Abstract: A ceramic-backed elbow featuring an extended chamber which alters the flow of fluent through the elbow section. This chamber is lined with a ceramic material and ceramic tiles. The remainder of the elbow is similarly coated with a ceramic mixture. The elbow could be placed into a coating pan upon the tiles being adhered to the elbow, and the entire elbow may be coated with an abrasive-resistant coating. A thin metal skin may then be applied over the entire surface of the coating.

Abstract: A molding system for applying moldable material to a pipe. An elongate mold has at least one elongate mold member movable relative another elongate mold member between open and closed positions. In the closed position, the mold may define an elongate vent between the mold members that extends along the longitudinal axis of the mold. Air in the mold cavity displaced by moldable material received into the mold cavity vents through the elongate vent along the longitudinal axis of the mold. The mold can include a positioner that positions the mold members in the closed position while the mold is filled with the moldable material. The positioner also allows movement of the first mold member toward the open position to partially open the mold as the moldable material cures to reduce forces imparted upon the mold due to expansion of the moldable material during curing.

Abstract: A filter frame, a filter cartridge, and an assembling method of the filter cartridge are provided. The method has the following steps. A filter core and a filter frame are prepared. The filter frame has a glue-cutting segment. Glue is coated around an outer wall of the filter core, and then the filter frame, which is mounted around the filter core, is pushed toward the glue to make the glue-cutting segment press the glue until the glue is cut into two parts. The inner glue part disposed between the filter core and the filter frame seals the filter cartridge. The outer glue part is disposed on an outer side of the filter frame, and is superfluous and removed. The glue-coating is combined with the mounting of the filter frame, thereby saving time and effort.

Abstract: The present invention relates to a method for manufacturing an insulated pipe comprising an inner pipe, an insulation material and a casing. The manufacturing method of the present invention concerns in particular the process of molding an insulation material onto the inner pipe, comprising the step of covering the inner pipe with a closed bag with open ends and subsequently inserting the bag covered inner pipe into a mold. Hereafter the insulation material is injected in a liquid state into the mold between the inner pipe and the bag. The insulation material in a liquid state will after injection start to expand and finally solidify. During those processes, the bag is pressed towards the inner wall of the mold.

Abstract: An ultra low permeability fluid member for conveying a fluid (e.g., a hose, tube, etc.) having a metal vapor barrier layer (22) formed around an inner tube (14). The metal vapor layer (22) is formed from one or more metal strips (40a, 40b) having edge portions (44) that are bonded so as to seal the vapor barrier layer (22) preventing permeation of vapor.

Abstract: A part with an in-molded grommet and a process of making the same. The part includes a core of cured foam; and a grommet with a flange opposite a rim. The flange is surrounded by the core and the rim and/or an adjacent tapered section of the grommet are not covered by the foam. The process of making the part, which is preferably a single piece, includes inserting a grommet with a flange into the tool, dispensing foam into the tool, allowing the foam to expand around the flange of the grommet and to cure; and extracting a part with an in-molded grommet with the tapered section substantially uncoated by foam.

Abstract: A method for manufacturing an interior lining part, includes producing a skin; placing the skin in a foaming mold with a support layer; foaming an intermediate layer; cutting out an area of the skin producing a cutout area of the skin; placing a piece of adhesive tape or film in the cutout area, the piece of adhesive tape or film being placed in between the skin and the intermediate foam layer; and placing an insert in the cut out area of the skin. A method for manufacturing an interior lining part, includes producing a skin by rotational molding; placing a piece of adhesive tape or film in the cutout area, the piece of adhesive tape or film being placed in between the skin and the intermediate foam layer; placing the skin in a foaming mold with a support layer; foaming an intermediate layer; cutting out an area of the skin producing a cutout area of the skin; and placing an insert in the cut out area of the skin.

Abstract: A process for manufacturing a self-extinguishing cable including at least one transmissive element and at least one flame-retardant coating in a position radially external to the at least one transmissive element, wherein the at least one coating includes an expanded flame-retardant polymeric material having (a) at least one expandable polymer; (b) at least one expanding agent; (c) at least one flame-retardant inorganic filler, in an amount of 100 parts by weight of 250 parts by weight with respect to 100 parts by weight of the at least one expandable polymer. The process includes the following steps: (i) feeding the flame-retardant polymeric material to an extruding apparatus, therein melting and mixing it; (ii) passing the flame-retardant polymeric material obtained in step (i) through at least one static mixer; and (iii) depositing by extrusion the flame-retardant polymeric material obtained in step (ii) onto the at least one transmissive element conveyed to the extruding apparatus.

