Abstract: Compositions containing at least one liquid epoxy resin, at least one solid epoxy resin, at least one propellant, at least one curing agent and at least one mica-containing filler produce expandable, thermally curable binder systems which may be used without the addition of hollow glass beads for the production of stiffening and reinforcing laminates and for the production of stiffening and reinforcing moldings. Said laminates according to the invention are suitable for the stiffening and reinforcing of components, in particular in the automotive industry, such as car body frames, doors, boot lids, engine bonnets and/or roof parts. In addition, the mouldings that may be produced from said binders are suitable for the stiffening and reinforcing of hollow metal structures, in particular of hollow car body parts such as body frames, body supports and posts or doors in the automotive industry.

Abstract: A circuit package for housing semiconductor or other integrated circuit devices (“die”) includes a high-copper flange, one or more high-copper leads and a liquid crystal polymer frame molded to the flange and the leads. The flange includes a dovetail-shaped groove or other frame retention feature that mechanically interlocks with the molded frame. During molding, a portion of the frame forms a key that freezes in or around the frame retention feature. The leads include one or more lead retention features to mechanically interlock with the frame. During molding, a portion of the frame freezes in or adjacent these lead retention features. The frame includes compounds to prevent moisture infiltration and match its coefficient of thermal expansion (CTE) to the CTE of the leads and flange. The is frame is formulated to withstand die-attach temperatures. A lid is ultrasonically welded to the frame after a die is attached to the flange.

Abstract: A composition including an ethylene blocking agent complex formed from the product of an ethylene blocking agent and a host, and at least one water-soluble polymer, wherein the ethylene blocking agent complex and the at least one water-soluble polymer are intermingled is disclosed.

Abstract: Disclosed are aqueous size compositions for reinforcing fibers containing very little or no polymer film formers, but comprising one or more coupling agents, one or more lubricants and optionally one or more other functional ingredients that do not include a resin polymer film former. Also disclosed are reinforcing fiber strands having such a sizing thereon, molding compounds containing these reinforcing fiber strands and methods of making the molding compounds and reinforced polymer composite products.

Abstract: A mixture for heat storage devices has a phase change material and particulate expanded graphite. The material mixtures are produced by mixing phase change material and expanded graphite as powders or in molten form, and shaping the mixtures into shaped bodies.

Abstract: To provide injection molded articles that are formed from plant-derived materials as main components and have heat resistance and high crystallization rates. The injection molded article of the present invention includes a resin composition containing: (A) a lactic acid based resin; and (B) a natural fiber that contains 40 mass % to 60 mass % of cellulose, 10 mass % to 30 mass % of lignin, wherein the resin composition contains the lactic acid based resin (A) and the natural fiber (B) in a mass ratio of 99:1 to 70:30, and the lactic acid based resin (A) has a resin composition ratio of L-lactic acid:D-lactic acid=100:0 to 97:3, or L-lactic acid:D-lactic acid=0:100 to 3:97.

Abstract: An object of the present invention is to economically produce a resin composition pellet with the degradation of resin suppressed, by using an ordinary extruder, the resin composition pellet being filled with a desired filling amount of a uniformly compounded fibrous filler, and having a required weight average fiber length, in particular, to produce a resin composition pellet used for a socket of a planar socket pin in which the pitch interval of a lattice area of a semiconductor device is 2.0 mm or less, the thickness of the lattice area is 0.5 mm or less, and the height of the socket is 5.0 mm or less.

Abstract: A molding method which includes charging a resin composition in molten state containing not less than 7 wt % to less than 30 wt % of a fibrous fiber (A) and more than 70 wt % to not exceeding 93 wt % of a resin (B) into a die for shaping purpose when a temperature of the die is in the range of [the Vicat softening point minus 20° C.] of resin (B) to less than a melting point thereof, when resin (B) is crystalline resin, or when a temperature of the die is in the range of [the Vicat softening point minus 20° C.] to [the Vicat softening point plus 20° C.] of the resin (B), when resin (B) is non-crystalline resin, cooling the die after shaping to temperature which allows taking-out of a molded product.

