Means For Introducing Fluent Into Vessel, E.g., Tuyere Patents (Class 266/265)
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Patent number: 5249779Abstract: A modified manifold assembly for pocket blocks having fusto conical openings therethrough. The manifold assembly defines an interconnecting passageway from a central gas input supply to multiple formation of gas conveying passageways within the pocket block. The modified manifold assembly positions and holds synthetic resin nets which form the interconnecting passageways during use.Type: GrantFiled: July 10, 1992Date of Patent: October 5, 1993Inventor: Michael D. LaBate, II
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Patent number: 5244188Abstract: To absorb thermal expansions and relative movements, as well as to transmit torques, compensators, which are provided with an overtensioning device, are installed between the tuyere connections of a blast furnace and the hot-blast circulating duct. During the regular replacement of expendable parts of the tuyere connection, at least the elbow (4) must be removed as well, so that the intermediate pipe section (5) lined with refractory material will hang freely on the compensator (1). To achieve short replacement times, the compensator (1) is fixed according to the present invention by means of a locking device, and again disengaged on completion of the maintenance work. The locking device includes two flat bars (6), which are rigidly connected at the upper compensator flange (7). Threaded bolts (9), which extend into the flat bars (6) through openings (12), are fastened at the lower compensator flange (8).Type: GrantFiled: April 1, 1992Date of Patent: September 14, 1993Assignees: Man Gutehoffnungshutte Aktiengesellschaft, Steinfurter Eisenwerk GmbHInventors: Bruno Kammerling, Rainer Schmidt
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Patent number: 5244646Abstract: A furnace for the production of silicon metal or a silicon containing alloy includes a charge feed tube for supplying a silicon containing charge to a reaction zone. Silicon monoxide gas generated in the reaction zone is allowed to rise through the tube and is combined with natural gas that has been introduced into the top of the tube. The natural gas and the silicon monoxide combine to form silicon carbide which is carried back into the furnace with the charge.Type: GrantFiled: December 10, 1991Date of Patent: September 14, 1993Assignee: Advance Metals Technology CorporationInventor: Earl K. Stanley
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Patent number: 5198179Abstract: The invention provides a gas injector (50) for a molten metal vessel, comprising: a gas inlet chamber (51) having an inlet port and at least one outlet port (54), each said outlet port (54) having secured gas-tightly thereto an extruded rod (60) which extends to a gas discharge end (59) of the injector, the extruded rod (60) being formed of a substantially gas-impermeable e refractory material and having at least one axially-extending gas passage therealong, the passage communicating with the gas inlet chamber (51), and being of such small dimensions that in use, melt is substantially unable to intrude into the or each passage, the rod and compression gland connector being embedded in a refractory body of the injector save for the discharge end of the rod.Type: GrantFiled: December 14, 1990Date of Patent: March 30, 1993Assignee: Injectall LimitedInventor: Kenneth W. Bates
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Patent number: 5178819Abstract: A tuyere opening assembly of a vertical furnace or reactor includes at most four prefabricated elements made of moulded refractory concrete, and a lining therein of ceramized refractory keys of identical shape and size arranged therein for receiving a burner or a tuyere.Type: GrantFiled: March 29, 1991Date of Patent: January 12, 1993Assignee: Savoie RefractairesInventor: Jacques Schoennahl
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Patent number: 5160479Abstract: A stirring device for molten metals such as aluminum. The device involves a mechanism which inserts and dips a nozzle-shaped stirring tube into a melting furnace through an insertion hole opened in the side wall of the furnace and stirs the molten metal using the stirring tube to repeatedly suck up and blow down the molten metal.The first claimed mechanism consists of the insertion hole opened through the sidewall at an angle and an external unit having a tilting and inserting mechanism to tilt the stirring tube and insert it into the insertion hole. The second claimed mechanism consists of a transportable structure which has a transferrable base provided with a support frame to mount the stirring tube connected to the tilting mechanism, a positioning mechanism to allow axial movement of the stirring tube, and other necessary operating units.Type: GrantFiled: June 28, 1991Date of Patent: November 3, 1992Assignee: Sumitomo Light Metal Industries, Ltd.Inventors: Tsutomu Yoshida, Toshinori Inoue, Toshihiko Shirasawa, Takashi Asahina
