With Multiple Injectors, Mold Cavities, Or Multiple Steps Of Injection Of Material Patents (Class 264/328.8)
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Patent number: 11958224Abstract: Disclosed is a method of refilling a shooting pot cavity in a molding system, the method comprising: determining that a trigger event has occurred in the molding system; and coordinating a refill of the shooting pot cavity with the occurrence of the trigger event.Type: GrantFiled: November 4, 2016Date of Patent: April 16, 2024Assignee: HUSKY INJECTION MOLDING SYSTEMS LTD.Inventor: Manon Danielle Belzile
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Patent number: 11938694Abstract: A method for producing an optical article having a Fresnel microstructure and an injection molding system for producing such an article. The method includes heating and cooling a mold and applying a pressure to a thermoplastic material during injection molding of the optical article to facilitate formation of the Fresnel microstructure.Type: GrantFiled: October 8, 2018Date of Patent: March 26, 2024Assignee: Essilor InternationalInventors: Hao-Wen Chiu, Shannon Loiselle
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Patent number: 11859067Abstract: Tooling and components of an injection-molding system may be used to mold a foam article. The tooling and components may include features that control parameters of the injection-molding and foaming process, such as temperature, pressure, shot size, shot placement, and the like.Type: GrantFiled: March 8, 2021Date of Patent: January 2, 2024Assignee: NIKE, Inc.Inventors: Hossein Allen Baghdadi, Sami Mohamad Fakhouri, Floyd Whitney Miles, Joseph Thomas Muth, Bradley C. Tutmark
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Patent number: 11794385Abstract: The following configuration is adopted for the purpose of solving reduction in strength and rigidity at a weldline which is a problem of an injection molding body, and enabling free design such as thin wall molding or complex shape molding of the injection molding body. That is, there is provided an integrally molded body in which a substrate for reinforcement (a) having a discontinuous fiber (a1) and a resin (a2) and an injection molding body (b) having a discontinuous fiber (b1) and a resin (b2) are integrated, the substrate for reinforcement (a) covering a part or all of a weldline of the injection molding body (b) to be integrated with the injection molding body (b), the ratio of thickness Ta of the substrate for reinforcement (a) to thickness T of a weldline part of the integrally molded body satisfying relational expression: in a case of Ea?Ebw, Ta/T?((Ebw??(Ea·Ebw))/(Ebw?Ea)) in a case of Ea=Ebw, Ta/T?0.Type: GrantFiled: August 24, 2018Date of Patent: October 24, 2023Assignee: TORAY INDUSTRIES, INC.Inventors: Takafumi Suzuki, Yuichiro Sento, Naokichi Imai, Mitsushige Hamaguchi, Masato Honma
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Patent number: 11794390Abstract: An injection molding apparatus includes: a first upstream mold formed with a first gate opening into which a first molding material flows; a second upstream mold formed with a second gate opening into which a second molding material flows; a first injection unit configured to inject the first molding material; a second injection unit configured to inject the second molding material; and a downstream mold configured to be clamped to each of the first upstream mold and the second upstream mold. The first injection unit includes a plasticizing mechanism that plasticizes at least a part of a thermoplastic material containing a thermoplastic resin to generate the first molding material. The second injection unit includes a mechanism that mixes a resin and a curing agent to generate the second molding material that is a thermosetting mixture.Type: GrantFiled: December 16, 2021Date of Patent: October 24, 2023Inventors: Mitsutoshi Kato, Seiichiro Yamashita, Shohei Onodera, Juri Yamaguchi, Kana Horiuchi
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Patent number: 11760579Abstract: A link for connecting supporting members used in conveyor belts, each supporting member being provided with a straight rod and the conveyor belt having a motion transmission member, includes a substantially U-shaped main body configured to be removably anchored to a respective straight rod. The main body is made of a metallic material and has a closed front portion and an open back portion provided with a pair of mutually facing end sections. At least one of the end sections is covered with a polymeric material and joined therewith in a permanent manner, a portion of the outer surface of the polymeric material covering the end section being adapted to selectively interact with the motion transmission member. A supporting member for a conveyor belt, and a method of making a connection link for supporting members of conveyor belts.Type: GrantFiled: April 17, 2020Date of Patent: September 19, 2023Inventor: Stefano Rossetto
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Patent number: 11738484Abstract: The present invention is a system for producing an object from a material that contains a hardenable base material using rotational moulding, wherein the system is comprised of a robotic arm and a die that can be attached to the robotic arm. The die contains a die cavity defined by a die wall, wherein the die is configured for receiving the material in the die cavity. The current invention also involves a method for production of an object of a material containing a hardenable base material using rotational moulding.Type: GrantFiled: April 20, 2020Date of Patent: August 29, 2023Assignee: AMS BelgiumInventor: Johan Potargent
