1,3-propylene glycol and a dicarboxylic acid; wherein the hydroxyl terminated polyester intermediate has a number average molecular weight from 500 to 10,000; and wherein the thermoplastic polyurethane includes hard segments that are the reaction product of the polyisocyanate and the glycol chain extender. This thermoplastic polyurethane is unique in that it has a greatly reduced tendency to bloom. This is highly desirable in applications where high clarity is desired because blooming causes articles containing the thermoplastic polyurethane to be hazy or foggy in appearance.Type: ApplicationFiled: February 25, 2010Publication date: September 23, 2010Applicant: Lubrizol Advanced Materials, Inc.Inventors: Julius Farkas, Charles P. Jacobs
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Patent number: 7790070Abstract: A mold assembly that is adapted to clamp fixed mold and movable mold together while making temperature adjustment and inject a molding material into a molding cavity provided therebetween, thereby producing an optical part. The mold assembly is one including fixed platen supporting fixed mold, provided on a part of its mold-side surface with locating hole and including ring of configuration with external and internal surfaces, fitted at its external surface in the locating hole, wherein the fixed mold is provided with a locating projection protruding toward the fixed platen, fitted in the internal surface of the locating hole, and wherein the ring consists of a material whose linear expansion coefficient is smaller than those of the material of the fixed platen and the material of the locating projection.Type: GrantFiled: August 27, 2007Date of Patent: September 7, 2010Assignee: Konica Minolta Opto, Inc.Inventors: Kanji Sekihara, Akihiko Matsumoto, Yoshihiro Okumura
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Patent number: 7758781Abstract: The invention relates to a resin polymer blend comprising at least two dry blended, non-melt processible resin polyimide particulates, wherein the non-melt processible resin polyimide articulates are molded by compression molding.Type: GrantFiled: May 20, 2008Date of Patent: July 20, 2010Assignee: E.I. du Pont de Nemours and CompanyInventors: Mark R. Schmeckpeper, Timothy D. Krizan
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Publication number: 20100174031Abstract: A method for processing reinforcing filler-filled synthetic resins and applications made therefrom wherein the resulting articles have the ability to be plated to form a structurally aesthetic product substantially free of visual defects. The process utilizes an accelerated heat and cool process to form a resin-rich surface that is substantially free of any reinforcing fillers, such as fiber strands and/or bundles, on the external surface of the article. As such, the resulting article is capable of being plated to form an article that is substantially free of visual defects caused by these fillers on the surface of the article.Type: ApplicationFiled: September 10, 2008Publication date: July 8, 2010Applicant: SABIC INNOVATIVE PLASTICS IP B.V.Inventors: Matthew D. Marks, Andrew W. May
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Publication number: 20100164143Abstract: The invention relates to a nucleating agent for polyethylene terephthalate and injection molding method thereof. The nucleating agent comprises a SiO2 core grafted with bis(2-hydroxyethyl) terephthalate, which accelerates the crystallization of polyethylene terephthalate for injection molding.Type: ApplicationFiled: December 29, 2009Publication date: July 1, 2010Inventors: Hsun-Yu LI, Chih-Hsiang Lin, Chi Lung Wu, Hsin-Ching Kao
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Publication number: 20100159170Abstract: An injection molding material that includes a renewable resin containing a combination of renewable polymers (e.g., starch and plant protein) and a plasticizer is provided. Although such compounds are normally difficult to process into thermoplastics, the present inventors have discovered that injection molding materials may nevertheless be formed by melt blending the renewable resin with a synthetic resin (e.g., polyolefin) while selectively controlling the nature of the resins and their relative concentrations. In this manner, a morphology may be achieved in which the renewable resin is present as a discontinuous phase that is dispersed within a continuous phase of the synthetic resin (e.g., “island-in-the-sea” morphology). The discontinuous and continuous phases may each constitute from about 30 vol. % to about 70 vol. %, and in some embodiments, from about 40 vol. % to about 60 vol. %.Type: ApplicationFiled: December 18, 2008Publication date: June 24, 2010Applicant: Kimberly-Clark Worldwide, Inc.Inventors: James H. Wang, Gregory J. Wideman, Bo Shi, Sarah A. Funk