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Patent number: 5160478Abstract: A gas flushing apparatus for use with a metallurgical vessel is disclosed which is operable to allow for adjustment of the flow rate of gas through the gas flushing apparatus into molten metal contained in the metallurgical vessel. Such adjustability is provided according to the invention by providing at least a pair of discrete gas-permeable portions extending through the gas flushing apparatus from a bottom end thereof to a top end thereof. The discrete gas-permeable portions are individually connected to a gas supply by a gas distribution mechanism. The gas distribution mechanism is operable to distribute gas from a supply line to either or both of the at least two discrete gas-permeable portions of the gas flushing apparatus. The gas-permeable portions can be formed with cross sections which differ in shape from the lower portions of the gas-permeable portions to the upper portions thereof. Also, the two discrete gas-permeable portions can be provided with differing cross sectional areas.Type: GrantFiled: May 6, 1991Date of Patent: November 3, 1992Assignee: Didier-Werke AGInventors: Hans Rothfuss, Herbert Metzger, Manfred Winkelman, Hans G. Winkler, Jochen Kopia
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Patent number: 5156801Abstract: Apparatus including a nozzle or refractory pipe lance for the secondary refinement of a bath of molten metal by the injection of a gas under pressure, having one or more low porosity-high density refractory plugs which contain apertures of constant diameter, at least those about the perimeter of the plugs having an arcuate shape. For the manufacture of a pipe lance, the lower porosity-high density refractory plugs are attached to a central tube. The low porosity-high density of the refractory plugs provides a corrosion resistance to any change in the diameter of the gas nozzles and thereby produces a controlled high velocity radial burst gas stream. Generating the radial burst of small bubbles and maintaining the gas velocity of a high constant rate reduces erosion of the refractory material around the tope of the apparatus and extends the lifetime of the pipe lance or nozzle.Type: GrantFiled: August 13, 1991Date of Patent: October 20, 1992Assignee: Refractory Services Corp.Inventor: Russell W. Rothrock, Jr.
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Patent number: 5127632Abstract: A gas flushing device includes a ceramic refractory perforated brick extended through a refractory lining of a wall of a metallurgical vessel. The perforated brick has an outer end having therein a recess opening outwardly of the vessel. A ceramic refractory gas flushing stone is fitted within such recess. The perforated brick has a portion that covers an inner end of the gas flushing stone and that projects therefrom inwardly beyond the vessel lining toward the vessel interior. The projecting portion of the perforated brick has a gas permeable region confronting the inner end of the gas flushing stone. As a result, gas passing through the gas flushing stone to the inner end thereof then passes through the gas permeable region of the projecting portion of the perforated brick into molten metal within the interior of the vessel.Type: GrantFiled: March 19, 1991Date of Patent: July 7, 1992Assignee: Didier-Werke AGInventors: Udo Muschner, Manfred Winkelmann, Herbert Metzger, Hans Rothfuss
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Patent number: 5112029Abstract: The present invention relates to a method and a fluid injection device for quick replacement, even in the red hot conditions, in a metallurgical reactor. The method comprises the external extraction of the injection device which is composed of an inner extractable blowing element and wear resistant block, element the blowing element secured in the wear resistant block and forming together the injection device. The quick interchange is first performed by extracting the inner blowing element, then installing a special extractor device in the space where the blowing element was and then extracting the wear resistant block by applying a force, in the opposite direction of the gas flow, through the bottom end of the extractor device. The extractor device has a special design so, when a force is applied at its bottom end, an expansive occurs at the upper end making the external extraction of said wear resistant block easier.Type: GrantFiled: July 22, 1991Date of Patent: May 12, 1992Assignee: Instituo Mexicano de Investigaciones SiderurgicasInventors: Arturo Lazcano-Navarro, Gregorio Vargas-Gutierrez, Jose E. Hernandez-Ruiz, Carlos Maroto-Cabrera
