Abstract: A method of forming a component from a part in the green state, including selecting at least one first portion of the part to undergo a different local volume reduction from at least one second portion to obtain the component. The green part is provided with the first portion(s) having a first solid loading and the second portion(s) having a second solid loading different from the first solid loading, then debound and sintered to obtain the component. The different first and second solid loadings produce the different local volume reduction in the first portion(s). The first portion(s) can be selected by determining a resulting final shape obtained from debinding and sintering a green part having a uniform first volumetric proportion of binder, and selecting the first portion(s) requiring a different local deformation than that producing the resulting final shape to obtain a desired final shape.

Abstract: In the present invention, in producing a SiC single crystal in accordance with a solution method, a crucible containing SiC as a main component and having an oxygen content of 100 ppm or less is used as the crucible to be used as a container for a Si—C solution. In another embodiment, a sintered body containing SiC as a main component and having an oxygen content of 100 ppm or less is placed in the crucible to be used as a container for a Si—C solution. The SiC crucible and SiC sintered body are obtained by molding and baking a SiC raw-material powder having an oxygen content of 2000 ppm or less. SiC, which is the main component of these, serves as a source for Si and C and allows Si and C to elute into the Si—C solution by heating.

Abstract: The disclosure relates to sintering compositions that can be used in three-dimensional printing or additive manufacturing processes. The sintering compositions generally include one or more metallic iron-containing powders and a minor amount of a boron-containing powder as a sintering aid. Sintered models or products formed from the sintering compositions have substantially improved density and surface roughness values relative to models formed without the boron-containing powder.

Abstract: Particles of a refractory metal or a refractory-metal compound capable of decomposing or reacting into refractory-metal nanoparticles, elemental silicon, and an organic compound having a char yield of at least 60% by weight are combined to form a precursor mixture. The mixture is heating, forming a thermoset and/or metal nanoparticles. Further heating form a composition having nanoparticles of a refractory-metal silicide and a carbonaceous matrix.

Abstract: The invention relates to a method for manufacturing a metal, ceramic, or composite part (PF) by flash sintering, which comprises simultaneously applying, inside a die (M), a uniaxial pressure and an electric current to a device containing a powder constituent material, said uniaxial pressure being applied by means of at least two pistons (P1, P2) which slide toward one another inside said die and each of which has a bearing surface (F1, F2) contacting said material, said bearing surfaces engaging so as to define the shape of the part to be manufactured, characterised in that: said part has a complex shape, including at least one first slender portion (V), such as a rod, plate, bevel, or shell, and a second portion (B), such as a base, plinth, or solid part, which is not slender in the slender direction of said first portion, and in that said uniaxial pressure is applied in a direction (z) substantially parallel to the smallest dimension of said first portion of the part, or to one of the two smallest dimensio

Abstract: Disclosed are cermets for magnetic sensors. The disclosed cermets for magnetic sensors may include at least six carbides and at least one refractory metal. The carbides are selected from TiC, VC, ZrC, HfC, WC, NbC and TaC, the refractory metal is tungsten, the cermets for magnetic sensors operate in 100˜3000 K, the magnetic precision is between 99.6˜99.9%, such that the cermets for magnetic sensors are suitable for the magnetic sensors to operate at high temperatures.

Abstract: A method including infiltrating a porous fiber preform with a slurry including a carrier fluid and a first plurality of solid particles wherein the first plurality of solid particles includes at least a first ceramic material, drying the slurry to form a greenbody preform, machining the greenbody preform to a target dimension, depositing a protective layer precursor including a second plurality of solid particles on the machined greenbody preform wherein the second plurality of solid particles includes at least a second ceramic material, and infiltrating the machined greenbody preform with a molten infiltrant to form a composite article including an integral protective layer.

Abstract: Provided herein are Si-based materials, methods of making the Si-based materials, and methods for using the Si-based materials. In embodiments, a silicon-based material comprises an aggregate of particles, the particles comprising an ordered array of nanostructures, the nanostructures comprising amorphous silicon, wherein at least some pairs of adjacent nanostructures are connected by one or more bridges comprising amorphous silicon, the one or more bridges extending from the surface of one nanostructure of the pair to the surface of the other nanostructure in the pair.

