Casting Suspension Of Particles Against Forming Surface Patents (Class 264/636)
  • Patent number: 9751806
    Abstract: A high zirconia electrically fused cast refractory of high electric resistance having long time durability, less suffering from cracking during production and upon temperature rising, excellent in productivity, less forming zircon crystals even upon heating the refractory in itself and when the refractory is in contact with molten glass, generating less cracks even when undergoing heat cycles during operation of a glass melting furnace is provided. A high zirconia electrically fused cast refractory has, as chemical components, 85 to 95% by weight of ZrO2, 0.1 to less than 0.8% by weight of Al2O3, 3.5 to 10.0% by weight of SiO2, less than 0.05% by weight of Na2O and K2O in total, 0.1 to 1.5% by weight of B2O3, 0.1% by weight or less of MgO, 0.01 to 0.2% by weight of CaO, in the case where any one of BaO and SrO is contained, from 0.05 to 3.0% by weight of BaO or 0.01 to 3.0% by weight of SrO, or in the case where both of them are contained, 0.01% by weight or more of SrO and from 0.01% to 3.
    Type: Grant
    Filed: March 2, 2015
    Date of Patent: September 5, 2017
    Assignee: SAINT-GOBAIN TM K.K.
    Inventors: Hiroshi Sugiyama, Toshimitsu Kuboki, Itaru Hashimoto, Yasuo Misu
  • Patent number: 9475735
    Abstract: [Problems] To provide a high zirconia fused cast refractory that suffers less cracks in production and on heating, has excellent productivity, is hard to form zircon crystals with the refractory solely and under conditions where the refractory is in contact with molten glass, is hard to suffer cracks on receiving heat cycles in operation of a glass melting furnace, and has durability for a prolonged period of time. [Solution to Problems] A high zirconia fused cast refractory containing, as chemical components, from 85 to 95% by weight of ZrO2, from 0.4 to 2.5% by weight of Al2O3, from 3.5 to 10% by weight of SiO2, from 0.05 to 1% by weight in total of Na2O and K2O, more than 0.04% by weight and 1% by weight or less of B2O3, 0.02% by weight or less of P2O5, 0.05% by weight or less of MgO, from 0.01 to 0.2% by weight of CaO, in the case where any one of SrO and BaO is contained, from 0.3 to 3% by weight of SrO or more than 0.
    Type: Grant
    Filed: August 14, 2014
    Date of Patent: October 25, 2016
    Assignee: SAINT-GOBAIN TM K.K.
    Inventors: Toshimitsu Kuboki, Hiroshi Sugiyama, Yasuo Misu, Itaru Hashimoto
  • Patent number: 8865040
    Abstract: This invention provides a fuel cell flow field plate or bipolar plate having flow channels on faces of the plate, comprising an electrically conductive polymer composite. The composite is composed of (A) at least 50% by weight of a conductive filler, comprising at least 5% by weight reinforcement fibers, expanded graphite platelets, graphitic nano-fibers, and/or carbon nano-tubes; (B) polymer matrix material at 1 to 49.9% by weight; and (C) a polymer binder at 0.1 to 10% by weight; wherein the sum of the conductive filler weight %, polymer matrix weight % and polymer binder weight % equals 100% and the bulk electrical conductivity of the flow field or bipolar plate is at least 100 S/cm. The invention also provides a continuous process for cost-effective mass production of the conductive composite-based flow field or bipolar plate.
    Type: Grant
    Filed: February 4, 2011
    Date of Patent: October 21, 2014
    Assignee: Nanotek Instruments, Inc.
    Inventors: Bor Z. Jang, Aruna Zhamu, Lulu Song
  • Patent number: 8852490
    Abstract: Systems and methods for a concrete apparatus with incorporated lifter are provided. A concrete apparatus is formed by placing a reinforcement system in a mold. The reinforcement system comprises a lifter. Concrete is poured into the mold such that the lifter protrudes from the poured concrete. After the concrete has hardened and the mold is removed, the lifter is used to carry and position the concrete apparatus. After the concrete apparatus is positioned, the lifter is removed at the circumference of the concrete apparatus leaving no holes, thereby eliminating water leakage due to lifting methods.
