Abstract: In example implementations, a method for extracting layers of build material into a carrier. The method includes providing a layer of build material onto a bed. Portions of the layer of build material on the bed are digitally printed with a liquid functional material (LFM). The method repeats providing the layer of build material and digitally printing without applying energy to the LFM to define a structure in layers of build material on the bed. The layers of build material are extracted into a carrier and the carrier is removed.

Abstract: A method is disclosed for additively manufacturing a composite structure. The method may include discharging a composite material from a print head and moving the print head during discharging to fabricate a preform from the composite material. The method may also include densifying the preform with a densifying material, and heating the preform to pyrolize the at least one of the composite material and the densifying material.

Abstract: In example implementations, a method for extracting layers of build material into a carrier. The method includes providing a layer of build material onto a bed. Portions of the layer of build material on the bed are digitally printed with a liquid functional material (LFM). The method repeats providing the layer of build material and digitally printing without applying energy to the LFM to define a structure in layers of build material on the bed. The layers of build material are extracted into a carrier and the carrier is removed.

Abstract: An apparatus for producing a three-dimensional object includes a support assembly having a build platform, a track extending through a build area, and a deposition mechanism mounted on the track and configured for producing the three-dimensional object in a layer-by-layer technique. The deposition mechanism includes a carriage moveable along the track, a supply of a flowable material mounted on the carriage, a roller in communication with the flowable material, where the roller is rotatably mounted on the carriage and configured for rotating to carry the flowable resin to an application for application to produce the object, and an exposure device mounted on the carriage. The exposure device emits electromagnetic waves to an exposure site to solidify the applied flowable material to produce the object. The roller is permeable to the electromagnetic waves, such that the waves pass through the roller in traveling from the exposure device to the exposure site.

Abstract: A electromagnetic wave-induced heating of CNT filled (or coated) polymer composites for enhancing inter-bead diffusive bonding of fused filament fabricated parts. The technique incorporates electromagnetic wave absorbing nanomaterials (carbon nanotubes (CNTs)) onto the surface or throughout the volume of 3D printer polymer filament to increase the inter-bead bond strength following a post electromagnetic wave irradiation treatment and/or in-situ focused electromagnetic beam during printing. The overall strength of the final 3D printed part will be dramatically increased and the isotropic mechanical properties of fused filament part will approach or exceed conventionally manufactured counterparts.

Abstract: Reinforcement systems for additive manufacturing are disclosed. In some embodiments, the reinforcement systems include a print head assembly including a print head that is configured to form a plurality of layers of an additively manufactured article, and a reinforcement head. The reinforcement head may be configured to form at least one reinforcement element on or within a working layer of the plurality of layers formed by the print head. Additive manufacturing systems including such reinforcement systems and methods of additive manufacturing using those reinforcement systems are also disclosed.

Abstract: A method for predicting an elastic modulus of a material includes providing a sample in a dynamic mechanical analysis device, performing a temperature sweep test to obtain a first data set, performing a frequency sweep test to obtain a second data set, using the second data set to generate a master curve in a frequency domain of the at least one of the storage modulus of the sample or the loss modulus of the sample using time-temperature superposition, converting the master curve in the frequency domain into a time domain relaxation function, and using the time domain relaxation function to predict the elastic modulus of the material.

Abstract: Apparatus for heating plastic preforms, having a microwave generating device which generates microwaves, and having a resonator device which forms a receiving space into which the plastic preforms can be introduced so as to be acted upon by the microwaves in the resonator device in order to be heated, wherein the apparatus has a reflector element which is arranged at least partially in the receiving space and which is suitable and intended for conducting microwaves in the direction of a base region of the plastic preforms. According to the invention, the reflector element is movable relative to the receiving space and the apparatus has a drive device for moving the reflector element relative to the receiving space.

Abstract: Systems and methods for synthesizing high-quality nanocrystals via segmented, continuous flow microwave-assisted reactor were developed.

Abstract: Systems and methods for synthesizing high-quality nanocrystals via segmented, continuous flow microwave-assisted reactor were developed.

Abstract: The invention discloses a method of heating a preform (50) of thermoplastic material prior to blow molding the same to form a container, with the preform (50) being held at a threaded region (58) during heating thereof. A neck portion (48) of the preform (50) close to the threaded region (58) is temporarily heated more strongly as compared to other regions. The invention further relates to a tempering device for heating such a preform (50), including at least one radiation and/or heat source acting on the preform (50) and defining several impact regions on the preform (50) with different heating intensities each. The preform (50) has associated therewith at least one reflector (52) disposed in the threaded (58) and/or neck region (48) for deflecting radiation proportions piercing the neck region (48) and for heating the neck region (48) on an inside of the preform (50).

