Abstract: A synthesis method for producing a refractory oxide-ceramic material of CaZrO3, in particular in the form of a refractory granular material that is preferably mechanically comminuted, in particular crushed and/or ground, as well as to a batch and a coarse ceramic, shaped or unshaped, refractory product containing at least one pre-synthesized refractory calcium zirconate-containing granular material.

Abstract: By creating a slurry of biodegradable material, forming it in a mold under a vacuum, a channel may be created in the lid which can be release-ably connected to a traditional rolled lip coffee cup, among other common liquid holding vessels but be made out of biodegradable material. The resulting lid may be elastic enough such that the lid will give to allow a complementary cup to fit into the channel to create a seal between the cup and the lids. It also will be firm enough to withstand the weight and pressure of the liquid inside the container and from pressure from consumers while using the container. The lid also may be sufficiently heat resistant to withstand desired temperatures and liquid exposure for a time long enough for a consumer to enjoy the contents of the container but also be biodegradable.

Abstract: The present invention relates to a process for producing a base material for disks of disk rolls, in which the disk roll contains a rotating shaft and a plurality of the disks fitted on the rotating shaft by insertion whereby the outer peripheral surface of the disks serves as a conveying surface, in which the process contains molding a slurry raw material containing inorganic fibers, an inorganic filler having an aspect ratio of from 1 to 25 and an inorganic binder into a plate shape; and drying the molded plate.

Abstract: A system and method for constructing a molded fiber article capable of having detailed indicia embossed thereon is provided. A molded fiber article having a smooth surface with detailed indicia is also provided. The system includes using a wire mesh structure coupled with an embossing plate such that the embossing plate imparts a smooth surface with indicia onto the molded fiber article during formation. The smooth surface if the embossing plate allows for greater detail than that of the textured surface created by the wire mesh structure. The system may also include a forming die that generally conforms to the wire mesh structure to facilitate formation of the molded fiber article. The wire mesh structure may include a recessed area for housing the embossing plate, which may be attached to the wire mesh structure using fasteners and a backing plate.

Abstract: A method for fabricating a repair laminate for a composite part having an exposed surface includes applying a bonding material to the exposed surface and forming an uncured ply stack assembly on the bonding material. The uncured ply stack assembly is formed by forming and compacting a series of uncured ply stacks. The ply stack assembly and bonding material are then cured.

Abstract: A method of manufacturing a component having first and second layers, the first and/or second layers including one or more depressions provided on a surface of the respective layer. The method including: arranging the first and second layers so that they face one another and with the depressions on inner facing surfaces of the layers; diffusion bonding the first and second layers together about their edges; applying a first differential pressure across each of the first and second layers to evacuate an inner space defined by the layers, thereby forming one or more depressions on an outer facing surface of the first or second layer; and applying a second differential pressure across each of the first and second layers to expand the inner space defined by the layers.

Abstract: The present invention relates to a core material for a vacuum insulation panel and a method of manufacturing the same. The method includes (a) preparing a solution of an inorganic binder; (b) dipping glass wool into the inorganic binder solution; (c) loading the glass wool on an upper portion of a chamber; (d) creating a vacuum in the chamber to discharge the inorganic binder solution from the glass wool into the chamber; and (e) drying and molding the glass wool into the form of a core material for manufacturing a vacuum insulation panel, thereby enhancing long term-durability of the vacuum insulation panel.

Abstract: In one example, a method includes mixing a plurality of carbon fibers in a liquid carrier to form a mixture, depositing the carbon fiber mixture in a layer, forming a plurality of corrugations in the carbon fiber layer, and rigidifying the corrugated carbon fiber layer to form a corrugated carbon fiber preform. In another example, a method includes substantially aligning a first ridge on a first surface of a first corrugated carbon fiber preform and a first groove on a first surface of a second corrugated carbon fiber preform, bringing the first surface of the first corrugated carbon fiber preform into contact with the first surface of the second corrugated carbon fiber preform, and densifying the first corrugated carbon fiber preform and the second carbon fiber preform to bond the first corrugated carbon fiber preform and the second carbon fiber preform.

