Inorganic Material Containing Articles (e.g., Plaster Board, Ceramic, Fiberglass, Etc.) Patents (Class 264/36.18)
  • Patent number: 10919180
    Abstract: A repair process for an article such as an airfoil includes providing an article that has a substrate and a ceramic barrier coating disposed on the substrate, where the ceramic barrier coating has a damaged region, abrading the damaged region to provide dimple in the ceramic barrier coating, wherein a remaining region of the ceramic barrier coating adjacent the dimple remains intact, and depositing a patch of networked ceramic nanofibers in the dimple.
    Type: Grant
    Filed: February 8, 2019
    Date of Patent: February 16, 2021
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Zhongfen Ding
  • Patent number: 9260788
    Abstract: An article comprising a substrate; a bond layer disposed on the substrate, the bond layer comprising one or more bonding segments and at least one reinforcing segment; at least one protective layer disposed on the bond layer; and at least one cooling hole extending through the substrate, the at least one reinforcing segment and the at least one protective layer, wherein the at least one reinforcing segment reduces cracking and/or delamination at the interface between the substrate and the bond layer, and methods of making the same.
    Type: Grant
    Filed: October 30, 2012
    Date of Patent: February 16, 2016
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Dechao Lin, Ganjiang Feng, Srikanth Chandrudu Kottilingam
  • Publication number: 20150115489
    Abstract: A method of repairing matrix microcracks in MI-CMC components includes heating “free” silicon phase present within the cracked matrix portion of the component to a temperature above the melting point of the silicon phase. During heating of the component an additional source of silicon phase is supplied to the component. The atmosphere about the component is controlled during the heating of the component. The MI-CMC component is cooled below the melting point of the silicon phase to cool and solidify the silicon phase that has migrated into the microcracks to thereby bond the crack faces together.
    Type: Application
    Filed: October 30, 2013
    Publication date: April 30, 2015
    Applicant: General Electric Company
    Inventor: Gregory Scot CORMAN
  • Publication number: 20140319714
    Abstract: Disclosed is a method of examining defects in a green honeycomb molding having partition walls which form a plurality of flow channels extending in parallel with one another, and sealing portions which close the upper ends of some of the plurality of flow channels and the lower ends of the rest flow channels. The method includes a step of applying pressure to the lower ends of the plurality of flow channels using gas, and a step of visualizing the distribution of gas refractive indexes near the upper ends of the plurality of flow channels.
    Type: Application
    Filed: July 10, 2014
    Publication date: October 30, 2014
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Atsuhiko SHINOZUKA, Yukihito TOKUOKA, Kazuya TSUCHIMOTO
  • Patent number: 8858747
    Abstract: A method for preventive maintenance of a boat hull to restore the integrity of a fiberglass boat hull and prevent new water infiltration damage to a boat hull. The wet area repair guidelines using a surface moisture meter. Any balsa cored area reading 15% or above is considered a wet area. Any wood cored area reading 20% or above is considered a wet area. The preventive maintenance steps involve removing all through-hull fittings or hardware. Wet core areas are then dried out using heat lamps, lights or heaters, hot-vac systems, or octopus vacuum with grid system. If necessary, any area not drying out is de-cored and repaired accordingly. After repairs are finished, all through-hull fillings or hardware is reinstalled using new sealant.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: October 14, 2014
    Inventor: Stephan DeTurris
  • Publication number: 20140264988
    Abstract: A method of: providing one or more spent sputtering targets comprising a photovoltaic compound and grinding the photovoltaic compound in an inert environment to form a powder.
    Type: Application
    Filed: March 14, 2014
    Publication date: September 18, 2014
    Applicants: The Government of the United States of America, as represented by the Secretary of the Navy, Sunlight Photonics Inc.