Abstract: A composition is described in one aspect as comprising one or more propylene-?-olefin terpolymers; wherein the propylene-?-olefin terpolymer(s) possess a melting temperature (Tm) within the range of from less than 105° C., and a heat of fusion (Hf) within the range of from less than 75 J/g; one or more polyolefin(s); and oil; wherein fillers are present, if at all, at a level that maintains a Haze value of 65% or less for the composition. The terpolymer in one embodiment is a polymer comprising at least 65 wt %, by weight of the terpolymer, of propylene-derived units, within the range of from 5 to 35 wt % of ethylene or other ?-olefin and a diene such as ethylidiene norbornene, and in certain embodiments having a Mooney Viscosity (ML(1+4)@125° C.) within the range of from 10 to 50 (ASTM D1646). The compositions can be cured to form transparent or translucent articles such as sheets that are also flexible.

Abstract: The present invention provides a reflection plate made of a resin composition comprising a liquid crystalline polyester, a titanium oxide filler and a silica-based filler containing 85% by weight or more of silicon oxide, wherein the resin composition contains the titanium oxide filler in the amount of from 5 to 80 parts by weight and the silica-based filler in the amount of from 0.01 to 20 parts by weight on the basis of 100 parts by weight of the liquid crystalline polyester. The reflection plate has an excellent reflectance, especially to light in a visible range, while maintaining excellent heat resistance of the liquid crystalline polyester.

Abstract: A molding apparatus is configured with a distribution channel configured to deliver a blended feed composition directly into an article molding region such that a molded article is formed with gating on the bottom surface of the article. The article molding regions are formed into front sides of opposed “A” and “B” surface mold tools that, when moved into a mating relationship with one another, form closed molding cavities within which molded articles are generated from molding material feed. The article molding regions each generally have a body bounded by a perimeter that establishes an outer edge for an article molded in the one of the closed molding cavities. Additionally, the body of each article molding region of the “A” surface mold tool is adapted for molding a bottom surface for the composite article, and the body of the article molding region of the “B” surface mold tool is adapted for molding a top surface for the composite article.

Abstract: The present invention provides a novel method whereby a thermally conductive belt is manufactured through net shape molding. Specifically the method of the present invention is for manufacturing a power transfer belt that is of a highly thermally conductive polymer composition, in contrast to the typical rubber material used to fabricate the belts of the prior art. The new and unique belt of the present invention is manufactured of a thermally conductive polymer material that is easily injection moldable into any desired shape and configuration. Further, the polymer composition is very thermally conductive, which assists in dissipating heat that is generated by the friction created during normal operation of the device. The new belt material and its construction allow heat to be conducted directly through the surface of the belt thus preventing heat buildup within the belt itself, thereby preserving and extending its life.

Abstract: The invention relates to an extrusion method and to an extrudable metal polymer composite having increased density, improved viscoelastic properties, malleability and ductility and thermoplastic extrusion or injection molding properties.

Abstract: A method for making a thermoplastic, thermally-conductive interface article is provided. The method used to make the interface article involves injection-molding a moldable composition into molding members. The moldable composition contains a base thermoplastic elastomer matrix, thermally-conductive filler material, and temperature-activated phase change material. The thermally-conductive articles can be used as thermal interfaces to dissipate heat from heat-generating electronic devices.

Abstract: Processes for producing moldings by injection moulding, include melting a mixture made from a (meth)acrylate copolymer and a release agent, devolatilizing the mixture, injecting the molten and devolatilized mixture into a mold cavity of an injection mold, cooling the molten mixture, and removing the resultant molding from the mold.

Abstract: A lignocellulose-based molded product is made by mixing furan resin with steam-treated lignocellulose-based material, and molding the resulting mixture by applying heat and pressure.

Abstract: This method permits manufacturing EPDM rocket motor insulation in which carbon fibers are dispersed and immobilized in the EPDM polymeric matrix but are not excessively fractured or fragmentized, i.e., broken into smaller fragments, when encountering degrees of shear necessary to homogeneously or otherwise distribute or disperse the carbon fibers in the EPDM polymeric matrix. The method is substantially solvent free and is performed via distributive/reduced shear mixing to distribute the fragile carbon fibers into a rubber matrix without excessive damage. According to one embodiment, at least about 50% of the elastomer composition introduced into the mixing apparatus is liquid EPDM terpolymer having sufficiently low molecular weight and high diene content to permit dispersion of the carbon fibers in the EPDM without substantial fragmentation of the fibers.