Abstract: The invention relates to a method for the preparation of a blank of a ceramic material, wherein a first ceramic material and then a second ceramic material of different compositions are filled into a die and wherein the materials are pressed and after pressing are sintered. A layer of the first ceramic material is thereby filled into the die and a first cavity formed in the layer, the second ceramic material is then filled into the first open cavity and the materials pressed together and then heat-treated.

Abstract: A system and method measuring subterranean stress. The system and method includes a non-destructive sheath enveloping a tubular structure positioned in direct contact with a lateral subterranean rock formation for sensing expansive changes in the subterranean rock formation. A fiber optic is directly embedded in the non-destructive sheath positioned adjacent to the exterior surface of the tubular structure. The fiber optic transmits light and thereafter receives light in proportion to the expansive changes in the subterranean rock formation. A spectrometer connected to the fiber optic remote from the non-destructive sheath. The spectrometer measures hydrostatic stress in the subterranean rock formation without estimating acoustoelastic effects or occluding the tubular structure.

Abstract: Methods for producing Polymer Derived Ceramic (PDCs) particles and bulk ceramic components and compositions from partially cured gelatinous polymer ceramic precursors and unique bulk composite PDC ceramics and unique PDC ceramic particles in size and composition. Methods of making fully dense PDCs over approximately 2 ?m to approximately 300 mm in diameter for applications such as but not limited to proppants, hybrid ball bearings, catalysts, and the like. Methods can include emulsion processes or spray processes to produce PDCs. The ceramic particles and compositions can be shaped and chemically and materially augmented with enhancement particles in the liquid resin or gelatinous polymeric state before being pyrolyzed into ceramic components. Nano-sized ceramic particles are formed from the green body produced by methods for making bulk, dense composite ceramics. The resulting ceramic components have a very smooth surface and are fully dense, not porous as ceramic components from the sol-gel process.

Abstract: A method for preparing a ceramic-modified carbon-carbon composite material. The method includes preparing and thermally treating a carbon fiber preform, and depositing pyrolytic carbon on the carbon fiber preform in a chemical vapor infiltration furnace, to yield a porous carbon-carbon composite material; placing the carbon-carbon composite material deposited with the pyrolytic carbon on a zirconium-titanium powder mixture, and performing a reactive melt infiltration, to yield a carbon-carbon composite material modified by non-stoichiometric zirconium titanium carbide; and placing the carbon-carbon composite material modified by non-stoichiometric zirconium titanium carbide in a powder mixture including carbon, boron carbide, silicon carbide, silicon, and an infiltration enhancer, and performing an embedding method, to form a ceramic-modified carbon-carbon composite material.

Abstract: In order to provide a method for producing a molded article by means of which a molded article with good temperature resistance is easily producible, it is proposed that the method includes providing a mixture including a powdered base material which includes a pre-fired and/or ground cordierite material and/or a pre-fired and/or ground mullite material; producing a molded article by molding the mixture; and firing the molded article so that particles of the base material are bonded to one another while preserving the particulate property.

Abstract: In a known composite material with a fused silica matrix there are regions of silicon-containing phase embedded. In order to provide a composite material which is suitable for producing components for use in high-temperature processes for heat treatment even when exacting requirements are imposed on impermeability to gas and on purity, it is proposed in accordance with the invention that the composite material be impervious to gas, have a closed porosity of less than 0.5% and a specific density of at least 2.19 g/cm3, and at a temperature of 1000° C. have a spectral emissivity of at least 0.7 for wavelengths between 2 and 8 ?m.

Abstract: A cutting tool composed of a sintered cermet body is disclosed. The body includes hard phases composed of carbide(s), nitride(s), and carbonitride(s) of metal(s) selected from metals belonging to Groups 4, 5, and 6 of the periodic table including Ti as a main component, and includes first and second hard phases, and a binding phase mainly composed of at least one of Co and Ni. The body includes first and second faces, a cutting edge located at an edge of the first and second faces, and an interior portion located at a depth of 400 ?m or more from the first face. When residual stresses are measured by a 2D method, stress of the first hard phase is 80 MPa or more in terms of compressive stress. Stresses of the second hard phase and the binding phase are ?50 MPa to 50 Mpa in terms of compressive or tensile stress.