    Type: Grant
    Filed: April 9, 2009
    Date of Patent: October 7, 2014
    Inventor: Pat Halton Fore, III
  • Patent number: 8658071
    Abstract: A method for enabling a lining (14) to be applied to a pipe elbow or bend C comprises the steps of connecting a tie member (12) to an end of a flexible elongate mandrel (1), drawing the tie member through the elbow or bend so as to draw the mandrel therethrough and locate opposing ends of the mandrel adjacent to opposing respective ends of the elbow or bend, and securing the mandrel ends in relation to the respective ends of the elbow or bend. The mandrel can be adapted to the elbow or bend by locating the elbow or bend in a given orientation and deriving a profile S of the elbow or bend while in that orientation, removing the elbow or bend and then locating the mandrel in the given orientation, and adjusting the mandrel in relation to the profile of the elbow or bend to adapt it thereto.
    Type: Grant
    Filed: December 22, 2008
    Date of Patent: February 25, 2014
    Assignee: Weir Vulco, S.A.
    Inventors: Ricardo Abarca Melo, Wilfredo San Martin Cisterna, Jaime Ramirez Toledo
  • Patent number: 8652378
    Abstract: The present invention relates to rapid dissolve thin film drug delivery compositions for the oral administration of active components. The active components are provided as taste-masked or controlled-release coated particles uniformly distributed throughout the film composition. The compositions may be formed by wet casting methods, where the film is cast and controllably dried, or alternatively by an extrusion method.
    Type: Grant
    Filed: March 29, 2013
    Date of Patent: February 18, 2014
    Assignee: MonoSol Rx LLC
    Inventors: Robert K. Yang, Richard C. Fuisz, Garry L. Myers, Joseph M. Fuisz
  • Patent number: 8551390
    Abstract: Embodiments of the present disclosure provide electrospinning devices, methods of use, uncompressed fibrous mesh, and the like, are disclosed.
    Type: Grant
    Filed: April 7, 2011
    Date of Patent: October 8, 2013
    Assignee: The UAB Foundation
    Inventors: Ho-Wook Jun, Ajay Tambralli, Bryan Adam Blakeney, Derrick Dean
  • Patent number: 8535586
    Abstract: A family of functionalized polymers is provided capable of forming membranes having exceptional OH? ionic conductivity as well as advantageous mechanical properties, which may be applied to membranes including such polymers for use in, e.g., AEMFC/HEMFC fuel cells. Preferred functional groups include a quaternary phosphonium, and the polymer may specifically be (tris(2,4,6-trimethoxyphenyl) phosphine)3 functionalized phosphonium polysulfone hydroxide, ECL-PVBC-QPOH, or QPOH based on any of the commercial polumers including polycarbonate (PC), poly(2,6-dimethyl-1,4-phenylene oxide) (PPO), polyetherimine (PEI), poly(ether sulfone) (PES), poly(phenylene sulfoxide) PPS, poly(ether ether ketone) (PEEK), or polybenzimidazole (PBI), polyvinyl chloride (PVC). An ionomer membrane may include polysulfone based TPQPOH, ECL-PVBC-QPOH, and/or PPO.
    Type: Grant
    Filed: April 20, 2011
    Date of Patent: September 17, 2013
    Assignee: The Regents of the University of California
    Inventors: Yushan Yan, Shuang Gu, Feng Wang
  • Patent number: 8500872
    Abstract: The invention is a ceramic tube made of two parts. A first part of the tube is made of a sensitive material for facilitating oxygen separation in the membrane. The second part is made of a different material that does not react with CO2 and/or H2O. Accordingly, by means of this Invention, there is provided a ceramic tube that is stabilized and does not deteriorate upon exposure to CO2 and/or H2O at temperatures below the operating temperatures.
    Type: Grant
    Filed: December 31, 2008
    Date of Patent: August 6, 2013
    Assignee: Technion Research & Development Foundation Ltd.