Abstract: The present invention relates to a composition for producing a rigid polyurethane foam comprising at least one polyol having a molecular weight of not less than 1700 g/mol and at least one blowing agent as component A, and at least one polyisocyanate as component B, wherein the at least one polyisocyanate B comprises from 11 to 39.5 wt % of a polyisocyanate prepolymer, based on a polyether polyol having an OH number of at least 100 mg KOH/g, to a rigid polyurethane foam obtainable by reacting this composition, to a process for producing such a rigid polyurethane foam, to the use of such a rigid polyurethane foam for insulation, especially for pipe insulation and also to a process for producing an insulated pipe.

Abstract: A process for manufacturing a composite block of closed geometry, in the form of a continuous ring, based on fibers and on a crosslinkable resin, by continuous winding and superposition of several layers of a tape of reinforcement fibers embedded in a matrix based on a composition comprising a crosslinkable resin. The process comprises from upstream to downstream, the following steps: producing a rectilinear arrangement (12) of reinforcement fibers (11) and conveying this arrangement in a feed direction (F); degassing the arrangement (12) of fibers by the action of a vacuum (13); after degassing, impregnating said arrangement (12) of fibers under vacuum with said resin composition in the liquid state (17); passing the pre-preg thus obtained through a die (20) to make said pre-preg into the form of a tape (21) composed of reinforcement fibers (11) in their liquid resin (17) matrix, the thickness of said tape being less than 0.

Abstract: A method for making heat-insulated paper containers and the products made by the same. The method includes steps of: (a) mixing and blending polyethylene terephthalate or polypropylene with an adhesive to form a polymer material; (b) heating and extruding the polymer material with an extruder machine to form a film and coating a surface of paper with the film; (c) cooling and laminating the paper with a laminating roller; (d) continuously coating another surface of the paper with a foam material; and then furling the paper after drying; and cutting the paper into a semi-product and then molding into a paper container; (e) heating the foam material with a heating device. The method can enhance the foam uniformity and the production rate, and decrease the defective rate.

Abstract: A separator for use in a container for a biological fluid is disclosed. The separator includes a separator body having a first region at least partially made of a first material having a first density, and a second region at least partially made of a second material having a second density different from the first density. The separator has an overall density intermediate the densities of a first phase and a second phase of the biological fluid. At least a portion of the separator is deformable between a first condition in which the biological fluid can pass between an inner surface of the container and the separator, and a second condition in which at least a portion of the separator prevents the biological fluid from passing between the inner surface of the container and the separator.

Abstract: A method for manufacturing a friction drive belt for transmitting power while being wound around a pulley such that a compression rubber layer provided on an inner periphery of a belt body is in contact with the pulley enables both of noise reduction during the run of the belt and greater durability. A plurality of pores 15 having an average size of 5-120 ?m are formed in the compression rubber layer 12 by impregnating uncrosslinked rubber with supercritical or subcritical fluid, and then changing a phase of the supercritical or subcritical fluid to gas, thereby forming the pores with expansion of the fluid such that the compression rubber layer 12 has an air content of 5-40%.

Abstract: A filter element includes a filter media pack and an axial seal member configured to axially seal against a filter housing. The axial seal member may be supported by and attached to the filter media pack by a media pack seal member. Alternatively, the axial seal member may be carried by a frame, which is attached to the filter media pack by the media pack seal member provided.

Abstract: Foam filling a cavity in a joint between insulated pipe lengths by wrapping a fibre reinforced plastic mold sheet around the cavity or applying a casing around the cavity, with a securing element supplied on the mold sheet to resist separating movements of the ends of the mold sheet or one or more flexible tensile members wrapped around the casing, to resist ballooning of the casing on expansion of a foam filling introduced into the mold or into the casing.

Abstract: The present invention provides a method for producing a three-dimensional product having a nanoporous surface in which the pore density, pore size or pore size distribution can be easily and readily controlled. The invention combines two techniques: a method for producing a three-dimensional product in which a yarn is knitted or woven to finish into an arbitrary three-dimensional shape, and a method for transforming a surface consisting of a material in which nanoparticles are dispersed in a matrix to a nanoporous surface by immersing the surface in a liquid which dissolves the nanoparticles but does not dissolve the matrix.

