Producing Microporous Article (e.g., Filter, Etc.) Patents (Class 264/628)
  • Patent number: 8475906
    Abstract: A silicon carbide based porous material, which contains a metal silicide in an amount of 1 to 30% by mass and having a porosity of 38 to 80%, is provided.
    Type: Grant
    Filed: November 28, 2008
    Date of Patent: July 2, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Takahiro Tomita, Kenji Morimoto
  • Publication number: 20130152532
    Abstract: Porous spodumene-cordierite honeycomb bodies of high strength but low volumetric density, useful for the manufacture of close-coupled engine exhaust converters, gasoline engine particulate exhaust filters, and NOx integrated engine exhaust filters, are provided through the reactive sintering of batches comprising sources of magnesia, alumina and silica together with a lithia source, such as a spodumene or petalite ore.
    Type: Application
    Filed: February 15, 2013
    Publication date: June 20, 2013
    Inventors: Gregory Albert Merkel, Cameron Wayne Tanner
  • Publication number: 20130145735
    Abstract: A honeycomb filter includes a tubular honeycomb structure having porous partition walls with which there are formed a plurality of cells extending from one end surface to the other end surface to become through channels of a fluid; and plugged portions arranged in one open end portion of each of predetermined cells and the other open end portion of each of the remaining cells, porosities of the partition walls are 46% or less, a pore volume ratio of pores having pore diameters of 40 ?m or more is 7.5% or less, and a pore volume ratio of pores having pore diameters of 10 ?m or less is 25% or less, a permeability of the honeycomb structure is 0.8 ?m2 or more, and a coefficient of thermal expansion of the honeycomb structure in a range of 40 to 800° C. is 1.0×10?6/° C. or less.
    Type: Application
    Filed: February 11, 2013
    Publication date: June 13, 2013
    Applicant: NGK INSULATORS, LTD.
    Inventor: NGK INSULATORS, LTD.
  • Patent number: 8455038
    Abstract: A method for producing an artificial bone capable of accurate molding at a joined part with appropriate strength, in which electromagnetic waves or electron beams are irradiated to a layer of at least type of powder selected from metal biomaterials, ceramics for the artificial bone and plastic resins for the artificial bone based on image data corresponding to a shape of the artificial bone, thereby effecting sintering or melting, and the thus sintered layer or melted and solidified layer is laminated, such that a surface finish step is adopted that inner faces and/or outer faces of both ends and their vicinities configuring the joined part to a human bone part are polished by a rotating tool based on the image data and also irradiation of electromagnetic waves or electron beams at both ends and their vicinities constituting the joined part is set greater than that at other regions.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: June 4, 2013
    Assignees: Matsuura Machinery Corp., The University of Tokyo
    Inventors: Koichi Amaya, Yukinori Urushizaki, Hideto Matsubara, Nobuo Sasaki, Yuichi Tei
  • Patent number: 8449641
    Abstract: A process for producing a regenerable ceramic particulate filter for diesel vehicles is described, wherein a material comprising silicon-containing particles is pyrolyzed in the presence of a polyamide. The resulting particulate filters have a BET surface area of >350 m2/l.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: May 28, 2013
    Assignee: Evonik Degussa GmbH
    Inventors: Martin Risthaus, Hans-Joachim Wönicker
  • Patent number: 8449645
    Abstract: A ceramic honeycomb structure having a large number of flow paths defined by porous cell walls; said porous cell walls being composed of cordierite crystals, mullite crystals, corundum crystals and/or spinel crystals; the percentage of the X-ray diffraction intensity of the cordierite crystals being 72% or more and less than 85%, the percentage of the X-ray diffraction intensity of the mullite crystals being 15-25%, and the percentage of the total X-ray diffraction intensity of the corundum crystals and the spinel crystals being 5% or less, per the total X-ray diffraction intensity of these crystals; said porous cell walls having a true density of 2.55-2.70 g/cm3, a mean pore diameter of 10-20 ?m, and a porosity of 50-65%; the volume of pores having diameters exceeding 50 ?m being 8-25% of the total pore volume, the volume of pores having diameters of less than 10 ?m being 16-25% of the total pore volume, and the pore diameter distribution deviation ? being 0.5 or less.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: May 28, 2013
    Assignee: Hitachi Metals, Ltd.
    Inventor: Shunji Okazaki
  • Patent number: 8431187
    Abstract: Disclosed herein is a method of producing a filter medium for treating medium and high temperature exhaust gas using foam coating and a filter medium produced using the method. The filter medium has excellent heat resistance and heat contraction resistance, and exhibits partial dust collection efficiency of 99% or more by weight, total dust collection efficiency of 99.999% or more by weight, and high dust removal efficiency, for all dust particle sizes. Further, the filter media can be efficiently used to treat medium and high temperature exhaust gas because pores having an average pore size of 30 ?m or less are uniformly distributed on the surface of the filter media.