Abstract: A light-emitting device includes a light-emitting element on a molded part. The molded part is formed by molding and curing a thermosetting epoxy resin composition comprising (A) the reaction product of a triazine derived epoxy resin with an acid anhydride, (B) an internal parting agent having m.p. 50-90° C., (C) a reflective agent, (D) an inorganic filler, and (E) a curing catalyst.

Abstract: A method of making a golf ball core comprising the steps of providing a first polybutadiene pre-impregnated with at least about 50 weight percent of a first filler; providing a second polybutadiene substantially free of the first filler; providing a free radical initiator and a crosslinking agent; mixing the second polybutadiene, the free radical initiator, and the crosslinking agent with the first polybutadiene to form a polybutadiene blend; and molding the polybutadiene blend into the golf ball core.

Abstract: Structures can be formed from a composition, which can be referred to as a biopolymer, that includes fermentation solids and thermoactive material. Methods of making biopolymer products include for example extruding, injection molding, or compounding fermentation solid and thermoactive material. Structures formed from biopolymer can include lumber replacements, window components, door components, siding assemblies, and other structures.

Abstract: The process according to the invention includes the combination, with a liquid phase change material (PCM), of a texturing agent chosen so as to greatly reduce the thermal convection and whose viscosity is decreased reversibly under shearing. The material formed has a gelled consistency when at rest, and fluidized under shearing. The PCM comprises a mixture of chemical compounds from the alkane family: paraffins, waxes, fatty alcohols, fatty acids etc., and the texturing agent is a high mass polymer (hydrocarbonate polymers, ester or ether polymers, mixed ester-hydrocarbon polymers), an ionomer polymer or a di, tri or multi-block styrene copolymer (SBS: styrene-butadiene-styrene, SEBS: styrene-ethylene-butadiene-styrene). Applications: thermal insulation of vessels or lines, and more especially, for hydrocarbon transport lines.

Abstract: A process for making a framed electrode by injection molding. The process comprises placing a flat piece of electrode material on a shrinkage-free under mold frame and attaching it thereto in a manner which substantially prevents the piece and the frame from moving relative to each other, over molding the resultant assembly by injecting a molten resin into an over molding cavity which contains the assembly, and allowing the resin to solidify. This Abstract is not intended to define the invention disclosed in the specification, nor intended to limit the scope of the invention in any way.

Abstract: To control the thickness of the skin layer of a composite resin molded product by a viscosity difference obtained by varying the viscosity by adding another ultra-minute substance to a raw resin material. The composite resin molded product comprising the skin layer formed of a first thermoplastic resin and the core layer formed of a second thermoplastic resin is molded by injection. The viscosity difference between the resins is controlled by adding a carbon nanomaterial to one or the other of the thermoplastic resins. The thickness of the skin layer is controlled by the viscosity difference. The first thermoplastic resin and the second thermoplastic resin are of the same kind or different kinds of resins.

Abstract: The invention relates to a process of making a throttle body comprising injection-moulding of a reinforced thermoplastic composition, wherein a polyethylene terephthalate composition containing a nucleating agent and 25-60 mass % of glass-fibres is used as the reinforced thermoplastic composition. Advantages of the throttle body obtainable by the process according to the invention include excellent dimensional tolerances and stability, significant weight reduction of the body, and improved fuel efficiency of an internal combustion engine equipped with an air-intake assembly comprising a throttle body according to the invention.

Abstract: In a method and apparatus for injection molding a multi-component mixture, in particular liquid silicone rubber; a starting material, containing at least two components and, optionally, at least one additive, is conveyed from a storage and metering assembly through a mixer for mixing the starting material, to a reservoir at an amount which is a multiple of an amount required for an injection molding cycle. The mixed starting material is transferred in increments from the reservoir to an injection unit of an injection molding machine. When the reservoir is emptied to a predetermined level a multiple of the amount of starting material required for the injection molding cycle is fed to the reservoir.