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Patent number: 11731326Abstract: To produce sealing plates consisting of a plurality of sealing rings connected by radial webs by injection molding, wall-type guide elements are arranged obliquely to the direction of flow in the mold channel which is therefore initially largely constricted in the region of weld lines formed by the convergence of the fronts of the divided plastic melt streams, said guide elements being moved out of the mold channel during the further filling of same so that the strength is significantly improved in the region of the weld lines.Type: GrantFiled: May 25, 2022Date of Patent: August 22, 2023Assignee: Hoerbiger Wien GmbHInventors: Bernhard Spiegl, Marian Janko
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Patent number: 11731328Abstract: The injection moulding of articles formed by plastic materials having different characteristics, for example of different colours, is carried out in a single injection cycle in which the first and the second plastic materials are injected into a first and into a second zone of a mould cavity by first and second injectors controlled according to specific modes so as to define a shape and/or a position of a weld line.Type: GrantFiled: October 8, 2021Date of Patent: August 22, 2023Assignee: INGLASS S.p.A. con Socio UnicoInventor: Maurizio Bazzo
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Patent number: 11713185Abstract: A method for producing a cup for a capsule for the preparation of infused or soluble beverages is provided. The method includes the steps of co-injection molding a cup of multilayer plastic material with an intermediate layer of the gas barrier type, the cup being a single body provided with a bottom having a nozzle, and an inner base including a completely closed central portion covering the nozzle, partially cutting the central portion to form at least one opening connecting the inside of the cup and the nozzle, and a further step of folding a portion of the cup between the opening and the nozzle towards the inside of the nozzle to form a deflector.Type: GrantFiled: September 10, 2018Date of Patent: August 1, 2023Assignee: BISIO PROGETTI S.P.A.Inventor: Matteo Schenone
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Patent number: 11691322Abstract: A mold apparatus for forming a molded part includes a mold body, a mold cavity formed in said mold body, a plurality of valve gates associated with said mold body, and a controller in communication with said plurality of valve gates. The controller is programmed to time opening of each valve gate based on a selected flow rate required to eliminate weld lines in the product.Type: GrantFiled: August 3, 2022Date of Patent: July 4, 2023Assignee: Ford Motor CompanyInventors: Junko Pauken, Haoliang Michael Sun
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Patent number: 11685091Abstract: A rubber distributor for injection molds wherein the distributor comprises two or more modular units, sleeves each interchangeably insertable in a modular unit, one or more injectors to feed melted rubber to the distributor and one or more discharge nozzles to discharge the melted rubber from the distributor towards an external mold. Each sleeve has a through hole extending along the longitudinal axis of the same sleeve. Sleeves have a groove extending over respective side surfaces. Groove and the inner surface of the respective housing in the modular unit define a coil that can be supplied with a thermoregulating fluid whenever the sleeve is inserted into a modular unit. The modular units can be constrained to one another to define one or more channels for distribution of melted rubber that extend from an injector to one or more discharge nozzles, depending on a desired path. Modularity of the units allows the distributor to have ducts for distribution of melted rubber of a desired geometry.Type: GrantFiled: April 10, 2019Date of Patent: June 27, 2023Assignee: NCN TECHNOLOGY S.R.L.Inventors: Andrea Naboni, Guido Michael Castoldi
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Patent number: 11685094Abstract: An injection molding heat removal sensing and control system and method are provided for determining and controlling a heat transfer rate for a mold in a molding machine. The system includes an inflow temperature sensor for sensing an inflow temperature for coolant provided to the mold, an outflow temperature sensor for sensing an outflow temperature for coolant exiting the mold, and a flow rate sensor for sensing a flow rate for coolant through the mold. The electronic processor is also configured to calculate a heat transfer rate for the mold from the inflow temperature, the outflow temperature, the flow rate for the coolant, and the calculated mass and the temperature of the molten plastic. The processor determines a time lag between when heat enters the mold and when heat is removed by the coolant and pre-emptively adjusts coolant flow rate to provide uniform heat transfer throughout a molding cycle. The heat transfer rate and total energy removed can be determined and provided on the display.Type: GrantFiled: April 27, 2020Date of Patent: June 27, 2023Assignee: ROBERT BOSCH GMBHInventors: Michael Persinger, Todd Freeman, Julian Gabriel