Abstract: Methods for repairing surface of a metal substrate are provided, which can include preparing the surface of the metal substrate for repair; melt attaching a base layer onto the surface of the metal substrate; fusing a plurality of first layers of a first material via additive manufacturing to the base coating; forming an interlocking transition zone via additive manufacturing from the first material and a second material; and fusing a plurality of second layers of the second material via additive manufacturing on the interlocking transition zone. The interlocking transition zone can have a plurality of projections alternately extending from the plurality of first layers and the plurality of second layers, respectively, to undetachably couple the plurality of first layers to the plurality of second layers. A repaired metal substrate is also provided.

Abstract: There are provided a method for manufacturing a magnesium fluoride sintered compact to be free from cracks and chipping and to have high relative density, a method for manufacturing a neutron moderator, and the neutron moderator. The method for manufacturing a magnesium fluoride sintered compact includes a powder filling process for filling a magnesium fluoride powder material into a die by tapping, and an intermediate body sintering (pulsed electric current sintering) process for performing pulsed electric current sintering for sintering the filled magnesium fluoride powder material while applying a pulsed electric current thereto, to obtain a magnesium fluoride sintered compact (intermediate body).

Abstract: A strengthened glass container or vessel such as, but not limited to, vials for holding pharmaceutical products or vaccines in a hermetic and/or sterile state. The strengthened glass container undergoes a strengthening process that produces compression at the surface and tension within the container wall. The strengthening process is designed such that the tension within the wall is great enough to ensure catastrophic failure of the container, thus rendering the product unusable, should sterility be compromised by a through-wall crack. The tension is greater than a threshold central tension, above which catastrophic failure of the container is guaranteed, thus eliminating any potential for violation of pharmaceutical integrity.

Abstract: There are provided a method for manufacturing a magnesium fluoride sintered compact to be free from cracks and chipping and to have high relative density, a method for manufacturing a neutron moderator, and the neutron moderator. The method for manufacturing a magnesium fluoride sintered compact includes a powder filling process for filling a magnesium fluoride powder material into a die by tapping, and an intermediate body sintering (pulsed electric current sintering) process for performing pulsed electric current sintering for sintering the filled magnesium fluoride powder material while applying a pulsed electric current thereto, to obtain a magnesium fluoride sintered compact (intermediate body).

Abstract: Methods of forming composite particles include forming a source material over a plurality of nucleation cores and forming a catalyst material over the source material. Compositions of matter include a plurality of composite particles, each particle of the plurality comprising a plurality of nucleation cores, a source material disposed over the nucleation cores, and a catalyst material disposed over the source material. Methods of forming earth-boring tools include forming a plurality of composite particles, combining the plurality of composite particles with a plurality of grains of hard material, and catalyzing the formation of inter-granular bonds between the composite particles and the grains of hard material to faun a polycrystalline material. The plurality of in situ nucleated grains of hard material and the plurality of grains of hard material may be interspersed and inter-bonded.

Abstract: An optical fiber base material manufacturing apparatus including a reaction chamber; a burner that has a portion thereof inserted into the reaction chamber through an insertion opening that creates a connection between the inside and outside of the reaction chamber, and emits a flame toward a starting member positioned within the reaction chamber; and a seal connection member that creates an air-tight seal between the burner and the reaction chamber at the insertion opening. One end of the seal connection member firmly contacts the burner inserted therethrough, another end of the seal connection member firmly contacts the reaction chamber and has a through-hole formed therein through which the burner is inserted without contacting the seal connection member, and the seal connection member includes a connecting portion that connects the one end to the other end, while preventing transfer of stress between the one end and the other end.

Abstract: The present disclosure relates to the formation of polycrystalline diamond materials with fine diamond grains and nano-sized particles of a grain growth inhibitor. In one embodiment, a method of fabricating a polycrystalline diamond material is provided. The method includes providing a mixture of diamond particles with an average particle size of about 1 micron or less, distributing a plurality of nano-sized titanium-containing particles with the diamond mixture, to act as a grain growth inhibitor, and sintering the mixture of diamond particles and titanium-containing particles at high pressure and high temperature to create a polycrystalline structure of sintered diamond grains. The sintered diamond grains have an average size of about 1 micron or less.