Abstract: The injection molding machine comprises a screw plunger (3), which rotates inside an injection unit (2), wherein the screw plunger (3) has, downstream from a metering zone a porous or permeable section (16) which can be charged with a physical expanding agent via an expanding agent feed device (18) in the screw shaft of the screw plunger (3) and which two-dimensionally introduces the expanding agent into the melt flow for molding of foamed shaped parts made of polymeric materials in an injection molding machine by an injection molding method.

Abstract: The invention relates to methods of forming shaped articles from suspensions which include ceramic or metallic powder, or from solutions or suspensions which include one or more pharmaceutical substances or other components. The method comprises the steps of: (a) combining solvent, polymer, cross-linking agent precursor and optional further components and placing into a mould of desired shape; (b) increasing temperature of mould contents to activate cross-linking agent; (c) allowing mould contents to solidify to sufficient extent to remove mould; (d) removing shaped article from the mould.

Abstract: A method for fabricating a molded resinous part with a metal distributed in a surface thereof comprising: kneading a low-melting metal and a resin having a curing temperature lower than a solidification point of the low-melting metal in a molten state; and injection-molding the resulting kneaded mixture into a mold whose temperature is set to a temperature equal to or lower than the solidification point of the low-melting metal and higher than the curing temperature of the resin, thereby obtaining a molded resinous part comprising the resin as a core and the low-melting metal in a surface thereof.

Abstract: A resin molded article and a production method thereof, including the processes of heat-molding a molding material containing a biodegradable resin and a reinforcing fiber or a biodegradable resin, a reinforcing fiber after controlling a water content thereof, or non-controlling. The resin molded article according to the present invention has sufficient heat resistance so that they are not deformed even after being temporarily left in a high temperature environment such as that in an automobile in the daytime in summer seasons and being heated to a high temperature, without deteriorating the properties thereof as members for recording materials, and therefore cause no environmental problems when left in nature since they can be finally decomposed by microorganisms.

Abstract: Golf ball products are made by reaction injection molding (RIM) fast curing thermoset polyurethane compounds. A polyurethane prepolymer and a curing agent are mixed and injected at low temperature and pressure into a closed mold where the reaction mixture gels. The mold is opened and the golf ball product is removed within 10–60 seconds after the injection step.

Abstract: Components of a measuring tool such as a main beam (11) and a slider (12) of a caliper gauge (1) are formed by a synthetic resin containing carbon nanofiber and an electro-conductive electrode (15) is formed on the surface of the main beam (11) at a predetermined pitch, so that a production process can be simplified, rigidity of the components can be enhanced, linear expansion coefficient can be reduced, and anti-frictional properties can be improved, thus enhancing durability while improving measurement accuracy.

Abstract: A method and apparatus for thermostatically controlling mold temperatures. The molding apparatus includes at least two die sections and a thermostatic control valve. At least one of the die sections has a cooling channel extending through portions of the die section. The cooling channel has an inlet end connected to a source of cooling fluid and an outlet end connected to an exhaust line. The thermostatic control valve is interposed in the exhaust line and has closed and open conditions. In the closed condition, the flow rate of fluid through the cooling channel is restricted causing the temperature of the die section to increase. In the open condition, the flow rate of fluid through the cooling channel is increased causing the temperature of the die section to decrease. The thermostatic control valve automatically moves between the open and closed conditions responding to the temperature of fluid through the cooling channel.

Abstract: A thermally stable electrically conductive polymer mixture, for use in forming electrically conductive molded articles, includes at least two additives for contributing to the polymer mixture's electrical conductivity. At least one of the additives concentrates at or near the surface of a molded article for electrical surface conductivity, while at least one other additive concentrates at or near the core of a molded article to heighten electrical core conductivity to promote electrostatic discharge.

Abstract: The present invention is directed to a miniature hard disc drive having a metal base plate, an actuator assembly wherein the actuator assembly comprises a plurality of bearings, a shaft, and a housing; a spindle motor assembly comprising a stator with conductors, a shaft, a plurality of bearings, and a rotor; and a monolithic body of phase change material unitizing said actuator assembly housing and stator to the base plate. Methods of developing and constructing the hard disc drive are also disclosed.

