Abstract: A device in connection with a rotor (9) for the treatment of a liquid such as molten metal in a reactor (20) or similar structure. Gas and/or particulate material is supplied to the liquid, preferably via the rotor shaft (8) and through openings (18) from a cavity (16) in the rotor. The rotor shaft (8) extends up through the base of the reactor (20) and is arranged so that it may rotate inside a stator pipe (3) which extends up from the base of the reactor. The rotor shaft and the stator pipe extend through an opening (21) in the lower side of the rotor (9) and into the cavity (16) in the rotor. Expediently, the rotor shaft (8) is connected to the rotor (9) via a fixing device (13) inside the rotor cavity, while the stator pipe (3) ends in the cavity (16).

Abstract: A molten metal vessel includes a first chamber for containing molten metal such as molten aluminum therein, a filtration chamber in which impurities contained in the molten metal are removed, and a second chamber for reserving clean molten metal to be supplied to a casting die. The molten metal flows from the first chamber to the second chamber through the filtration chamber. A pair of filters, preferably a pair of cylindrical filters, are disposed in the filtration chamber, so that the impurities contained in the molten metal can be filtered twice. The filters are attached to the bottom of the filtration chamber where molten metal oxides hardly develop, so that the filters are easily replaced with new ones for the maintenance purpose. A rod-shaped heater may be disposed in the cylindrical filters to keep the molten metal temperature in a strictly controlled range. Thus, the impurities are effectively removed from the molten metal through the filters which are easily replaceable.

Abstract: A process is described for treating molten metal with a particulate treating agent. A melt of a metal, e.g. aluminum, is provided in a treatment vessel such as a ladle and a mixing impeller is positioned substantially below the surface of the molten metal. The impeller comprises a plate with a series of spaced blades extending from the surface of the plate. This impeller is adapted to provide high shear mixing with minimum vortex. While rotating the impeller on a substantially vertical axis, particulate treating agent is fed by way of an injection tube below the surface of the molten metal and into the region between the axis and periphery of the impeller. This causes a high shearing action in the region of the blades whereby the treating agent is quickly broken down into finely divided droplets that are at least partially molten and which are circulated within the molten metal.

Abstract: Process and device for precipitating solid compounds from zinc metal baths. Partial amounts of the metal phase containing these compounds are exposed to an acceleration higher than gravity and dissociated into fractions containing heavier or lighter components. The molten mass depleted of solid compounds is returned to the metal bath. The device has a hollow rotary body for introduction into the molten mass and provided with a discharge opening for the depleted molten mass and a discharge opening for the liquid metal enriched with the solid compounds.

Abstract: A coupling mechanism for a molten metal processing system includes an elongated shaft having an upper axial end and a lower axial end. A passage having a torque facilitating shape extends through at least a portion of the shaft. The upper end of the shaft tapers inwardly and forms a tapered seat. At least one channel is machined into an outer surface of the upper end of the shaft. The channel has a first portion extending longitudinally downward from a top surface of the shaft and a second portion extending from the first portion at an angle greater than 90° relative to the first portion. A coupling member, for coupling the shaft to a drive system, includes a body having an annular wall which defines a cavity. At least one locking member is disposed on an inner surface of the annular wall which is adapted to cooperate with the channel in the shaft. The locking member is aligned with the first portion of the channel and the shaft is slid into the cavity.

Abstract: This apparatus is a furnace for heating molten material which employs oxygen-fuel burner assemblies. Preferably, the assemblies are submerged in the molten material. They are water cooled top down units with burner nozzles being off-set from the supply column. The apparatus utilizes one or more burners for each top down supply column. The supply column and attached burners can be rotated or moved in a manner to avoid the open chimney effect seen with fixed air-fuel burners of the prior art. These burners with an off-set nozzle like the letter L are rotated at high speed or oscillated to distribute the combustion in the form of gas bubbles or a gas curtain. In another embodiment, the oxy-fuel burners are not submerged. The nozzles are aimed at unmelted batch or the upper surface of the molten material for controlled splashing.

