Abstract: A seat trim cover for an automotive seat is formed into a 3-dimensional shape by compression molding a laminated moldable foam in a 3-dimensional. The laminated moldable foam comprises at least a layer of cellular polyurethane foam compression moldable in a temperature range of about 220° F. to about 260° F. The 3-dimensional mold is heated to a temperature range of about 150° F. to about 320° F. The layer of cellular foam is adhered to a cover material layer and pre-cut into a pre-laminated blank prior to molding into the 3-dimensional shape. Optionally, seat heaters or other components can be integrated with the laminated foam prior to compression molding the seat trim cover.

Abstract: A method of making a vehicle headrest restraint and connecting first and second molds to form a mold cavity. A first material is injected with a first density into the mold cavity. A second material is injected with a second density into the mold cavity. The first and second materials are allowed to develop an integrally formed headrest.

Abstract: A process and system is provided to allow rehabilitation of asbestos concrete (AC) pipe to remain in place while rendering the AC pipe harmless, in a manner that protects the ecosystem and saves huge amounts of money lost to bypass, digging, remediation and disposal. The method and system provide for encapsulation of the old AC pipe in place without any digging or disruption to the surrounding area. No dewatering is required, saving the costs required with dewatering. There is minimal disruption to the community's use of the piping system while completing the repair, as such repairs can be done on a manhole-to-manhole basis. Finally, there are no hazardous material disposal requirements, or the costs associated therewith.

Abstract: A method for producing a composite component including a bottom layer, cover layer and honeycomb structure, including applying the honeycomb structure to the bottom layer wherein honeycomb chambers are formed. Honeycomb chambers are filled in a reinforcement region with a granular material and granular material is removed from other honeycomb chambers wherein each honeycomb chamber is filled up to a granular-material filling height and honeycomb chambers outside the reinforcement region are free of granular material. The cover layer is applied to the honeycomb structure wherein the honeycomb chambers are closed. The composite component is heated so the granular material in the honeycomb chambers expands to fill it with granular material and the cover layer, the bottom layer, the honeycomb structure and the expanded granular material harden, the density of the expanded granular material in the honeycomb chambers filled with granular material being dependent on the granular-material filling height.

Abstract: A forming tool including an additive manufactured polymer shell defining a first side and an opposite second side. The forming tool includes a support structure mechanically connected to the second side of the shell. The support structure may be formed by pouring a molten backfill material into the shell, and solidifying the backfill material. The backfill material includes a low melting temperature metal, fusible alloy, or other element. The solidified backfill material has a strength and rigidity greater than the polymer used to make the shell. The first surface of the shell includes a complex surface for bringing into contact with a material in a stamping process to form a stamped part.

Abstract: Disclosed is an additive manufacturing process for making shingles and roof tiles. The entire shingle, including the substrate, can be manufactured on location, or a substrate can be manufactured at a manufacturing plant and then colored and textured on location to provide a wide variety of shapes and colors of shingles and roof tiles. Costs for inventory and shipping are reduced and a greater variety of shapes and colors can be provided for the shingles and roof tiles. The additive manufacturing equipment can be mounted on a truck so that the additive manufacturing techniques can be a mobile application of the additive manufacturing technology.

Abstract: A frame with an outer silicon layer and a manufacturing method of forming the silicone layer on the outer part of frame are disclosed. The manufacturing method includes a forming step, a combining step and a removing step. First, a pair of mold with a forming space is formed with a silicone carrier including an effective combination region and an ineffective region. An emplacing space is next formed in the effective combination region and a frame is put into the emplacing space. Before putting in the frame, either the outer part of frame or the emplacing space is coated with a silicone coating, and then the effective combination region is combined on the outer part of frame by a secondary sulfurization. Finally, the effective combination region is removed from the ineffective region to form a silicone layer, made of the effective combination region, on the outer part of frame.