    Inventors: Robel Y. Bekele, Jason D. Myers, Jesse A. Frantz, Vinh Q. Nguyen, Jasbinder S. Sanghera, Allan J. Bruce, Michael Cyrus, Sergey V. Frolov
  • Publication number: 20140054810
    Abstract: Provided is a method for refurbishing an aircraft brake disk, the method comprising: removing a worn disk from the aircraft brake disk when the disk is worn out up to a set wear amount (Step 1); filling a first mixture in a mold to be a first refurbishment height (Step 2); putting the worn disk on the first mixture (Step 3); filling a second mixture on the worn disk in the mold to be a second refurbishment height (Step 4); pressurizing the first mixture, the worn disk, and the second mixture with a press at once to prepare a molded object (Step 5); removing the molded object from the mold, and then carbonizing the molded object (Step 6); and densifying the carbonized molded object (Step 7), in which the worn disk is subjected to Steps 1 to 7 to prepare a refurbished disk.
    Type: Application
    Filed: March 14, 2013
    Publication date: February 27, 2014
    Applicant: DACC CO., LTD
    Inventors: Chae Wook CHO, Jong Hyun PARK, Kap Su JUNG
  • Publication number: 20130341077
    Abstract: A method for repairing a disconnection in a wiring board includes positioning a substrate including an insulation layer and a conductive layer formed on the insulation layer, the conductive layer having a wiring line disconnected such that the wiring line has a disconnected portion formed between conductive patterns forming the wiring line, applying in the disconnected portion between the conductive patterns a conductive paste including a non-conductive material and conductive particles such that the conductive paste fills the disconnected portion between the conductive patterns and joins the conductive patterns forming the wiring line in the conductive layer, and irradiating laser upon the conductive paste applied in the disconnected portion such that at least a portion of the conductive paste in the disconnected portion is sintered and forms a sintered portion connecting the conductive patterns of the wiring line in the conductive layer.
    Type: Application
    Filed: January 29, 2013
    Publication date: December 26, 2013
    Applicant: IBIDEN CO., LTD.
    Inventors: Shinji OUCHI, Hirokazu HIGASHI
  • Patent number: 8337677
    Abstract: The installation and use of embedded sacrificial anodes to protect reinforced concrete may be improved. In one example a cavity [2] is formed in the concrete [3] and a puttylike backfill [4] is placed in the cavity and a compact discrete anode comprising a sacrificial metal element [1] is inserted into the backfill and a space is provided into which the backfill may move when subjected to a pressure arising from the formation of voluminous sacrificial meal corrosion products and a high current is passed from the anode to the steel in the concrete to arrest steel corrosion and activate the anode in the backfill. The space may be provided by venting the backfill to space outside the cavity through an opening [5] or by including a void space within the backfill [6] or a void space within the cavity [7].
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: December 25, 2012
    Inventors: Gareth Glass, Nigel Davison, Adrian Roberts
  • Patent number: 8329074
    Abstract: A device for repairing a chimney preferably includes a rod effective for positioning and manipulating a camera and a plunger blade in a chimney; a camera attached to the lower portion of the rod in a manner such that rotation of the rod results in a corresponding rotation of the camera; and a plunger blade attached to the rod above the camera. The plunger blade is adapted to apply mortar to the sides of a chimney when the device is pulled upward in the chimney. The device may further include a camera-direction indicator attached to the rod above the plunger blade in a manner such that the camera-direction indicator is effective for indicating the direction of view of said camera even when the camera is not visible to the operator.
    Type: Grant
    Filed: May 21, 2009
    Date of Patent: December 11, 2012
    Assignee: Merediths' Inc.
    Inventors: John E. Meredith, Thomas J. Urban
  • Patent number: 8277705
    Abstract: A method for restoring a damaged rail seat located on a concrete rail tie. The method comprises applying a polymeric material comprising a poly(urethane-urea) material to the damaged rail seat located on the concrete rail tie; and restoring the damaged rail seat by curing the polymeric material under ambient temperature and pressure conditions. The polymeric material is substantially sag resistant and maintains its shape without substantial runoff from the concrete rail tie during the restoring of the damage rail seat.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: October 2, 2012
    Assignee: Willamette Valley Company
    Inventors: Craig B. Stolarczyk, Robert M. Loomis, Paul D. Rogers, Omar Tiba
  • Patent number: 8197623
    Abstract: A thermal and vacuum assessment method includes providing a composite part having a repair area, installing a vacuum bag over the repair area, drawing a vacuum on the vacuum bag, testing for air leaks in the vacuum bag, heating the vacuum bag and obtaining a thermal image of the repair area.