Abstract: Molten metal (6) in a furnace (5) and containing particles of solid material (not shown) in suspension is cast in moulds (1) conveyed continuously past the mould-filling station shown by a conveyor (4). To maintain the particles in suspension and keep the metal (6) homogeneous throughout the furnace (5), a paddle-wheel rotor (10) driven by a motor (13) keeps the molten metal in constant movement. A curved guide vane (14) is shaped, placed and oriented so as to divert some of the centrifugal flow from the rotor (10) towards the delivery tube (8) for the moulds (1), thus ensuring that the tube (8) is supplied with freshly-agitated metal.

Abstract: A molten metal pumping device is disclosed that comprises a pump base including at least one input port, a pump chamber, a chamber wall, and a discharge leading to an output port. A rotor is retained within the chamber and is connected to a rotor shaft. The device further includes a superstructure attached to and positioned above the pump housing, a motor on the superstructure, a drive shaft connected to the motor and a coupling connecting the drive shaft to the rotor shaft. The rotor is a dual-flow (or mixed-flow) rotor, directing molten metal both into the chamber and towards the chamber wall, where it ultimately exits the chamber through the discharge. The dual-flow rotor can also be used with a scrap melter.

Abstract: A shaft for use in a method for treating molten aluminum using an impeller mounted on the shaft comprising a protective refractory sleeve resistant to attack by molten aluminum, the protective sleeve mounted on the shaft by casting to extend above and below the molten aluminum surface when the shaft is in use.

Abstract: A molten metal vessel includes a first chamber for containing molten metal such as molten aluminum therein, a filtration chamber in which impurities contained in the molten metal are removed, and a second chamber for reserving clean molten metal to be supplied to a casting die. The molten metal flows from the first chamber to the second chamber through the filtration chamber. A pair of filters, preferably a pair of cylindrical filters, are disposed in the filtration chamber, so that the impurities contained in the molten metal can be filtered twice. The filters are attached to the bottom of the filtration chamber where molten metal oxides hardly develop, so that the filters are easily replaced with new ones for the maintenance purpose. A rod-shaped heater may be disposed in the cylindrical filters to keep the molten metal temperature in a strictly controlled range. Thus, the impurities are effectively removed from the molten metal through the filters which are easily replaceable.

Abstract: A shaft for use with molten aluminum using an impeller mounted on the shaft comprising a protective refractory sleeve resistant to attack by molten aluminum, the protective sleeve employing a reinforcing media and mounted on the shaft to extend above and below the molten aluminum surface when the shaft is in use.

Abstract: A method of heating a body of molten metal passing through a treatment bay. The method comprises providing a body of molten metal in a treatment bay and providing a baffle heater in the treatment bay to contact the molten metal. The baffle heater is comprised of a member fabricated from a material substantially inert to the molten metal, the member containing at least one heating element receptacle. An electric heating element is positioned in the receptacle for heating the member, the element protected from the molten metal by the material constituting the member.

Abstract: An improved shaft suitable for use in the treatment of molten aluminum including pumping or fluxing employing an impeller, comprised of a shaft material comprised of a carbon or graphite surface treated to provide a reacted surface and a refractory layer provided to cover the reacted surface of the shaft. The refractory layer is resistant to attack by the molten metal. The refractory layer and the carbon or graphite material have a coefficient of thermal expansion less than 5.times.10.sup.-6 in/in/.degree. F., the refractory layer has a ratio of coefficient of thermal expansion in the range of 5:1 to 1:5.

Abstract: An improved shaft suitable for use in the treatment of molten aluminum including pumping or fluxing employing an impeller, comprised of a shaft material comprised of a carbon or graphite having an exterior surface and a refractory layer provided to cover the exterior surface of the shaft. The refractory layer is resistant to attack by the molten metal. The refractory layer and the carbon or graphite material have a coefficient of thermal expansion less than 5.times.10.sup.-6 in/in/.degree. F., the refractory layer has a ratio of coefficient of thermal expansion in the range of 5:1 to 1:5.