    Type: Grant
    Filed: December 28, 2007
    Date of Patent: April 30, 2013
    Assignee: Korea Institute of Industrial Technology
    Inventors: Gyung Soo Kim, Sang Bum Kim, Myong-Hwa Lee, Young-Chun Kim, Seung Je Lee, Byung Hyun Park
  • Patent number: 8425830
    Abstract: The invention is directed to a honeycomb comprising cordierite and beta-spudomene, the honeycomb a having total porosity of greater than 30% and a mean pore diameter of less than 5 ?m. The honeycomb is made from a mixture of activated kaolin and a mineral selected from the group consisting of lithium fluorhectorite, lithium hydroxyhectorite and mixtures thereof. In one embodiment up to 20 wt % SiO2, based on the total weight of the kaolin and minerals (fluarhectorite, hydroxyhectorite) is added and mixed therein prior to the formation of the green body. In another embodiment the amount of added SiO2 is up to 10 wt %. In one embodiment the total porosity is greater than 50% and the mean pore diameter is less than 5 ?m.
    Type: Grant
    Filed: February 26, 2009
    Date of Patent: April 23, 2013
    Assignee: Corning Incorporated
    Inventors: George Halsey Beall, Steven Alvin Tietje
  • Publication number: 20130093128
    Abstract: Disclosed are methods of producing Ni/YSZ porous anode bodies for solid oxide fuel cells. According to the methods, a small amount of a nickel compound or salt is used as a pore former. Upon heating in air, the nickel compound or salt is decomposed into nickel oxide and releases gases, resulting in volume shrinkage. Therefore, Ni/YSZ porous bodies having a uniform pore size and reduction products thereof can be produced in an economical manner.
    Type: Application
    Filed: December 2, 2011
    Publication date: April 18, 2013
    Applicant: KOREA INSTITUTE OF SCIENCE AND TECHNOLOGY
    Inventors: Chang-Sam KIM, Kyoung Ran HAN, Sang Whan PARK, Sung Woon JEON
  • Publication number: 20130095025
    Abstract: Disclosed are granular mesoporous silica and a preparation method thereof. The preparation method includes preparing powdered silica containing a structure derivative to form mesopores; preparing a molded precursor including the powdered silica and an inorganic binder or an organic binder; preparing a granular molded article having a predetermined shape by extruding or injection-molding the molded precursor; and removing the structure derivative by calcinating the granular molded article. The granular mesoporous silica represents superior pore characteristics and is used as an adsorbent capable of effectively removing pollutants in water treatment and air pollution treatment.
    Type: Application
    Filed: December 14, 2011
    Publication date: April 18, 2013
    Applicant: Gwangju Institute of Science and Technology
    Inventors: Heechul CHOI, Yo Han KIM, Jiyeol BAE, Ji Hae PARK, Jeong Kwon SUH
  • Patent number: 8414806
    Abstract: The present invention refers to a method of fabricating a membrane made of a nanostructured material and its use.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: April 9, 2013
    Assignees: Nanyang Technological University, The Board of Trustees of the Leland Stanford Junior University
    Inventors: Darren Delai Sun, Xiwang Zhang, Jianghong Alan Du, James O Leckie
  • Publication number: 20130071610
    Abstract: Product formed from a ceramic material, at least part of the product not being formed from amorphous silica, having pores and satisfying the following criteria: (a?) at least 70% by number of the pores are tubular pores extending substantially parallel to each other in a longitudinal direction; (b?) in at least one cross-section plane, at least 30% by number of the pores have a section of convex hexagonal shape, these pores being known hereinbelow as “hexagonal pores”, at least 80% by number of the hexagonal pores having a roundness index of greater than 0.70, the roundness index being equal to the ratio SA/LA of the lengths of the small and long axes of the ellipse in which the section is inscribed; the mean size of the cross sections of the pores is greater than 0.15 ?m and less than 25 ?m.
    Type: Application
    Filed: April 1, 2011
    Publication date: March 21, 2013
    Applicants: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEEN
    Inventors: Sylvain Deville, Celine Viazzi, Jérôme Leloup
  • Patent number: 8398797
    Abstract: A method for producing a cordierite-based ceramic honeycomb filter comprising the steps of introducing a plugging material of a cordierite-forming material into predetermined flow paths of a sintered, cordierite-based ceramic honeycomb having an outer diameter of 150 mm or more, and drying and sintering the resultant plugs, the sintering step comprising a temperature-elevating process, a temperature-keeping process and a temperature-lowering process, and the temperature-elevating process having a temperature-elevating speed of 70-500° C./hr from 800° C. to the highest keeping temperature.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: March 19, 2013
    Assignee: Hitachi Metals, Ltd.