    Type: Grant
    Filed: January 20, 2010
    Date of Patent: June 12, 2012
    Assignee: The Boeing Company
    Inventor: Everett A. Westerman
  • Publication number: 20120141735
    Abstract: The mention relates to a sheet coating article (1) intended to be applied to a wall (50), characterised in that it comprises: a tightly tined substrate (10), and a coating layer (20) disposed on the tightly tilting substrate (10).
    Type: Application
    Filed: June 3, 2010
    Publication date: June 7, 2012
    Inventors: Stanislas Chevallier, Wilfrid Sourbe, Héléna Cheminet, Vincent Delsuc, Jéröme De Dinechin
  • Patent number: 7866019
    Abstract: A method for converting expended plastic water bottles and other plastic beverage bottles into artificial landscape rocks and edging blocks by cutting a flap in an empty plastic bottle, filling the bottle with empty, crushed food cans, or compacted, expended plastic bottles, sealing the flap with wire lath and screws, wrapping the bottle with mason lath or chicken wire, or coating the bottle with a bonding agent, applying a stucco coating to the bottle, brushing the wet stucco, and coloring the stucco with a pigmenting agent.
    Type: Grant
    Filed: August 30, 2008
    Date of Patent: January 11, 2011
    Inventors: John Paul Schofield, Janet Ellen Schofield
  • Patent number: 7731875
    Abstract: High performance proprietary cementitious concretes or mortars developed for use as patch repair materials for corrosion damaged concrete often have high resistivities that inhibit the performance of sacrificial anodes located within the patch repair areas. A method of repair is disclosed which comprises removing the corrosion damaged concrete to form a cavity to receive a concrete repair material and forming within this cavity a smaller distinct cavity for assembling a sacrificial anode assembly and placing within this second cavity a pliable viscous ionically conductive backfill and a sacrificial anode and an activating agent to form a sacrificial anode assembly and connecting the anode to the steel and covering the anode and the backfill in the second cavity with a repair material to restore the profile of the concrete structure. In this arrangement a high resistivity repair material promotes the flow of protection current to steel in adjacent contaminated concrete that is at risk of corrosion.
    Type: Grant
    Filed: October 19, 2008
    Date of Patent: June 8, 2010
    Inventors: Gareth Kevin Glass, Nigel Davison, Adrian Charles Roberts
  • Patent number: 7722793
    Abstract: The invention concerns a method of recuperating a turbine element constituted of a substrate, forming the body of the element, and a protective coating adhering to the substrate. The method comprises the control of the turbine element in order to pinpoint the zones having a bonding defect between the protective coating and the substrate, and the elimination of the bonding defects between the protective coating and the substrate. The bonding defects are eliminated by means of a laser beam directed onto each zone having a bonding defect in order to induce a localized melting of the protective coating and the underlying substrate and enable a sound bond, at the level of said zone, between the protective coating and the substrate after stopping the laser beam.
    Type: Grant
    Filed: September 17, 2008
    Date of Patent: May 25, 2010
    Assignee: SNECMA
    Inventors: Mathieu Gueguen, Marc Jacky Vassault
  • Publication number: 20100098896
    Abstract: A patch for repairing damaged structures is disclosed herein. The patch includes a plurality of structural fibers. The patch also includes a quantity of binder at least partially encapsulating the plurality of structural fibers. The patch also includes a plurality of carbon nanotubes substantially encapsulated in the binder with the plurality of structural fibers. An inventive and exemplary method for using the patch is also disclosed.