Abstract: An electronics package includes a substrate and at least one electronic component coupled to the substrate. The electronics package comprises an alkali silicate coating forming a hermetic seal around at least a portion of the at least one electronic component.

Abstract: An apparatus for heating plastic receptacles and particularly plastic parisons may include a transport device, which transports the plastic receptacles along a predetermined transport path, a microwave generation device, and a routing device, which routes the microwaves in the direction of the plastic receptacles which are to be heated The routing device may be at least sectionally in the form of a hollow conductor. The apparatus includes a control device which is in a form such that it controls the microwave energy hitting the plastic receptacles during the heating process.

Abstract: The present disclosure relates to a method and apparatus for forming a three-dimensional article. The method includes establishing control commands effective to form a three-dimensional article and dispensing a first layer of particulate material onto a build platform. The method also includes irradiating the first layer of particulate material with microwaves and guiding a directed energy, according to the control commands, at the first layer of particulate material to form a first consolidated layer of the three-dimensional article.

Abstract: A system for manufacturing a 3-dimensional object comprises a print head that is configured and disposed for depositing one or more material layers in a prescribed manner on a printing table. At least one of the material layers comprises two or more materials. A source of microwave energy is disposed and configured for directing a beam of microwave energy toward the work-piece in a prescribed manner. A controller is operatively coupled to the print head and the source of microwave energy. The controller is configured for causing the print head to deposit the one or more material layers in the prescribed manner and for causing the source of microwave energy to direct the beam of microwave energy toward the work-piece in the prescribed manner. A method for manufacturing a 3-dimensional object comprises depositing one or more material layers in a prescribed manner on a printing table and directing a beam of microwave energy toward the work-piece in a prescribed manner.

Abstract: Decorative foamed articles are prepared from foamed pellets, beads, particles, or other articles of a thermoplastic elastomer infused with a supercritical fluid in a pressurized container, then rapidly depressurized and heated either by immersion in a heated fluid that can rapidly heat the article or with infrared or microwave radiation to heat and foam the pellets, beads, particles, or other articles that are then molded into the articles. The pellets are dyed with a nonionic or anionic dye one of: (1) before being infused with the supercritical fluid, (2) during being infused with the supercritical fluid by a nonionic or anionic dye dissolved or dispersed in the supercritical fluid, which optionally comprises a polar liquid, (3) during immersion in the heated fluid, where the heated fluid contains the dye, or (4) after being foamed.

Abstract: A method and system for drying a honeycomb structure having an original liquid vehicle content includes exposing the honeycomb structure to a first electromagnetic radiation source until the liquid vehicle content is between about 20% and about 60% of the original liquid vehicle content, exposing the honeycomb structure to a second electromagnetic radiation source different from the first electromagnetic radiation source until the liquid vehicle content is between about 0% and about 30% of the original liquid vehicle content, and exposing the honeycomb structure to convection heating until the liquid vehicle content is between about 0% and about 30% of the original liquid vehicle content.

Abstract: An apparatus for heating containers, and in particular plastic performs. At least one microwave generating unit generates an electromagnetic alternating field in the form of microwaves A microwave transfer unit transfers the microwaves generated by the microwave generating unit to a resonator unit A transport means transports the plastic preforms relative to the resonator unit. The resonator unit includes a resonator housing forming a receiving chamber for heating the plastic preforms. The resonator unit is arranged such that the electric field lines (E) of an electric field that heats the container are arranged obliquely in relation to a longitudinal direction of the container.

Abstract: A method of fabricating a sheet or a fabric with crystalline TiO2 nano-particles includes providing a polymer material as a support, and then synthesizing the crystalline TiO2 nano-particles with immobilizing them on a surface of the support, followed by forming the fabric or the sheet. The fabric is a textile or a nonwoven fabric. A type of the support is a fiber or a sheet type. The synthesizing of the crystalline TiO2 nano-particles is performed by occurring a sol-gel reaction under a microwave irradiation, wherein a TiO2 precursor, water, an alcohol, and an ionic liquid applied in the sol-gel reaction during the synthesizing.