Abstract: A method of making a composite article of a graphite-filled polymer mixture that is robust during high shear mixing and compounding, and that exhibits relatively low electrical resistivity after molding. The mixture is formed by shear mixing a liquid polymeric material, graphitized carbon fibers having diameters of less than one micrometer, and glass fibers longer than the carbon fibers. The carbon and glass fibers constitute up to about 25 volume percent and up to about 50 weight percent, respectively, of the mixture, though the addition of as little as about 1 weight percent of the glass fibers has been shown to dramatically reduce resistivity. The mixture is then introduced into a mold so that the glass fibers are substantially oriented parallel to the direction of flow.

Abstract: This method permits manufacturing EPDM rocket motor insulation in which carbon fibers are dispersed and immobilized in the EPDM polymeric matrix but are not excessively fractured or fragmentized, i.e., broken into smaller fragments, when encountering degrees of shear necessary to homogeneously or otherwise distribute or disperse the carbon fibers in the EPDM polymeric matrix. The method is substantially solvent free and is performed via distributive/reduced shear mixing to distribute the fragile carbon fibers into a rubber matrix without excessive damage. According to one embodiment, at least about 50% of the elastomer composition introduced into the mixing apparatus is liquid EPDM terpolymer having sufficiently low molecular weight and high diene content to permit dispersion of the carbon fibers in the EPDM without substantial fragmentation of the fibers.

Abstract: A structural frame (12) for dissipating heat from an electronic device (10) is provided. The structural frame (12), to which an electronic circuit board (14) containing a heat generating electronic component (16) is mounted, is injection molded from a thermally conductive, net-shape moldable polymer composition. The electronic component (16) that is within the device (10) is in thermal communication with the structural frame (12), so that the heat generated within the device (10) is transferred to the frame (14) and dissipated from the heat-generating device (10). An outer case (22) may be mounted to the frame (12) to finish the device (10) or the frame (12) may serve as all or a part of the outer device case (22) as well. In addition, the structural frame (12) has characteristics that may be engineered and used to shield the device (10) from electromagnetic interference.

Abstract: A method for fabricating a disc drive load/unload ramp incorporates a disc drive compatible lubricant as the mold releasing agent. A mold having a load/unload ramp cavity is sprayed with a predetermined amount of disc drive compatible lubricant so that the finished load/unload ramp exhibits a predetermined thickness of lubricant. Alternatively, a known amount of disc drive compatible lubricant is combined with the load/unload ramp polymer during the melting stage of the molding process to yield a load/unload ramp exhibiting a predetermined thickness of lubricant. In either case, the lubrication of the load/unload ramp is integrated into the fabrication process in order to obtain a one step finished pre-lubricated product.

Abstract: The present invention relates to an injection machine comprising: a heating barrel which heats a powder material, a binder, and a resin material into a molten resin; a screw mounted in the heating barrel to mix the resin material; and a motor which drives the screw in rotation.

Abstract: Molded articles prepared from compositions comprising carbon black have been found to exhibit reduced splay when compared to the corresponding compositions without carbon black. Also provided is a method of reducing splay in a molded article.

Abstract: A polyester composition, a preform, and a bottle, containing a polyester such as polyethylene terephthalate or polyethylene naphthalate and activated carbon to enhance the rate for reheating the composition is provided. Activated carbon may be added in the presence of active phosphorus containing compounds, or at any stage in the melt phase after prepolymerization and after the polyester polymer is solidified. Polyester concentrates containing activated carbon may be added to bulk polyesters to make preforms suitable for blowing into bottles.

Abstract: The present invention provides a novel method whereby a thermally conductive belt is manufactured through net shape molding. Specifically the method of the present invention is for manufacturing a power transfer belt that is of a highly thermally conductive polymer composition, in contrast to the typical rubber material used to fabricate the belts of the prior art. The new and unique belt of the present invention is manufactured of a thermally conductive polymer material that is easily injection moldable into any desired shape and configuration. Further, the polymer composition is very thermally conductive, which assists in dissipating heat that is generated by the friction created during normal operation of the device. The new belt material and its construction allow heat to be conducted directly through the surface of the belt thus preventing heat buildup within the belt itself, thereby preserving and extending its life.

