Abstract: The method and the apparatus serve for blow-moulding containers. After thermal conditioning, a parison is formed into the container within a blowing mould of a blow-moulding machine (41) by the action of blow-moulding pressure. The required blow-moulding gas is provided by a compressor (42). A compressor controller (44) is connected to a controller of the blow-moulding machine in such a way that the controller of the blow-moulding machine generates a setpoint value (49) for the initial pressure which is provided by the compressor.

Abstract: A control method of injection molding includes the steps of: filling molten resin in an injection molding die by velocity control until a detection value of a filling pressure of the molten resin reaches a first set pressure value; filling the molten resin by switching control from the velocity control to pressure control by which the control is performed at the first set pressure value at a time point when the detection value of the filling pressure reaches or exceeds the first set pressure value; and switching the control to holding pressure control by which the control is performed at a second set pressure value at a time point when the filling velocity drops to or below a set velocity while filling is performed by the pressure control.

Abstract: An injection molding apparatus provided with a central control and with a screw which extends in a cylinder, which cylinder is provided with a filing opening and with a nozzle, the screw being drivingly connected with two controllable electric motors such that a movement in rotational and/or axial sense can be imposed on the screw, the driving connection comprising a number of cylindrical planetary rollers accommodated for rotation in a planetary cage such that the planetary rollers can be engaged from a space located radially outside the planetary cage and a space located radially within the planetary cage, the planetary cage being connected to the screw in a manner secured against rotation, while a first drive part connected with a rotor of the first electric motor, is provided with a first engaging surface facing radially inward which engages the planetary rollers from the space located radially outside the planetary cage, while a second drive part, connected with a rotor of the second electric motor is pr

Abstract: A thermoplastic injection molding system and method of use is described for molding parts from heated plastics and other organic resins. The machine uses heat sources located along the barrel to heat the source material while an auger screw transports the source material in the barrel. This transport step does not shear the source material, nor does it use friction to produce the heat necessary to melt the source material. The material becomes substantially liquid or melted during the heating process, and the melted material is forced, by the auger screw, into a chamber whereupon a plunger, situated concentrically with the auger screw, injects the material from the chamber into a mold. Sensors located along the barrel and in the chamber ensure consistency between mold cycles. The controller dynamically adjusts the injection molding process to achieve more consistent and reliable molded parts.

Abstract: Crimping machine for chemical-fibre filaments with crimping chamber having an oscillating upper plate loaded with a closure force for imparting a pressure on the tow which passes through the crimping chamber, wherein the plates of the crimping chamber are mounted on respective supports through two or more linear guides provided with a roller or ball recirculation system. The longitudinal operating position is determined by two pairs of hydraulic cylinders, having an axis parallel to the linear guides, which maintain the plates, or a portion thereof, pushed against respective fixed abutments without the use of further mechanical or oleodynamic blocking elements. Load cells are arranged between the abutments and the plates, for detecting the variations of the tightening force during machine operation, the variations, representative of the variable longitudinal force imparted by the filaments of the tow being processed on the plates, are used for monitoring the quality of the crimp obtained.

Abstract: In a method for producing a composite, a carrier component is placed into an opened cavity of a mold. The mold is then closed to a predetermined position, thereby creating an cavity of a first expanded size. To improve venting, a vacuum is generated in the expanded cavity before filling the expanded cavity with a flooding material. A compression step is then executed either at the same time as flooding material is introduced or following the introduction of the flooding material.

Abstract: A method for extruding a polymeric material includes the steps of: a) feeding the polymeric material to an extrusion apparatus including an extrusion head, the extrusion head including: a male die; a female die coaxially arranged with respect to the male die; a conveying channel, at least one portion of which is defined between the male die and the female die; and b) adjusting a cross-sectional area of the at least one portion of the conveying channel by reciprocally displacing the female die with respect to the male die in response to an extrusion speed variation of the polymeric material. An extrusion apparatus and a process for manufacturing a tyre which uses the extrusion apparatus, are also disclosed.

Abstract: Disclosed herein is a method of forming a crash panel for vehicles, which prevents a tear line from discoloring, prevents sink marks from occurring, and additionally has a reduced manufacturing cost. The method includes injecting and charging molten resin into a mold having a core and a cavity so as to form a crash panel integrated with an airbag door through injection molding, maintaining a pressure acting on the resin in the mold constant, in addition to preventing backflow of the charged resin, adjusting a section using an air nozzle so as to determine a section of a tear line at which the crash panel is separated from the airbag door, blowing air through the air nozzle which is inserted into an air path defined in the core, thus controlling a thickness of the tear line, and cooling the molten resin.