Abstract: SLA-based additive manufacturing using radiation-curable foams enables the production by 3D printing of lightweight parts having desirable physical and functional attributes. A representative method of manufacturing such items includes processing a radiation-curable resin in liquid form to produce a stable, non-aqueous radiation-curable foam, on-demand deposition of the foam at a build layer of a build surface within a 3D printer, and then curing the non-aqueous radiation-curable foam to produce a layer of a 3D build item. Processing the resin typically includes agitation, mixing, shaking, gas injection, ultrasonic stimulation, or combinations thereof. 3D articles of manufacture made by the above-described manufacturing process are also provided.

Abstract: A duct includes a foam-filled honeycomb core structure having a tubular shape. The duct further includes an air-impermeable duct wall coupled to an exterior surface of the foam-filled honeycomb core structure.

Abstract: A method of producing a cascade array and a cascade array is provided. The method includes: forming a plurality of strongbacks from a first thermoplastic material; forming a plurality of comb subassemblies, each said comb subassembly including one of the plurality of strongbacks and a plurality of vanes comprising a second thermoplastic material extending outwardly from the respective one of the plurality strongbacks; and attaching the plurality of comb subassemblies into a unitary structure to produce the cascade array.

Abstract: A polysiloxane is prepared by hydrosilylation reaction of a polyorganosilicate resin and an SiH terminated polydiorganosiloxane. The polysiloxane acts as a controlled release additive when formulated into a release coating composition. The release coating composition can be coated on a surface of a substrate and cured to form a release liner.

Abstract: A reinforced sandwich panel, including two skin panels; a foam core disposed between the two skin panels; and an expandable framework disposed within the foam core.

Abstract: A method for producing a vehicle composite component with a layer structure having a core layer in a molding tool, the core layer being formed with regions of different thickness is provided. Steps for this method may include placing a cover layer, in particular a preformed cover layer, which in particular forms an outer skin of the vehicle composite component, onto a mold base plate of the open molding tool; introducing a first fiber layer, which is impregnated with PU resin and has not been subjected to forming, between the cover layer and a first mold counterplate of the open molding tool; closing the molding tool and compression molding the first fiber layer, which is impregnated with PU resin, against the cover layer, as a result of which a preform with a first support layer containing the first fiber layer is formed and hardened while supplying heat.

Abstract: A protective fabric jacket for placement on an object to be protected from excessive heat includes a first layer; a second layer; and an intermediate spacer fabric layer that is disposed between the first layer and the second layer. The first and second layers are attached to the intermediate spacer fabric layer to form a layered structure. The intermediate spacer fabric layer comprises a flexible honeycomb or octagonal shaped spacer fabric that has a plurality of cells defined therein. The protective fabric jacket also includes a settable material that disposed within the cells and includes a cementitious mixture and one or more organic polymers and is settable to a hardened material.

Abstract: A multi-layered pressure packaging comprises a first container including a lockable neck portion followed by a body part and a bottom part, obtained from a non-foamed thermoplastic material by stretch blow molding, and a first layer at least enclosing the body part and/or bottom part of the first container. The first layer comprises foamed material, and the foamed material layer is foamed in place with an outer enclosure applied over and around the first container defining a free space in between, and foamable material introduced and foamed between the first container and the outer enclosure in the free space, obtaining the foamed material layer. A second layer is applied on the outer surface of the foamed layer for keeping the foamed layer and the first container together. Methods are provided for manufacturing a multi-layered pressure packaging according to an embodiment.

Abstract: An apparatus and a method for preparing a multi-directional continuous fiber-reinforced composite material. The apparatus includes an electrostatic fiber-splitting device configured to controllably split a fiber bundle, a powder spreading device configured to spread a powder, and a pre-press molding device configured to cut the fiber and compact the powder. The electrostatic fiber-splitting device includes a rotatable fiber-splitting table. The pressing plate is controlled by an electromagnet, and the pressing plate is energized to generate a high-voltage electrostatic field to disperse the continuous fiber bundle into monofilament fibers.