Abstract: The invention relates to a process for preparing an Al/TiC nanocomposite material comprising an aluminum matrix in which particles comprising nano-sized TiC are dispersed. It comprises: a) preparing a first powder mixture by contacting a graphite powder with a titanium aluminide powder of the formula Al3Ti, both powders having micro- or higher sized particles; b) preparing a second powder mixture by mechanosynthesis of the first powder mixture, the second powder mixture being formed in all or part by particles comprising both titanium aluminide and graphite; c) compressing the second powder mixture to obtain one or more greens; d) reactively sintering the green(s), thereby the Al/TiC nanocomposite material is obtained.

Abstract: A hot clamping method includes: blanking to cut a material; cold-working to cool down the cut material to produce a product having a shape of a completed product; heating the cooled product in a heating furnace; and clamping cooling to set the heated product in a clamp to clamp it so that it is in contact with the clamp to be cooled down.

Abstract: A method of making a glass sheet (10) comprises laminating a high CTE core glass (11) to a low CTE clad glass (12) at high temperatures and allowing the laminate (10) to cool creating compressive stress in the clad glass (12), and then ion exchanging the laminate (10) to increase the compressive stress in the outer near surface regions of the clad glass (12). The core glass (11) may include ions that exchange with ion in the clad glass (12) to increase the compressive stress in inner surface regions of the clad glass (12) adjacent to the clad glass/core glass interfaces. The glass laminate (10) may be formed and laminated using a fusion forming and laminating process and fusion formable and ion exchangeable glass compositions.

Abstract: Disclosed is a spinel powder obtained by mixing a magnesia raw-material with an electrically fused alumina, followed by firing of the mixture. The particles of the spinel powder are coated with granular spinel particles. Therefore, there are provided a spinel powder and a simple method for producing the same, which is superior in thermal spraying property and has a unique particle shape. In particular, there is provided a method for producing a spinel powder which contributes to a reduction in the variation of characteristics of sensors, for example, as a thermal spraying powder for forming a protective coating of a gas sensor element.

Abstract: Embodiments for diamond-enhanced carbide cutting elements and drilling apparatuses that include a diamond-enhanced carbide material are disclosed. Embodiments of methods for manufacturing such articles are also disclosed. The diamond-enhanced carbide cutting elements disclosed are at least partially enclosed by a refractory metal structure from a refractory metal can assembly used in the fabrication of the diamond-enhanced carbide cutting element. The diamond-enhanced carbide cutting elements disclosed herein have greater abrasion resistance than tungsten carbide, and a greater toughness than polycrystalline diamond cutters.

Abstract: To manufacture the implant a nanopowder of synthetic hydroxyapatite (Hap) is used having a hexagonal structure, average grain size in a range from 3 to 30 nm and the specific surface area greater than 200 m2/g. First the nanopowder is formed to the desired geometric shape, and then the shape is fixed. In the step of shape information the dried nanopowder is pressed in the mold under the pressure ranging from 50 Mpa to 2 GPa. In the step of fixing the pressed nanopowder at room temperature is subjected to the pressure rising from the ambient value to the peak value selected from a range of 1 to 8 GPa and to a temperature selected from a range of 100° C. to 600° C. for a period of time selected from a range from 30 seconds to 5 minutes. The density of thus produced implant, determined by helium method, is not less than 75% of the theoretical density.

Abstract: In a melt molding method of germanium, the germanium which is brought into a molten state is sealed in molding dies in an inert gas atmosphere. The molding dies are temperature-controlled from the outside. While gradually cooling the molding dies at a portion or a plurality of portions thereof up to the whole, the germanium is gradually solidified from a side of the portion or sides of the plurality of portions up to the whole. An external ambient temperature of the molding dies is controlled to decrease gradually while ensuring a temperature below a germanium melting point temperature but higher than an inner temperature of the molding die which is cooled. After solidification of the germanium is completed, cooling of the molding dies is continued, and the external ambient temperature is decreased to mold the germanium.

Abstract: The invention relates to a method for producing a magnetic material, said magnetic material consisting of a starting material that comprises a rare earth metal (SE) and at least one transition metal. The method has the following steps: —hydrogenating the starting material, —disproportioning the starting material, —desorption, and —recombination. A magnetic field is applied during at least one step such that a textured magnetic material is obtained and the formation of a texture is promoted in the magnetic material.