Abstract: A method of prilling or spray drying comprising calculating and controlling the viscosity of a shear-thinnable fluid stream at a particle-forming section of a dispersion device. The method comprises measuring the static head of fluid in the dispersion device, providing a pressurized blanket of inert gas over the fluid, mechanically agitating the fluid in the dispersion device, calculating the viscosity at the particle-forming section and controlling the viscosity by adjusting the speed of mechanical agitation.

Abstract: A solenoid valve device including a solenoid valve and a choke. The solenoid valve device also including a pressure sensor connected to a control device, which transmits opening and closing signals to the solenoid valve. The control device also transmits signals for automatically setting the choke.

Abstract: There is described a device and a method for operating an injection device for an injection molding machine which is provided with an extruder screw that is driven by an electric machine. Acceleration values and/or values depending on an operating point of the electric machine are used for calculating an injection pressure and/or a ram pressure, thus dispensing with the need for a pressure sensor.

Abstract: A method of sensing melt-front position and velocity is applicable for injection-molding systems. Firstly, at least one actuation signal value of the melt-injection device of the injection-molding system is retrieved, and at least one state variable value of the injection-molding system is measured. Then, the retrieved actuation signal values and the measured state variable values are substituted into a plurality of simultaneous equations to calculate the melt-front position and velocity of the injection-molding system.

Abstract: A method and a device for producing a film made of a thermoplastic material, wherein a plastic melt is blown up into a film bubble and is shaped into a desired film by a calibrating arrangement, and a downstream arranged flattening device. For providing as contactless as possible a guidance, calibration and flattening, film guidance elements are used with a laminar uniform air cushion between the film guidance element and the surface of the film bubble, without contact between the surface of the film bubble and the film guidance element.

Abstract: The invention relates to a device and method for detecting a force on an injection moulding machine for processing plastic materials. According to said invention, a first element (100) interacting with a mechanical drive and movable at least indirectly thereby in a direction of movement (x) is displaced during said displacement with respect to a second element (200) positioned near the first element (100) or oppositely thereto. A force measuring device (D) is used for determining the force applied on the first (100) and/or second (200) element by the actuation of the injection moulding machine produced by the relative displacement thereof between the first (100) and second (200) elements.

Abstract: The present invention provides a method and system for controlling the quality of a product produced by an injection molding production process. The invention includes performing a multivariate analysis on injection molding process data collected real-time and determining whether the real-time data is within a predetermined production control limit. When the real-time production data exceeds the control limit, the process is considered out of control and product produced during the out of control condition is removed real-time from the injection molding production process.

Abstract: An extrusion system is provided including an extruder, a screen changer, an operator interface, and a controller. The system further includes a pressure sensor for detecting an extrusion flow pressure between the extruder and the screen changer. A method of ramping up an extruder is also provided including the steps of detecting a pressure upstream from an extrusion screen filter; comparing the upstream pressure to a user-defined threshold pressure; and increasing an extrusion output if the upstream pressure exceeds the threshold pressure.

Abstract: The present invention provides an apparatus and method for manufacturing polymeric thin-walled tubular members, which are well-suited for use as vascular grafts. The apparatus of the present invention enables extrusion of a tubular member having an extremely thin wall thickness so as to facilitate passage through tortuous vascular passageways. The apparatus achieves uniform wall thickness in a tubular member by establishing and maintaining axial alignment of a ram having a concentrically disposed guide rod therein with a die supported in concentric relation to the guide rod.

Abstract: A device and method for producing a spun-bonded non-woven. A molten polymer supplied to a spinning beam from a melt source is extruded through a multiplicity of linearly arranged spinneret bores into filaments arranged in the form of a curtain. A tensile force is exerted on the filaments by means of a draw-off nozzle. The filaments are thereupon deposited on to a conveyer belt where they form a spun-bonded non-woven. At the draw-off nozzle, a monitoring means is provided which detects a characteristic quantity characteristic of the process. One or more structure-borne sound sensors are preferably used as monitoring means. The measurement result of the monitoring means, after a desired value comparison, is supplied to a signal means or is used for regulating the process.