Abstract: A sunroof sunshade assembly is provided for a vehicle that include spaced apart guide rails supported by a vehicle. The sunroof sunshade includes a frame including opposing lateral portions slidingly received in the guide rail with the lateral portions having a first thickness. An interior portion is integrally formed with the frame by a plastic injection molding process. The interior portion extends between the lateral portions with a plurality of tiny holes in a desired pattern and has a second thickness that is less than the first thickness to provide a simulated fabric mesh appearance. A finger cup may be formed in the frame to provide a recess by which a vehicle occupant may move the sunshade between the open and closed positions.

Abstract: The present invention is directed to the structure of an inline runner for injection molding which uniformly increases the temperature of the injected compound as the compound flows from the injection port to single or multiple drop gates at the entrance to single or multiple injection mold cavities. The inline runner has two opposing series of parallel channels formed into the runner for the purpose of mixing the compound as it flows through the runner.

Abstract: The method uses color to determine the wear of the screw and barrel of the molding machine. The method measures the color and/or color variation to determine the wear. A first material of a first color and a second material of a second color are fed into the machine to create a third material with a third color. The third material is either extruded to form a part or is injected into a mold to form a part. The color of the part is then measured with a measuring device, such as, spectrophotometer. The color will change as the screw and barrel wear. The color value would then be compared with previous color values to determine the amount of wear.

Abstract: A novel method for manufacturing molded articles with improved temperature resistance by injection molding of a nylon 6T copolymer or its compound with a polypropylene resin as the improver is disclosed. A nylon 6T copolymer or its compound is mixed with a small amount (0.1% to 5%) of a polypropylene resin, and then injection molded at a suitable condition to form modified nylon 6T articles. The molded articles made by this novel method exhibit better temperature resistance as compared with those made by the conventional method.

Abstract: A method of fabricating a PVC ornamental article having effects of imitated materials includes steps of: (a) mold casting: making a prototype of a desired ornamental article, exploding said prototype into a plurality of blank elements, coating said blank elements with silicone to form hollow silicone molds, injecting a wax material into said hollow silicone molds to obtain a wax object, taking out said wax object for trimming and electroplating said wax object, and melting said wax object to obtain a mold; (b) blank formation: adding colorants into said PVC plastic material and mixing said colorants to obtain desired colors, injecting said PVC plastic material into said mold, utilizing centrifugal force to affix said PVC plastic material onto an inner wall of said mold, and removing molded PVC from said mold to form a blank by force before said molded PVC dries, filling a filler into said blank to increase hardness; and (c) assembly: assembling blanks together and joining the blanks with other decorations to

Abstract: The present invention provides an ornamental exterior component with a luster finished appearance and a method of forming the component at a low cost. The method of the present invention comprises the steps of mixing a lustrous material with a colored resin material or transparent resin material, setting the temperature of a molding die at a desired high temperature, injecting the resin material in its molten state into a molding cavity of the high-temperature molding die to rapidly heat the injected resin material, and reducing the temperature of the molding die to rapidly cool the resin material in the cavity, whereby a highly lustrous molding is formed with a smooth surface. Then, a transparent coating material is applied on the surface of the molding to finish the molding into a resin product having an excellent appearance.

Abstract: The present invention provides thermoplastic molding compositions that are electrically conductive, and which include a combination of carbon nanofibrils and particulate carbon compounds. The compositions of the present invention provide a combination of desirable properties, such as good melt flow, and compositions prepared there from have both low surface resistance and smooth surfaces. In particular, the present invention provides a thermoplastic composition that includes: (A) 99.6 to 10 parts by weight of at least one thermoplastic polymer; (B) 0 to 50 parts by weight of at least one rubber-elastic polymer; (C) 0.2 to 10.0 parts by weight of carbon nanofibrils; (D) 0.2 to 10.0 parts by weight of at least one particulate carbon compound; and (E) 0 to 50 parts by weight of at least one of filler and reinforcing substance.

Abstract: A method for making a shaped article or a shaped article having a volume resistivity of less than 102 ohm-cm with a desired combination of properties and processibility in an injection moldable composition. In particular the shaped articles formed include injection molded bipolar plates as current collectors in fuel cell applications.