Abstract: A vacuum lamination system and a vacuum lamination method are provided in which, when a laminate film and laminate base items are laminated and an excessive portion of the laminate film is cut from the laminated item having the laminate film laminated thereon, a high precision lamination is enabled and the cutting process including a conveying device for cutting the excessive portion of the laminate film can be simplified. In the vacuum lamination system, a laminate film and laminate base items that are conveyed on the carrier film are laminated by the batch type vacuum laminating device, and the laminate film is cut from the laminated item having the laminate film laminated thereon.

Abstract: A method for making a carbon nanotube film includes the steps of: (a) adding a plurality of carbon nanotubes to a solvent to create a carbon nanotube floccule structure in the solvent; (b) separating the carbon nanotube floccule structure from the solvent; and (c) shaping the separated carbon nanotube floccule structure to obtain the carbon nanotube film.

Abstract: The inorganic fiber molded body of the present invention is characterized in that the molded body has an extremely light weight, and is free from problems such as scattering of fibers and particulate matters from a surface thereof and environmental pollution such as generation of harmful gases. In addition, the present invention provides an inorganic fiber molded body that is excellent in not only thermal shock resistance and mechanical shock resistance but also a high-speed wind erosion resistance, well-balanced in properties and can be used in the applications of various heat-insulating materials. The present invention relates to an inorganic fiber molded body comprising inorganic fibers and inorganic binder particles and having at least one set of a high-fiber density region and a low-fiber density region, in which a ratio of a content of the binder particles in the high-fiber density region to a content of the binder particles in the low-fiber density region as measured by a predetermined method is 0.

Abstract: A tampon applicator is provided having a barrel and/or a plunger molded from a pulp-based material. The barrel can be molded such that it includes a molded fingergrip area having a textured surface, at least one gripping structure, or any combination thereof. Petals may be molded on the pledget ejection end of the barrel. In addition, the exterior surface of the barrel is molded such that it is textured, smooth, or any combinations thereof. The molded tampon applicator exhibits superior flushability and compostability characteristics, without compromising the strength of the barrel or plunger.

Abstract: A macroscale, self-supporting, composite laminate sheet includes individual, layered graphene oxide sheets and a polymer in spaces between the sheets. This composite product can be fabricated by combining a suspension of individual graphene oxide sheets and a solution of polymer, passing the resulting fluid through a fluid-permeable support, and assembling the graphene oxide sheets and polymer as a laminate sheet by flow-directed assembly. The laminate is dried and released from the membrane filter as a self-supporting thin films.

Abstract: Devices and methods are provided for a nanocomposite having a phase change polymer matrix and conductive nanoparticles to provide greatly enhanced responsivity to temperature and/or humidity. A sensing film includes carbon nanotubes (CNTs) and the polymer. Operation near the transition temperature increases the TCR by over an order of magnitude, thus providing a new platform for devices such as IR sensors, bolometers and imaging elements, MEMS devices, compensating or uncompensated circuit elements and other electronic devices. Nanocomposite films may be under about one micron thick, and coatings, constant environment chambers or mounts, and other engineered improvements and variations may be provided to further enhance the response, range, response times or sensitivity of the film-based devices. One embodiment employs a nanocomposite film under one micron in thickness to operate as an uncooled but highly sensitive infrared bolometer under ambient conditions.

Abstract: The present invention relates to a process for producing a base material for disks of disk rolls, in which the disk roll contains a rotating shaft and a plurality of the disks fitted on the rotating shaft by insertion whereby the outer peripheral surface of the disks serves as a conveying surface, in which the process contains molding a slurry raw material containing inorganic fibers, an inorganic filler having an aspect ratio of from 1 to 25 and an inorganic binder into a plate shape; and drying the molded plate.