Abstract: A method and a device for producing a film made of a thermoplastic material, wherein a plastic melt is blown up into a film bubble and is shaped into a desired film by a calibrating arrangement, and a downstream arranged flattening device. For providing as contactless as possible a guidance, calibration and flattening, film guidance elements are used with a laminar uniform air cushion between the film guidance element and the surface of the film bubble, without contact between the surface of the film bubble and the film guidance element.

Abstract: A method for forming a foamed product integral with a sheet of covering material utilizing a forming apparatus which comprises a first die, a second die housed within the first die and having air-ventilating holes, and a third die adapted to be combined with the first die, to thereby provide a forming cavity between the second die and the third die, the method comprising the steps of preparing a three-dimensional, air-permeable trim cover having a two layer structure comprising a layer of foamed material and a sheet of covering material laminated with the foamed material layer, putting the trim cover on the second die such that the sheet of covering material is facing the second die, applying vacuum to the trim cover through the air-ventilating holes of the second die to draw the trim cover onto the second die, causing the third die to be combined with the first die to define the forming cavity in cooperation with the first die, thereafter stopping the applying of the vacuum to the trim cover, and pouring exp

Abstract: Method and apparatus for controlling the delivery of polymer material in a sequential injection molding process. In one embodiment, the method provides: delivering a first shot of a first material simultaneously to a plurality of mold cavities; independently sensing for each cavity a property that is indicative of a volume or flow of material that is delivered to the corresponding cavity during the step of delivering the first shot; independently stopping the step of delivering the first shot to one or more cavities according to a program that uses as a variable a signal indicative of the property sensed for the corresponding cavity during delivery of the first shot; and delivering a second shot of a second material simultaneously to the cavities subsequent to the step of stopping the step of delivering the first shot.

Abstract: Method and apparatus to detect and characterize a defect in a fiber preform residing in a preform-receiving cavity of a mold or simulated mold of the type used for liquid composite molding (e.g., resin transfer molding) to make a composite component or structure. The defect may result from fiber preform misplacement in the cavity, accidental inclusions, preform density variations, and/or distortion of the preform. Transient gas or other fluid pressures at multiple locations of the cavity are measured during changing of fluid pressure in the cavity. The measured transient pressures, or data derived therefrom, are analyzed to determine membership of the fiber preform in one of two or more groups that include a standard defect-free group and a defective group, whereby the method determines if the fiber preform or its position in the cavity deviates from the standard defect-free group.

Abstract: Process for controlling the capacitance value (C1) of a tubular sheath (1) formed by extrusion of an insulation compound (2) on an electrical cable (3) in an extrusion head (4), a foaming agent (FA) being introduced in the insulation compound (2) in such a way as to improve the capacitance value (C1) of the tubular insulation sheath (1), this process being characterised in that: a predetermined amount of foaming agent (200) is used in such a way as to obtain a predetermined capacitance value (C1) for the tubular insulation sheath (1), and in order to control precisely the capacitance value (C1) of the tubular insulation sheath (1), a gas pressure (110) is applied on at least a portion of a face (100, 101) of the insulation compound (2) extruded by the extrusion head is (4), the value of the gas pressure (110) is changed in such a way as to control the capacitance value (C1) of the tubular insulation sheath (1).

Abstract: A method and system for controlling a fluid-assisted injection molding process for producing a molded plastic article. The fluid can be gas, water or another fluid. One or more pressure transducers are positioned in the mold cavity and generate signals to control the initiation of the pressurized fluid, the packing of the material in the mold and/or the switchover from the packing phase to the holding phase. The transducers can be positioned at or near the gate or pre-gate, at or near the fluid channel area, and/or at or near the end of the fill area.

Abstract: An assembly that can be used in conjunction with a resin moulding apparatus includes means defining a chamber containing a pressure sensor, and an entry passage leading upwardly into the chamber. The arrangement is such that, when the assembly is mounted in an upper section of a mould and a moulding operation is being carried out, the resin enters the entry passage so that the level of resin in the entry passage increases producing an increase in the pressure within the chamber, and the configuration of the entry passage is such that the cross-sectional area thereof reduces with height.

Abstract: A molding process is disclosed in which an extruded column of plastic is introduced into a mold cavity having a predetermined surface profile. A region of negative air pressure is created inside the mold cavity, exterior to the extruded column. The negative air pressure is applied to the exterior of the extruded column to draw the extruded column into contact with the entire surface profile of the mold cavity, to produce a molded article. The invention can also include a step of co-extruding multiple types of plastic resulting in an extruded column having multiple layers, to produce a molded article having multiple layers. The present method also includes a step of internally inserting a component into the extruded column at a predetermined position so that it will end up at a predetermined position of the molded article after the molding process.