    Inventor: Shunji Okazaki
  • Patent number: 8399057
    Abstract: Porous films with straight pores oriented normal to the plane of the films are produced through solution processing techniques. The production takes advantage of inorganic-surfactant or inorganic-polymer co-assembly and a patterned substrate. The patterned substrate, which is also produced via solution phase self-assembly, forces vertical orientation in a hexagonal cylinder system with no practical limits in substrate size or type. This provides a route to vertically oriented inorganic pores with a pitch ranging from 3 nm to over 15 nm and pore sizes ranging from 2 nm to over 12 nm. The size is tuned by choice the choice of organic templating agents and the deposition conditions. The pores can be produced with or without a capping layer which can be used to seal the nanopores.
    Type: Grant
    Filed: June 8, 2006
    Date of Patent: March 19, 2013
    Assignee: The Regents of the University of California
    Inventors: Sarah H. Tolbert, Erik K. Richman
  • Patent number: 8394167
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of the same.
    Type: Grant
    Filed: June 27, 2007
    Date of Patent: March 12, 2013
    Assignee: Corning Incorporated
    Inventors: Gregory Albert Merkel, Patrick David Tepesch, Raja Rao Wusirika
  • Publication number: 20130001155
    Abstract: A filter medium of a filter element for filtering a fluid has at least one nonwoven filter layer of synthetic individual fibers. The filter layer has an increasing level of compression in a flow direction of a fluid passing through the filter medium. The filter medium has a degree of separation for particles to be filtered that increases in the flow direction of the fluid through the filter medium. The filter medium is used in a filter element for filtering fluids such as fuel or air. In a method for producing the filter medium, the synthetic fibers are deposited on a support surface in such a way that an increasing level of compression is created in a direction toward the support surface by gravity and suction acting on the fibers.
    Type: Application
    Filed: September 12, 2012
    Publication date: January 3, 2013
    Applicant: MANN+HUMMEL GMBH
    Inventors: Sebastian NEUBAUER, Jochen REYINGER, Heiko WYHLER
  • Publication number: 20120319335
    Abstract: A pulp mould, comprising a porous sintered body (11) having a permeable moulding outer surface (13) and an inner, permeable surface (12), wherein a heating device (4) is arranged within said sintered body (11), and wherein said body (11) preferably is arranged on a base plate (50) wherein said heating device (40) is integrally arranged within said sintered body (11), by means of sintering necks adjoining the heating device (40), with the sintered body (11).
    Type: Application
    Filed: November 12, 2010
    Publication date: December 20, 2012
    Inventors: Björn Nilsson, Leif Båskman, John Shand
  • Publication number: 20120285877
    Abstract: Sintered fiber filters are provided that can afford high particle capture efficiency and/or low pressure drop during operation, and are useful in applications such as semiconductor processing. The shape of at least a portion of the individual fibers (e.g., metal fibers) used to make the filter have a three-dimensional aspect, which allows for a low packing density and high porosity filtration media. Certain filters have a cylindrical or tube-like shape with tapered ends of higher density. Methods of making such filters, for example, using axial pressing, are also described.
    Type: Application
    Filed: January 12, 2012
    Publication date: November 15, 2012
    Applicant: Mott Corporation
    Inventors: Derek Burgess, Wayne F. White, Alfred M. Romano, Todd W. Pflugbeil, Richard D. Balazy, Kenneth L. Rubow, John E. Rosenberger
  • Patent number: 8303889
    Abstract: The invention relates to a process for fabrication of a porous refractory ceramic product made from SiC, by heat treatment and sintering at high temperature, starting from a fraction of fine particles of SiC and from a fraction of larger-sized particles of SiC, said process being characterized in that, in a step preliminary to the heat treatment and to the sintering at high temperature, the finest particles of SiC are agglomerated then, in a second step, the granules thus obtained are added to the SiC powder with particles of larger size. The invention also relates to a porous body made from recrystallized SiC in an essentially ? form, in particular a particulate filter for automobile application, obtained by such a process.
    Type: Grant
    Filed: January 28, 2008
    Date of Patent: November 6, 2012
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Yves Marcel Leon Boussant-Roux, Ana-Maria Popa, Stephen D. Hartline, Jostein Mosby, Sjur Vidar Velken
  • Publication number: 20120230881
    Abstract: Particulate filters for reducing NOx and particulate matter in diesel exhaust and methods for forming the same are disclosed. In one embodiment, a particulate filter may include a honeycomb body with a plurality of channel walls extending from an inlet end to an outlet end. At least a first set of the channels are plugged proximate at least one of the inlet end or the outlet end. A filter zone may extend from the inlet end in an axial direction of the particulate filter. A DeNOx zone may be located downstream of the filter zone. The channel walls of the particulate filter may include a DeNOx functional catalyst in the DeNOx zone and a ratio of the permeability ?fz of the channel walls in the filter zone to the permeability ?Dz of the channel walls in the DeNOx zone (?fz:?Dz) is at least 2.