Abstract: This invention provides a molded three-dimensional insulator that is suitable for use in an end cone region of a pollution control device. The invention also provides a method of making the insulator. The insulator includes ceramic fibers that have a bulk shrinkage no greater than 10 weight percent. The ceramic fibers contain alumina and silica and are microcrystalline, crystalline, or a combination thereof.

Abstract: A multilayer film is described made of recyclable thermoplastic material comprising a layer (A) of unoriented amorphous PET combined with at least one barrier layer (B) which comprises unoriented amorphous PET, a salt of a transition metal and an oxidisable polyester-ether, in which the quantity of unoriented amorphous PET is at least 95% in weight of the total film and in which the permeability to oxygen is below 10 cc/m2/24 h/atm. The film is particularly suitable for the production of food-grade containers and packages with high barrier effect and high transparency which, at the same time, are fully recyclable in the same application.

Abstract: A method of forming a three dimensional fiber structure is disclosed which comprises the steps of a) providing a starting material which comprises liquid carrier, fibers and binder; b) passing the starting material over a substrate so as to deposit fibers onto the substrate; c) forming a three dimensional fiber matrix; and d) curing the binder. The flow of material onto the substrate may be controlled such that the flow of a starting material over the substrate is chaotic and fibers are laid down in a three dimensional structure containing a high proportion of voids. The preform may be pressurized while moist and is cured under pressure. The fibers may comprise carbon fibers; recycled carbon fiber has been found to be particularly useful. The resulting preform may be stochastic and is suitable for use in ablative and braking applications.

Abstract: A system and method are provided for implementing enhanced optics fabrication for making a concave focusing optical lens with a selected material of a crystal or an amorphous material and a support member. A cut-out is formed in the support member with a depth based upon the final, desired curvature of the concave focusing optical lens. The cut-out is partially filled with an epoxy and the selected crystal or amorphous material is placed on top thereby creating a quasi-vacuum seal. A vacuum pump is connected to the support member, providing a set vacuum level until the epoxy has hardened and the selected crystal or amorphous material has achieved its final curvature. Vacuum pressure is substantially uniformly applied to the crystal, providing substantially uniform stresses on the surface of the final concave focusing optical lens.

Abstract: An apparatus for manufacturing an absorbent body of an absorbent article by depositing a liquid absorbent material on an air-permeable member by passing an air that contains the liquid absorbent material in a thickness direction of the air-permeable member, the apparatus including: a plurality of plates that are stacked in the thickness direction, that constitutes the air-permeable member, each of which includes a plurality of air holes that penetrate the plate in the thickness direction and that allow the air to pass, and each of which includes a joining portion for joining to an adjacent plate in the thickness direction in a portion of the plate in which the air holes are not formed, the plurality of air holes of each of the plates being arranged so as to communicate with corresponding air holes of an adjacent plate in the thickness direction, corresponding air holes of all the plates stacked in the thickness direction having a same shape.

Abstract: The present invention refers to a method of fabricating a membrane made of a nanostructured material and its use.

Abstract: An apparatus for forming desired patterns on ceramic tile from a slurry comprising: a means for preparing a slurry; at least one slurry holding tank for holding at least one type of slurry; at least one pattern forming tray; at least one means for connecting said at least one tank to at least one pattern forming tray and a filter pressing unit; wherein the pattern forming unit dispenses a predetermined type, amount, colors of slurry at a predetermined order into the pattern forming tray to form a desired pattern, said slurry with desired pattern is pressed with the filter pressing unit to form ceramic tiles or slabs with a desired pattern running though its entire thickness.

Abstract: The invention provides a method for forming a fibrous layer within a tubular support, which comprises the steps of: (a) providing the tubular support; (b) providing forming mesh over the curved surface of the support and closing its ends against escape of fluid; and (c) introducing fibrous slurry (e.g. an aqueous slurry of borosilicate glass microfibers and water dispersible heat curable acrylic resin at a pH of about 3) from a pressurized source into an annular molding space between a rotary molding torpedo and an inner surface of the support, the torpedo having at least one channel for slurry opening along a curved surface thereof, fibers in the slurry collecting within the forming mesh to form the layer.