Abstract: By starting injection, resin pressure in front of the check valve is raised, and the check ring moves backward. Pressure of resin accumulated between flights of the screw prevents the check ring from moving backward, and the screw is kept freely rotatable to thereby make the backward speed of the check ring faster. Therefore, the check ring is brought into tight contact with the check seat quickly to close the resin path. Thereafter, the rotation of the screw is fixed, reduced pressure in the injection/dwell causes the screw to rotate in a normal direction, and prevents the resin from being pressed toward the front of the check valve.

Abstract: A die-expanded molding apparatus comprising starting material bead supply for supplying beads on a current of air from a tank through a packer into a cavity formed by a core and cavity molds; a plurality of air expulsion devices having air pressure-adjusting components communicating with the cavity, a dual-system air expulsion device being such that steam chambers on the back side of the core mold and the cavity mold are used as the air pressure-adjusting components, each communicating with the cavity through through-holes formed in the core and cavity molds, respectively; an air expulsion device having one or more air pressure-adjusting components communicating with a clearance between the core and cavity molds; and a control for controlling the air pressure in each of the air pressure-adjusting components to be pressurized less than the pressure in the tank.

Abstract: An apparatus and method for molding balloon catheters is disclosed. The balloon may be molded by providing a polymeric tube within a mold having an interior cavity in the shape of the desired balloon. Microwave energy, which may be generated by a gyrotron, may then be directed toward the mold, to heat the polymeric material without heating the mold. Once heated, pressurized fluid may be injected into the tube to blow the polymeric material against the interior cavity whereupon the material can cool to form the balloon or can be further heatset by additional microwave energy and be cooled to form the balloon. In accordance with one embodiment, microwave energy can also be used without a mold to form a medical device.

Abstract: The present invention relates to a device for regulating the flow rate and/or the pressure of a fluid transferred from a high-pressure reservoir (H) to a reservoir (S). A first valve (1) provided with a control (2) is mounted in a pipe (10, 11, 12) connecting the two reservoirs (H, S). A Laval nozzle (3) located downstream of the first valve (1) is provided with an electrical pressure-drop sensor (4). A second valve (5) provided with a control (6) is connected between the downstream part of the Laval nozzle and an exhaust orifice (R). A micro-programmed system (7), designed to receive the values read by the pressure-drop sensor (4) and to drive the two controls (2, 6) of the two valves (1, 5) makes it possible to regulate the flow rate and/or the pressure of the fluid transferred from the first reservoir (H) to the second reservoir (S).

Abstract: The invention provides an injection molding method comprising supplying a gas into a molten resin in a plasticizing cylinder and injecting the molten resin having the gas dissolved therein, wherein when the resin is being plasticized, a gas space with a predetermined gas pressure is formed within the plasticizing cylinder in a gas supply section and the pressure at the front end of the screw is adjusted to be at least equal to the gas pressure in the gas space and within a range where the gas space can be maintained within the plasticizing cylinder in the gas supply section. According to the invention, the necessary amount of gas can be dissolved in the molten resin with good reproducibility in a quantitative manner.

Abstract: An apparatus for producing an extruded film tube and supplying said tube to a collapsing and roller assembly includes a die for extruding a molten material in the form of a tube which is in a molten state below a frost line and in a solid state above the frost line. A blower system supplies and exhausts cooling air to and from an interior portion of the tube, and is regulated by a valve. At least two sensors are provided, one below the frost line for sensing the position of said tube, and one located proximate the tube in a position above said frost line. The upper sensor is used for sensing the position of the tube prior to collapsing and flattening it. A controller receives feedback signals from both sensors and controls operation of the valve.

Abstract: The invention relates to a device for determining the operational status of an extruder that is used for the productive of a plastic profile. At least one measuring device for determining the quality of the melt is provided in an adapter part between an extrusion cylinder (3) and an extrusion nozzle (5). An especially exact determination of the extruder state is possible if the measuring device comprises a tube through which melt is continuously drawn off from the adapter part during the measurement and on which at least one pressure is disposed.