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Patent number: 11674474Abstract: A thrust reverser cascade of an aircraft engine comprises a frame and a vane overmolded onto the frame. The frame and the vane each comprise reinforcement fibers in a thermoplastic matrix. A method is disclosed for manufacturing the thrust reverser cascade or another part comprising an aerodynamic surface configured to interact with a flow of fluid. The method comprises providing a first portion of the part and overmolding a second portion of the part onto the first portion where the second portion includes the aerodynamic surface.Type: GrantFiled: March 9, 2022Date of Patent: June 13, 2023Assignee: SHORT BROTHERS PLCInventors: Robert Samuel Wilson, Oran Walsh
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Patent number: 11648718Abstract: An instrument panel unit (2) includes an instrument panel (3) and a decorative sheet (4). The instrument panel (3) includes a sticking portion (3a) and an exposed portion (3b). A plurality of insertion grooves (3c) and insertion holes (3d), into which bent pieces (4a) formed at rear end of the decorative sheet (4) are inserted, are formed alternately on a rear side end of the sticking portion (3a). A groove front-surface (3g) forming the insertion groove (3c) of the instrument panel (3) is formed in a tapered shape such that a width between the groove front-surface and an opposing groove rear-surface (3h) gradually increases upward. The bent piece (4a) of the decorative sheet (4) is thinner than a groove width at an upper part serving as an entrance part of the insertion groove (3c) and thicker than the groove width of a groove bottom-surface (3i) in the insertion groove (3c).Type: GrantFiled: October 24, 2018Date of Patent: May 16, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Atsushi Yusa, Yusuke Takamura, Kenichi Chujo, Hajime Miyamoto, Toshio Kazami, Satoru Iriyama, Masahiko Nakayama
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Patent number: 11584821Abstract: A polyisocyanurate raw material composition containing a polyfunctional isocyanate, a compound (I) represented by general formula (I) shown below, and an epoxy compound. In general formula (I), each of R1 to R5 represents a hydrogen atom, an alkoxy group of 1 to 10 carbon atoms, an alkyl group of 2 to 10 carbon atoms (or an alkyl group of 1 to 10 carbon atoms in the case of R3 to R5), an aryl group of 6 to 12 carbon atoms, an amino group, a monoalkylamino group of 1 to 10 carbon atoms, a dialkylamino group of 2 to 20 carbon atoms, a carboxy group, a cyano group, a fluoroalkyl group of 1 to 10 carbon atoms, or a halogen atom (provide that R1 and R2 are not both hydrogen atoms).Type: GrantFiled: July 11, 2019Date of Patent: February 21, 2023Assignee: SHOWA DENKO K.K.Inventors: Hiroki Kuramoto, Kenichi Nakanishi, Shohei Nishizawa, Yoshishige Okuno
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Patent number: 11565451Abstract: A resin molded member for a vehicle lamp includes a first resin molded part, a second resin molded part, a bent resin molded part bent and molded to have a groove section between the first resin molded part and the second resin molded part, and a rib wall that is disposed inside the groove section and that is configured to connect between a first inclined wall and a second inclined wall which form the groove section of the bent resin molded part, wherein the rib wall is formed at a position overlapping with a gate mark which is formed on at least one of the first inclined wall and the second inclined wall through injection molding.Type: GrantFiled: August 21, 2018Date of Patent: January 31, 2023Assignee: STANLEY ELECTRIC CO., LTD.Inventor: Masayuki Ono
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Patent number: 11534948Abstract: A cooling plate for an injection molding machine includes a plate body, a plurality of sockets in the plate body for receiving respective spigot portions of a plurality of cooling tubes, and a cooling fluid conduit system in the plate body for cooling the cooling tubes. The cooling plate further includes an air conduit system in the plate body for providing air flow communication with the cooling tubes. Each socket forms a blockable flow passage between the cooling fluid conduit system and the air conduit system.Type: GrantFiled: July 24, 2018Date of Patent: December 27, 2022Assignee: Niigon Machines Ltd.Inventors: Robert D. Schad, Roberto Sicilia
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Patent number: 11519309Abstract: A separator plate having a receptacle for a drive shaft that defines an axis of rotation. Such plate, which includes a first annular region radially adjacent to the receptacle, a second annular region radially adjacent to the first annular region, and a third annular region radially adjacent to the second annular region, can be produced particularly easily if the second annular region has a plurality of spokes connecting the first and the third annular regions to one another and if there are flow channels extending in the axial direction between the spokes.Type: GrantFiled: January 21, 2022Date of Patent: December 6, 2022Assignee: HENGST SEInventors: Mathias Diekjakobs, Matthias Potz, Andreas Dworog
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Patent number: 11509107Abstract: A method for producing a multi-core cable includes arranging first and second contact elements in a contact carrier having first and second longitudinal channels connecting a contacting side to a cable side, and first and second through-openings respectively crossing the first and second longitudinal channels, and a second through-opening crossing the second longitudinal channel. The first and second longitudinal channels and the first and second through-openings are sealed in a fluid-tight manner by inserting two first sealing pieces into the first through-opening and two second sealing pieces into the second through-opening. In an injection-molding method, a connecting piece is formed connecting the contact carrier to the outer sheath of the cable by overmolding at least a rear section of the contact carrier comprising the first and second through-openings and a section of the cable protruding on the cable side.Type: GrantFiled: September 20, 2021Date of Patent: November 22, 2022Assignee: MD ELEKTRONIK GMBHInventors: Tobias Fiedler, Daniel Koppermueller, Thomas Halbig