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Patent number: 5104097Abstract: A stirring plug for introducing gas into a mass of molten metal and a method of making the plug. The plug is of a generally frusto-conical shape having a central axis and includes plural elongated slots formed of generally smooth walls extending between the top and bottom ends of the plug and arranged in a frustum array. Each of the slots has a predetermined cross sectional area in any plane perpendicular to the central axis. The method comprises providing a member having a hollow frusto-conical shape cavity and inserting plural wax coated steel tapes or plastic tapes in a frustom array therein. The cavity is then filled with a refractory castable mix and it is allow to air set to form a frusto-conical body. That body is then heated to an elevated temperature to form a dense ceramic plug. In the case of the plastic tapes the heating of the mix causes the tapes to melt or sublime to form the slots.Type: GrantFiled: September 14, 1990Date of Patent: April 14, 1992Assignee: Martin & Pagenstecher GmbHAInventors: Erich Naujokat, H. Dieter Vahlhaus, H. Wolfgang Steichert, H. Walter Klein
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Patent number: 5065986Abstract: This invention provides an apparatus for automatically connecting a gas supply to a vessel employed to contain molten metal whereby gas, such as argon, is injected into the molten metal in a selected interior portion of the vessel, such as a ladle.The ladle is positioned on a tilting structure so that it can be tipped to flow out slag on the top on the molten metal, the slag and other impurities in the metal being directed to the top thereof by the upwardly flowing argon gas.The apparatus comprising an upstanding male connection mounted on the tilting structure so as to be engageable in a downwardly facing female connection mounted on the ladle. The connections are shaped to insure a substantially gas tight connection whereby gas in a desired volume at a desired pressure are introduced into the ladle.Type: GrantFiled: July 30, 1990Date of Patent: November 19, 1991Assignee: Insul Company, Inc.Inventor: Joseph A. Perri
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Patent number: 5065985Abstract: An apparatus for a smelting reduction of iron ore comprising a preheat and prereduction furnace which preheats and prereduces iron ore, a smelting reduction furance into which said preheated and prereduced iron ore, carbonaceous material and fluxes are charged and in which said preheated and prereduced iron ore are smelted and reduced, a top blow oxygen lance having decarburizing nozzles and post-combustion nozzles and blowing oxygen into said smelting reduction furance, and at least one side tuyere placed at a side wall of the smelting reduction furnace and at least one bottom tuyere placed at a bottom of the smelting reduction furnace through which a stirring gas is respectively blown so that at least a part of said stirring gas introduced through said at least one side tuyere hits a swollen portion of the molten metal by said stirring gas introduced through said at least one bottom tuyere.Type: GrantFiled: May 8, 1990Date of Patent: November 19, 1991Assignee: NKK CorporationInventors: Kenji Takahashi, Katsuhiro Iwasaki, Shigeru Inoue, Haruyoshi Tanabe, Masahiro Kawakami, Kenzo Yamada, Osamu Terada
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Patent number: 5056762Abstract: An apparatus for mounting a gas washing sink in a centered manner within an opening through a perforated brick in a wall of a metallurgical vessel and for removing the sink from the perforated brick includes a support assembly to be fixedly mounted on the exterior of the wall of the metallurgical vessel adjacent the opening in the perforated brick. A fastening assembly supports the sink and is mounted with respect to the support assembly for movement relative thereto between an operating position, whereat the sink is pressed into the opening throgh the perforated brick in a centered manner, and a maintenance position, whereat the sink is withdrawn from the opening through the perforated brick. Structure moves the fastening assembly relative to the support assembly to the operating position. A withdrawal apparatus moves the fastening assembly relative to the support assembly from the operating position to the maintenance position.Type: GrantFiled: August 23, 1990Date of Patent: October 15, 1991Assignee: Didier-Werke AGInventors: Hans Rothfuss, Raimund Bruckner, Peter Keutgen, Josef Seeger, Manfred Winkelmann, Herbert Metzger
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Patent number: 5028035Abstract: An apparatus for gas treatment for a bath of liquid aluminum at rest in a furnace having a roof and in which the bath has a surface area of at least 10 m.sup.2. The apparatus comprises a movable gantry placed over the furnace and from which are suspended at least three gas injector assemblies which are more than 2 m long each. The injector assemblies are partially immersed in the bath through openings in the roof of the furnace and the immersed parts are separated from each other solely by the bath. The assemblies each comprise a rotary shaft having a rotor at its lower end joined to a plurality of blades. Through the axis of the shaft there is a cavity which opens above the furnace and which communicates at its lower end with passages in the blades. Means are provided above the furnace for rotating the shafts and for connecting the cavities to a source of treating gas.Type: GrantFiled: July 13, 1990Date of Patent: July 2, 1991Assignee: Pechiney RhenaluInventors: Olivier Baud, Franck Boeuf