Abstract: It is an object of the present invention to provide a panel capable of obtaining sufficient strength, weight reduction and sound absorbing performance. A space is formed by an inner thin plate fixed to the inner surface of an outer thin plate, and a foam material is filled in the space. The foam material is preferably a highly foamable rubber sound absorbing material. In the inner thin plate, a perimetrical side part and perimetrical edge part for forming the space, and a concave part for enhancing the strength of the panel are drawn to the side of the outer thin plate. The bottom faces of the perimetrical edge part and concave part of the inner thin plate are bonded to the outer thin plate using a thermosetting adhesive.

Abstract: An earbud (10) for carrying sound from a source (16) to a person's ear canal, includes a soft foam body (20) and a sleeve (26) of stiffer material lying within the body. The body is molded around the sleeve and is chemically bonded to the sleeve without an adhesive between them. The earbud is molded around the sleeve by placing the sleeve on a mandrel pin (42) within a mold cavity (32), placing foamable material in the mold and closing the mold. The mold has shoulders with one mold shoulder (52) that abuts one end (46) of the sleeve and another mold shoulder (60) that lies within 0.1 millimeter of the other sleeve end (62), to prevent foaming material from leaking into the space (64) between the mandrel pin and the sleeve passage.

Abstract: A steam dispersion system including insulation is disclosed. The steam dispersion system may include a steam dispersion tube with at least one opening defined on an outer surface of the steam dispersion tube and a hollow interior. The insulation covers at least a portion of the steam dispersion tube, the insulation defining an opening aligned with the opening of the steam dispersion tube, wherein the insulation meets 25/50 flame/smoke indexes for UL723/ASTM E-84 and has a thermal conductivity less than about 0.35 Watts/m-K (2.4 in-hr/ft^2 deg F.). A nozzle defining a throughhole may be placed within the opening of the steam dispersion tube, the throughhole being in fluid communication with the hollow interior of the steam dispersion tube to provide a steam exit.

Abstract: Embodiments disclose a non-roll foam EarTip that may provide for fingertip press-in insertion, improved comfort, simplicity of use, flatter attenuation and/or improved hygienic properties, by way of non-exclusive example. A hollow foam body typically encompasses a shorter stem of more rigid material, and in some embodiments the foam body has a tighter skin on the inner and outer surfaces. In some embodiment, the EarTip is an earplug formed of polyurethane foam with a dense skin on the inner and outer surfaces of the hollow body, and having a plurality of splines in the cavity.

Abstract: The air filter element may include an inner metal liner, an outer metal liner, a filter media, an annular end cap, and a composite end cap The annular end cap is formed over the metal liners such that the metal liners are secured and at least a portion of the filter media is sealed. The composite end cap has a foamed urethane portion and a rigid urethane portion. The foamed urethane portion, which has a central aperture and stand-off apertures, is molded about the central aperture and the stand-off apertures such that the metal liners are secured, at least a portion of the filter media is sealed, and urethane flashing occurs proximate one or more of the central aperture and an outer liner periphery. The rigid urethane portion is molded over the foamed urethane portion such that the stand-off apertures are filled, blocked, and/or sealed.

Abstract: The invention is directed toward a chemical mechanical polishing/planarizing (CMP) brush with an embedded mandrel. PVA foam injected into the substantially hollow mandrel expands through apertures in the mandrel to fill a mold in the desired shape of the brush with the foam in the mandrel being integral with the outer foam covering the brush.

Abstract: Embodiments disclose a non-roll foam EarTip that may provide for fingertip press-in insertion, improved comfort, simplicity of use, flatter attenuation and/or improved hygienic properties, by way of non-exclusive example. A hollow foam body typically encompasses a shorter stem of more rigid material, and in some embodiments the foam body has a tighter skin on the inner and outer surfaces. In some embodiment, the EarTip is an earplug formed of polyurethane foam with a dense skin on the inner and outer surfaces of the hollow body, and having a plurality of splines in the cavity.

Abstract: An improved process for permanently attaching an overlay to a wheel disc, wherein the overlay is aligned and spaced apart from the wheel disc. A mold is created by a combination of the overlay, wheel disc and localized nests that engage at predetermined times during foam filling to close the mold. The mold is adequately sealed so that there is no foam leakage as the foam expands to fill the mold and, therefore, no final trimming of excess foam is required. The improved process is capable of accommodating a wheel having turbine openings therein.

Abstract: A method and apparatus are provided for constructing a filter element, having enhanced structural capabilities, through use of a molded end cap having first and second foam portions of differing physical properties meeting at a common juncture of the first and second foam portions and simultaneously cured with one another.