    Type: Application
    Filed: October 16, 2008
    Publication date: April 22, 2010
    Inventor: EDWARD CLAUDE RICE
  • Publication number: 20090256275
    Abstract: A method of repairing worn or blunt probe tips, attaching a desired tip material, or defining the registry of probe tips relative to planar surface, including: pressing a probe tip or an array of probe tips into a substrate pre-patterned with an array of tip-shaped molds, the molds containing a preceramic material that can bond to the worn probe tips by thermal activation, the substrate having a protective layer that prevents the preceramic material and/or thermally-activated ceramic material from bonding to the substrate; pressing the worn probe tips into the molds while heating the worn probe tips causing the preceramic material to bond to the worn probe tips and form a solid ceramic material; forming an array comprising a plurality of reconstructed probe tips that are sharper or consisting of a different material than the original worn or base probe tips; and reading and/or writing, with the array comprising the plurality of reconstructed probe tips, data that was unreadable and/or unwritable with the orig
    Type: Application
    Filed: April 9, 2008
    Publication date: October 15, 2009
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Rachel Cannara, Bernd W. Gotsmann, Urs T. Duerig, Harish Bhaskaran, Armin W. Knoll
  • Patent number: 7306687
    Abstract: A method for repairing concrete structural elements reinforced with steel rebar includes steps of: removal of debris and rust; attachment of expanded mesh zinc metal for sacrificial passive corrosion protection; and overwrapping with flexible panels of fiber-reinforced polymer composite material.
    Type: Grant
    Filed: September 20, 2004
    Date of Patent: December 11, 2007
    Inventor: Edward R. Fyfe
  • Patent number: 7252727
    Abstract: A method to repair moisture damaged wood core boat hulls remotely identifies and repairs all wet core hull areas and optionally performs preventive maintenance on dry hull areas to restore the integrity of a fiberglass boat hull and prevent new water infiltration damage to a boat hull. The wet area repair guidelines using a surface moisture mete Any balsa cored area reading 15% or above is considered a wet area. Any wood cored area reading 20% or above is considered a wet area. The repair steps involves removing all through-hull fittings or hardware. Wet core areas are then dried out using heat lamps, lights or heaters, hot-vac systems, or octopus vacuum with grid system. If necessary, any area not drying out is de-cored and repaired accordingly. After repairs are finished, all through-hull fillings or hardware is reinstalled using new sealant.
    Type: Grant
    Filed: June 2, 2004
    Date of Patent: August 7, 2007
    Inventor: Stephan DeTurris
  • Patent number: 6994809
    Abstract: A hole in a wall is easily and quickly repaired by use of a precisely formed plug. The plug is used to draw an outline around the hole. The outline is then cut out to form an opening. The plug is inserted into the opening until a rear surface of the plug loosely contacts a parallel inner wall and an outer surface of the plug is slightly misaligned or moved inwardly from a front surface of the wall. The misaligned outer surface of the plug and the opening are then covered or plastered over.
    Type: Grant
    Filed: March 17, 2003
    Date of Patent: February 7, 2006
    Inventor: Walter H. Prior
  • Patent number: 6869553
    Abstract: A method of manufacturing a prefabricated precast riser module, where the required forms that are used in casting the modules are reusable and need not to be transported to the construction site. Each precast riser assembly is finished having brick facings. Brick facings are applied to the vertical surfaces of the precast riser. They are: the commonly used stretcher course and row lock course. A Rebar reinforcing rod is imbedded in the concrete mixture, which will strengthen the assembly to prevent damage when being transported on site. This added strengthening would also allow for minor misalignments during the assembly phase. These novel concrete brick faced modules can be assembled by inexperienced craftsmen, and when completed, will give the appearance of a handcrafted riser that was constructed by professional masonry craftsmen using brick and sandstone.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: March 22, 2005
    Inventor: John D. Gentile
  • Patent number: 6682691
    Abstract: A method for consolidating blocks of natural stone or recomposed material includes placing the block on a platform over a liquid and gas impermeable base sheet with spacers. Liquid and gas impermeable lateral sheets with spacers are glued to the side walls and extend beyond the top of the block. The block is inserted into an autoclave and a vacuum is applied. A fluid resin is dripped on the top of the block to cover it and to flow into the interstices between the block and the sheets. The vacuum is removed from the autoclave so that the resin penetrates into fractures and cavities in the block and the resin is allowed or induced to harden.