Abstract: A vehicle seat trim assembly for concealing a vehicle seat frame is provided with at least two adjacent panels, which are oriented at angles relative to each other. At least one slot extends through the at least two adjacent panels. An interior lining is formed from a flexible nonwoven fabric material and sewn within the at least one slot. The interior lining includes a slot with a width smaller than the width of the at least one slot in the at least two adjacent panels to enclose the slot in the at least two adjacent panels and to deform to provide clearance for a head restraint post. An embroidered seam is sewn into the vehicle seat trim member around the at least one slot and sewn into the interior lining to attach the interior lining to the at least two adjacent panels.

Abstract: A cup, a mold and an underwear are disclosed. The cup includes an upper surface layer, a lower surface layer and a nipple-exposure prevention layer. The upper surface layer is provided with an inner concave portion, the nipple-exposure prevention layer is arranged in the inner concave portion, and the upper surface layer is arranged towards a side far away from a breast. When the lower surface layer of the cup is closely attached to the upper surface layer, and the lower surface layer is contacted with a nipple, the nipple-exposure prevention layer is capable of preventing a nipple on a female breast from being prominent.

Abstract: A laminated structure for use in retrofit building construction (partition, wall, ceiling, floor or door) that exhibits improved acoustical sound proofing characteristics while being optimized for efficient installation. The laminated structure includes a panel with at least one layer of viscoelastic glue, or fire-10 resistant, viscoelastic glue, which functions both as a glue and an energy dissipating layer. In one embodiment, the laminated structure to be attached to an existing wall in some embodiments includes standard paper-faced gypsum board. In another embodiment the to-be-applied laminated structure includes a cement-based board, and in yet another embodiment the to-be-applied laminated 15 structure includes a cellulose-based board. Once the laminated structure is installed on an existing wall or other partition, the resulting structure greatly attenuates transmitted noise and minimizes the labor required for installation and finishing.

Abstract: Seal assemblies for conveyor idler rolls are provided. In some embodiments, a plurality of subsets of seal components are selectively installable in the seal assembly. In some embodiments, one or more fins are included on a seal.

Abstract: Seal assemblies for conveyor idler rolls are provided. In some embodiments, a plurality of subsets of seal components are selectively installable in the seal assembly. In some embodiments, one or more fins are included on a seal.

Abstract: A method of method of manufacturing an upholstered chair for a mass transit vehicle includes forming a seat insert and a backrest insert, injection molding a layer of upholstery having enveloping flanges and beads at a periphery thereof, placing the upholstery onto the seat and backrest inserts such that the flanges and beads engage with an underside of the inserts, and attaching the seat insert and the backrest insert onto a chair frame. The flanges and beads secure the upholstery to the seat and backrest insert.

Abstract: The present invention relates to a composite beam in which a fabricated truss is embedded in the concrete, and more particularly, it relates to a composite beam in which the fabricated truss acts as a truss beam which endures the concrete weight and the construction load in the liquid phase before the curing of the concrete and acts as a main structural member together with the concrete after the curing of the concrete.

Abstract: A foaming die device for forming a headrest is provided, which comprises a lower die having a first protrusion and an upper die having a second protrusion. The lower and upper dies are used for accommodating a trim cover assembly with a headrest stay portion extending outwardly through a stay passage hole formed in the trim cover assembly. The first and second protrusions are adapted to press and turn over a projected area created about the stay hole into the inside of that trim cover assembly. Also, a foaming process for forming the headrest, using this foaming die device, is provided, in which the projected area is turned over by the first and second protrusions into the trim cover assembly when placing the trim cover assembly in the dies. Hence, conventional preliminary steps using cylindrical stick to turn over the projected area into the trim cover assembly are eliminated.