Abstract: A method for fabricating an air-filled cellular structure for use as a resilient cushion. The method includes providing a molding structure including a shelf substantially surrounding a depression, and a platform that fits within the depression and is selectively movable between a plurality of positions relative to the shelf, moving the platform to a preselected position relative to the shelf, wherein the preselected position corresponds to a substantially predetermined amount of air to be contained by the air-filled cellular structure, and using a vacuum device to draw air from within the depression.

Abstract: Rotary forming drums that have a unique vacuum distribution and control system imparting a vacuum to the insert trays in a region or zone of the drum in a controlled manner. The rotary drum also has insert trays that are forced outward by the movement of follower cam activation upon a roller cam which in turn forces molded articles from the trays quickly, cleanly and efficiently. Once the product is removed from the insert trays internal and external springs return the insert trays to their original position to repeat the process on a continuous basis.

Abstract: A method of forming a three dimensional fibre structure is disclosed which comprises the steps of a) providing a starting material which comprises liquid carrier, fibres and binder; b) passing the starting material over a substrate so as to deposit fibres onto the substrate; c) forming a three dimensional fibre matrix; and d) curing the binder. The flow of material onto the substrate may be controlled such that the flow of a starting material over the substrate is chaotic and fibres are laid down in a three dimensional structure containing a high proportion of voids. The preform may be pressurised while moist and is cured under pressure. The fibres may comprise carbon fibres; recycled carbon fibre has been found to be particularly useful. The resulting preform may be stochastic and is suitable for use in ablative and braking applications.

Abstract: The present invention provides exterior building products, such as roofing and siding, shake, shingles, siding, sheathing, panels, planks, vertical siding, soffit panels, fencing, decking, fascia, corner posts, column corners and trim boards in which a plurality of cementitious layers are provided with an improved interlaminar bond by employing a resinous bond promoter, a rheological agent, mechanical means to distribute fibers in a direction which is perpendicular to the machine direction so as to bridge between layers in the product, or a combination thereof. These techniques help to increase interlaminar bond strength to improve the mechanical properties of the product. When certain resinous bond promoters are used, the additional benefits of water absorption resistance and pigmentation throughout the product can be provided with minimal expense. Improvements in interlaminar bond strength of about 10 46% were observed with a percent elongation improvement of about 7%.

Abstract: In a method for reinforcing a fiber composite component for aviation and space flight, a vacuum mat is configured with at least one receiving portion for reproducibly receiving at least one reinforcing element. The at least one reinforcing element is introduced into the at least one receiving portion of the vacuum mat. The vacuum mat with at least one introduced reinforcing element is applied reproducibly in a sealed manner to the fiber composite component to be reinforced to form a mold portion and at least the formed mold portion is cured to connect the at least one reinforcing element to the fiber composite component. The vacuum mat is then removed from the reinforced fiber composite component so that the vacuum mat can be reused.

Abstract: The method provides an improved quartz glass body, especially an improved quartz glass crucible for melting non-metals, non-ferrous metals, or silicon. The quartz glass body is made by a method in which a quartz glass-water mixture is supplied to a gypsum casting mold comprising an outer part and an inner part, dried in the gypsum mold, and put under an overpressure via a system of ducts in the form of textile tubes embedded in the mold during the drying. Later a resulting green glass body is removed from the mold. At least a portion of the shaping surfaces of the inner part of the gypsum mold are surfaces of a water-impermeable substance. The method provides a cast body with a reduced tendency to crack and with a smaller open porosity.

Abstract: The present invention relates to a process for producing a base material for disks of disk rolls, in which the disk roll contains a rotating shaft and a plurality of the disks fitted on the rotating shaft by insertion whereby the outer peripheral surface of the disks serves as a conveying surface, in which the process contains molding a slurry raw material containing inorganic fibers, an inorganic filler having an aspect ratio of from 1 to 25 and an inorganic binder into a plate shape; and drying the molded plate.