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Patent number: 11453182Abstract: Methods for fabricating Class-A components (CAC) include providing a molding precursor which includes a first and second skin layer each including a fiber reinforcing material embedded in a polymer matrix, a third layer between the first and second skin layers and including a third polymer matrix and a filler material interspersed therein. The fiber reinforcing materials include a plurality of substantially aligned carbon fibers having a plurality of low strength regions staggered with respect to the second axis. The method includes disposing a molding precursor within a die, compression molding the molding precursor in the die, wherein the die includes a punch configured to contact the second skin layer, opening the die to create a gap between the punch and an outer surface of the second skin layer, and injecting a Class-A finish coat precursor into the gap to create a class-A surface layer and form the CAC.Type: GrantFiled: December 5, 2019Date of Patent: September 27, 2022Assignee: GM Global Technology Operations LLCInventors: Selina X. Zhao, Xiaosong Huang
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Patent number: 11433580Abstract: An apparatus and method for eliminating mold lines when molding a part having ferromagnetic pigments is provided. A mold assembly having a mold with a cavity and valve gates is formed. Pucks are fitted at the gates to collect residual cold plastic. The calculation of a specific sequence and timing of the opening of the valve gates is determined based on a calculation of the total number of valve gates needed to fill a part while maintaining acceptable injection molding pressure. Once calculated, the gates are positioned around the mold cavity to balance flow length ratio. A primary gate is chosen for initial injection. The time for the material to flow from the first to the second gate is established. The second gate is opened after the flow front reaches the second gate. This pattern continues until all valve gates are opened.Type: GrantFiled: April 16, 2018Date of Patent: September 6, 2022Assignee: Ford Motor CompanyInventors: Junko Pauken, Haoliang Michael Sun
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Patent number: 11370152Abstract: A rotor manufacturing method, which is method for manufacturing a rotor that includes a rotor core and a magnet inserted into a slot formed in the rotor core, includes a magnet-insertion step of inserting the magnet into the slot; and a fixing-material-injection step of injecting a fixing material into a space between an inner surface of the slot and the magnet from a plurality of fixing-material-injection portions of the slot. In the fixing-material-injection step, a time for starting injection of the fixing material into the slot is made to differ among the plurality of fixing-material-injection portions.Type: GrantFiled: August 7, 2018Date of Patent: June 28, 2022Assignee: HONDA MOTOR CO., LTD.Inventors: Atsushi Nishida, Manabu Yazaki, Keiichiro Kashiwabara
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Patent number: 11351708Abstract: An injection moulding tool for producing at least one injection-moulded part with an outer shape and an inner shape includes at least one cavity and, for every cavity, one hot-runner nozzle connected thereto, which has an annular nozzle mouth for injecting at least one melt into the cavity. The at least one cavity is formed by a cooled die, which forms the outer form for the outer shape of the injection-moulded part to be produced, and by a core, which forms the inner form for the inner shape of the injection-moulded part to be produced. The hot-runner nozzle has a nozzle core and a hollow needle, which can be moved along the nozzle core for opening and closing the annular nozzle mouth. The nozzle core protrudes beyond the annular nozzle mouth of the hot-runner nozzle and the nozzle core forms the core of the cavity of the injection mould.Type: GrantFiled: March 22, 2017Date of Patent: June 7, 2022Assignee: FOSTAG Formenbau AGInventor: Rolf Mühlemann
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Patent number: 11077592Abstract: A grip body of a body care article, such as toothbrush, includes a grip part, a neck part, and a head part. The grip body includes a first and a second material component of a thermoplastic plastic. Manufacturing of the grip body is performed via an injection moulding tool with at least one tool cavity, and the grip body including a first, second, and third material component of a first, second, and third thermoplastic material, respectively.Type: GrantFiled: December 8, 2017Date of Patent: August 3, 2021Assignee: TRISA HOLDING AGInventors: Roger Kirchhofer, Michael Schär, Martin Zwimpfer, Peter Zurfluh