Abstract: A multi-layered therapy pad is provided having a comfortable and supportive structure that houses heat therapy and electrotherapy means for treating back injuries and sores while an individual lies thereon. The pad comprises a first and second outermost layer of low-resilience polyurethane foam sandwiching an internal layer of higher density foam, which also supports electrical connections between the therapy controller, the power source, and the two therapy means within the pad. The electrotherapy means comprises static or tethered electrodes that apply pulsing electric current directly onto the user's back for stimulation and easing of back pain, while the heat therapy is applied using a resistance heating element within the pad, which heats a majority of the pad for applying heat to the user's back. The operation of the therapy means is controlled by an external controller, while power in received through an external source or an internal battery pack.

Abstract: The disclosure teaches a polyurea coated water storage floatation cover comprising a layer of buoyant closed cell foam coated with polyurea, a upper layer of polyurea coated textile attached to the buoyant closed cell foam coated with polyurea, and attachment components affixed to the upper layer of the polyurea coated textile. The cover can be rolled up for storage and transportation. The cover can be reused. The cover can be made in sections that can be attached together to cover a large area of water surface such as in a retention pond or open top tank.

Abstract: A seal assembly (10) is provided for sealing a core hole (52) formed in a concrete slab (54) having opposite first and second surfaces, with the core hole (52) extending between the first and second surfaces. The seal assembly (10) comprises a cover assembly (12) having a cover plate (14) that is configured for engaging the first surface of the concrete slab (54) and seating over and covering the core hole (52). The cover assembly (12) has a lower plate (16) that is configured for being received within the core hole (52). The lower plate (16) is coupled to the cover plate (14) through a support member (20) so that the lower plate (16) is spaced apart from the cover plate (14) when the cover plate (14) is seated over the core hole (52) to define a cavity between the lower plate (16) and the cover plate (14). A locking element carrier (26) is coupled to the cover assembly (12).

Abstract: During the manufacturing of heat-insulated pipes (1) with an inner duct (3) and an outer duct (2) and a foamed insulation (14) arranged in between, the inner duct is placed on a tension member (10). The latter is tensioned between tensioning means by means of a tensile force, such that it runs straight and that the inner duct is held straight. The latter is held on centering elements (16, 17) which are spaced from one another in a defined way by means of spacers (18). In this straight position the inner duct may be surrounded with foam inside of the outer duct, without needing spacers between the ducts.

Abstract: A pin or tube reinforced polymeric foam and a method of manufacture thereof. The reinforcing pins or tubes are incorporated into the polymeric foam during or after fabrication of the reinforced polymer foam and are preferably coated with an adhesive or binder layer prior to fabrication.

Abstract: Systems and methods for a concrete apparatus with incorporated lifter are provided. A concrete apparatus is formed by placing a reinforcement system in a mold. The reinforcement system comprises a lifter. Concrete is poured into the mold such that the lifter protrudes from the poured concrete. After the concrete has hardened and the mold is removed, the lifter is used to carry and position the concrete apparatus. After the concrete apparatus is positioned, the lifter is removed at the circumference of the concrete apparatus leaving no holes, thereby eliminating water leakage due to lifting methods.

Abstract: There is disclosed a process of forming reinforcements, baffles and seals having malleable carriers. The process typically includes application of an activatable material to a malleable carrier and contouring of the activatable material the malleable carrier or both.

Abstract: A seal assembly (10) is provided for sealing a core hole (52) formed in a concrete slab (54) having opposite first and second surfaces, with the core hole (52) extending between the first and second surfaces. The seal assembly (10) comprises a cover assembly (12) having a cover plate (14) that is configured for engaging the first surface of the concrete slab (54) and seating over and covering the core hole (52). The cover assembly (12) has a lower plate (16) that is configured for being received within the core hole (52). The lower plate (16) is coupled to the cover plate (14) through a support member (20) so that the lower plate (16) is spaced apart from the cover plate (14) when the cover plate (14) is seated over the core hole (52) to define a cavity between the lower plate (16) and the cover plate (14). A locking element carrier (26) is coupled to the cover assembly (12).