Abstract: A non-woven material, that can be formed into an acoustic ceiling tile, is provided. The material includes a substantially planar and self-supporting core of an inorganic base fiber and a synthetic thermal bonding fiber. The synthetic thermal bonding fiber preferably has an increased bonding surface area that improves adhesion and porosity to provide a base mat or core with a low density to provide sound absorption required by an acoustic ceiling tile.

Abstract: The invention relates to a lid (1) for placement on a container, said lid comprising a top wall (2), a circumferential wall (3) extending downwardly from said top wall, said circumferential wall ending in a flange (4), said flange comprising a circumferential wall part (5) extending outwardly from said circumferential wall for resting on an upper rim of said container and a circumferential locking wall (6) extending downwardly from said wall part for encircling the upper rim of said container, said locking wall comprising at least two solid notches (7) for snappingly attaching said lid around said upper rim of said container, and wherein said lid is made from hot-pressed moulded fibre material.

Abstract: An installation (100) for the manufacture of ceramic products comprises a mold (1) divided into at least two parts (2, 3) forming an internal cavity (C) where the ceramic product is formed, and mobile towards and away from each other, under the action of respective drive means (4) acting in both directions along a predetermined clamping line (S), in such a way as to join or detach the parts (2, 3) to/from each other; each part (2, 3) of the mold (1) comprises at least one rear outside surface (2p, 3p) and one lateral outside surface (2s, 3s); at least one of the parts (2, 3) is equipped with means (6) for containing and controlling a fluid and encompassing the rear (2p, 3p) and lateral (2s, 3s) outside surfaces of the mold (1) part (2, 3); the containment means (6) are associated with the part (2, 3) of the mold (1) in such a way that during the product casting cycle the forces (SF) acting on the part (2, 3) of the mold (1) are constantly compensated by correlated forces (FR).

Abstract: A macroscale, self-supporting, composite laminate sheet includes individual, layered graphene oxide sheets and a polymer in spaces between the sheets. This composite product can be fabricated by combining a suspension of individual graphene oxide sheets and a solution of polymer, passing the resulting fluid through a fluid-permeable support, and assembling the graphene oxide sheets and polymer as a laminate sheet by flow-directed assembly. The laminate is dried and released from the membrane filter as a self-supporting thin films.

Abstract: Rotary forming drums that have a unique vacuum distribution and control system imparting a vacuum to the insert trays in a region or zone of the drum in a controlled manner. The rotary drum also has insert trays that are forced outward by the movement of follower cam activation upon a roller cam which in turn forces molded articles from the trays quickly, cleanly and efficiently. Once the product is removed from the insert trays internal and external springs return the insert trays to their original position to repeat the process on a continuous basis.

Abstract: In manufacturing composite material by curing fluid, strength deterioration of the composite material due to repair before the fluid is cured is reduced. A suction hole is formed in a bag film (3) for sealing a space for fibers being impregnated with resin, after start of impregnation. The suction hole is covered by a plate (56) with holes (57). The resin is sucked from the space through the plate (56). According to such composite material manufacturing method, a defect, which occurs during fibers are impregnated with resin, can be repaired before the resin is cured without causing disorder and damage in the fibers. In a composite material formed from one repaired in the above way, the repaired portion is strong, namely, there is no strength deterioration due to repair after curing, and thus, the material is preferred as compared with a composite material which is repaired after resin is cured.