Abstract: The invention relates to a method for preheating a pressed material mat (14) spread on an endlessly and continuously circulating molding band (6) during manufacture of wood material boards, wherein microwaves from one or both press surface sides are beamed into the pressed material mat (14) to preheat the pressed material mat (14) and the pressed material mat (14) is compacted and hardened by application of pressure and heat after transfer to a continuously operating press (1). The invention consists of microwaves in a frequency range of 2400-2500 MHz being used to heat the pressed material mat (14), wherein the microwaves for each press surface side are generated from 20 to 300 microwave generators (26) with magnetrons (20) of a respective output of 3 to 50 kW.

Abstract: The invention relates to a method for producing a fiber composite component, comprising the steps: introduction of a first body (12), consisting of fibers and a matrix material, into a mold (10), said first body (12) having a continuous first body edge (18); the first body (12) is irradiated with microwaves (28) to produce a fiber-composite component. According to the invention, the first body (12) is introduced into the mold (10) in such a way that at least parts of the first body edge (18) are brought into contact with the mold (10).

Abstract: A hollow carbon sphere having a carbon shell and an inner core is disclosed. The hollow carbon sphere has a total volume that is equal to a volume of the carbon shell plus an inner free volume within the carbon shell. The inner free volume is at least 25% of the total volume. In some instances, a nominal diameter of the hollow carbon sphere is between 10 and 180 nanometers.

Abstract: The present disclosure includes systems and methods for manufacturing a composite wood product. In some embodiments, the method includes the steps of forming a mat from a plurality of wood elements and an adhesive, the mat having a width W measured substantially perpendicular to a longitudinal axis of the mat and an initial thickness T1. The mat is then moved in a machine direction, the machine direction being substantially parallel to the longitudinal axis and the temperature across the width W of the mat is adjusted. The mat is then compressed into a billet having a final thickness T2. In some embodiments, the system includes a continuous movement mechanism, a side preheat assembly, and a press assembly.

Abstract: Filter structure of the honeycomb type for filtering particulate-laden gases, said structure being characterized in that: a) the filtering walls of said honeycomb structure are made of a material having, after firing, an average thermal expansion coefficient, measured between 25 and 1100° C., of less than 2.5×10?6 K?1; and b)the material constituting the plugs comprises: a filler formed from refractory grains, the melting temperature of which is above 1500° C., and the median diameter of which is between 5 and 50 microns; and a glassy binder phase.

Abstract: Swimming pool coping made of recycled rubber can replace traditional concrete copings. The rubber chips can be mixed with a binder placed in an extrusion machine that pressurizes and heats the mixture to activate the binder. Alternatively, the rubber chips and binder can be placed in a compression mold where the rubber chips are compressed and heated to activate the binder. The rubber coping can then be removed from the extrusion machine or compression mold. The coping is then cooled which hardens and strengthens the coping. The hardened rubber coping is then cut to a predetermined length and shape. The coping can be adhered to the bond beam of the swimming pool and the adjacent coping. A sealer can be applied to the exposed surfaces of the coping to provide color, texture and provide UV protection.

Abstract: The invention relates to a method and a device for heating preforms of a thermoplastic material, the preforms, after having been heated, being subjected to a reshaping operation, and microwaves being applied to the preforms, at least during a portion of the period of heating, in a resonator.

Abstract: An air purification device that is decorative and effective in removing contaminants from indoor air. The air purification device includes a carbon matrix composite.

Abstract: A drying apparatus for honeycomb formed bodies includes: a drying chamber having a drying space to store undried honeycomb formed bodies; a microwave generator that generates microwaves; and a plurality of waveguides for introducing the microwaves into the drying chamber. On side surfaces of the drying chamber, provided is a plurality of microwave introduction ports for introducing the microwaves generated by the microwave generator into the drying space inside the drying chamber, the waveguides are disposed at the microwave introduction ports, and irradiation ports of the waveguides are provided directed to two or more different directions toward the drying space of the drying chamber.

Abstract: An air purification device that is decorative and effective in removing contaminants from indoor air. The air purification device includes a carbon matrix composite.

Abstract: A drying apparatus for honeycomb formed bodies includes: a drying chamber having a drying space to store undried honeycomb formed bodies; a microwave generator that generates microwaves; and a plurality of waveguides for introducing the microwaves into the drying chamber. On side surfaces of the drying chamber, provided is a plurality of microwave introduction ports for introducing the microwaves generated by the microwave generator into the drying space inside the drying chamber, the waveguides are disposed at the microwave introduction ports, and irradiation ports of the waveguides are provided directed to two or more different directions toward the drying space of the drying chamber.