Abstract: There is disclosed a reinforcement material for forming reinforced members. The reinforcement material includes a strengthening material which is preferably a fabric disposed at least partially between portions of matrix material.

Abstract: A process for producing a bearing assembly includes positioning a first sleeve element in an injection mould, the injection mould having a cylindrical recess with a diameter for receiving the first sleeve element and the outside diameter of the first sleeve element being lesser than the diameter of the recess. A second sleeve element is positioned concentrically within the first sleeve element in the injection mould to define an annular chamber and elastomeric material in a molten state is injected under pressure into the annular chamber between the sleeve elements such that the outside diameter of the first sleeve element is expanded. The elastomeric material is allowed to solidify in the annular chamber between the two sleeve elements and the assembly of sleeves and elastomeric material are removed as a unit from the injection mould.

Abstract: A foaming composition for filling and sealing includes a polymer, azodicarbonamide, a fatty acid metal, and a basic magnesium carbonate.

Abstract: A process for producing silicone foam, involves a reaction mixture in which hydrogen is released in a first reaction of compounds with at least one Si—H group in the presence of a basic catalyst. The reaction mixture is crosslinked in a second reaction in the presence of a metal catalyst.

Abstract: A writing instrument comprising a writing utensil and associated handles interconnected to each other to allow a user to selectively position the writing utensil in either an extended position of use or a closed position of storage, as well as a variety of positions there between. In an open position, the handles may be positioned adjacent one another with the writing utensil extended longitudinally away from the adjacent handles in a position of use. In a closed position, the handles may be positioned adjacent to the longitudinal length of the writing utensil, with the writing utensil at least partially enclosed between the handles in a position of storage. The rotation of the handles about the writing utensil allows a user to manipulate the handles in a variety of ways, similar to that of a “butterfly knife” or similar device comprising balisong style openings.

Abstract: An insulating panel 1 comprises a first sheet 2, a second sheet 4, and a body of insulating foam 5 between the sheets 2, 4. The foam 5 has a plurality of longitudinally extending conduits 7 through which a heat exchange medium such as air is circulated. A barrier 10 is used to create an enlarged void space for air circulation. The barrier is located below profile crowns 3 to prevent foam from entering the crowns 3 and to create additional foam-free voids below the crown. Heat transfer efficiency is increased.

Abstract: The present invention provides a pad of a vehicle seat that includes a foam, and an insert wire that is connected to an upholstery covering an outer surface of the foam, in which the insert wire is disposed within the foam in an elastically-deformed state. The present invention also provides a method of manufacturing a pad of a vehicle seat that includes a wire mounting process of mounting the insert wire within a mold where the insert wire is elastically deformed to a specified shape and mounted on a predetermined position; and a foam molding process of molding the foam, in which the insert wire elastically-deformed into the specified shape is disposed, by the mold.

Abstract: It is an object of the present invention to provide a panel capable of obtaining sufficient strength, weight reduction and sound absorbing performance. A space is formed by an inner thin plate fixed to the inner surface of an outer thin plate, and a foam material is filled in the space. The foam material is preferably a highly foamable rubber sound absorbing material. In the inner thin plate, a perimetrical side part and perimetrical edge part for forming the space, and a concave part for enhancing the strength of the panel are drawn to the side of the outer thin plate. The bottom faces of the perimetrical edge part and concave part of the inner thin plate are bonded to the outer thin plate using a thermosetting adhesive.

Abstract: Vehicle headliners are prepared with a core layer of a fiber-reinforced polyurethane foam. The polyurethane foam is prepared from a polyurethane-forming composition that uses water as a blowing agent and polyol or polyol mixture that has a high functionality and an average hydroxyl equivalent weight of 100-130. The selection of polyols permits cycle times to be reduced by allowing for faster demolding and shortened aging times before post-molding heat lamination steps can be performed.