    Type: Application
    Filed: March 11, 2011
    Publication date: September 13, 2012
    Inventors: Thorsten Rolf Boger, Suhao He, Min Shen
  • Publication number: 20120211212
    Abstract: A heat sink using porous graphite having graphite particle-stacked porous graphite is provided. The heat sink may provide good heat conductivity and improve strength of carbon foam. Also, a manufacturing method of porous graphite is provided.
    Type: Application
    Filed: June 7, 2011
    Publication date: August 23, 2012
    Applicant: SHUOEN TECH CO., LTD.
    Inventors: Hsu-Tien HU, Jiun-Hsu Hsiao
  • Publication number: 20120181733
    Abstract: A metal powder slip composition includes a metal powder, a polycarbonate binder, and a liquid carrier. The slip composition can be debound after slip casting without generating residual carbon. The slip composition can be formed into a porous metal layer on a porous substrate object, the porous metal layer having low residual carbon content, without requiring a step of removing residual carbon. A corresponding method of making a porous metal layer is also provided.
    Type: Application
    Filed: January 13, 2011
    Publication date: July 19, 2012
    Inventors: Brian L. Bischoff, Curtis Jack Miller
  • Publication number: 20120157291
    Abstract: A method of fabricating a bone substitute material comprises the steps of providing a foam material (3) having an open cell structure, distorting the shape of the foam material (3) and holding the material in a distorted shape, coating the walls of the cells of the foam material with a ceramic slip (5), removing the foam material, and sintering the ceramic slip to form a bone substitute material that is approximately a positive image of the distorted foam material (3). In another method, a granular bone material is formed from a multiplicity of pieces of foam that are not distorted.
    Type: Application
    Filed: December 20, 2011
    Publication date: June 21, 2012
    Applicant: Mesuro Limited
    Inventors: Anthony William Miles, Irene Gladys Turner, Paul Gittings Jonathan
  • Patent number: 8199148
    Abstract: A method and system for surfacing of particle systems is proposed to achieve high surface resolutions and low execution times, comprising partitioning particles into sub-blocks, each sub-block associated linear data arrays, sequentially accessing each array to composite the particles into a respective sub-volume using estimates of grid stencils derived from particle kernels, performing random-access into the sub-volumes, processing each linear array, and lexicographically pushing the corresponding sub-volume into a DT-Grid to convert the sub-volume to a narrow band level set. Further steps to improve the temporal coherence of resulting surface, to reduce artifacts from sparsely sampled regions of space, to enhance artistic expression, and for flexible post processing can be performed.
    Type: Grant
    Filed: August 1, 2008
    Date of Patent: June 12, 2012
    Assignee: Digital Domain Productions, Inc.
    Inventor: Ken Museth
  • Publication number: 20120134891
    Abstract: A porous ceramic honeycomb article comprising a honeycomb body formed from cordierite ceramic, wherein the honeycomb body has a porosity P %?55% and a cell channel density CD ?150 cpsi. The porous channel walls have a wall thickness T, wherein (11+(300?CD)*0.03)?T?(8+(300?CD)*0.02), a median pore size ?20 microns, and a pore size distribution with a d-factor of ?0.35. The honeycomb body has a specific pore volume of VP?0.22. The porous ceramic honeycomb article exhibits a coated pressure drop increase of ?8 kPa at a flow rate of 26.5 cubic feet per minute when coated with 100 g/L of a washcoat catalyst and loaded with 5 g/L of soot.
    Type: Application
    Filed: November 29, 2010
    Publication date: May 31, 2012
    Inventors: Thorsten Rolf Boger, Weiguo Miao, Zhen Song, Jianguo Wang
  • Publication number: 20120093713
    Abstract: To provide a light-transmitting window material made of a spinel sintered body, wherein the largest diameter of pores contained in the light-transmitting window material is not more than 100 ?m, and the number of pores having a largest diameter of not less than 10 ?m is not more than 2.0 per 1 cm3 of the light-transmitting window material, and wherein light scattering factors are further reduced, and a method for producing a spinel light-transmitting window material including the steps of preparing a spinel molded body; a primary sintering step of sintering the spinel molded body at normal pressure or less or in a vacuum at a temperature in the range of 1500 to 1900° C.; and a secondary sintering step of sintering the spinel molded body under pressure at a temperature in the range of 1500 to 2000° C., wherein the relative density of the spinel molded body after the primary sintering step is 95 to 96% and the relative density of the spinel molded body after the secondary sintering step is 99.8% or more.