Abstract: Melting apparatus for melting a metal, such as aluminium, comprising a melting chamber, a burner chamber and a passage which extends between the melting chamber and the burner chamber and which has an inlet opening on the melting-chamber side and an outlet opening on the burner chamber side for allowing molten metal to pass from the melting chamber to the burner chamber, circulation means being suitable for transferring molten metal from a first or suction connection to the burner chamber to a second or pressure connection to the melting chamber. According to the invention, the residual bath when changing the metal composition ins minimized and productivity maximized.

Abstract: A method of melting metal scrap in a molten melting media, the method comprising (a) providing a source of molten melting media in a furnace, the melting media in the furnace having a first surface level; (b) providing a first melting bay in fluid communication with the furnace to receive molten melting media from the furnace to provide a body of molten melting media in the first melting bay for purposes of melting floatable metal scrap, the first melting bay having: (i) a bottom; and (ii) an outer wall connected to the bottom defining the first melting bay, the outer wall having a generally spiral shaped cross section terminating in a mouth of a channel for removing melting media and molten scrap to an adjacent bay, the spiral shaped cross section receding away from a generally central axis of the first melting bay.

Abstract: A method of heating a body of molten metal passing through a treatment bay. The method comprises providing a body of molten metal in a treatment bay and providing a baffle heater in the treatment bay to contact the molten metal. The baffle heater is comprised of a member fabricated from a material substantially inert to the molten metal, the member containing at least one heating element receptacle. An electric heating element is positioned in the receptacle for heating the member, the element protected from the molten metal by the material constituting the member.

Abstract: A rotary gas dispersion device for use in a liquid aluminium treatment vessel is disclosed. The device is useful for reducing surface disturbance, splashing and vortices while maintaining the effectiveness of the treatment. Said device includes a rotor (1) consisting of a set of blades (5) and a substantially flat disc (4) thereabove. Gas is injected through the central hub and side ports (10) between the blades. The ratio of the outer diameter of the rotor to the diameter of the central hub thereof is of 1.5-4.

Abstract: The maximum useful rate of aluminum refining is substantially increased by the incorporation of baffle means across the refining chamber under the rotor of a spinning nozzle assembly positioned in the refining chamber during aluminum refining operations.

Abstract: An injector for injecting gas into a molten metal. The injector has a rotor that is rotatable about an axis of rotation, the rotor having a cylindrical projection-free side surface, a bottom surface, and a cavity for receiving molten metal located centrally of the rotor with respect to the axis of rotation. The rotor is provided with a plurality of openings in the side surface spaced around the rotor for ejecting molten metal and gas from the rotor upon rotation of the rotor about the axis of rotation. At least one opening in the bottom surface communicates with the cavity permitting entry of molten metal into the cavity, and a plurality of passages disposed in the rotor interconnect the cavity and the openings in the side surface. A gas passageway introduces gas into molten metal present within the rotor but lacks direct communication with the cavity, and is provided with at least one outlet opening into at least one of the plurality of passages to ensure regular and even gas distribution.

Abstract: A composite material mixture of free flowing reinforcement particles in a molten metal is solidified at a cooling rate greater than about 15.degree. C. per second between the liquidus and solidus temperatures of the matrix alloy. This high cooling rate imparts a homogeneous structure to the solid composite material. Care is taken to avoid the introduction of gas bubbles into the molten composite material while the mixture is stirred to prevent segregation of the particles. For viscous melts, an artificial surface layer such as a fiberglass blanket may be used to prevent entrapment of bubbles during pre-casting stirring. Additionally, gas bubbles are removed from the molten mixture by filtering and skimming.

Abstract: An apparatus for treating molten aluminum or zinc having a housing providing a chamber for containing a molten metal. The chamber including an inlet opening and an outlet passage. A rotatable impeller disposed within the chamber for drawing molten metal in through the inlet and expelling molten metal through the outlet passage. A convergent nozzle being positioned in the outlet passage. A gas injection conduit having an inlet in fluid communication with a source of purifying gas and an outlet in proximity to the chamber, and positioned upstream of the nozzle.