Abstract: A method of manufacturing a two-layer roll having a foamed elastic layer provided on a core, and an elastic layer provided on the foamed elastic layer includes the steps of forming the elastic layer by use of a cylindrical mold holding a first cylindrical member used to form the outer cylindrical surface of the elastic layer, the first cylindrical member being manufactured by means of machining a solid member; forming a solid primary layer on the core by means of side extrusion; setting the formed elastic layer and the core having the solid primary layer formed thereon in a second cylindrical member of a foaming mold; and foaming the solid primary layer into the foamed elastic layer to form the two-layer roll having the formed elastic layer and the elastic layer.

Abstract: An apparatus for protecting exposed pipeline joints on weight coated pipelines used in offshore applications includes a pliable cover sleeve which overlaps a pair of weight coat sections that surround the pipeline on each side of the pipe joint. The cover sleeve circumferentially envelops the pipe joint, forming an annular space enclosed between the pipe and the cover sleeve and bordered by the pair of weight coat sections. The cover sleeve includes a number of protruding ridges forming a number of chambers between the ridges in flow communication with the annular space. A joint-filling material of polyurethane foam formed by polyurethane chemicals fills the annular space and the chambers between the ridges of the cover sleeve. As the joint filling material hardens it interlocks with the ridges of the cover sleeve, securing the joint filling material between the cover sleeve and the pipe joint.

Abstract: The invention is directed toward a chemical mechanical polishing/planarizing (CMP) brush with an embedded mandrel. PVA foam injected into the substantially hollow mandrel expands through apertures in the mandrel to fill a mold in the desired shape of the brush with the foam in the mandrel being integral with the outer foam covering the brush.

Abstract: A reel or spool package has opposing sidewalls or flanges formed of the specified or appropriate substrate and connected by a core formed of a flowable material which sets or cures to harden, such as a two part expandable polyurethane foam. The foam is applied into a partition, which may be a paper ring, by an injection and metering device. The chemistry of the flowable material may be altered to change density, rigidity and flexibility as required by package stresses. The polyurethane foam is an effective adhesive medium, thereby forming the core and connecting the sidewalls to form the package.

Abstract: Process for controlling the capacitance value (C1) of a tubular sheath (1) formed by extrusion of an insulation compound (2) on an electrical cable (3) in an extrusion head (4), a foaming agent (FA) being introduced in the insulation compound (2) in such a way as to improve the capacitance value (C1) of the tubular insulation sheath (1), this process being characterised in that: a predetermined amount of foaming agent (200) is used in such a way as to obtain a predetermined capacitance value (C1) for the tubular insulation sheath (1), and in order to control precisely the capacitance value (C1) of the tubular insulation sheath (1), a gas pressure (110) is applied on at least a portion of a face (100, 101) of the insulation compound (2) extruded by the extrusion head is (4), the value of the gas pressure (110) is changed in such a way as to control the capacitance value (C1) of the tubular insulation sheath (1).

Abstract: The invention relates to a process for the production of chromatography columns or capillaries containing sorbents of monolithic mouldings which can remain directly in their gelation mould after production. This is achieved by the process according to the invention, in which the gelation mould is repeatedly filled with the monomer sol.

Abstract: A method is disclosed for flatproofing a tire and wheel assembly with a flexible, lightweight foam-fill by supplying at least two polyurethane reactive materials to a static mixer. The static mixer mixes the reactants, and a nucleating gas is supplied to the mixed reactants in the static mixer to form a liquid reactant mixture with entrained gas. The reactant mixture is injected into the tire and wheel assembly where the mixture reacts and foams replacing the air in the tire with a flexible, lightweight semi-open cell foam-fill. The resulting foam-filled tire and wheel assembly is then allowed to cure.

Abstract: An apparatus is disclosed for flatproofing a tire and wheel assembly with a flexible, lightweight foam-fill by supplying at least two polyurethane reactive materials to a static mixer. The static mixer mixes the reactants, and a nucleating gas is supplied to the mixed reactants in the static mixer to form a liquid reactant mixture with entrained gas. The reactant mixture is injected into the tire and wheel assembly where the mixture reacts and foams replacing the air in the tire with a flexible, lightweight semi-open cell foam-fill. The foam-filled tire and wheel assembly is then allowed to cure.