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Patent number: 5004130Abstract: A stopper (6), secured to the lower end of a stopper rod, carries a plug (13) having a radial throttle aperture (14) above which a frustoconical shut-off surface (16) is located. The frustoconical surface fits against a valve seat surface 18 of an outlet tube (3) from a vessel, to form a first seal. A further seal is provided by an annular surface (19) of the plug (13) engaging in the outlet passage. The stopper (6) is rotatable so that the direction of flow of the molten metal from the vessel (1) and, passing through the stopper--when raised--can be influenced, if desired continuously during flow of the melt. This provides flow control and a safe shutoff of metal flow. The formation of vortices in the molten metal is largely prevented, thus avoiding the carrying along of slag.Type: GrantFiled: August 31, 1988Date of Patent: April 2, 1991Assignee: Arva AGInventor: Arthur Vaterlaus
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Patent number: 5002263Abstract: A compact lance, for tuyeres. The lance provides a compact and secure holder by providing a bushing between a collet chuck and a gasket sleeve. This bushing can move axially inside an inner hole of the handle, but cannot rotate in the hole. The bushing acts on the collet chuck to keep it immobile. Twisting of the tuyere is prevented by a slot in the bushing, a radial hole in the handle and a locator screw. By turning the locator screw down to the outer jacket of the tuyere, there is a fastening of the tuyere inside the tuyere holder. There is also a gas and slag holdback valve in the handle and a streamlined quick-action stop valve. A rapid closing valve is also provided and operated by means of an ergonomically designed operating lever.Type: GrantFiled: October 30, 1989Date of Patent: March 26, 1991Assignee: BEDA Oxygentechnik Armaturen GmbHInventor: Horst Marmann
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Patent number: 4997475Abstract: A method and device for forming a modifiable closed volume (16) by means of an extensible and retractable tubular element (16) fixed around the orifice of a sleeve (3) closed by a valve (5) on the upstream side of the valve, and detachably fixed around the nose (12) of the torch (4), and balancing the pressure in the volume (16) on the upstream side of the valve with the pressure prevailing on the downstream side of the valve by a device (20, S), opening the valve and reducing the volume (16) by advancing to the mounted position the nose (12) of the torch and locking the torch (4) on a sealing element (7) of the sleeve.Type: GrantFiled: September 26, 1989Date of Patent: March 5, 1991Assignee: Aerospatiale Societe Nationale IndustrielleInventors: Jean Feuillerat, Yves H. G. Valy
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Patent number: 4991825Abstract: An injection device for introducing gases into metallurgical vessels includes a gas sink with a plurality of gas-carrying ducts and formed as a refractory frustum, a metal layer enclosing an outer generated surface of the gas sink and its base area, a gas supply pipe exposed at a center of the metal-coated base area of the gas sink ad supplying gas to the gas-carrying ducts, and a perforate block enclosing the metal-coated generated surface of the gas sink. The upper end of the gas sink is not enclosed by the perforate block, extends beyond the lining of the ladle bottom into the inside of the ladle, and is surrounded by refractory material.Type: GrantFiled: December 20, 1989Date of Patent: February 12, 1991Assignee: Plibrico Co. GmbHInventors: Erich Struzik, Herbert Wagner, Dirk Stein
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Patent number: 4978108Abstract: A gas washing sink for use in introducing gas through a metallurgical vessel into molten metal therein includes a gas permeable refractory inner brick portion and a gas impermeable refractory outer brick portion surrounding the inner brick portion. The inner and outer brick portions define a first sink end to be exposed to the molten metal. The outer brick portion has an end face defining a second sink end to be directed away from the molten metal. A gas distribution chamber has a first end open to the inner brick portion and a second end opening onto the end face of the outer brick portion and defined thereat by an opening. A sealing surface extending concentrically of the opening has pressed thereagainst, at a pressure sufficient to achieve a seal therebetween, a closure member for closing the second end of the gas distribution chamber and having a gas inlet connection for introducing gas into the gas distribution chamber.Type: GrantFiled: September 28, 1989Date of Patent: December 18, 1990Assignee: Didier-Werke AGInventors: Hans Rothfuss, Raimund Bruckner, Peter Keutgen, Josef Seeger, Manfred Winkelmann, Herbert Metzger