Abstract: A molten metal pumping device is disclosed that comprises a pump base including at least one input port, a pump chamber, and a discharge leading to an output port. A rotor is retained within the chamber and is connected to a rotor shaft. The device further includes a superstructure attached to and positioned above the pump housing, a motor on the superstructure, a drive shaft connected to the motor and a coupling connecting the drive shaft to the rotor shaft. The rotor extends beyond the input port to deflect solid particles thereby reducing jams and preferably is a dual-flow rotor, directing molten metal both into the chamber and out through the discharge. The coupling is flexible and has two coupling members with a flexible disc disposed therebetween. Another aspect of the invention is a housing for a transfer pump that includes a discharge leading to an output port and a button adaptor extending from the discharge.

Abstract: An improved molten aluminum refining apparatus in which the refining gas passageway is defined by a helical groove in the rotor shaft and sleeve for heating gas by contact with the sleeve as it flows toward the rotor to generally the temperature of the melt; which comprises a stator surrounding the sleeve and occupying a portion of the surface of the molten aluminum, and wherein the vessel comprises side walls that diverge upwardly at an angle of from about 5 degrees to about 16 degrees for permitting the gas bubbles to expand without substantial coalescence as the bubbles move upwardly in the melt reducing the metallostatic pressure on the respective bubbles.

Abstract: A pump for pumping molten metal includes a motor supported by motor mounting structure above a bath of the molten metal. A shaft has one end connected to the motor. An impeller is connected to the other end of the shaft. The motor mounting structure supports the motor above a bath of molten metal. A device connects the motor to the base member, facilitating replacement of the shaft. The pump may be cleaned by rotating the shaft in a shaft sleeve, the impeller being disposed in an impeller chamber of a base. The rotational velocity of the shaft is adjusted to approximate the velocity at which cavitation occurs in the pump. Metal oxides inside the shaft sleeve are then removed from the pump.

Abstract: A gassing agitator for light metal melts made of thermal shock-resistant ceramic is described which consists of minimally machined ceramic tubes that are connected to one another using the insert and lock technique.

Abstract: Embodiments of a remediation reactor and mixer/contactor blade for the reactor are shown and described, the reactor being for containing a liquid slurry, suspension or settled bed of solid particles containing microorganisms. Inside the vessel is a supply conduit and at least one generally horizontal stirrer blade in fluid connection with the supply conduit. The stirrer blade is a mixer/contactor which has a leading side having openings through which fluid may pass. The stirrer blade rotates in the vessel, and this rotation is made easier by the hydraulic forces of fluid flowing out from the stirrer blade. The flowing fluid creates a fluidization zone in the slurry, suspension or settled bed at or near the leading edge of the stirrer blade. The fluidization zone is less dense than the rest of the sediment bed, and the stirrer blade tends to rotate into the fluidization zone.

Abstract: Embodiments of a slurry reactor and slurry mixer/contactor are shown and described. Each embodiment of the reactor includes a vessel for containing a liquid slurry or suspension of particles and microorganisms. In the inside of the vessel, generally along its centerline, is a vertical conduit extending from near the top to near the bottom. At the bottom of the vertical conduit is at least one generally horizontal, hollow, stirrer blade in fluid connection with the vertical conduit. The stirrer blade is a mixer/contactor which has openings near its leading edge so fluid may pass therethrough. The stirrer blade may rotate around the vertical conduit if the conduit is fixed, or the conduit, with the stirrer blade fixed to it, may rotate around in the vessel. In any event, the rotation of the stirrer blade is caused by the hydraulic forces of fluid flowing out from the stirrer blade. The flowing fluid creates a fluidization zone in the slurry sediment bed at the leading edge of the stirrer.

Abstract: A device for removing gas and impurities from the molten aluminium is composed of a driving portion, a transmission portion, and an agitating portion. The driving portion has an output shaft while the transmission portion has a transmission shaft such that the axis of the transmission shaft is parallel to the axis of the output shaft, and that the transmission shaft is driven by the output shaft. The agitating portion comprises a plurality of blades, which are driven by the transmission shaft. Each blade has an upper end surface and a lower end surface, which form respectively a predetermined angle with the axis of the transmission shaft. The transmission shaft is provided with an axial hole of a predetermined length. Each blade is provided therein with a channel for expelling the gas contained in the molten aluminium.