Abstract: A working object cutting method capable of cutting a working object precisely is provided. The working object cutting method comprises irradiating a working object 1 with a laser beam while locating a converging point at the working object, so as to form a reformed region in the working object 1 along a reformed-region forming line 15 set at a predetermined distance inside from an outer edge E of the working object 1 along the outer edge, forming a cutting reformed region in the working object 1 along a cutting-scheduled line 5, and cutting the working object 1 along the cutting-scheduled line 5 from a cutting reformed region acting as a start point.

Abstract: A connection is between a monolithic metal component and a continuous-fiber reinforced laminate component wherein the metal component and the laminate component are joined at the ends thereof. A method allows for the production of the connection between the monolithic metal component and the continuous-fiber reinforced laminate component.

Abstract: A method of producing gypsum building board, in which there is added, to an aqueous gypsum slurry containing a water swellable clay, a basic water-soluble polymer having preferential affinity for clay. The slurry is allowed to set so as to form a board. The basic water-soluble polymer may be, for example, a polyvinyl alcohol or a polymer consisting essentially of carbon, nitrogen and hydrogen and having amine groups (which may be primary, secondary, tertiary or quaternary) in the polymer backbone and/or in side chains thereof.

Abstract: The invention relates to methods of making articles of semiconducting material and semiconducting material articles formed thereby, such as articles of semiconducting material that may be useful in making photovoltaic cells.

Abstract: A method of making an article of a semiconducting material involves selecting a target thickness for the article and then submerging a mold into a molten semiconducting material for a submersion time effective to form a solid layer of semiconducting material over an external surface of the mold where the thickness of the solid layer is substantially equal to the target thickness. The submersion time is selected to be substantially equal to a transition time, which is determined from a plot of solid layer thickness versus submersion time for a mold having particular attributes, including mold composition, mold thickness and initial mold temperature. The transition time, and thus the submersion time, corresponds to a maximum in solid layer thickness in the solid layer thickness versus submersion time curve for the particular mold.

Abstract: Silicon nitride coated crucibles for holding melted semiconductor material and for use in preparing multicrystalline silicon ingots by a directional solidification process; methods for coating crucibles; methods for preparing silicon ingots and wafers; compositions for coating crucibles and silicon ingots and wafers with a low oxygen content.

Abstract: A method of making a flooring element. The flooring element is a tile formed of a polymer with embedded filler material. The filler material includes abrasive particles adjacent the top surface and a resilient or rubber-like material. The bottom surface of the tile includes a plurality of particles embedded in and extending from the bottom, which enables the tile to be securely adhered to a substrate. One embodiment of a method of making the tile includes adding a first layer containing a filler material to a mold, vibrating the mold to cause the heavier filler material to sink, applying a plurality of particles to the top of the polymer mixture in the mold, and polymerizing the mixture in the mold. In another embodiment, a second layer including resilient particles is added to the mold above the first layer before the mold is vibrated.

Abstract: A method for manufacturing a reconstituted stone raw material by using a molten slag includes: controlling a temperature of the molten slag at 1400° C.-1500° C., and performing a cast-molding process on the molten slag; and maintaining the cast-molded slag at a temperature of 800° C.-1000° C. for 1-5 hours in a non-reducing atmosphere, and then gradually cooling the cast-molded slag to a room temperature within 2-5 hours to obtain the reconstituted stone raw material. An energy-saving and efficient method for comprehensively utilizing the blast furnace slag is provided. The produced reconstituted stone raw material has such characteristics as stable color quality, abrasion resistance, pressure resistance, strong adhesiveness, low coefficient of expansion and low shrinkage ratio.

Abstract: The present invention refers to a method of fabricating a membrane made of a nanostructured material and its use.

Abstract: The use of induction furnaces for producing thermoelectric legs and components for thermoelectric modules is described, as is a process for producing thermoelectric semiconductor materials by co-melting mixtures of the particular element constituents of the thermoelectric semiconductor materials or alloys thereof in an induction furnace and pouring the melt thus obtained into the mold of a thermoelectric leg, or spraying the melt thus obtained to produce a pulverulent thermoelectric semiconductor material.