    Inventor: Ilan Riess
  • Patent number: 8211345
    Abstract: This invention provides an optical film having a reduced thickness and an increased width, which is free from bleedout with the elapse of time (during storage) in a continuous wound state, a method for manufacturing an optical film, and a polarizing plate using the optical film. The optical film is a plasticizer-containing optical film having an overall width of 1500 mm to 4000 mm produced by a solution casting method. The amount of the plasticizer present in the center portion in the surface side of the optical film is determined as value A by TOF-SIMS. The amount of the plasticizer present in the center portion in the back side is determined as value B by the TOF-SIMS. Value X is determined by formula 1 based on the values A and B. The amount of the plasticizer present in the end portion in the surface side of the optical film is determined as value A? by TOF-SIMS, and the amount of the plasticizer present in the end portion of the back side is determined as value B? by the TOF-SIMS.
    Type: Grant
    Filed: July 12, 2007
    Date of Patent: July 3, 2012
    Assignee: Konica Minolta Opto, Inc.
    Inventor: Masahiro Shibuya
  • Patent number: 7926182
    Abstract: A method for manufacturing a hydrodynamic bearing with hydrodynamic pressure generating grooves comprises steps of: step 201: providing a substrate with a first annular protrusion and a plurality of projections formed on a periphery thereof, the projections being in a side of the first annular protrusion; step 202: placing the substrate in a middle of a hollow mold, then injecting a feedstock of powder and molten binder under pressure into the mold to surround the substrate, thus forming a desired bearing preform; step 203: separating the substrate from the bearing preform by means of catalytic debinding; step 204: separating the molten binder from the bearing preform; step 205: sintering the bearing preform to thereby form the hydrodynamic bearing.
    Type: Grant
    Filed: March 22, 2007
    Date of Patent: April 19, 2011
    Assignee: Foxconn Technology Co., Ltd.
    Inventor: Chuen-Shu Hou
  • Patent number: 7887517
    Abstract: An injection device assembly includes a dispensing chamber housing and a plunger. The dispensing chamber housing is coupled to a needle. The dispensing chamber housing has an inner surface and an outer surface. The inner surface partially defines a dispensing chamber for holding a quantity of a substance. A dosage of a substance is cast into the dispensing chamber housing or cast onto a plunger that is inserted into the dispensing chamber housing.
    Type: Grant
    Filed: August 3, 2007
    Date of Patent: February 15, 2011
    Assignee: Alcon Research, Ltd.
    Inventors: Cesario Dos Santos, Raffi Pinedjian, Robert Sanchez, Bruno Dacquay, Casey Lind
  • Patent number: 7682547
    Abstract: A method and device for making integrally formed one-piece molded parts is provided, where the molded parts are to contain a void within their volume. An exemplary such molded part is an arc tube for a discharge lamp. A wax core is first molded onto a core pin wire in the shape of the desired void, the discharge chamber in the case of an arc tube. Then the part is molded over the wax core to provide an integrally formed one-piece part having the appropriately dimensioned void volume therein defined by the wax core. After the part has been hardened around the wax core, the core is removed by conventional means. The holes through the finished molded part left after the core pin wire is removed can be filled in, or in the case of an arc tube they are useful as passageways to accommodate electrodes therethrough.
    Type: Grant
    Filed: October 26, 2004
    Date of Patent: March 23, 2010
    Assignee: General Electric Company
    Inventor: Edward James Balaschak
  • Patent number: 7459178
    Abstract: A process for producing a ceramic sinter or inorganic film in which anisotropic particles or anisotropic crystals have been oriented; or a process for producing a bonded composite material which comprises a base sample and another material tenaciously bonded to a surface of the base. The processes are characterized by imposing a centrifugal force during buming (heating).
    Type: Grant
    Filed: November 5, 2002
    Date of Patent: December 2, 2008
    Assignees: National Institute of Advanced Industrial Science and Technology, Sinto V-Cerax, Ltd.
    Inventors: Koji Watari, Kazuo Nakamura, Kimiyasu Sato, Yoshiaki Kinemuchi, Shoji Uchimura, Hirohide Ishiguro, Hideki Morimitsu
  • Patent number: 7323134
    Abstract: A method of making an inert anode (12?) for use in an electrochemical cell first provides a hollow shaped mold (12) where a metal mandrel (17?) having raised male threads (50) at its top diameter (52) is inserted into the mold (12) and a compressible powder (19, 21) added, then the powder is compressed to form recessed female grooves (70) matching the mandrel threads (50) where the mandrel (17?) is engaged and withdrawn along with the compressed powder inert anode after which the mandrel is rotated to unscrew it from the compressed powder and the compressed powder shape is then placed on a tray (27) and heated to sintering temperature.