Abstract: A vehicle seat assembly includes a seat back and a seat base extending forward from a lower end of the seat back. The seat base is formed of a first foam member extending laterally across the seat base to absorb loads and a second foam member formed over the first member to form a seating surface of the seat base. At least one plate member has one end over molded by the first foam member and a second, opposite end secured to an associated vehicle body.

Abstract: There is disclosed a process of forming reinforcements, baffles and seals having malleable carriers. The process typically includes application of an activatable material to a malleable carrier and contouring of the activatable material the malleable carrier or both.

Abstract: A foam play article comprises: an elastic tube for forming an elastic rubber layer; a foam formed by foaming polyurethane materials (2) in the elastic tube (1); and a coating layer (7) coated on the elastic rubber layer. The article may be manufactured by a method which comprises: providing polyurethane foam materials; attaching a material injector (5) to an elastic tube (1); injecting a predetermined amount of the polyurethane foam materials to the elastic tube (1) through the material injector (5); placing the elastic tube (5) in a mold (6) to provide a foam therein; applying a coating layer onto an outer surface of the foam; and drying the coated foam. The-thus formed play article has superior surface gloss, improved waterproof, soft tactile sensation, and higher stability.

Abstract: A panel structure and a method of forming the panel structure are disclosed. The panel structure typically includes at least one panel associated with a material. The panel structure has been found particularly advantageous for use as an interior panel of an airplane.

Abstract: The surface of an aluminum alloy shaped product is covered with ultrafine recesses by being dipped in an eroding aqueous solution, or has formed thereon a metal oxide layer covered with the openings of ultrafine pores by anodizing. On the resin side, there is prepared a polyamide resin compounded with an impact resistance modifier, a mixture of an aliphatic polyamide and an aromatic polyamide, or a mixture of aromatic polyamides. The aluminum alloy shaped product is inserted into an injection mold, and a polyamide-type resin composition is injected onto the surface of the aluminum alloy shaped product, to manufacture an integrated composite.

Abstract: A vehicle seat assembly includes a seat back and a seat base extending forward from a lower end of the seat back. The seat base is formed of a first foam member extending laterally across the seat base to absorb loads and a second foam member formed over the first member to form a seating surface of the seat base. At least one wire frame section is secured to the first foam member and extends rearwardly therefrom toward a rear of the seat base for mounting the seat base to an associated vehicle body.

Abstract: A baffle is provided that includes at least one carrier and a sealer disposed in a recess. When placed in a cavity, such as a vehicle cavity, sealer also expands into the cavity to seal the cavity. Baffle can be modified by including an insert within carrier to increase the weight, density, and structural rigidity of baffle, without altering the exterior dimensions of baffle. A baffle that includes an insert can be customized based on a particular application, without requiring time-consuming and expensive tooling changes.

Abstract: A reinforced framing member is comprised of a low density polymer base and a reinforcing member disposed within the base. The reinforcing member can be a metal, wood or a high density polymer. The low density polymer base that is reinforced can have a density of from about 6 to about to about 20 lbs. per cu. foot. The reinforcing member can have a density of from about 30 to about 90 lbs. per cu. foot.

Abstract: A method for forming a foam product comprises forming a skin and inserting a bracket at least partially into the skin. Another method for manufacturing a foam product comprises sealing a tube of material in a cavity of a mold, blowing air into the tube of material to form a skin comprising an interior surrounded by a wall, cutting an incision in the skin wall, inserting a bracket through the incision and into the skin interior, filling the skin interior with foam, and curing the foam. A foam product comprises a skin with an interior surrounded by a wall, a bracket within the skin interior, a foam substantially filling the skin interior and securing the bracket in place, a recessed region configured to mate with a mounting assembly on a chair, and an incision in the skin wall, the incision positioned outside of the recessed region.