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Patent number: 4919397Abstract: A multiple orifice injection valve having a stationary block which communicates between the vessel and a sliding plate. The sliding plate is provided with at least one injection port and drive means for rotatably indexing the same in and out of register with the various orifices in the stationary block. Both the stationary block and sliding plate may have special wear features. The sliding plate is held by means of a carrier, and the same urged by a plurality of spring-loaded rockers into pressure face-to-face relationhip with the stationary block. The valve can be open by a toggle latch and toggle hinge assembly thereby permitting removal of the sliding plate and/or the stationary block. Injection is provided by a quick disconnect coupling having two injection ports. The one port receives wire or other metallic material in wire form, and the second port injects gas, powdered metals, or other fluid-like materials.Type: GrantFiled: April 11, 1988Date of Patent: April 24, 1990Assignee: Flo-Con Systems, Inc.Inventor: Patrick D. King
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Patent number: 4883259Abstract: An apparatus for coupling a metallurgical ladle to a gas supply is presented wherein gas is used for the treatment of molten metal contained in the ladle. The gas is injected through the bottom of the ladle into the liquid metal. The ladle rests on a support located at a treatment station. The apparatus comprises a base mounted on the bottom of the ladle support in a manner as to be slidable in two directions at right angles to one another against the action of springs. The apparatus is provided with a male connection head which has an axial through passage that communicates with the gas supply. This apparatus also includes a foot fixed on the ladle which is provided with a female connection member for engagement on the connection head when the ladle is placed in its support.Type: GrantFiled: December 15, 1988Date of Patent: November 28, 1989Assignee: Paul Wurth S.A.Inventors: Hubert Stomp, Jean-Pierre Barthel, Albert Feitler, Fred Parasch
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Patent number: 4858894Abstract: A device for introducing gas into a mass of molten metal in a vessel for creating a stirring action therein has a rammed or pressed apertured block of relatively great density and a grain structure perpendicular to the exposed working surface of the block, the apertures in the block being parallel with the grain structure and provide vertical passageways in which gas delivering tubes are positioned to communicate with the working surface of the block and the molten metal in the vessel. The formation of the block with its grain structure perpendicular to the working or exposed surface of the block greatly improves the life of the device by substantially reducing the erosion rate thereof.Type: GrantFiled: June 30, 1988Date of Patent: August 22, 1989Inventor: Micheal D. LaBate
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Patent number: 4840356Abstract: A device for introducing gas into a mass of molten metal in a vessel for creating a stirring action therein by way of an apertured block in the refractory lining of said vessel. The device communicates with an opening in the vessel, the opening being sized to permit the introduction and/or exchange of a device core upwardly into the apertured block from the outside bottom or wall of the vessel. The core has a plurality of passageways therethrough and preferably incorporates a conical sleeve thereabout and an apertured spacer therebelow through which a gas supply extends. A removable closure for the opening in the outside bottom or wall of the vessel normally supports the replaceable stirring device when the vessel is in use.Type: GrantFiled: June 13, 1988Date of Patent: June 20, 1989Inventor: Michael D. Labate
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Patent number: 4824079Abstract: An injection valve which is positioned on the underneath portion of a teeming vessel is disclosed. The valve itself includes a mounting plate, and a well block nozzle which is in open communication with the metal being teemed in the vessel. Beneath the sliding injection plate a sliding plate carrier is positioned which is engaged by spring loaded rocker arms in order to maintain a compressive relationship between the sliding plate carrier, the sliding injection gate, and the stationary plate. Optionally the injection valve is fed by a plurality of injectants supplied which are adjusted by means of a control valve. In addition, wire may also be injected simultaneously with gas, or other additives. In addition, power means are provided for replacing the sliding plate carrier, and also the sliding plate. Alternatively means are provided for disengaging the rockers, and manually replacing the same.Type: GrantFiled: July 15, 1986Date of Patent: April 25, 1989Assignee: Flo-Con Systems, Inc.Inventor: Patrick D. King