    Type: Grant
    Filed: April 2, 2003
    Date of Patent: January 29, 2008
    Assignee: Alcoa, Inc.
    Inventors: J. Dean Latvaitis, Raymond Miller, Steven A. Czekaj, Patrick W. Holmes
  • Patent number: 7276202
    Abstract: The present invention forms screw-like projection at the entrance of ceramic bottle and enables air-tightening with plastic cork, formed with screw-like projection in its body. It guarantees air tightening of ceramic bottle, and does not use imported cork, which decreases the need to import. Moreover, increases productivity by automating the air-tightening process of plastic cork. The present invention can reduce cost of production, at the same time, increasing productivity, and it can be re-used multiple times after the air-tightening.
    Type: Grant
    Filed: April 8, 2003
    Date of Patent: October 2, 2007
    Inventor: Kwang-Ho Choi
  • Patent number: 7235505
    Abstract: A slip-cast article former containing ternary ceramics, particularly of carbide and nitride materials, having the formula Mn+1AXn(MAX), where M is a transition metal, A is an element from Groups IA and IVA of the periodic table, X is nitrogen or carbon and n is 1, 2, or 3. The ternary ceramic article may be a glove or condom former. A process for making a ternary ceramic article employing a slip cast method.
    Type: Grant
    Filed: September 26, 2006
    Date of Patent: June 26, 2007
    Assignee: Ansell Healthcare Products LLC
    Inventors: Stanley J. Gromelski, Paul Cacioli, Richard L. Cox
  • Patent number: 6913716
    Abstract: Disclosed is a method for manufacturing composite granules having a homogeneous particle distribution, comprising powders of multimodal particle size distribution and phenol resins, and a method for manufacturing green bodies having homogeneous microstructure without particle separation from the granules.
    Type: Grant
    Filed: August 5, 2002
    Date of Patent: July 5, 2005
    Assignee: Korea Institute of Science and Technology
    Inventors: Hae-Weon Lee, Huesup Song, Jongho Lee, Joosun Kim, Hyunick Shin
  • Publication number: 20030080477
    Abstract: A method for making a thermal insulating material includes the steps of: providing a chamber, placing hollow geometric shapes in the chamber, closing the chamber, evacuating air from the chamber, feeding a slurry into an adjacent slurry chamber, pressurizing the slurry chamber and forcing the slurry in to the sphere chamber around the spheres against a fibrous material adjacent a side wall of the sphere chamber. The fibrous material allows capillary wicking of the liquid from the slurry around the spheres. Due to this pressure the spheres and slurry are semi dried into a green state. The material in its green state green is subsequently dried and fired to form the insulating material.
    Type: Application
    Filed: September 27, 2001
    Publication date: May 1, 2003
    Applicant: Siemans Westinghouse Power Corporation
    Inventors: Gary Brian Merrill, Jay Edgar Lane, Curtis Gosik
  • Patent number: 6543913
    Abstract: A method of fabricating a porcelain object comprising creating a mold, pouring a first layer of porcelain into the mold, drying the procelain at least partially, applying color to the first porcelain layer, pouring a second layer of porcelain into the mold above the applied color, drying the second porcelain layer at least partially and releasing the porcelain layers from the mold. Also disclosed are a lamp and sculpture fabricated according to the method.
    Type: Grant
    Filed: December 12, 2000
    Date of Patent: April 8, 2003
    Inventor: Nelli Fedtchouk
  • Publication number: 20030030163
    Abstract: Disclosed is a method for manufacturing composite granules having a homogeneous particle distribution, comprising powders of multimodal particle size distribution and phenol resins, and a method for manufacturing green bodies having homogeneous microstructure without particle separation from the granules.