Abstract: A device for manufacturing a tray of cellulose material, includes: a compression mould including an essentially flat bottom end and surrounding sides for compression moulding and drying of cellulose pulp to a finished tray; a male mould arranged to fit into the compression mould and that includes a bottom space and lateral surfaces corresponding to the compression mould, wherein the compression mould and the male mould between themselves delimit a mould space including a base section and a side section for compression moulding of the cellulose pulp. Both the compression mould and the male mould are provided with blow and suction devices for blowing in and suction of fluid in and out of the mould space. The blow and suction devices include an inlet pipe having an inlet valve, coupled to an inlet chamber in connection with the mould space, and an outlet pipe having an outlet valve separated from the inlet pipe and coupled to an outlet chamber in connection with the mould space.

Abstract: Methods for making a molded beverage container insulator from a slurry including water and a polysaccharide by presenting at least one male mold, which may have an elliptical cross section, therein and causing a portion of the slurry to temporarily adhere to the at least one mold. After a suitable period of time, removing the mold from the slurry and then removing the insulator. At such time, and particularly if the mold is not characterized as elliptical in cross section, the insulator is subject to bidirectional compression in order to collapse the same. Opposing hinge elements may be formed in the insulator, either at the time of molding or subsequently, to localize stresses resulting from the collapsing of the insulator. The resulting insulator is fully recyclable/compostable and possesses a constricting bias to mitigate container slip issues.

Abstract: Processes for producing blends of a first polymer component and a second polymer component are provided. The first polymer component and the second polymer component are blended in an internally agitated mixer such as a devolatizer in the presence of at least one solvent. Blending the polymers in this manner results in an intimate mixing of the first and second polymers, providing beneficial performance characteristics. In one embodiment, the first polymer incorporates at least 75 wt. % of propylene-derived units wherein the propylene-derived units have an isotactic triad fraction of about 65% to about 99% and wherein the first polymer has a heat of fusion of less than 75 J/g. In this embodiment, the second polymer is selected from polypropylenes, low density polyethylenes, high density polyethylenes, polystyrenes, polyamides, polycarbonates, and polyesters.

Abstract: The invention relates to a high pressure casting method for producing articles of sanitaryware and to a machine implementing the method. The method of type “A” comprises the steps of forming the thickness of the sanitaryware article, emptying the excess slip out of the mould and consolidating the article, all these steps being performed at a constant pressure equal in value to the maximum pressure of the step in which the thickness of the article is formed. In the method of type “B”, the steps of emptying out the excess slip and consolidating the sanitaryware article (14) are performed at a pressure equal to 75% of the maximum pressure of thickness formation. The casting machine comprises a discharge device for draining out the excess slip through a calibrated valve that enables the slip to be discharged without decreasing the pressure in the mould.

Abstract: Process for producing ion exchange membranes. A matrix material that comprises a polymeric component chosen from the group consisting of monomeric and oligomeric polymer precursors and cross-linkable polymers is provided. Ion cation or anion exchange particles, or proton or hydroxyl or ion conducting particles, or cation or anion exchange polymers, or proton or hydroxyl or ion conducting polymers are introduced in the matrix. The particles are mixed or the polymer is dissolved with the matrix. The resulting mixture is formed into membrane configuration. The particles or the domains of the polymer formed by polymer-matrix phase separation upon solvent evaporation or cooling, are ordered by an electric field.

Abstract: A molding head is especially adapted for vacuum molding or forming of structures and, in particular, fibrous composite structures in an adjustable, controllable three dimensional orientation before, during and after molding. Such a molding head includes a mold plate with narrow slots in the mold surface thereof and wider channels in the back surface thereof, with such slots and channels intersecting one another. A control system of servomotors or other actuators permits movement and orientation of the mold head during forming, thereby creating the ability to vary the material properties based on gravity and particle or suspension grain, thickness and other now controllable properties.

Abstract: A porous mold is provided for forming ceramic products from a ceramic fluid mixture formed of a suspension of ceramic material in a liquid. A suction device is arranged for extracting or withdrawing at least part of the liquid through the porous mold. An actuator reciprocally displaces the first and second half-molds of the porous mold to form a chamber and to vary the volume of the chamber. A method for forming ceramic products includes the steps of pouring in a porous mold a ceramic fluid mixture formed of a suspension of ceramic material in a liquid, extracting at least part of the liquid through the porous mold and pressing the ceramic fluid mixture by reciprocally moving first and second half-molds of the porous mold.