Abstract: The present invention relates to polycrystalline ultra hard material cutting elements, and more particularly to a method of forming a polycrystalline ultra hard material cutting element with a thicker ultra hard layer than cutting elements formed by prior art methods. In an exemplary embodiment, such a method includes pre-sintering the ultra hard material powder to form an ultra hard material layer that is partially or fully densified prior to HPHT sintering, so that the ultra hard layer is pre-shrunk. This pre-sintering in an exemplary embodiment is achieved by means of a spark plasma process, or in another exemplary embodiment by a microwave sintering process.

Abstract: A crystal growth apparatus is disclosed comprising a crucible, optionally contained within a crucible box, on a crucible support block, wherein the bottom of the crucible, the bottom plate of the crucible box, if used, and/or the crucible support block comprise at least one cavity configured to circulate at least one coolant therein. Also disclosed is a method of preparing a crystalline material using the disclosed crystal growth apparatus as well as the resulting crystalline material, having larger overall grain sizes.

Abstract: A polysilicon system comprises polysilicon in at least three form-factors, or shapes, providing for an enhanced loading efficiency of a mold or crucible. The system is used in processes to manufacture multi-crystalline or single crystal silicon.

Abstract: The aluminum-nitride-based composite material according to the present invention is an aluminum-nitride-based composite material that is highly pure with the content ratios of transition metals, alkali metals, and boron, respectively as low as 1000 ppm or lower, has AlN and MgO constitutional phases, and additionally contains at least one selected from the group consisting of a rare earth metal oxide, a rare earth metal-aluminum complex oxide, an alkali earth metal-aluminum complex oxide, a rare earth metal oxyfluoride, calcium oxide, and calcium fluoride, wherein the heat conductivity is in the range of 40 to 150 W/mK, the thermal expansion coefficient is in the range of 7.3 to 8.4 ppm/° C., and the volume resistivity is 1×1014 ?·cm or higher.

Abstract: An insert for a drill bit and method of making an insert is disclosed herein. An insert has a grip region, a cutting extension having a cutting surface, and at least one implant embedded in the cutting extension, wherein the cutting extension comprises a first carbide material and the implant comprises a second carbide material, and wherein the second carbide material has a hardness that is greater than the first carbide material.

Abstract: Silicon nitride coated crucibles for holding melted semiconductor material and for use in preparing multicrystalline silicon ingots by a directional solidification process; methods for coating crucibles; methods for preparing silicon ingots and wafers; compositions for coating crucibles and silicon ingots and wafers with a low oxygen content.

Abstract: A method for producing a clay thin film, which is formed of clay alone or in combination with an additive and has a structure where oriented clay particles are laminated, the method including paste-making in which clay alone or in combination with an additive are dispersed in a dispersion medium formed of water, an organic solvent, or a mixed solvent of water and an organic solvent to prepare clay paste; coating in which a thin film is formed by coating the clay paste on a substrate; planarization in which the thin film is planarized; drying in which water, an organic solvent, or water and an organic solvent are removed from the thin film; and separation in which the thin film is separated from the substrate.

Abstract: A sterile artificial bone product is provided. The sterile artificial bone product comprises a sintered porous ceramic foam material having a density of 0.3 to 1.5 g/cc, and a porosity of 40 to 95%, pores of the material having a pore diameter distribution of 10-500 microns. Additionally, a bioactive compound is coupled to the ceramic foam material. Other embodiments are also described.

Abstract: Slag fiber is used to fabricate a friction material. Friction factor and abrasion loss of the friction material are controlled. The friction material can be used to make linings. Thus, slag fiber can be used as a replacement for natural material to make a friction material, and waste is thus recycled.

Abstract: Systems, apparatus and methods for in-line evaporative deposition are described herein that include a nickel chromium wire based heating system that can reach desired operating temperatures while providing opportunities for improved temperature uniformity and energy usage. In some embodiments, an apparatus includes a base member configured to be used as a sublimation crucible and the base member defines a channel in a surface of the base member. A first layer of electrically insulating material is disposed within the channel and has a substantially uniform thickness. A heater coil is disposed within the channel such that the first layer of electrically insulating material is disposed between the heater coil and the surface of the base. A second layer of electrically insulating material is disposed on the heater coil such that the heater coil is disposed between the first layer of electrically insulating material and the second layer of electrically insulating material.