    Type: Application
    Filed: August 5, 2002
    Publication date: February 13, 2003
    Inventors: Hae-Weon Lee, Huesup Song, Jongho Lee, Joosun Kim, Hyunick Shin
  • Patent number: 6489017
    Abstract: The invention relates to a method for producing a solid molded article, in particular a ceramic and/or metallic article made of pulverized particles. The invention also relates to stable dispersions of pulverized particles in an aqueous fluid medium, solid molded articles made of pulverized particles, and sintered ceramic and/or metallic molded articles.
    Type: Grant
    Filed: April 10, 2000
    Date of Patent: December 3, 2002
    Assignee: Max-Planck-Gesellschaft zur Fulderung der Wissenschaften E.V.
    Inventors: Fritz Aldinger, Wolfgang Sigmund, Joseph Yanez
  • Patent number: 6428725
    Abstract: The invention relates to a method for producing crowns etc. by producing a frame, for example, made of alumina, whereby a film (6) is shrink-fitted on the die (3) of a working model. The film (6) is provided with a slip and the slip is baked on a frame after the film is removed. In order to accelerate the method and to avoid the loss of materials, the die (3) is placed on a rotatable shaft (2). The slip is deposited with a tool (5). A drying process using a hot air dryer (7) is carried out during and/or after depositing the slip. This method can also be carried out in a CNC machine with which the veneer ceramic is successively deposited. A separating agent similar to lipstick can be deposited in place of the film (6). Said separating agent melts at temperatures greater than 45 DEG C. when the spacer function is not used. The invention also relates to a crease-free shrink-fitting of the film (6).
    Type: Grant
    Filed: August 25, 2000
    Date of Patent: August 6, 2002
    Inventor: Stefan Wolz
  • Patent number: 6331267
    Abstract: A mold for molding a core for use in casting hollow parts includes, a lower mold portion and an upper mold portion defining therein a cavity corresponding to the outer surface of the core. The lower mold portion includes a cutout disposed along a parting line defined between the lower mold portion and the upper mold portion and opening onto the cavity. After introduction of a ceramic slurry mixture into the mold the upper mold portion is removable, to expose a first side of the core and a protective flash formed in the cutout. Desirably, a heat shield is positioned over the protective flash and the exposed portion of the parting line of the lower mold portion so that the lower mold portion is not exposed directly to a flame during a preliminary firing to impart sufficient strength to the ceramic core so that the ceramic core may be handled.
    Type: Grant
    Filed: November 16, 1999
    Date of Patent: December 18, 2001
    Assignee: General Electric Company
    Inventors: Martin Kin-Fei Lee, George Gerald Gunn, James Michael Placko
  • Patent number: 6210625
    Abstract: The invention is a method of making a novel spherical form of granulated products that can be effectively used in various product forms in drug, fertilizer, foodstuff, feed, agricultural chemical, catalyst, ceramics, powder metallurgy, detergent, plastic, and bio-material fields, for instance, as catalysts, lightweight materials, sound-insulating materials, microcapsules, and lightweight aggregates. To obtain a granulated product which is a spherical solid shell having a spherical space therein, a polymer having high water absorption properties is swollen by the absorption of water therein, and then brought in contact with a powder to form a powder layer all over the surface of the swollen polymer particle. This spherical particle is then dried and fired if necessary.
    Type: Grant
    Filed: March 29, 1999
    Date of Patent: April 3, 2001
    Assignee: Mikuni Corporation
    Inventors: Mitsuhiro Matsushita, Shinpei Inamura
  • Patent number: 6158248
    Abstract: A fused-cast-alumina-zirconia-silica refractory consisting essentially of corundum crystals, baddeleyite crystals and a matrix glass phase and having a chemical composition comprising (a) from 30 to 70 wt % of Al.sub.2 O.sub.3, (b) from 20 to 59 wt % of ZrO.sub.2, (c) from 5 to 12 wt % of SiO.sub.2, (d) from 0.15 to 0.60 wt % of Na.sub.2 O, (e) from 0 to 0.50 wt % of K.sub.2 O, (f) from 0 to 0.40 wt % of Li.sub.2 O, (g) from 0.05 to 0.80 wt % of B.sub.2 O.sub.3, (h) from 0.05 to 0.80 wt % of P.sub.2 O.sub.5, and (i) from 0.05 to 0.50 wt % in total of at least one member selected from the group consisting of SnO.sub.2, ZnO, CuO and MnO.sub.2.