Abstract: A method of manufacturing a hose includes the step of extruding a tube assembly comprising (i) a first inner non-foamed layer, (ii) a first outer non-foamed layer positioned around the first inner non-foamed layer, and (iii) a first foamed layer interposed between the first inner non-foamed layer and the first outer non-foamed layer. The method further includes the step of positioning a textile reinforcement on the tube assembly. Additionally, the method includes the step of extruding a cover assembly over the textile reinforcement, the cover assembly comprising (i) a second inner non-foamed layer, (ii) a second outer non-foamed layer positioned around the second inner non-foamed layer, and (iii) a second foamed layer interposed between the second inner non-foamed layer and the second outer non-foamed layer.

Abstract: An improved process for permanently attaching an overlay to a wheel disc, wherein the overlay is aligned and spaced apart from the wheel disc. A mold is created by a combination of the overlay, wheel disc and localized nests that engage at predetermined times during foam filling to close the mold. The mold is adequately sealed so that there is no foam leakage as the foam expands to fill the mold and, therefore, no final trimming of excess foam is required. The improved process is capable of accommodating a wheel having turbine openings therein.

Abstract: A helical corrugated coaxial cable possesses low cost of manufacture comparable to that of braided shield coaxial cable, electrical performance comparable to solid tubular shielded cable, flexibility of helical and annular corrugated cable, and fluid blockage comparable to annular shielded cable. The cable has an inner conductor surrounded by a foam dielectric insulator. A tubular shield surrounds the dielectric and has helical corrugations penetrating into and compressing the foam dielectric to effectively suppress the formation of fluid migration air gaps or passageways between the shield and the dielectric. The shield is preferably composed of aluminum or aluminum alloy. Alternatively, the shield may be annularly corrugated for improved water blocking performance. The manufacturing process employs high speed welding and multi-lead corrugating operations to reduce cost.

Abstract: A method for creating a hot melt foamed form for an air induction system. A block of thermal mastic elastomer is melted and blended with nitrogen gas to create a foamed material. The foamed material is applied by robotic techniques over a base material on the surface of a polypropylene glass lower shell. After the foamed material cures, a polypropylene glass cover is applied over the foamed material form to create an air tight dust/water seal. The cover does not adhere to the cured foamed material and is removable when service is necessary. The foam material can also be dispensed into a mold and then transferred to the base, allowing for changes in the shape and profile of the foamed material. This method can also be employed to create an isolation pad on an air induction system to absorb engine shock. The thermal mastic elastomer can also be employed to create a seal between the cover neck of an air induction assembly and a mass air flow sensor.

Abstract: A vacuum-insulated container for transporting and dispensing beverages or food products has a stainless steel vacuum-insulated liner surrounded by a body. The body includes several cylindrical sections attached together. Expanding foam is sprayed between the liner and the body, and the expanded foam helps to prevent the cylindrical sections from detaching. A weight is placed between the body and the liner for adjusting a center of mass of the container. The center of mass is adjusted to be spaced radially away from a central longitudinal axis of the container, below a mid-plane of the container, and 180° away from a handle around the central longitudinal axis. Thus, if the container falls into water or tips on its side, it will come to rest in a position with the handle standing substantially upright. The handle can fold flush with the container and can extend away from the container for grasping. A locking means is provided to releasably lock the handle in the extended position.

Abstract: A fiberglass railcar roof that includes a fiberglass surface with a central portion and a peripheral portion adapted to be joined to the upper edge region of a railcar. In some embodiments, the roof includes plural elongate fiberglass ribs extending transverse to the longitudinal axis of the fiberglass surface. In some embodiments, the roof is adapted for use on refrigerated, high cube and cryogenic railcars. Methods for forming the invented roofs and roof panels are also disclosed.

Abstract: A manufacturing method is provided for a roller, by which a roller having low eccentricity and high surface smoothness can be obtained without the need to perform cumbersome processes such as polishing of a foamed layer. The manufacturing method for a roller includes the steps of injecting a foam-layer compound into the space between a core bar, which is disposed at the center of a cylindrical mold, and an electron beam-irradiated tube, which has an outer diameter somewhat smaller than an inside diameter of the cylindrical mold, and which is set inside the cylindrical mold, and heating and foaming the foam-layer compound, so that the outer surface of the electron beam-irradiated tube is pressed against the inner surface of the cylindrical mold.

Abstract: A method for expanding and curing formable elastomeric material 2, which is placed in the cavity 14 of a previously molded tire 10, is disclosed. The tire 10 when filled with foamable rubber material 2 is mounted on a curing rim 20 and contacted with heat to simultaneously foam and cure the elastomeric material 2 within the tire cavity 14. The curing rim 20 has a finished or a coated surface 30 that permits the cured foam filled tire 10 to be removed after curing by slipping the cured tire 10 off the coated surface 30 of the curing rim 20.