    Type: Grant
    Filed: May 16, 2002
    Date of Patent: January 27, 2004
    Assignee: Taltos SpA
    Inventor: Giuseppe Marocco
  • Patent number: 6673280
    Abstract: The present invention relates to a method of making a board product with fiber scrap materials, including the steps of adding a binder powder to the fiber scrap materials, processing the scrap fiber into pieces and mixing the fiber scrap materials with the binder powder, distributing the fiber and binder combination across the width of a forming conveyor, and melting the combination to fix the fiber with the binder.
    Type: Grant
    Filed: June 20, 2002
    Date of Patent: January 6, 2004
    Assignee: CertainTeed Corporation
    Inventors: Alain Yang, Gary Tripp, Mark Trabbold
  • Patent number: 6634185
    Abstract: A method of treating a rock chip in a vehicular windshield consists of the step of inscribing in the glass of the vehicular windshield a circular crack barrier that surrounds the rock chip. Any cracks emanating from the rock chip tend to remain confined within the circular crack barrier.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: October 21, 2003
    Inventor: Edward John Chomay
  • Patent number: 6500511
    Abstract: An optical disc consisting of a substrate and at least a recording layer formed on the substrate is recycled by peeling off the recording layer from the substrate; and bonding another substrate having a recording layer formed thereon to the substrate from which the recording layer has been removed, whereby a renewed optical disc is provided.
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: December 31, 2002
    Assignee: Sony Corporation
    Inventors: Hiroshi Ooki, Toshiyuki Kashiwagi
  • Patent number: 6495074
    Abstract: A method of maintaining as well as restoring the condition of weathered asphalt shingles and strips which are applied to flat roofs, pitched roofs, or vertical walls. The process involves applying resaturant neat or as a water emulsion. Suitable resaturants include fatty acid methyl esters, petroleum distillates, and water emulsions thereof. The process restores the suppleness and softness of the weathered shingles or strip and adds about three years to the lifetime of the roof. The process may be repeated for additional lifetime extension.
    Type: Grant
    Filed: May 2, 2000
    Date of Patent: December 17, 2002
    Assignee: Clipper Roof Coatings, Inc.
    Inventor: Charles W. Carr
  • Patent number: 6494926
    Abstract: A fuel cell separator made of conductive material and resin wherein the conducive material is recycled from waste of fuel cell separators. The fuel cell separator consisting of conductive material and resin is made by using the waste of fuel cell separator consisting of conductive material and resin. The waste of fuel cell separator is pulverized to powder and is mixed with unused resin and, if necessary, supplemental conductive material, to establish powdered material. The powdered material is molded under the predetermined molding pressure and temperature. The fuel cell separators using the recycled material are comparable to fuel cell separators made solely from new material. In another aspect, a method of producing a fuel cell separator using the recycled material is disclosed.
    Type: Grant
    Filed: September 9, 2000
    Date of Patent: December 17, 2002
    Assignee: Nisshinbo Industries, Inc.
    Inventors: Kazuo Saito, Atsushi Hagiwara
  • Patent number: 6455102
    Abstract: Silica-based refractories are impregnated with protective material that is more resistant towards attack by corrosive species. The protective material coats the surface of the refractory matrix and fills some of the cavity volume of its pores, crevices, surfaces imperfections and irregularities. The protective material is positioned by impregnating the refractory with a precursor which, under the input of energy, is converted into the corrosion resistant protective material.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: September 24, 2002
    Assignee: Praxair Technology, Inc.
    Inventors: William Thoru Kobayashi, Elson Longo Da Silva, Carlos Alberto Paskocimas
  • Patent number: 6435249
    Abstract: A method of recycling a disk recording medium includes the steps of retaining the disk recording medium in a liquid medium, the disk recording medium having a layered structure including a substrate, a dye layer, a reflective film, and a protective layer; radiating ultrasonic waves onto the disk recording medium such that the substrate and the reflective film are separated from each other: and bringing a solution into contact with the substrate separated from the reflective film such that the dye layer is separated from the substrate in order to recover the substrate, the solution dissolving the dye layer.