Abstract: Device and process for injection molding of molded parts made from plastic material having at least one cavity, which has means for injecting plastic melt into the cavity of an injection-molding die along a melt flow path and means for injecting a fluid into the still molten plastic material, wherein the means for injecting a fluid are designed in order to inject a liquid at preset pressure and preset quantity. Provision is made in that the means for injecting a liquid includes a first part element, which is arranged centrally and remote from the injection-molding die and supplies at least one injection-molding die, and includes at least one second part element, which is arranged in the immediate vicinity of the injection-molding die, and a third part element, which is arranged locally on the injection-molding die at least during injection of the liquid.

Abstract: A plastic hollow preform is drawn through a mold passage formed in a closed mold by applying a generally constant suction to a downstream end of a conduit having an upstream end connected to an output end of the mold passage. A flow cross section of the conduit is varied between its upstream and downstream ends so as to vary a rate at which the preform is drawn through the passage by the suction. The flow cross section is varied by displacing a valve element in the conduit between positions in which it differently blocks flow through the conduit.

Abstract: A system and process for gas-assisted injection molding of plastic materials using gas holding pressure in the mold cavity. An infinitely controlled gas pressure valve is utilized to provide initial pressure in a sealed mold and the gas is vented to a prespecified pressure when plastic is injected into the mold cavity. Additional gas is injected into the plastic material from a gas pin assembly in order to force the plastic to completely fill the mold cavity and to provide a hollow cavity in the completed part. Once the injection molding process has been completed and the part has cooled and solidified, the mold is opened, and the completed plastic molded component or part is removed or ejected.

Abstract: In a method for manufacturing a double-walled, thermoplastic tube with a connecting sleeve, which enables precise and complete moulding of the connecting sleeve by simple means, it is provided that a) a first tube (1) is extruded into a mould tunnel (4) comprising at least one row of moulds (5) guided on a path, b) the first tube (1) is given a corrugated shape in at least one first section and expanded into a connecting sleeve in at least one second section, c) a second tube (6) is extruded into the first tube and pressed against the corrugation troughs (8) of the first tube (1), d) while the first tube (1) is being given a corrugated shape and the second tube (6) extruded into the first, the space (A) between the two tubes (1, 6) is subjected to a pressure p1 that is above atmospheric pressure, e) the space (A) between the two tubes (1, 6) is subjected, at a specified time before or after expansion of the first tube (1) into a connecting sleeve, to an essentially constant pressure p2≦p1 above atmospheric

Abstract: An internal bubble cooling air control system in a blown film apparatus has sensors arranged to increase response time and reduce interference, and includes a high speed valve for fast actuation of air flow from a controller in response to signals received from the sensors.

Abstract: The invention relates to a method and a device for the production of essentially continuous fine threads made of meltable polymers. The polymer melt is spun from at least one spin hole (5) and the spun thread is attenuated using gas flows which are accelerated to achieve high speeds by means of a Laval nozzle (6). As a result of the specific geometry of the melt hole (4) and the position thereof in respect to the Laval nozzle (6), the temperature of the polymer melt, the throughout per spin hole and the pressures determining the velocity of the gas flow upstream and downstream from the Laval nozzle (6) are controlled in such a way that the thread reaches an internal hydrostatic pressure before solidifying, whereby said thread bursts into a plurality of fine threads.

Abstract: An extruder system (10, 124) for the processing of feed materials is provided including an extruder (12), adjustable back pressure valve assembly (14) and a superatmospheric post-extrusion product treatment assembly (16, 124). The back pressure valve assembly (14) includes an adjustable valve member (48) which can be shifted to alter the effective cross-sectional open area of a product passageway (36), and alternately can be shifted to a product diverting position wherein the product is diverted from downstream processing. The treatment assembly (16) includes a sealed housing (78) directly coupled to the assembly (14) so that product emerging from the assembly (14) passes into housing (78) without experiencing atmospheric pressure. The treatment assembly (124) includes a product-guiding cowling (128) which is open to the atmosphere, together with a sealed housing (134) for effecting above atmospheric pressure treatment of extruded product.

Abstract: A method for analyzing injection molding conditions, which takes into consideration the compressibility of molten resin in a barrel and mechanical delays in resin flow caused by constituent elements of an injection molding machine and analysis results thereof are provided. In a method for analyzing injection molding conditions in which, by using input data having shape data (31) and injection conditions data (37) to perform flow analysis of the process of filling the inside of the mold with molten resin, analysis of the pressure maintenance process from the filling with molten resin to the gate sealing, and analysis of the cooling process within the mold after gate sealing, the pressure and temperature distributions of resin within the mold are calculated, data (43) regarding compressibility of molten resin held in the barrel of the cylinder and mechanical data caused by constituent elements of the injection molding machine are added to the input data.