Abstract: A molten aluminum pump comprised of an impeller attached to a vertical rotary shaft, the shaft forming a connecting portion between a motor and the impeller and being comprised of a refractory material without a radial bearing surface. The impeller is housed within a pumping chamber of a base member wherein rotation of the shaft and impeller draws molten aluminum into the chamber and forces the molten aluminum through an outlet in the chamber. The motor is secured to the shaft with a rigid coupling and at least one bearing journaling the coupling.

Abstract: A rotary degasser for removing impurities from molten metal is disclosed that includes a degasser shaft, an impeller block and a coupling. The shaft is preferably hollow to allow for the passage of gas therethrough. The impeller block is connected to the degasser shaft, is formed of heat resistant material and has at least one metal-transfer recess, which displaces molten metal when the block is rotated. The block preferably includes at least one gas inlet in communication with the hollow portion of the degasser shaft and a gas-release opening formed in each metal-transfer recess. Each gas-release opening communicates with one of the gas inlets. The coupling connects the degasser shaft to a drive shaft and is formed of two or more coupling members. The coupling has a closed position in which it retains the degasser shaft and an open position in which it does not retain the degasser shaft.

Abstract: In a pump for pumping molten metal including a motor and a shaft connected at an upper end to the motor and at a lower end to an impeller which is rotatable in a molten metal bath, the improvement being an apparatus for impeding oxidation of the shaft, including a gas source for releasing gas and a gas feed tube in fluid communication with the gas source, the gas feed tube being positioned to direct gas along the outer surface of the shaft.

Abstract: Embodiments of a slurry reactor and slurry mixer/contactor are shown and described. Each embodiment of the reactor includes a vessel for containing a liquid slurry or suspension of particles and microorganisms. In the inside of the vessel, generally along its centerline, is a vertical conduit extending from near the top to near the bottom. At the bottom of the vertical conduit is at least one generally horizontal, hollow, stirrer blade in fluid connection with the vertical conduit. The stirrer blade is a mixer/contactor which has openings near its leading edge so fluid may pass therethrough. The stirrer blade may rotate around the vertical conduit if the conduit is fixed, or the conduit, with the stirrer blade fixed to it, may rotate around in the vessel. In any event, the rotation of the stirrer blade is caused by the hydraulic forces of fluid flowing out from the stirrer blade. The flowing fluid creates a fluidization zone in the slurry sediment bed at the leading edge of the stirrer.

Abstract: An aluminum alloy containing at least one alloying metal selected from the group consisting of bismuth, cadmium, indium and lead in a quantity greater than the maximum solubility of the metal in solid aluminum. More than 80% by weight of the alloying metals are finely dispersed in a solid aluminum matrix in the form of globules or crystals with a size of less than 5 micrometers. The alloy can be obtained by means of mechanical or electromagnetic agitation of the alloy in the course of solidifying, and in the case of continuously casting a liquid alloy, the agitation can be accomplished by means of an alternating magnetic field which is coaxial to the continuous casting axis.

Abstract: A method and apparatus for preparing a continuous flow of castable composite materials of nonmetallic particles in a metallic matrix, wherein particles are mixed into a molten metallic alloy to wet the molten metal to the particles, and the particles and metal are sheared past each other to promote wetting of the particles by the metal. The mixing occurs while minimizing the introduction of gas into the mixture, and while minimizing the retention of gas at the particle-liquid interface. Mixing is done at or below a maximum temperature whereat the particles do not substantially chemically degrade in the molten metal during the time required for processing, and casting is done at a temperature sufficiently high that there is no solid metal present in the melt.

Abstract: Injection equipment for the supply of gas and/or particulate material in the form of powder, granules, chips or similar shapes to a liquid, for example a metal melt, includes a rotation body which is designed to be lowered down into the liquid and which is mounted on and driven via a shaft of a drive unit. The material and/or gas is supplied to the liquid through the rotation body via a coaxial bore in a shaft thereof. The rotation body has a cone-like or funnel-like design and is generally completely open at the bottom.