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Patent number: 11072089Abstract: The disclosure relates to a method for producing a dimensionally stable concrete work-piece characterised in that to produce the concrete work-piece a fully-sealed dimensionally stable form is filled with fresh concrete in a predetermined geometry, during the subsequent and undisrupted hydration a predetermined temperature distribution of the walls of the form surrounding the hydrated concrete is carried out and the concrete workpiece is shaped at a compressive strength of more than 10 MPa.Type: GrantFiled: May 18, 2016Date of Patent: July 27, 2021Assignee: Synrocks SAInventors: Giovanni Martinola, Andrea Pedretti-Rodi
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Patent number: 10875220Abstract: To produce sealing plates (1) consisting of a plurality of sealing rings (3) connected by radial webs (2) by injection molding, wall-type guide elements (5) are arranged obliquely to the direction of flow in the mold channel (6) which is therefore initially largely constricted in the region of weld lines (15) formed by the convergence of the fronts of the divided plastic melt streams, said guide elements being moved out of the mold channel (6) during the further filling of same so that the strength is significantly improved in the region of the weld lines (15).Type: GrantFiled: August 7, 2018Date of Patent: December 29, 2020Assignee: Hoerbiger Kompressortechnik Holding GmbHInventors: Bernhard Spiegl, Marian Janko
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Patent number: 10759101Abstract: Methods and systems for co-injection molding multilayer articles having one or more molded apertures disposed between a gate region and a peripheral region of the article are disclosed. The articles include an interior layer disposed between an inner layer and an outer layer. An article has interior layer coverage over at least 98% of a perimeter of a cross-section of the article downstream of the one or more molded apertures. A method includes modifying fluid flowing past an aperture-forming region of a mold cavity to compensate for the drag of the aperture-forming region on the velocity of the fluid flowing proximal to the aperture-forming region.Type: GrantFiled: May 30, 2014Date of Patent: September 1, 2020Assignee: Milacron LLCInventor: Paul M. Swenson
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Patent number: 10513059Abstract: A method for manufacturing a wheel including a step (a) during which a liquid to be polymerised is cast into a first mould so as to solidify same into a tubular preform, with main axis, the first mould including modelling cores in order to form recesses, of the rib type, in the radial thickness of the tubular preform; followed by a cutting step (b), during which the tubular preform is cut perpendicular to the main axis thereof, and secant to the recesses, so as to obtain a tubular preform section forming a rim; followed by an overmoulding step (d), during which said rim is placed in a second mould, concentrically with a central supporting member, such as a bushing or a shaft, and a polymer filling material is injected so as to create an intermediate disc that provides the attachment of the rim to the central supporting member.Type: GrantFiled: June 4, 2015Date of Patent: December 24, 2019Assignee: JTEKT EUROPEInventors: Patrice Brochot, Laurent Rey
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Patent number: 10343319Abstract: An injection molding machine is provided, wherein a display device displays screens requesting an operator to manipulate the injection molding machine in order in accordance with a manipulation procedure for the injection molding machine from automatic setting of initial molding conditions until actual molding of a molded article, and a guidance showing the manipulation procedure.Type: GrantFiled: August 15, 2016Date of Patent: July 9, 2019Assignee: Sodick Co., Ltd.Inventors: Shinya Yamamoto, Hideo Shimamoto
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Patent number: 10183430Abstract: A method for injection molding of thermoplastic pole parts utilizes a mold to fix at least one vacuum interrupter and contact terminals during a molding process. At least one injection opening or gate for injection of thermoplastic material is formed into the mold. The mold is applied with multiple injection openings at least along its long axis, for injection of hot thermoplastic material, and the injection openings or gates can be steered in such a way that they inject thermoplastic material simultaneously or with a defined time dependent injection pattern. This process alleviates the issue of a pressure gradient along the long axis of the molded pole part, shortens process times, and achieves a homogenous dissipation of material during the molding process.Type: GrantFiled: October 23, 2014Date of Patent: January 22, 2019Assignee: ABB Schweiz AGInventors: Arne Klaska, Dietmar Gentsch, Dariusz Bednarowski, Lukasz Malinowski, Wenkai Shang
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Patent number: 10144165Abstract: A molding method for the production of articles molded by injecting plastic material into a mold cavity by a plurality of injectors electrically sequentially actuated under an electronic control according to a cycle providing for a step for filling the mold cavity, followed by a step for packing the plastic material in the mold cavity. Each injector, regardless of both its position with respect to the mold cavity and its opening speed, is controlled in at least one of the following control modes: i) partially closing the injector from a maximum open condition to a less opened condition in the filling step, ii) setting the injector in a partially open condition and then opening the injector to a more opened condition, in the packing step.Type: GrantFiled: March 9, 2016Date of Patent: December 4, 2018Assignee: INGLASS S.p.A.Inventors: Andrea Zigante, Enzo De Seta