    Type: Application
    Filed: March 31, 2010
    Publication date: April 19, 2012
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Masashi Yoshimura, Masaki Fukuma, Yutuka Tsuji, Shigiru Nakayama
  • Patent number: 8128723
    Abstract: There is provided a ceramic filter capable of controlling extraordinary rise of the internal temperature upon regeneration by reducing an amount of deposited soot (particulates) by increasing a passage flow rate in the through-cells and realizing improvement of the regeneration limit and correspondence of PM emission and a method for manufacturing a ceramic filter. A plurality of through channels 7 are formed in the honeycomb segment 2, and the cells are constituted as inlets and/or outlets of the through channels 7 and contain a plurality of honeycomb segments 2 bonded to one another. Each honeycomb segment 2 includes a first inflow port 8, a second inflow port 9, and as a part at least through-cells 10 formed to extend there through in such a manner that fluid can be discharged from the inlet to the outlet of the cells without being plugged at the inlet and the outlet of the cell.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: March 6, 2012
    Assignee: NGK Insulators, Ltd.
    Inventor: Takashi Mizutani
  • Patent number: 8114184
    Abstract: A honeycomb ceramic filtration substrate, a filter made of the said substrate and a filter system made of the said filter and their production methods are published in the present invention. The said substrates are extruded with a paste comprising (by portion): SiC: 1; Clay: 0.05-0.5; Flour: 0.1-0.35; grease: 0.025-0.05; Water: 0.2-0.35. The said sintered substrate has a honeycomb structure with cells density ranging from 4˜62 cells/cm2; The cell wall thickness is: 0.2-1.2 mm; The porosity of the cell wall: 40-70%. The cell wall through pore rate is more than 30%; The average diameter distribution of the cell wall micro-pores is in the ranging of 1-50 ?m. The said substrate can be designed in different cylinders whose cross section are in form of square, one border curved square and one border curved triangle etc., After adhering the substrates, the filter can be used as vehicle particulates filter. After the canning of the filter, the filter system is produced.
    Type: Grant
    Filed: August 17, 2006
    Date of Patent: February 14, 2012
    Assignee: Yunnan Filter Environment Protection S.&T. Co., Ltd.
    Inventors: Qinghua Chen, Dianyi Li, Yi Li
  • Publication number: 20120034446
    Abstract: The invention is to provide a process for producing an aluminum titanate-based ceramics capable of realizing low thermal expansion and high mechanical strength and having little dimensional change in firing, at a low firing temperature of lower than 1500° C. The invention is a process for producing an aluminum titanate-based ceramics fired body comprising a step of shaping a ceramic plastic rammed earth containing a precursor mixture and an organic-based binder into a predetermined shape, wherein the starting material mixture containing a titanium source powder, an aluminum source powder and a silicon source powder, and a step of maintaining the shaped ceramics plastic rammed earth within a temperature range of from 900 to 1350° C. at a temperature change per hour of from ?50 to +50° C./hr for 3 hours or more, followed by heating up to a temperature of 1400° C. or higher and firing at the temperature.
    Type: Application
    Filed: February 24, 2010
    Publication date: February 9, 2012
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Tetsuro Tohma, Kousuke Uoe, Hajime Yoshino
  • Patent number: 8101268
    Abstract: A method of fabricating a bone substitute material comprises the steps of providing a foam material (3) having an open cell structure, distorting the shape of the foam material (3) and holding the material in a distorted shape, coating the walls of the cells of the foam material with a ceramic slip (5), removing the foam material, and sintering the ceramic slip to form a bone substitute material that is approximately a positive image of the distorted foam material (3). In another method, a granular bone material is formed from a multiplicity of pieces of foam that are not distorted.
    Type: Grant
    Filed: August 12, 2004
    Date of Patent: January 24, 2012
    Assignee: University of Bath
    Inventors: Anthony William Miles, Irene Gladys Turner, Jonathan Paul Gittings
  • Patent number: 8092568
    Abstract: A ceramic honeycomb filter comprising a honeycomb structure having large numbers of flow paths partitioned by porous cell walls, and plugs alternately formed in the flow paths on the exhaust-gas-inlet and outlet sides, the outlet-side plugs having porosity of 65% or less, and the upstream-side end surfaces of the outlet-side plugs having surface roughness Ra of 13-50 ?m.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: January 10, 2012
    Assignee: Hitachi Metals, Ltd.
    Inventors: Masakazu Konomi, Hirohisa Suwabe
  • Patent number: 8083826
    Abstract: A honeycomb filter includes cell walls and cells. The cell walls extend along a longitudinal direction of the honeycomb filter to define the cells between the cell walls. The cells have first cells and second cells each having a substantially square shape in a cross-section perpendicular to the longitudinal direction. The first cells are sealed and the second cells are open at one end face of the honeycomb filter. The substantially square shape of the first cells includes a first side whose extended line intersects a second side except for corner portions of the substantially square shape of the second cells. The second side and the extended line of the first side are substantially perpendicular.