Abstract: The invention relates to an apparatus in the form of a multi-cell installation, and a method for the recovery of metal values from a liquid medium 16 in the form of a pulp or leach solution in which a continuous supply of a liquid medium 16 is continuously brought into reactive contact with a high concentration of a particulate material 17, and in which the particulate material is continuously separated from the liquid medium. The installation comprises a plurality of vessels 10, 12 for the liquid medium independently driven agitation means 34 for maintaining particulate material 17 in suspension; a screen 22 arranged at an angle to the horizontal and located above the liquid level; and an axial flow impeller 26 for causing an upward flow of the liquid medium 16 to the screen 22.

Abstract: An apparatus for making metal-matrix composite includes a feeding container filled with a suspension liquid in the suspending an ultrafine reinforcing material having a particle size as fine as 0.05 .mu.m in a suspension liquid in the container, a refining furnace filled with a molten metal alloy matrix in the refining furnace with the suspension liquid of the ultrafine reinforcing material homogeneously dispersed in the metal alloy matrix for producing a metal-matrix composite by a refining process, which is degassed by inserting a degassing pipe in the furnace to remove gases to eliminate porosity in the composite, thereby producing a metal-matrix composite having improved mechanical properties.

Abstract: The maximum useful rate of aluminum refining is increased by baffle means positioned across the refining chamber under the rotor of a spinning nozzle in the refining chamber, with open spaces to facilitate cleaning being provided in the vicinity of the side wall of the refining chamber.

Abstract: Process and apparatus for improving fluxing gas dispersion in treating molten aluminum by increasing the fluxing gas surface area. The process includes the use of a molten body of aluminum and a gas dispersing unit in the body of molten aluminum, the dispersing unit having at least two, upper and lower dispersers (rotors) mounted on a shaft extending into the molten aluminum. The dispersing unit is rotated, and simultaneously with the rotating, a fluxing gas is added to the molten aluminum adjacent the lower disperser. The fluxing gas is dispersed by the lower disperser to provide finely divided bubbles and then re-dispersed with the upper disperser to effectively increase the fluxing gas surface area in the molten body.

Abstract: A melt is stored in a vessel. A lower half of a degassing member is immersed in the melt. The degassing member has a cylindrical form with the lower end closed, and the lower half section is made of a porous material which is permeable to gas and impermeable to melts as molten metal, molten slag, or molten matte. This lower half section is a partitioning member. When an internal space inside the degassing member is sucked to realize vacuum or reduced pressure atmosphere, gas producing components in the melt pass through the partition member of the degassing member, and are exhausted to inside the degassing member, thus being separated from the melt. Also, by making the degassing member rotate or move in a horizontal or vertical direction, the melt is stirred. With these features, gas-producing components in the melt can be removed at a high efficiency.

Abstract: An improved impeller head is provided for treating molten metals and other liquid systems with a gas. A multiple-vaned impeller head is adapted for mounting on a hollow impeller shaft for rotation within the liquid The edges of the impeller vanes are extended by an axial groove which intercepts the hub and the vanes of the impeller head. Extension of the trailing edge of the vanes creates greater turbulence in the liquid as the impeller is rotated in the liquid and increases the impeller's efficiency. The impeller vanes may also have canted leading surfaces which create an upward axial flow of liquid to discourage formation of a surface vortex. Multiple impellers may also be mounted on a shaft in the vessel and the gas may be introduced remotely.

Abstract: Metal particles are melted by mixing them with molten metal contained in a bath. A shaft-supported, rotatable impeller is immersed into the molten metal and rotated so as to establish a vortex-like flow of molten metal. Metal particles are deposited onto the surface of the molten metal in the vicinity of the rotating impeller. The particles are submerged substantially immediately after being deposited onto the surface of the molten metal. The impeller includes a thin rectangular prism having sharp-edged corners and vanes that extend upwardly from the prism. The impeller also can be used to disperse gas into the molten metal by pumping the gas through a bore extending the length of the shaft and out of the impeller along the lower surface of the impeller. The gas is sheared into finely divided bubbles as it rises along the sides of the impeller.