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Patent number: 9878477Abstract: A method and apparatus for performing an injection molding cycle comprising drivably interconnecting a valve pin to an electric motor actuator and controllably operating the electric motor to drive the valve pin at one or more reduced rates of upstream or downstream travel based on either detection of the position of the pin or actuator or on a preselected length of time at which to drive the valve pin.Type: GrantFiled: October 12, 2016Date of Patent: January 30, 2018Assignee: Synventive Molding Solutions, Inc.Inventors: Mark Moss, Vito Galati
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Patent number: 9780629Abstract: A method for manufacturing a magnet-conductive device includes performing a punch process to a plate by a glue-injectable punch structure, wherein the glue-injectable punch structure includes a punch head and a control member. The punch head comprises an accommodating cavity, an injection hole and an inlet, and a supply channel is formed by the accommodating cavity, the injection hole and the inlet. The control member selectively obstructs the supply channel or permits the supply channel into conduction. By using the method for manufacturing the magnet-conductive device, the stack between plural plates is simplified, and the coupling strength between adjacent plates is enhanced. In addition, this invention considers the gel between adjacent plates to be insulating medium to lower the iron loss of the magnet-conductive plates.Type: GrantFiled: March 7, 2014Date of Patent: October 3, 2017Assignee: METAL INDUSTRIES RESEARCH & DEVELOPMENT CENTREInventors: Kuo-Yin Tu, Hsing-Chih Tsai, Hsin-Te Wang, Yi-Wei Sun
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Patent number: 9604399Abstract: An apparatus for controlling the rate of flow of fluid mold material from an injection molding machine to a mold cavity, the apparatus comprising: a manifold having a fluid delivery channel, an actuator interconnected to a valve pin having a tip end drivable between a first position, a second position upstream and a third position upstream of the second position, the actuator and the valve pin being translationally driven by a valve system adjustable between a start position, a plurality of intermediate drive rate positions and a high drive rate position, a pressure sensor and a controller, the pressure sensor sensing a metered pressure of a drive fluid, the controller instructing the valve system to drive valve pin continuously upstream and including instructions that instruct the valve system to move according to a predetermined profile of metered pressures from the start position to selected intermediate drive rate positions and subsequently to the high drive rate position.Type: GrantFiled: May 11, 2015Date of Patent: March 28, 2017Assignee: Synventive Molding Solutions, Inc.Inventors: Lin Yang, Vito Galati, Sergio Antunes
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Patent number: 9381689Abstract: At a filling termination stage when performing multi-layer molding by means of a hot runner nozzle, an intermediate layer in a multi-layer molded article is prevented from being formed in a shape causing the intermediate layer to enter into a sprue in a portion of a mold cavity in a mold corresponding to the sprue. The multi-layer molded article with no intermediate layer being exposed in a sprue cut portion can be therefore obtained. In this manner, a diameter of a discharge port opening and closing mechanism part for opening and closing the resin discharge ports in the shut pin is made different from a diameter of a nozzle gate opening and closing mechanism part configured of the projection for pushing out the molten resin in the nozzle gate.Type: GrantFiled: June 27, 2014Date of Patent: July 5, 2016Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Yasuhiko Takeuchi, Minoru Yamazaki, Kouichi Shimizu
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Patent number: 9352501Abstract: A hot-runner system, comprising: a melt flow modular assembly having a gate melt flow control apparatus; and a Lorentz force actuator assembly being coupled to the gate melt flow control apparatus. A valve gate drive controller for control of the Lorentz force actuator assembly of the hot-runner system. An injection plastic molding apparatus devised to mold plastic articles, and the injection plastic molding apparatus having the hot-runner system. A method comprising operating the Lorentz force actuator assembly of the hot-runner system. A melt flow modular assembly for use with the Lorentz force actuator assembly of the hot-runner system.Type: GrantFiled: April 3, 2014Date of Patent: May 31, 2016Inventor: Ashley Stone
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Patent number: 9352503Abstract: According to embodiments, there is provided a method (300) of controlling a first melt accumulator (121). The first melt accumulator (121) is part of an injection unit (100), the injection unit (100) including an extruder (102) for preparing molding material and a second melt accumulator (123). The first melt accumulator (121) and the second melt accumulator (123) are configured to sequentially receive molding material from the extruder (102). The extruder (102) is being operable to produce molding material in at least near continuous manner, both the first melt accumulator (121) and the second melt accumulator (123) being associated with a respective shot size set-point. The method comprises detecting (310) an indication of an out-of-boundary condition associated with operation the first melt accumulator (121); responsive to said detecting (310), controlling (320) the first melt accumulator (121) to continue accepting molding material beyond its respective shot size set-point.Type: GrantFiled: January 19, 2011Date of Patent: May 31, 2016Assignee: HUSKY INJECTION MOLDING SYSTEMS LTD.Inventors: Michael David Kershaw, Kevin Wing Hang Leung, Mark Aaron McDonald