    Type: Grant
    Filed: December 3, 2010
    Date of Patent: December 27, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Koji Shimato, Masahiro Tsuji
  • Publication number: 20110312492
    Abstract: The invention relates to a method for producing a ceramic filter element in an exhaust gas filter for an internal combustion engine, in particular a diesel particulate filter, wherein a base paper carrier web is soaked with a ceramic slip and then burnt out. The base paper carrier web uses a thickness and/or structure that varies over the width and/or length of the base paper carrier web.
    Type: Application
    Filed: August 10, 2011
    Publication date: December 22, 2011
    Applicant: MANN+HUMMEL GMBH
    Inventors: Jochen LINHART, Kathrin LICHTENWALTER, Sabine OTTERBACH
  • Patent number: 8080082
    Abstract: A honeycomb filter includes an outer wall having a substantially cylindrical shape and a central axis of the substantially cylindrical shape, first walls provided at an inner side of the outer wall and extending along the central axis, and second walls provided at the inner side of the outer wall and extending along the central axis. The first walls and the second walls substantially perpendicularly cross to define cells having a substantially square shape in a cross-section perpendicular to the central axis. A thickness of the outer wall in the cross-section at a first intersection between the outer wall and a first diameter substantially parallel to the first walls in the cross-section and a thickness of the outer wall in the cross-section at a second intersection between the outer wall and a second diameter substantially parallel to the second walls in the cross-section are largest.
    Type: Grant
    Filed: April 29, 2010
    Date of Patent: December 20, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Koji Shimato, Masahiro Tsuji
  • Publication number: 20110295050
    Abstract: A process for obtaining a metalloaluminophosphate (MeAPO) molecular sieve comprising the following steps in the order given: a). providing an aqueous solution containing sources of at least 2 of the following: Metals (Me), Al and P; b). co-precipitating an amorphous precursor of the molecular sieve from the solution by changing the solution's pH, followed by separating the amorphous precursor from the water, optionally including formulation; c). optionally washing and drying at a temperature below 450° C. of the amorphous precursor; d). contacting the amorphous precursor with a template-containing aqueous solution and with a source of Al, P or Me, which is not already present in step (a) and optionally additional sources of Al and/or P and/or Me; and e). partially crystallising the molecular sieve under autogeneous conditions so that 5 to 90% by weight of the amorphous precursor crystallises.
    Type: Application
    Filed: August 28, 2009
    Publication date: December 1, 2011
    Applicant: TOTAL PETROCHEMICALS RESEARCH FELUY
    Inventors: Nikolai Nesterenko, Jean-Pierre Dath, Sander Van Donk, Walter Vermeiren
  • Publication number: 20110277432
    Abstract: A mat includes a first main face and a second main face opposite to the first main face. At least two layers include a first layer occupying a first area from the first main face along a thickness direction of the mat. The first layer includes a first long fibrous substance which includes an inorganic fibrous substance. A second layer is adjacent to the first layer. The second layer includes a short fibrous substance which includes an inorganic fibrous substance and which has an average fiber length shorter than an average fiber length of the first long fibrous substance. An intertwined portion extends from the first main face to the second main face. The intertwined portion includes the first long fibrous substance and the short fibrous substance being more closely intertwined with each other than the inorganic fibrous substances in a portion except the intertwined portion.
    Type: Application
    Filed: May 11, 2011
    Publication date: November 17, 2011
    Applicant: IBIDEN CO., LTD.
    Inventor: Hiromitsu TSUJI
  • Patent number: 8057568
    Abstract: A highly porous substrate is provided using an extrusion system. More particularly, the present invention enables the production of a highly porous substrate. Depending on the particular mixture, the present invention enables substrate porosities of about 60% to about 90%, and enables advantages at other porosities, as well. The extrusion system enables the use of a wide variety of fibers and additives, and is adaptable to a wide variety of operating environments and applications. Fibers, which have an aspect ratio greater than 1, are selected according to substrate requirements, and are typically mixed with binders, pore-formers, extrusion aids, and fluid to form a homogeneous extrudable mass. The homogeneous mass is extruded into a green substrate. The more volatile material is preferentially removed from the green substrate, which allows the fibers to form interconnected networks.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: November 15, 2011
    Assignee: GEO2 Technologies, Inc.