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Patent number: 7740473Abstract: The molding apparatus includes a cavity mold with a cavity surface for defining a cavity in which a molten injection material is injected, and a core mold with a core surface for defining the cavity upon engagement with the cavity mold. The core mold has an intermediate core mold plate having the core surface and a support plate. A guide pin inserted into a guide hole formed in the cavity mold and fitted through the intermediate core mold plate to allow the intermediate core mold plate to be moved only in a forward and backward direction is fixed to the support plate. A first spring is installed between the intermediate core mold plate and the support plate, a first heating means is installed to a parting surface of the intermediate core mold plate and a cooling means is installed to the support plate.Type: GrantFiled: May 8, 2009Date of Patent: June 22, 2010Inventor: Myung-Ho Kang
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Patent number: 7718110Abstract: A method for forming thin-walled products from low-melt plastic in a mold, wherein an amount of the plastic, heated, is introduced into a mold cavity, with the mold at least partly opened, whereafter the mold is closed, such that the plastic in the mold cavity is pressed away by the wall parts of the mold cavity, whereby a complete filling of the mold cavity is obtained.Type: GrantFiled: October 25, 2002Date of Patent: May 18, 2010Assignee: ECIM Technologies B.V.Inventor: Hendricus Antonius Hoogland
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Patent number: 7713464Abstract: The invention provides a multilayer container that comprises a polyglycolic acid layer and a thermoplastic polyester resin layer and is much improved in terms of gas barrier properties, heat resistance, moldability, transparency and durability, and its production process. Polyglycolic acid is used as a gas barrier resin. At the body and bottom, the thermoplastic polyester resin forms an inner and an outer layer, and an intermediate layer comprising at least one polyglycolic acid layer is embedded in the thermoplastic polyester resin layer. The opening end of the container is formed of a thermoplastic polyester resin layer alone, and the body is biaxially oriented. The multilayer container has heat resistance enough to stand up to hot-filling at 93° C. for 20 seconds.Type: GrantFiled: November 1, 2002Date of Patent: May 11, 2010Assignee: Kureha CorporationInventors: Junji Nakajima, Takafumi Kato, Yoshihiro Matsukura
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Publication number: 20100112288Abstract: A method of making a finely textured molded article is disclosed. The method utilizes properties of the compound being molded, such as impact toughness and melt flow index. Poly(vinyl halide), particularly poly(vinyl chloride), articles an be compound-injection-molded using the method, in order to simulate the appearance of original metal, glass, or wood articles. Consumer, transportation, building construction, and other industries can benefit from durable plastic articles that simulate the more fragile articles.Type: ApplicationFiled: March 29, 2007Publication date: May 6, 2010Applicant: POLYONE CORPORATIONInventors: Saleem Shakir, Sang Lee
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Patent number: 7670539Abstract: The injection molding apparatus includes a cavity mold formed with a cavity surface for defining a cavity in which a molten injection material is injected, a core mold formed with a core surface for defining the cavity upon engagement with the cavity mold and installed to be movable forward and backward to open or close the cavity by guidance of a guide pin, an injection unit for injecting a material into the cavity during an injection process, and an injection controller for controlling a hydraulic cylinder to move the core mold forward or backward and the injection unit to inject the material into the cavity.Type: GrantFiled: September 25, 2007Date of Patent: March 2, 2010Inventor: Myung-Ho Kang
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Publication number: 20100028640Abstract: Provided are a polycarbonate resin composition containing a glass filler, which is excellent in transparency, strength, and heat resistance and provided with high flame retardancy, and a polycarbonate resin molded article obtained by molding the resin composition. The flame-retardant polycarbonate resin composition contains a combination including (A) 55 to 95 mass % of an aromatic polycarbonate resin and (B) 45 to 5 mass % of a glass filler having a refractive index smaller or larger than a refractive index of the aromatic polycarbonate resin by 0.002 or less, and further contains, with respect to 100 parts by mass of the combination, (C) 0.05 to 2.0 parts by mass of a silicone compound having a reactive functional group and (D) 0.03 to 0.4 part by mass of an organic alkali metal salt compound and/or an organic alkaline earth metal salt compound. The polycarbonate resin molded article has a thickness of 0.3 to 10 mm which is obtained by molding the composition.Type: ApplicationFiled: October 11, 2007Publication date: February 4, 2010Applicant: IDEMITSU KOSAN CO., LTD.Inventors: Toshio Isozaki, Kouji Satou
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Publication number: 20100007058Abstract: In an injection molding apparatus having a manifold and nozzle assembly, a pin extends through the nozzle and into a mold cavity to define a product feature of the mold cavity and a sleeve extends through the nozzle and circumferentially surrounds a portion of the pin. The sleeve can be moved for controlling flow of molding material through a mold gate and into the mold cavity. The sleeve is aligned with the mold gate by an alignment portion of the nozzle when actuated to open the mold gate. The pin is aligned in the mold cavity by the sleeve.Type: ApplicationFiled: July 10, 2009Publication date: January 14, 2010Applicant: MOLD-MASTERS (2007) LIMITEDInventor: Fabrice Fairy