    Type: Grant
    Filed: February 24, 1999
    Date of Patent: December 12, 2000
    Assignee: Asahi Glass Company Ltd.
    Inventor: Yoshihisa Beppu
  • Patent number: 6120713
    Abstract: A method of making a ceramic casting mould contains forming a contact layer on a disposable wax-type pattern of the article to be cast, placing the pattern in a preparation mould for defining the outer shape of the casting mould and filling the cavity formed between the pattern and the preparation mould with a ceramic slip which expands to form a coherent cellular foam adhering to the surface of the pattern, removing the pattern and adhered foam from the preparation mould after from 5 to 30 minutes, eliminating the pattern to leave a casting mould formed by the contact layer and the adhered foam, and then firing the casting mould to strengthen said mould. Ceramic slip compositions are also described.
    Type: Grant
    Filed: March 14, 1995
    Date of Patent: September 19, 2000
    Assignee: Societe Nationale d'Etude et de Construction de Moteurs d'Aviation S.N.E.C.M.A.
    Inventors: Thierry Andre Cuisin, Vincent Raymond Jacques Poirier
  • Patent number: 6083452
    Abstract: A radome is fabricated by mixing a mass of ceramic powders, a dispersant chemical, a prepolymer material, and a solvent together to form a casting mixture, which is then cast into a mold having the shape of a radome. The prepolymer material in the casting mixture is cured, and the casting mixture is dried. The molded article is heated to a burnout temperature sufficiently high to vaporize the prepolymer material and the dispersant chemical, and thereafter the molded article is heated to a sintering temperature sufficiently high to sinter the ceramic particles.
    Type: Grant
    Filed: January 20, 1999
    Date of Patent: July 4, 2000
    Assignee: Raytheon Company
    Inventors: Kevin W. Kirby, Anthony T. Jankiewicz, Reid F. Lowell, Robert L. Hallse
  • Patent number: 5914086
    Abstract: A method of manufacturing a flat, glass-like or ceramic moulding having a structured surface, in which a rotationally symmetrical, moist green body is manufactured from a suspension of a highly dispersed, powdered solid material and a dispersing agent by centrifuging in a hollow mould, whereafter said green body is removed from the hollow mould and, if necessary, rolled out subsequently, cut up and, after which it is spread out on a structure-imparting substrate, the surface is embossed by applying pressure and, subsequently, the glass-like or ceramic moulding is produced by drying and sintering.
    Type: Grant
    Filed: November 22, 1996
    Date of Patent: June 22, 1999
    Assignee: U.S. Philips Corporation
    Inventors: Wilhelm Hermann, Hans Jungk
  • Patent number: 5868993
    Abstract: A process for applying color to an article made of clay. Color can be applied to such diverse articles as pottery, earthenware, figurines, ceramics, porcelains, china, tiles domes and other decorative roofings. The application of color to clay articles is easily adapted to industrial, commercial or artistic uses.
    Type: Grant
    Filed: March 24, 1997
    Date of Patent: February 9, 1999
    Inventors: Igor Mintchenko, Irina Ilina
  • Patent number: 5788891
    Abstract: The well known slip casting process for the production of ceramic green parts, in which hardening is achieved by water removal with porous molds, is characterized by disadvantages in terms of strength, shrinkage during drying and problems with cracking during drying. The present invention avoids these disadvantages and produces ceramic green parts by changing the surface potential of powder particles in the slip instead of by removing water. Further more the coagulation strength is increased by adding polymers or extremely fine divided colloidal particles.
    Type: Grant
    Filed: March 26, 1996
    Date of Patent: August 4, 1998
    Inventors: Ludwig J. Gauckler, Thomas Graule
  • Patent number: 5738819
    Abstract: A process for making a casting mold or core utilizes a refractory composition including a slurry of yttria, an acid and an organic solvent. The composition is applied to a mold or pattern, dried, and fired to produce a mold or a layer of a mold or core. The articles produced are relatively unreactive with titanium and titanium alloys during casting.
    Type: Grant
    Filed: June 1, 1995
    Date of Patent: April 14, 1998
    Assignee: Remet Corporation
    Inventor: Roy C. Feagin