    Inventors: Bilal Zuberi, Sunilkumar C. Pillai, Biprodas Dutta, William M. Carty, Robert G. Lachenauer
  • Patent number: 8038759
    Abstract: A method of manufacturing a fibrous material includes mixing at least two cordierite precursor materials to form a mixture. One or more of the at least two cordierite precursor materials is in a form of a fiber and the mixture includes about 43% to about 51% by weight SiO2, about 36% to about 41% by weight Al2O3, and about 12% to about 16% by weight MgO. The method also includes extruding the mixture to create a fibrous body, and heat treating the fibrous body, at a temperature of about 1200° C. to about 1420° C., to form the fibrous material including about 50% to about 95% by weight cordierite. A fibrous body includes an extruded substrate having a plurality of fibers including about 50% to about 95% by weight cordierite. The extruded substrate has a coefficient of thermal expansion in at least one direction of less than about 3.8·10?6 per ° C.
    Type: Grant
    Filed: July 12, 2008
    Date of Patent: October 18, 2011
    Assignee: Geoz Technologies, Inc.
    Inventors: James Jenq Liu, Bilal Zuberi, Rachel A. Dahl, William M. Carty
  • Patent number: 8038928
    Abstract: In a method for manufacturing a ceramic filter element for an exhaust gas filter for internal combustion engines, a combustible non-ceramic support web provided with flow channel is impregnated with ceramic slurry. Subsequently, the support web, formed in a desired geometric shape, is fired until the support web is combusted and a rigid filter body is produced. Before impregnating the support web, a combustible sealing bead is applied such onto the support web that the flow channels are closed alternatingly by the sealing bead.
    Type: Grant
    Filed: December 17, 2008
    Date of Patent: October 18, 2011
    Assignee: Mann + Hummel GmbH
    Inventor: Sabine Otterbach
  • Publication number: 20110239602
    Abstract: A mat includes a first principal face, a second principal face opposite to the first principal face, entangled points, and unentangled portions. The entangled points are provided by entangling inorganic fibers with one another. The unentangled portions are provided from the first principal face to the second principal face. The inorganic fibers are not entangled with one another and are arranged substantially parallel to one another in said unentangled portions.
    Type: Application
    Filed: March 31, 2011
    Publication date: October 6, 2011
    Applicant: IBIDEN CO., LTD.
    Inventor: Hideki FURUZAWA
  • Publication number: 20110240245
    Abstract: One embodiment of the present invention is a unique filter and a method for manufacturing the same. Another embodiment is a unique system for casting a metallic object. Another embodiment is a unique method of filtering a molten metal. Other embodiments include apparatuses, systems, devices, hardware, methods, and combinations for filtering molten metal. Further embodiments, forms, features, aspects, benefits, and advantages of the present application shall become apparent from the description and figures provided herewith.
    Type: Application
    Filed: December 28, 2010
    Publication date: October 6, 2011
    Inventors: Max Eric Schlienger, Paul Anthony Withey, Michael Christopher Maguire, Michael Dean Baldwin
  • Patent number: 8012403
    Abstract: Porous ceramic and hybrid ceramic films are useful as low dielectric constant interlayers in semiconductor interconnects. (Hybrid ceramic films are defined as films that contain organic and ceramic molecular components in the structure, as, for example, organosilicates). This invention describes the usefulness of humidity treatments (using specific temperature/humidity treatments as illustrative examples) in increasing mechanical integrity of porous dielectric films with minimal detrimental effect on film porosity or dielectric constant and with no adverse impact on film quality. The efficacy of such treatments is illustrated using surfactant-templated mesoporous silicate films as an example. This invention also describes a specific family of additives to be used with highly pure alkali-metal-free ceramic and hybrid precursors for such dielectric films that will enable better control of the film porosity and quality and lower dielectric constants with the required mechanical integrity.
    Type: Grant
    Filed: September 14, 2001
    Date of Patent: September 6, 2011
    Assignee: Battelle Memorial Institute
    Inventors: Jerome C. Birnbaum, Glen E. Fryxell, Shari Li Xiaohong, Christopher A. Coyle, Glen C. Dunham, Suresh Baskaran, Ralph E. Williford
  • Patent number: 8007903
    Abstract: A ceramic member in which the metal layers with high void ratio are sufficiently sintered to lower a residue of resin is produced. The method for manufacturing a ceramic member which comprises a step of forming a stacked compact from a plurality of metallic paste layers containing a metal component M1 that are stacked one on another via ceramic green sheets, and a step of firing the stacked compact, wherein at least one of plural metallic paste layers is formed as a second metallic paste layer that has the mass percentage X higher than that of the metallic paste layer that adjoin therewith in the stacking direction and a ceramic powder is contained in the second metallic paste layer in the step of forming the stacked compact, the mass percentage X being the proportion of the metal component M1 to the total metal content in the metallic paste layer.