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Publication number: 20100001436Abstract: An injection-moulding system for an injection-moulding machine including a clamping assembly, a temperature-adjusting system, and an ejector. The clamping assembly comprises two horizontal beams for mounting on the platens of the injection-moulding machine and two vertical beams for crosswise mounting on the horizontal beams in multiple positions. The clamping assembly allows dies of various sizes to be clamped in one and the same machine. The temperature-adjusting system includes at least one cooling tube for detachable insertion into a blind hole formed in the die. The cooling tube is attached to coolant conduits which are permanently attached to a source of coolant. Dies can thereby be replaced quickly and easily without spilling any coolant. The ejector is adapted to eject the cooled product after opening of the die. The injector pins are in an inexpensive way glued to the ejector plate. Use of the injection-moulding system provides considerable cost savings over conventional devices.Type: ApplicationFiled: August 3, 2007Publication date: January 7, 2010Inventor: Robert Axelsson
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Patent number: 7615180Abstract: A hardware configuration and related method for straight injection molding of ophthalmic lenses using thermal control fluid circulating within a closed channel located interior of the insert. The channel is closed by a no-leak valve. The adjusting body is equipped with a mating no leak valve. The valves seal over an operational distance L before the valves are opened to admit the thermal circulating fluid into the insert. The insert can be easily changed or shimmed without leaking and without having to change the insert configuration.Type: GrantFiled: July 8, 2005Date of Patent: November 10, 2009Assignee: Gentex Optics, Inc.Inventor: Russell F. Weymouth, Jr.
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Publication number: 20090243154Abstract: A resin molding method includes: a mold clamping process that clamps a mold, forms a resin flow path, and arranges baffle members in the resin flow path; an injection process that injects a molten resin containing a base material and an anisotropic filler dispersed in the base material from a nozzle into the resin flow path to correct a variation in flow rate of the molten resin on the upstream side of the baffle members and to form a weld on the downstream side of the baffle members by using the baffle members obstructing a flow of the molten resin so that orientation of the filler in the direction in which the weld extends is improved; and a mold opening process that opens the mold so as to take out a resin molded product.Type: ApplicationFiled: March 16, 2009Publication date: October 1, 2009Applicant: TOKAI RUBBER INDUSTRIES, LTD.Inventors: Junichiro SUZUKI, Masaru MURAYAMA
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Publication number: 20090177282Abstract: Bone tissue at the interface of a bone implant is shielded from stresses found in normal bone because of the higher stiffness or rigidity in the implant versus in bone. The resulting “stress shielding” of the bone by the implant eventually results in resorption of bone at the bone-implant interface and ultimately necessitates replacement of the bone implant. To overcome these problems, an implantable biomimetic prosthetic bone having a porous surface, a fiber-reinforced composite structure, and a polymer-based core is disclosed. The prosthetic bone is a good match for structure, stiffness, viscoelastic properties, specific weight and overall structure as real bone or host tissues adjacent to the prosthetic bone. The prosthetic bone may be formed as a total hip prosthesis.Type: ApplicationFiled: January 13, 2006Publication date: July 9, 2009Inventors: Martin N. Bureau, Jean-Gabriel Legoux, Johanne Denault
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Patent number: 7557051Abstract: Methods for compression molding through holes in polymer layers are provided, as are the resulting patterned polymer layers. Two key aspects of the invention are provision of a mold and substrate having different mechanical hardness, and provision of room for local flow of material. These aspects of the invention facilitate formation of through holes by compression molding that are not blocked or partially blocked by undesirable material. These polymer layers can be formed into three dimensional patterned structures by bonding patterned layers together. Since the layers include through holes, a three-dimensional polymer pattern can be formed. These patterned polymer layers and three dimensionally patterned polymer constructs have a wide variety of applications. For example, these constructs can be used for fabrication of micro-fluidic devices, and/or can be used for various medical and biological applications including drug delivery devices and tissue engineering devices.Type: GrantFiled: March 11, 2005Date of Patent: July 7, 2009Assignee: The Board of Trustees of the Leland Stanford Junior UniversityInventors: WonHyoung Ryu, Seoung Jai Bai, Kyle Hammerick, Robert Lane Smith, Ralph S. Greco, Friedrich B. Prinz, Rainer J. Fasching