Abstract: The present invention is directed to a process for the preparation of a plane-parallel structure (a platelet-shaped body, or flake), comprising at least one dielectric layer consisting of one or more oxides of a metal selected from groups 3 to 15 of the periodic table, which comprises the steps of: (a) applying a thin film of the dielectric material on a flexible belt, by passing the belt through an aqueous solution of a fluorine scavenger and one or more fluorine containing metal complexes which are the precursors of the desired metal oxide coating; and subjecting said solution to microwave radiation to deposit the metal oxide onto said flexible belt, wherein step (a) can optionally be repeated using different fluorine containing metal complexes to produce one or more metal oxide layers or a gradient of concentration of 2 different metal oxides across the thickness; (b) separating the resulting layer from the flexible belt as plane-parallel structures.

Abstract: Disclosed herein is a method for producing a part comprising at least one layer of fiber-reinforced composite material. Said method encompasses at least the following steps: a) the at least one layer of polymerizable fiber-reinforced composite material is arranged in a shape that has a base and a plurality of elevations; b) at least one mold is placed so as to be in contact with at least one elevation, said mold having a microwave-sensitive material at least on one contact surface towards the at least one elevation; c) the at least one elevation is polymerized by irradiating the at least one mold with microwaves. The mold used has a stable three-dimensional shape and has a contact surface for the part. At least the contact surface is made of microwave-sensitive material.

Abstract: A process for producing fibre preforms for composite material components makes it possible to directly produce complex geometries in a flexible and low-cost manner by applying a plurality of dry fibre rovings independently of one another even in spatially uneven contours. It is no longer necessary to use cut fabric strips since fibre preforms are produced straight from the dry fibre rovings. This obviates the need to carry out production, transport and order picking processes. It is not necessary to cut fibre strips to size, and therefore a saving may be made on material. In addition, it is possible to increase the mechanical characteristic values in the composite material because it is not necessary to sew fibre webs. The described process can also readily be scaled since the number of dry fibre rovings arranged next to one another make it possible to vary the area which can be covered.

Abstract: A method for making plastic tooling used in vinyl and plastic forming in which a model is first positioned within a container. The container is filled at least partially with a mixture of granular material and epoxy and the container is then positioned within a flexible bag. A vacuum is applied to the bag thus compressing the mixture of granular material and epoxy against the model. After the epoxy has set, the container is removed from the bag and the now set or cured mixture of granular material and epoxy which forms the plastic tooling is removed from the model and thereafter used in vinyl and plastic forming and other operations.

Abstract: The invention relates to a method for preheating a pressed material mat (14) spread on an endlessly and continuously circulating molding band (6) during manufacture of wood material boards, wherein microwaves from one or both press surface sides are beamed into the pressed material mat (14) to preheat the pressed material mat (14) and the pressed material mat (14) is compacted and hardened by application of pressure and heat after transfer to a continuously operating press (1). The invention consists of microwaves in a frequency range of 2400-2500 MHz being used to heat the pressed material mat (14), wherein the microwaves for each press surface side are generated from 20 to 300 microwave generators (26) with magnetrons (20) of a respective output of 3 to 50 kW.

Abstract: A method for synthesis of high quality colloidal nanoparticles using comprises a high heating rate process. Irradiation of single mode, high power, microwave is a particularly well suited technique to realize high quality semiconductor nanoparticles. The use of microwave radiation effectively automates the synthesis, and more importantly, permits the use of a continuous flow microwave reactor for commercial preparation of the high quality colloidal nanoparticles.

Abstract: A process for making a nicotine-comprising chewing gum by (i) dispensing a powder portion from a gum-base-comprising powder, (ii) optionally shaping said powder portion into a powder aggregate, and (iii) applying sufficient electromagnetic energy (EM energy) to said powder portion or said powder aggregate to transform said powder portion or said powder aggregate into said chewing gum, whereby said EM energy is Radio Frequency (RF) energy, MicroWave (MW) energy, InfraRed (IR) energy or UltraViolet (UV) energy or combinations thereof. The invention also features a chewing gum made by such process. The chewing gum may comprise one or more deposits.

Abstract: The present invention relates to a composite powder of polymer powder and porous glass beads, and to the use of this composite powder for shaping processes, and also to mouldings produced from this composite powder.

Abstract: A process for the gentle and efficient drying of a ceramic honeycomb body is specified. The process is suitable for achieving, with uniform a drying of the honeycomb body, a short drying time and low shrinkage of the honeycomb body. For this, the honeycomb body which is in a moist prefabrication state is frozen and the moisture is removed from the frozen honeycomb body at a reduced pressure.