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Patent number: 9090035Abstract: A process for the fabrication of a molded part with circular cross section and a hollowed-out cylindrical base body. An inner channel of the molded part, designed for the sealing with a connector part, has segments with various functions in axial direction. A fiber containing plasticized polymeric mass is injected into the cavity of a molding tool, and following hardening of the polymeric mass, the molded part is removed from the tool. In order to improve strength in a reliable manner, injection into the cavity is carried out radially from the inner channel towards the exterior, in a segment, or in an area of a segment, that does not serve for the mounting of a circumferential seal, or the mounting, and/or arrest of the connector part.Type: GrantFiled: December 10, 2012Date of Patent: July 28, 2015Assignee: VOSS AUTOMOTIVE GMBHInventors: Daniel De Beer, Günter Sieper
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Patent number: 9039954Abstract: An injection tool for the production of components by an injection-molding method, the injection tool including several cavities for shaping one respective product, an injection nozzle for injecting plastic materials for each cavity, and an actuating device. The injection nozzle has an injection channel which can be closed by a nozzle needle in order to control the injection process. The actuating device is arranged to move the nozzle needle in an axial direction between a first end position and a second end position, with an adjustable stop being provided which defines the first end position.Type: GrantFiled: June 27, 2011Date of Patent: May 26, 2015Inventor: Christian Hefner
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Patent number: 9020659Abstract: A vehicle and a method of controlling a dynamometer mode operation of a vehicle that includes requesting the dynamometer mode; monitoring for at least one non-dynamometer vehicle operating condition; if at least one of the non-dynamometer vehicle operating conditions is detected, prohibiting dynamometer mode; and if none of the non-dynamometer vehicle operating conditions is detected, operating the vehicle in dynamometer mode.Type: GrantFiled: May 29, 2013Date of Patent: April 28, 2015Assignee: Ford Global Technologies, LLCInventors: John W. Harris, Mark D. Malone, Marian S. Chupa, Chad E. Griffin, William N. Mansur, Mark R. Laleman
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Patent number: 9011737Abstract: A system for making PET objects including a means for reacting a first PET precursor and a second PET precursor to produce a PET melt; a means for flowing the PET melt to a valve having at least two outlets; a means for flowing the PET melt from at least one of the at least two outlets to at least one die forming line and one pelletizing (cutter) line. A means for controlling individually the mass flow of the PET melt in each of the at least two system lines independently of the other and a means for forming the PET objects from the PET melt. The control scheme is a combination of a feed forward system as well as a feedback loop. The entire control scheme is part of the overall system PLC. The fine tuning of the pressure at the outlet of the die forming loop is controllers to less than +/?1 bar to obtain maximum control of formed part.Type: GrantFiled: July 13, 2011Date of Patent: April 21, 2015Assignee: Chemlink Capital Ltd.Inventors: Nicholas P. Barakat, William Karszes
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Patent number: 8999214Abstract: In order for light conductor pins (6) in dead hole channels (5) of a plastic cover not to be melted together at their entire side walls with the cover they are produced through a particular injection molding tool in the same tool as the cover and the tool slide (104) which is a component of the injection molding tool (100) is aligned in the injection molding tool (100) with the dead hole channels (5) and inserted into the dead hole channels. The front plate is integrally molded with the base component before or after the light conductor pins are inserted into the base component. When the integral molding is performed after inserting the light conductor pins (6) the integral molding is also provided e.g. at a face of the inserted light conductor pins (6).Type: GrantFiled: June 27, 2011Date of Patent: April 7, 2015Assignee: Ditter Plastic GmbH + Co. KGInventor: Rolf Peter Ditter
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Patent number: 8985998Abstract: An injection system, in an apparatus for injection-molding plastics, comprises a manifold plate (2) having an injection nozzle (3) closed by a valve stem (7) commanded by a dual-effect pneumatic linear actuator (8, 9) wherein a piston cylinder (8) is compressed between a back plate (10) and a hot runner manifold (5). The piston cylinder bounds an annular gap into which the compressed air that drives the actuator can flow.Type: GrantFiled: June 16, 2011Date of Patent: March 24, 2015Assignee: Sacmi Cooperativa Meccanici Imola Societa' CooperativaInventors: Andrea Ravagnani, Giovanni Allegri