Abstract: A system and process for gas-assisted injection molding of plastic materials using gas holding pressure in the mold cavity. An infinitely controlled gas pressure valve is utilized to provide initial pressure in a sealed mold and the gas is vented to a prespecified pressure when plastic is injected into the mold cavity. Additional gas is injected into the plastic material from a gas pin assembly in order to force the plastic to completely fill the mold cavity and to provide a hollow cavity in the completed part. Once the injection molding process has been completed and the part has cooled and solidified, the mold is opened, and the completed plastic molded component or part is removed or ejected.

Abstract: To blow plastic hollow bodies, each mold (7) has its respective compression chamber (21) connected to it, constituted by a cylinder (20)-piston (19) assembly; pressure is initialized in the chamber; the fluid is compressed in the chamber; the chamber is connected (22, 24, 25) with the blank (9) when the piston position attains a predetermined position and chamber volume continues to be reduced to complete the blowing. The invention can be applied in particular to the blowing of small-volume hollow bodies.

Abstract: In an injection molding machine having upstream and downstream channels communicating with each other for delivering fluid material to one or more mold cavities, apparatus for controlling delivery of the melt material from the channels to the one or more mold cavities, each channel having an axis, the downstream channel having an axis intersecting a gate of a cavity of a mold, the upstream channel having an axis not intersecting the gate and being associated with an upstream actuator interconnected to an upstream melt flow controller disposed at a selected location within the upstream channel, the apparatus comprising a sensor for sensing a selected condition of the melt material at a position downstream of the upstream melt flow controller; an actuator controller interconnected to the upstream actuator, the actuator controller comprising a computer interconnected to a sensor for receiving a signal representative of the selected condition sensed by the sensor, the computer including an algorithm utilizing a v

Abstract: A transfer mold apparatus comprising at least one mold cavity, at least one resin chamber, and at least one channel communicating between the at least one mold cavity and the at least one resin chamber; a piston in communication with each resin chamber to force the resin through the at least one channel into the at least one mold cavity; and a device to drive the piston; further comprising at least one pressure transducer connected to at least one channel and positioned to determine the pressure in the channel. A method for encapsulating electrical components comprising placing resin into a chamber of a molding device; applying an compressive force to the resin to force the resin through channels into mold cavities; measuring the pressure in at least one channel using a pressure transducer; determining the amount of compressive force to apply to the resin based on the pressure measured by the pressure transducer; and adjusting the compressive force based thereon.

Abstract: A method of blow-molding synthetic resin articles in which an image of an actual article is produced by blow-molding is displayed. A wall thickness control curve on a display screen of a computer controlling the blow-molding machine and critical locations of the curve are graphically reproduced on the image of the article.

Abstract: A method of manufacturing light guide by filling a polymer tube with a monomeric mixture then pressurising and heating the full length of the polymer tube to initiate and maintain polymerisation in the tube. An apparatus for performing the method is also described in which the polymer tube is placed in a reaction vessel and a temperature controlled fluid is circulated to regulate the temperature in the vessel.

Abstract: An electric injection molding machine capable of maintaining a quality of molded articles and capable of minimizing weight variation of molded articles. An electric injection mechanism injects molding material into a mold using an electric motor. An injection control unit and a servo driver control the motor so as to follow an injection speed reference. A compensation unit compensates the injection speed reference based on characteristics of a hydraulic drive system so that fluctuation of injection speed with respect to the injection pressure approximate the fluctuation characteristics of a hydraulic injection mechanism.

Abstract: For the production of a particularly dimensionally stable cable set, the single conductors (22) of the cable set are initially inserted into a cavity (8) of a foam tool (2) and a foaming material is subsequently filled in. To dispense with involved and expensive hydraulic equipment, a vacuum is generated to press a top half (6) and a bottom half (4) of the foaming tool (2) against each other. For this, vacuum channels (6) are preferably provided, which extend along sides of the cavity (8).

Abstract: An internal bubble cooling air control system in a blown film apparatus has sensors arranged to increase response time and reduce interference, and includes a high speed valve for fast actuation of air flow from a controller in response to signals received from the sensors.