Abstract: The invention relates to a pressure-sensitive supporting material, which can be (intrinsically) heated by an inner heat source, and to the use thereof. The heatable supporting material is characterized in that the supporting material comprises a pressure-sensitive adhesive layer inside of which heat is generated. The pressure-sensitive adhesive layer is a pressure-sensitive adhesive compound, which can be heated by electric current, induction, a chemical reaction or by a physical phase transition. The heatable supporting material has a high heating capacity and is suited for producing pressure-sensitive tapes for adhering heatable mirrors.

Abstract: A simple and direct methodology for synthesis of polycrystalline silicon sheets is demonstrated in our invention, where silica (SiO2) and elemental carbon (C) are reacted under RF or MW excitation. These polycrystalline silicon sheets can be directly used as feedstock/substrates for low cost photovoltaic solar cell fabrication. Other techniques, such as textured polycrystalline silicon substrate formation, in situ doping, and in situ formation of p-n junctions, are described, which make use of processing equipments and scheme setups of various embodiments of the invention.

Abstract: A method for applying microwave techniques to embroidered surgical implants including using microwave technology in the process of acetate removal and using microwave technology in the process of drying implants.

Abstract: The present invention relates to a process for melting and adhering material to produce three-dimensional objects by means of selective heating via microwave radiation. Unlike selective laser sintering, the present process uses simple microwave radiation commonly available in any household. The selectivity of heating is achieved by applying one or more susceptors to selected regions of a layer composed of a pulverulent substrate, and then heating the susceptor by means of microwave radiation. The heated susceptor transfers the energy present therein to a pulverulent substrate surrounding the susceptor, and the substrate is thereby melted, providing firm adhesion within the substrate after cooling.

Abstract: A compounded rubber, which is made up of an NBR polymer, an organic peroxide and a blowing agent, to which 1 to 100 parts by weight of a synthetic silicic acid serving as a reinforcing filler and 10 to 200 parts by weight of precipitated calcium carbonate having a prismatic particle shape and serving as a filler are added to 100 parts by weight of the NBR polymer, is extrusion molded by a continuous extruder, and heated by HA heating and UHF heating in combination throughout the rubber to cause vulcanization and expansion, thereby providing a thick sponge having a homogenous cell structure. The sponge is passed through press rolls, and the resulting sheet stock is cut or punched with a cutting or punching machine into pieces of a desired form to obtain an applicator for cosmetics.

Abstract: A cosmetic applicator is made of a rubber latex foam which has been solidified by microwave irradiation. The foam satisfies (i) a bubble fineness corresponding to 9 bubbles/mm2 or more, (ii) flexibility of 0.7 N/cm2 or less in initial Young's modulus indicated by 50% compressive stress, and (iii) bulk density of 0.14 g/cm3 or less.

Abstract: The invention relates to a method and a device for heating preforms of a thermoplastic material, the preforms, after having been heated, being subjected to a reshaping operation, and microwaves being applied to the preforms, at least during a portion of the period of heating, in a resonator.

Abstract: A candle refill kit useful for preparing home made candles includes a disposable microwaveable container and a microwaveable candlewax composition. The candlewax composition is microwave heated in the microwaveable container to an elevated temperature sufficient to initiate pouring of the candlewax composition. The candlewax composition is then poured from the microwaveable container into a candle mold (to make a stand-alone candle) or a candle container (to make a container candle).

Abstract: A method of moulding products made of expanded polymer beads using steam. The steam is generated by introducing a quantity of water into a mould that is capable of being pressurized. Steam is created by way of exposing the mould to microwave irradiation and the temperature of the steam is directly controlled by the pressure inside the mould.

Abstract: The present invention features an orally disintegrating dosage form including from about 5% to about 40%, by weight, of at least one hydrated salt and a pharmaceutically active agent, wherein the at least hydrated salt has a dehydration temperature of from about 20 to about 120° C.

Abstract: Provided are novel devices and methods for making a variable density preform, the methods comprising obtaining a slurry comprising a reinforcement particle component and a liquid component; obtaining a die cavity having at least one inlet opening and at least one exit opening defining at least one die cavity flow path therebetween directed toward the exit opening, the at least one exit opening suitably sized or configured to provide for exit of the at least one liquid component while impeding or blocking exit of the at least one reinforcement particle component; and introducing the slurry under pressure, and for a sufficient time period, through the inlet orifice into the die cavity flow path to provide for a decreasing pressure gradient along the flow path direction, to provide for a variable density of the at least one particle component, the particle density increasing in the at least one flow path direction.