    Type: Grant
    Filed: February 27, 2007
    Date of Patent: August 30, 2011
    Assignee: Kyocera Corporation
    Inventors: Takeshi Okamura, Shigenobu Nakamura, Tomohiro Kawamoto, Nobuyuki Ito, Takafumi Tsurumaru, Tsuyoshi Setoguchi
  • Patent number: 7985274
    Abstract: The invention relates to a honeycomb structure, made from a porous ceramic material, said structure being characterized in that the porous ceramic material which forms it comprises: from 50 to 95% by weight of silicon carbide SiC; from 5 to 50% by weight of at least one ceramic oxide phase, said structure additionally being characterized by a porosity greater than 10%, by a specific surface area greater than 0.5 m2/g and by a pore size distribution of at least bimodal type. The invention also relates to the process for obtaining such a structure and also to the catalytic support or filter obtained from such a structure, after deposition of a catalyst.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: July 26, 2011
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Carine Barataud-Dien, Patricia Andy, Sebastien Bardon, Anthony Briot
  • Patent number: 7981375
    Abstract: Systems and methods for treating a fluid with a body are disclosed. Various aspects involve treating a fluid with a porous body. In select embodiments, a body comprises ash particles, and the ash particles used to form the body may be selected based on their providing one or more desired properties for a given treatment. Various bodies provide for the reaction and/or removal of a substance in a fluid, often using a porous body comprised of ash particles. Computer-operable methods for matching a source material to an application are disclosed. Certain aspects feature a porous body comprised of ash particles, the ash particles have a particle size distribution and interparticle connectivity that creates a plurality of pores having a pore size distribution and pore connectivity, and the pore size distribution and pore connectivity are such that a first fluid may substantially penetrate the pores.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: July 19, 2011
    Assignee: Errcive, Inc.
    Inventors: Charles E. Ramberg, Stephen A. Dynan, Jack A. Shindle
  • Patent number: 7981475
    Abstract: An object of the present invention is to provide a manufacturing method of a honeycomb structural body which makes the profile of a cross section perpendicular to the length direction thereof less likely to generate dispersion, and also makes the thickness of its sealing material layer thinner, and a sealing material that is suitably used in the manufacturing method of the honeycomb structural body.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: July 19, 2011
    Assignee: Ibiden Co., Ltd.
    Inventor: Tomohisa Takahashi
  • Publication number: 20110172080
    Abstract: A porous sintered silicon carbide body that includes silicon carbide and graphite and methods of making thereof are described. The porous silicon carbide body can be a seal. The porous sintered silicon carbide body defines pores with an average pore size in a range of between about 20 ?m and about 40 ?m, comprising a porosity in a range of between about 1% and about 5% by volume.
    Type: Application
    Filed: July 22, 2010
    Publication date: July 14, 2011
    Inventors: Vimal K. Pujari, Nikolas J. Ninos
  • Publication number: 20110160104
    Abstract: The present invention relates to lightweight high strength microsphere containing ceramic particles having controlled microsphere placement and/or size and microsphere morphology, which produces an improved balance of specific gravity and crush strength such that they can be used in applications such as proppants to prop open subterranean formation fractions. Proppant formulations are further disclosed which use one or more microsphere containing ceramic particles of the present invention. Methods to prop open subterranean formation fractions are further disclosed. In addition, other uses for the microsphere containing ceramic particles of the present invention are further disclosed, as well as methods of making the microsphere containing ceramic particles.
    Type: Application
    Filed: December 23, 2010
    Publication date: June 30, 2011
    Applicant: OXANE MATERIALS, INC.
    Inventors: Shanghua Wu, Yuming Xie, Christopher E. Coker, Dilip Chatterjee
  • Patent number: 7959704
    Abstract: A porous fibrous honeycomb substrate having an aluminum titanate composition and methods of producing the same are provided herein. Precursors of aluminum titanate are provided in an extrudable mixture that includes fiber materials to form a green honeycomb substrate. When cured, the precursors of aluminum titanate form an aluminum titanate composition, with the fiber materials defining the porous microstructure. Various composite structures including aluminum titanate are provided to form a porous honeycomb substrate that can be configured to be filtration media and/or a catalytic host.
    Type: Grant
    Filed: October 31, 2008
    Date of Patent: June 14, 2011
    Assignee: GEO2 Technologies, Inc.
    Inventors: James Jenq Liu, Bilal Zuberi, William M. Carty
  • Publication number: 20110120781
    Abstract: A drill bit may include a bit body having a plurality of blades extending radially therefrom, the bit body comprising a continuous infiltration binder and a plurality of carbide particles dispersed in the continuous infiltration binder, wherein at least a portion of the plurality of carbide particles and at least a portion of the continuous infiltration binder form a first carbide matrix region, wherein the plurality of carbide particles forming the first carbide matrix region have an average grain sizes of less than about 44 microns; and at least one cutting element for engaging a formation disposed on at least one of the plurality of blades.
    Type: Application
    Filed: November 18, 2010
    Publication date: May 26, 2011
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Gregory T. Lockwood, Madapusi K. Keshavan, Anthony Griffo