Abstract: A method of producing a lipped molded article comprising the steps of forming a molded article having an opening portion by papermaking and outwardly curling the peripheral wall portion which constitutes the opening portion to make a lip. The method is characterized in that the inner surface of the molded article is coated with a resin layer to make a multilayer molded article, the part to be curled of the peripheral wall portion of the molded article is impregnated with a liquid, and the part to be curled is subjected to curling processing while or after being heated.

Abstract: A method of producing a fiber molded article using a pressing mold, includes inserting a first split and a second split into a slurry tank such that a fiber layer is formed on the first split and a fiber layer is formed on the second split, placing the pressing mold, which includes a solid elastic member and an inflatable elastic member configured to be inflated, onto the fiber layer on the first split, joining the first split and the second split such that a fiber molded article is formed from the fiber layer on the first split and the fiber layer on the second split, and dewatering and shaping the fiber molded article by pressing the fiber molded article by the solid elastic pressing member and the inflatable elastic pressing member.

Abstract: In an aspect of the invention, an array of microprotrusions is formed by providing a mold with cavities corresponding to the negative of the microprotrusions, casting atop the mold a first solution comprising a biocompatible material and a solvent, removing the solvent, casting a second solution atop the first cast solution, removing the solvent from the second solution, and demolding the resulting array from the mold. The first solution preferably contains an active ingredient.

Abstract: The invention provides an apparatus for forming a panel comprising a mesh support and a transfer plate comprising at least one surface comprising a plurality of pores having an average pore diameter of about 1200 microns or less. The invention further provides a method comprising (i) forming an aqueous composition comprising a fiber material, (ii) depositing the composition onto a movable mesh support to form an entangled fiber material containing water; (iii) removing at least a portion of the water from the entangled fiber material, and (iv) transferring the entangled fiber material from the movable mesh support by passing it over a transfer plate, wherein the transfer plate comprises at least one surface comprising a plurality of pores having an average pore diameter of about 1200 microns or less.

Abstract: The invention includes an improved quartz glass body, especially an improved quartz glass crucible for melting non-metals, non-ferrous metals, or silicon, and a method and casting mold for making it The quartz glass body is made by a method in which a quartz glass-water mixture is supplied to a casting mold comprising an outer part and an inner part, dried in the mold, and put under an overpressure during the drying. Later a resulting green glass body is removed from the mold. At least a portion of the shaping surfaces of the inner part of the mold are surfaces of a water-impermeable substance. The method provides a cast body with a reduced tendency to crack and with a smaller open porosity.

Abstract: A method of producing a paperless gypsum/fiber board from a mixture including reinforcing material particles, calcined gypsum and water. A headbox feeds the mixture into a panel forming area (forming pond) over the upper surface of a continuous forming fabric to form a panel mat. Also, a reinforcing mesh is fed over a transverse member, located over a portion of the forming fabric, and into the forming pond to embed the mesh in the mixture. At least a portion of a downstream end of the transverse member is under a downstream portion of the headbox or downstream of the headbox. Then the panel mat is pressed, the calcined gypsum of the pressed panel mat is rehydrated, and the resulting board is dried.

Abstract: A fibrous panel is molded in two or more progressively formed mold members each comprising a porous support plate to which a plurality of rigid mold pieces are affixed. The mold pieces are truncated 3D tapered structures, and are arranged on the support plate in a regular array so that an intersecting grid or lattice of channels is defined between them. A fiber stock is poured into a first mold member and the stock is compressed and dewatered to form a panel. The panel is removed from the first mold member and placed into a second mold member having narrower and shallower channels whose side walls are more upright than those of the first mold member. The panel is further compressed and dewatered in the second mold member, and is densified in both the vertical and lateral directions by virtue of the progressive formation of the mold members.