Abstract: A scrap melter apparatus which includes a drive motor disposed above a molten metal bath, and a shaft attached to a bottom of the drive motor, and protrudes partway into the molten metal bath. A scrap melter impeller is attached to the bottom of the shaft. The impeller is a rectangular block of refractory metal, having a flat upper surface and a formed lower surface. The formed lower surface includes a first area disposed in a central portion of the metal block which has an even thickness from a first side of the impeller to a second side of the impeller. A second area is adjacent to the first area, and is tapered from a thin section at the first side of the metal block to a thick section at the second side of the metal block. The thickness of the second area at the second side corresponds to the thickness of the central area. A third area is adjacent to and on an opposite side of the first area from the second area.

Abstract: A composite material mixture of free flowing reinforcement particles in a molten metal is solidified at a cooling rate greater than about 15.degree. C. per second between the liquidus and solidus temperatures of the matrix alloy. This high cooling rate imparts a homogeneous structure to the solid composite material. Care is taken to avoid the introduction of gas bubbles into the molten composite material while the mixture is stirred to prevent segregation of the particles. For viscous melts, an artificial surface layer such as a fiberglass blanket may be used to prevent entrapment of bubbles during pre-casting stirring. Additionally, gas bubbles are removed from the molten mixture by filtering and skimming.

Abstract: Metal particles are melted by mixing them with molten metal contained in a bath. A shaft-supported, rotatable impeller is immersed into the molten metal and rotated so as to establish a vortex-like flow of molten metal. Metal particles are deposited onto the surface of the molten metal in the vicinity of the rotating impeller. The particles are submerged substantially immediately after being deposited onto the surface of the molten metal. The impeller includes a thin rectangular prism having sharp-edged corners and vanes that extend upwardly from the prism. The impeller also can be used to disperse gas into the molten metal by pumping the gas through a bore extending the length of the shaft and out of the impeller along the lower surface of the impeller. The gas is sheared into finely divided bubbles as it rises along the sides of the impeller.

Abstract: The invention is directed to a method and a system that provides for a dual action fluid media circulating and fluid media charge entraining apparatus for use in a chamber having fluid media at a predetermined level into which fluid media a charge to be entrained and mixed is delivered. The apparatus of the system includes a rotary pumping impeller positioned in the chamber near a topmost region of an inlet passage in a wall of the chamber. The fluid media enters the chamber through the inlet passage. The rotary pumping impeller is provided with an inlet opening that draws fluid media vertically upward, to and through the rotary pumping impeller inlet opening to be delivered radially outward as the rotary pumping impeller rotates upon activation.The dual action apparatus further includes a vortex generating impeller which provided with an inlet opening. The vortex generating impeller is positioned in the fluid media in the chamber between the fluid inlet passage and an outlet passage in the wall.

Abstract: The maximum useful rate of aluminum refining is substantially increased by the incorporation of baffle means across the refining chamber under the rotor of a spinning nozzle assembly positioned in the refining chamber during aluminum refining operations.

Abstract: The maximum useful rate of aluminum refining is substantially increased by the incorporation of baffle means across the refining chamber under the rotor of a spinning nozzle assembly positioned in the refining chamber during aluminum refining operations.

Abstract: An improved impeller head is provided for treating molten metals and other liquid systems with a gas. A multiple-vaned impeller head is adapted for mounting on a hollow impeller shaft for rotation within the liquid. The edges of the impeller vanes are extended by an axial groove which intercepts the hub and the vanes of the impeller head. Extension of the trailing edge of the vanes creates greater turbulence in the liquid as the impeller is rotated in the liquid and increases the impeller's efficiency. The impeller vanes may also have canted leading surfaces which create an upward axial flow of liquid to discourage formation of a surface vortex. Multiple impellers may also be mounted on a shaft in the vessel and the gas may be introduced remotely.