    Type: Grant
    Filed: March 28, 2000
    Date of Patent: August 20, 2002
    Assignee: Sony Corporation
    Inventors: Tetsuya Komine, Hidemi Tomita, Mari Ichimura
  • Patent number: 6355203
    Abstract: A process for reconstituting or reconstructing a composite object having a defect which affects at least its surface includes: (a) placing at least one added piece or material, the shape and dimensions of which are matched to those of the defect, in or on the defect, the piece or material including mechanically strong, continuous or staple fibers; (b) placing a polymer material in or on the defect to obtain a plastic matrix in which the fibers are distributed; (c) placing a gas-drain for draining the gases given off by the plastic matrix and a cover for extracting the gases, in succession and one on top of the other, on the added piece, which together with the rest of the object form an enclosure which is sealed with respect to the external atmosphere and circumscribes the defect and the added piece; and (d) while evacuating the sealed enclosure, heating the added piece using a radiant source, the emission from which includes infrared radiation, and placing the source with respect to the defect so as to irrad
    Type: Grant
    Filed: April 16, 1999
    Date of Patent: March 12, 2002
    Assignee: Sunkiss Aeronautique
    Inventors: Michel Charmes, Bruno Comoglio
  • Patent number: 6214472
    Abstract: A method of joining similar or dissimilar ceramic and ceramic composite materials, such as SiC continuous fiber ceramic composites, at relatively low joining temperatures uses a solventless, three component bonding agent effective to promote mechanical bond toughness and elevated temperature strength to operating temperatures of approximately 1200 degrees C. The bonding agent comprises a preceramic precursor, an aluminum bearing powder, such as aluminum alloy powder, and mixtures of aluminum metal or alloy powders with another powder, and and boron powder in selected proportions. The bonding agent is disposed as an interlayer between similar or dissimilar ceramic or cermaic composite materials to be joined and is heated in ambient air or inert atmosphere to a temperature not exceeding about 1200 degrees C. to form a strong and tough bond joint between the materials.
    Type: Grant
    Filed: April 14, 1999
    Date of Patent: April 10, 2001
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Thomas J. Barton, Iver E. Anderson, Sina Ijadi-Maghsoodi, Mohammad Nosrati, Ozer Unal
  • Patent number: 6200631
    Abstract: Silica-based refractories are impregnated with protective material that is more resistant towards attack by corrosive species. The protective material coats the surface of the refractory matrix and fills some of the cavity volume of its pores, crevices, surfaces imperfections and irregularities. The protective material is positioned by impregnating the refractory with a precursor which, under the input of energy, is converted into the corrosion resistant protective material.
    Type: Grant
    Filed: October 27, 1997
    Date of Patent: March 13, 2001
    Assignee: Praxair Technology, Inc.
    Inventors: William Thoru Kobayashi, Elson Longo Da Silva, Carlos Alberto Paskocimas
  • Patent number: 6176769
    Abstract: A ceramics dress substrate of the present invention capable of both performances of cutting a cut material with a high accuracy and dressing a diamond cutting grindstone with an excellent cutting property and an reduced wearing amount of the grindstone. This ceramics dress substrate comprises sintering a mixture of ceramics grinding particles and a silicate mineral, The ceramics grinding particles are preferably uniformed and have a scratch hardness ranging from 6 to 10. Alumina grinding particles, silicon carbide and mullite are preferably used as the ceramics grinding particles, and a kaolin mineral, pyrophyllite, montmorillonite, sericite, talc and chlorite are preferably used as the silicate mineral. The ceramics dress substrate is preferably coated with glass.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: January 23, 2001
    Assignees: Narumi China Corporation, Sumitomo Special Metals Co., Ltd.
    Inventors: Masato Suzuki, Shirohito Matsuyama, Katsushi Sugita, Kazutoyo Shimizu, Naoyuki Okamoto