Abstract: A composite blade assembly comprises a root portion and blade portion that is connected to the root portion. The root portion comprises inner and outer rings and the blade portion comprises at least one layer of composite material that is folded to form a loop. The inner ring is disposed in the loop and the outer ring is disposed outside the loop such that a portion of the loop is positioned between the inner and outer rings. In this manner, the loop portion is held in compression between the inner and outer rings at least when the composite blade assembly is subject to centrifugal force to thereby prevent separation of the root portion and blade portion.

Abstract: A method for producing manufactured articles made of composite material comprising the steps of: First completely filling a mold with granules of a pre-expanded polymer in granular form, selected from the group consisting of polystyrene, polypropylene, copolymer of polyphenylene oxide and polystyrene and mixtures thereof; subsequently injecting in the mold an isocyanate mixed with a compound possessing active hydrogen whereby they are filled in void spaces among the granules; and condensing said isocyanate with said compound possessing active hydrogen to yield a polyurethane foam which, by expanding, subsequently completely fills the spaces among the pre-expanded polymer granules.

Abstract: A manufacturing method is provided for a roller, by which a roller having low eccentricity and high surface smoothness can be obtained without the need to perform cumbersome processes such as polishing of a foamed layer, etc.

Abstract: Biodegradable molded articles; a process for producing the same: and compositions for foam molding packed in a packaging film bag to be used in the production. A bowl-type container(10a), which is one of the biodegradable molded articles as described above, consists of a bowl body(11a) comprising starch as the main component and a coating film(12) having at least hydrophobic properties and comprising a biodegradable plastic as the main component which is bonded to the surface of the bowl body(11a). This bowl body(11a) is formed by steam-foaming molding a material to be molded which is in the form of a slurry or a dough containing starch and water. The coating film(12) is closely bonded to the surface of the bowl body(11a) either directly or via an adhesive layer. Compositions for foam molding packed in such packaging film bags can be easily stored and molded.

Abstract: The invention concerns a method for the manufacture of individual pipe sections of a pipe formed by a product pipe having at least one channel running along the product pipe. Surrounding the product pipe and the channel is a pipe jacket filled with an insulating mass which exhibits a flowability only in the processing condition. The channel running along the product pipe is formed by the outline of a core of material in place during addition of the insulation.

Abstract: When molding of a heat-curable resin such as unsaturated polyester resin and the like is conducted by means of the casting method, concavities in the molded product generated as a result of the curing shrinkage of this resin are prevented. A central core member comprising ABS resin or the like is disposed in advance within mold, a heat-curable resin liquid is injected thereinto, and heated, and at this time, an amount of expansion in the volume of central core member is caused which corresponds to the amount of volume shrinkage resulting from curing of the heat-curable resin, and the expansion of the central core member is synchronized with the curing shrinkage of the heat-curable resin.

Abstract: Accordingly, the present invention is a soft tire assembly of a thick elastic layer of a foamed elastomer having an outer peripheral surface and cells in the foamed layer that are open to the exterior through the outer peripheral surface, or a mixture of cells open to the exterior and closed cells, wherein the expansion ratio of the foamed elastomer is from 1.5 to 6.0, and the elastomer has a specific gravity of from 0.5 to 2.0. The layer is mounted on a wheel rim, suitably of a metal, having an outer peripheral surface coated with a resin, and the foamed elastic layer is attached onto and about the outer peripheral surface of the wheel rim.

Abstract: An improved process for permanently attaching an overlay to a wheel disc, wherein the overlay is aligned and spaced apart from the wheel disc. A mold is created by a combination of the overlay, wheel disc and localized nests that engage at predetermined times during foam filling to close the mold. The mold is adequately sealed so that there is no foam leakage as the foam expands to fill the mold and, therefore, no final trimming of excess foam is required. The improved process is capable of accommodating a wheel having turbine openings therein.

Abstract: A reel or spool package has opposing sidewalls or flanges formed of the specified or appropriate substrate and connected by a core formed of a flowable material which sets or cures to harden, such as a two part expandable polyurethane foam. The foam is applied into a partition, which may be a paper ring, by an injection and metering device. The chemistry of the flowable material may be altered to change density, rigidity and flexibility as required by package stresses. The polyurethane foam is an effective adhesive medium, thereby forming the core and connecting the sidewalls to form the package.