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Publication number: 20090166920Abstract: A molding apparatus includes: a heat insulting member; a heat conducting member disposed in a partial surface area of the heat insulating member, the heat conducting member being made of material having a thermal conductivity higher than that of the heat insulating member and including a design surface formed with a molding pattern on a surface on an opposite side to the heat insulating member; a heater for heating a surface layer of the heat conducting member on the design surface side, from the inside of the heat conducting member; and a flow pass disposed between the heat insulating member and design plate and flowing a thermal medium for thermal exchange with the heat conducting member.Type: ApplicationFiled: July 12, 2006Publication date: July 2, 2009Inventors: Ryuichi Tokunou, Toru Hirata
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Publication number: 20090152519Abstract: The present invention describes a fire resistant building material composition, useful for example as a fire door core and to a method of making this composition where the building material of the present invention is prepared from an aqueous slurry of calcined gypsum, paper fibers, a water insoluble organic binder, fiber reinforcement and a set retarder.Type: ApplicationFiled: December 13, 2007Publication date: June 18, 2009Applicant: Georgia-Pacific Gypsum LLCInventor: Hubert C. Francis
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Publication number: 20090148672Abstract: An injection molding die for producing a molded product having an appearance surface, an injection molding method for producing a molded product having an appearance surface, and a resin molded product molded by the injection molding method which is free from occurrence of appearance deficiency such as a flow mark or the like that is a drawback in appearance. A molten thermoplastic resin material is injected into a cavity defined by a molded product's appearance surface forming portion (4a) and a molded product's rear surface forming portion (6a) through one or more direct gates and one or more hot runners to fill the cavity with the molten resin material, thereby performing injection molding.Type: ApplicationFiled: December 3, 2008Publication date: June 11, 2009Applicant: SANKO GOSEI Kabushiki KaishaInventor: Hideyuki AOKI
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Patent number: 7540989Abstract: The molding apparatus includes a cavity mold with a cavity surface for defining a cavity in which a molten injection material is injected, and a core mold with a core surface for defining the cavity upon engagement with the cavity mold. The core mold has an intermediate core mold plate having the core surface and a support plate. A guide pin inserted into a guide hole formed in the cavity mold and fitted through the intermediate core mold plate to allow the intermediate core mold plate to be moved only in a forward and backward direction is fixed to the support plate. A first spring is installed between the intermediate core mold plate and the support plate, a first heating means is installed to a parting surface of the intermediate core mold plate and a cooling means is installed to the support plate.Type: GrantFiled: September 24, 2007Date of Patent: June 2, 2009Inventor: Myung-Ho Kang
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Publication number: 20090115107Abstract: A method of molding a minute shape, in which at least one of a pair of dies is provided with an uneven section of a minute shape on a molding surface thereof, clamping of the pair of dies is stopped immediately before the dies are completely clamped, a resin is injected into a cavity, and thereafter the dies are completely clamped to thereby transcribe the shape of the uneven section onto the resin includes preparing a plurality of transcription dies each provided with the uneven section on a molding surface thereof, heating one of the transcription dies which is not used to mold a product by a heating unit, and exchanging the transcription dies with each other, at a point in time at which molding is completed, to thereby mold the product continuously.Type: ApplicationFiled: November 5, 2008Publication date: May 7, 2009Applicant: TOSHIBA KIKAI KABUSHIKI KAISHAInventors: Atsushi Takemoto, Jun Koike
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Publication number: 20090115092Abstract: The invention relates to a method for preparing a feedstock for injection moulding or for extrusion, consisting of inorganic powders combined with an organic, particularly polymeric binder. This method is characterized in that the constituent particles of the inorganic powders are subjected to a granulation step, prior to their mixing with the polymeric binder.Type: ApplicationFiled: December 12, 2008Publication date: May 7, 2009Applicant: Commissariat A L'Energie AtomiqueInventors: Luc Federzoni, Pascal Revirand, Michel Bailleux