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Patent number: 8940202Abstract: A method and apparatus of controlling commencement of an injection of a melt stream of moldable material from an auxiliary injection unit. A sensor is placed in an injection molding system to sense a condition related to an injection of a first melt stream of a first moldable material provided by a primary injection unit. Commencement of a second melt stream of a second moldable material from the auxiliary injection unit is initiated upon the sensed condition related to the injection of the first melt stream being detected at a preselected value. The sensed condition may be a pressure, velocity or temperature of the first melt stream as provided by a direct sensor, a force or strain on a hot runner component as provided by an indirect sensor or the occurrence of a function of the injection molding system as provided by a functional sensor.Type: GrantFiled: March 21, 2014Date of Patent: January 27, 2015Assignee: Mold-Masters (2007) LimitedInventors: Bruce Catoen, Scott Gammon
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Publication number: 20150014887Abstract: A valve gated hot runner system that includes a single movable plate (or movable frame) that retains multiple valve pins. A linear actuator is coupled to rigid transmission elements that convey a linear motion from the actuator to several rotary components via a direct or indirect contact between at least a portion of the rigid transmission elements and the rotary components. The rigid transmission elements and the rotary components are connected to a common plate. The rotary components are further coupled to the movable plate (frame) and through their full rotation or turning lift or translate the movable plate (frame) with the valve pins to open and close the communication between hot runner nozzles and corresponding mold cavities. The actuator can be electrical, electro-magnetic, pneumatic or hydraulic.Type: ApplicationFiled: August 27, 2014Publication date: January 15, 2015Inventors: Ralph Keitel, Swen Spuller, Gheorghe George Olaru, Marco Herdel, Faimund Friderich
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Patent number: 8932507Abstract: A molding system (100), comprising: a shooting-pot assembly (102; 202A; 202B); and a valve assembly (104; 204A; 204B) having an input port (106; 206A; 206B) being configured to input a melt, an output port (108; 208A; 208B) being configured to output the melt, and a transfer port (110; 210A; 210B) connected to the shooting-pot assembly (102; 202A; 202B).Type: GrantFiled: October 5, 2011Date of Patent: January 13, 2015Assignee: Husky Injection Molding SystemsInventor: Robert Bruce Weber
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Patent number: 8932506Abstract: The resin injection molding method of the present invention is a method for molding resins inside a cavity formed within a mold. The method comprises injecting resins into the cavity through a plurality of paths installed so as to be openable and closable and optionally maintaining the resin inside the cavity at a pressure; closing each of the plurality of paths such that the resins injected from each path converge, there being a time difference between when a first path and a second path of the plurality of paths are closed; and solidifying at least the resin which is injected from the path closed earliest with a crystallinity greater than or equal to a predetermined crystallinity degree.Type: GrantFiled: April 7, 2010Date of Patent: January 13, 2015Assignee: Mitsubishi Heavy Industries Plastic TechnologyInventors: Naoki Toda, Satoshi Imaeda, Takeshi Yamaguchi, Toshihiko Kariya
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Patent number: 8920703Abstract: A method for filling at least one cavity of a tool for producing a preform from a melted mass, specifically a cavity of a tool in an injection molding machine, the melted mass being introduced into the cavity under pressure from a plurality of nozzles. According to the method, a sensor is associated with at least one nozzle, the sensor determining the flow of melted mass in the cavity, and the filling process through the nozzles is automatically co-ordinated on the basis of the signals of the sensor.Type: GrantFiled: June 23, 2005Date of Patent: December 30, 2014Assignee: Priamus System Technologies AGInventors: Christopherus Bader, Guido Schildknecht
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Patent number: 8899964Abstract: An edge-gated injection molding apparatus is disclosed for distributing a melt stream to a plurality of mold cavities aligned on opposing sides of an injection manifold assembly. The injection manifold assembly includes melt outlets aligned on opposing sides thereof with a nozzle seal in fluid communication with each melt outlet for transferring the melt stream to a corresponding mold cavity. A sliding relationship between each nozzle seal and its respective melt outlet while the nozzle seal is securely held relative to the mold gate permits misalignment between the nozzle seal and its respective melt outlet in the cold condition without causing stress on the nozzle seal. Under operating conditions, the sliding relationship permits subsequent alignment between the nozzle seal and its respective melt outlet. The nozzle seal has a two-piece gate seal with components thereof threadably coupled to each other such that relative rotation therebetween applies a sealing preload.Type: GrantFiled: March 7, 2013Date of Patent: December 2, 2014Assignee: Mold-Masters (2007) LimitedInventors: Denis Babin, Scott Gammon, Douglas Ursu, John Di Simone