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Patent number: 4781887Abstract: A method of producing a steel alloy containing lead or bismuth which includes fluorine molten lead or bismuth through a hollomed stopper rod positioned above a nozzle opening in the bottom of a vessel containing molten steel.Type: GrantFiled: November 5, 1987Date of Patent: November 1, 1988Assignee: Nippon Steel CorporationInventor: Akira Takahashi
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Patent number: 4771992Abstract: A multiple orifice injection valve having a stationary block which communicates between the vessel and a sliding plate. The sliding plate is provided with at least one injection port and drive means for rotatably indexing the same in and out of register with the various orifices in the stationary block. Both the stationary block and sliding plate may have special wear features. The sliding plate is held by means of a carrier, and the same urged by a plurality of spring-loaded rockers into pressure face-to-face relationship with the stationary block. The valve can be open by a toggle latch and toggle hinge assembly thereby permitting removal of the sliding plate and/or the stationary block. Injection is provided by a quick disconnect coupling having two injection ports. The one port receives wire or other metallic material in wire form, and the second port injects gas, powdered metals, or other fluid-like materials.Type: GrantFiled: May 22, 1987Date of Patent: September 20, 1988Assignee: Flo-Con Systems, Inc.Inventor: Patrick D. King
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Patent number: 4758269Abstract: A method and apparatus for introducing gas into a molten metal bath contained within a refractory-lined vessel by the distribution of gas bubbles in the metal bath. The distribution is disbursed and covers a wide areas and mixing within the bath is improved. This is accomplished with the use of a tuyere having a plurality of passageways which cause gas passing through the tuyere to exit into the bath as a series of gas jets which exit from the tuyere at an angle to its longitudinal axis. Preferably, the passageways in the tuyere are spiral so as to produce a swirling or vortical gas motion within the bath.Type: GrantFiled: February 24, 1987Date of Patent: July 19, 1988Assignee: Allegheny Ludlum CorporationInventor: Joseph W. Tommaney
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Patent number: 4706943Abstract: The invention relates to a device for facilitating the connection of burners, especially plasma generators, to reactor tuyeres in vertical furnaces for metal oxide reduction with simultaneous sealing of the vertical furnace, composed of a sealing ring (13) with a unit for the supply of a protective gas (10, 17, 18, 19). In this case the sealing ring (13) is constructed radially movable in a seat (12).Type: GrantFiled: November 12, 1985Date of Patent: November 17, 1987Assignee: SKF Steel Engineering ABInventors: Gunnar Astner, Sten-Ove Sjostrom
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Patent number: 4695043Abstract: A gas scavenging apparatus for a metallurgical vessel containing molten metal includes a frusto-conical refractory inner scavenging block inserted in the refractory lining of the vessel and having a smaller end surface facing the molten metal and a larger base end directed away from the molten metal. A frusto-conical refractory outer scavenging block is embedded within a mounting brick positioned outwardly of the inner scavenging block. The outer scavenging block has a smaller end surface smaller than and facing the larger base end of the inner scavenging block and a larger base end directed away from the inner scavenging block. The larger base end of the inner scavenging block has an annular end surface extending generally radially outwardly away from the smaller end surface of the outer scavenging block and resting on the mounting brick. Scavenging gas is passed through the outer scavenging block and then through the inner scavenging block to the molten metal.Type: GrantFiled: October 27, 1986Date of Patent: September 22, 1987Assignee: Didier-Werke AGInventors: Manfred Winkelmann, Hans Rothfuss, Udo Muschner, Karl H. Schmitt
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Patent number: 4687184Abstract: A solid non-permeable refractory plug of an inverted frusto-conical shape has a spaced metal jacket and is located in an inverted frusto-conical shaped cavity in a pocket block incorporated in the normal refractory lining of a ladle to provide a structure through which gas can be introduced into the molten metal in an unusually large annular stream. A tubular body member is attached to the smaller lower end of the refractory plug and metal jacket and extends downwardly through the refractory lining of the ladle and an opening in the bottom of the ladle to which it is secured by a fastener and through which gas is introduced into the ladle. The large annular stream of gas formed by the device results in an improved stirring action in the molten metal and displaces molten metal that would otherwise tend to flow into the device and close the gas passageway. The device is inserted into the pocket block by moving it downwardly through the ladle and the pocket block.Type: GrantFiled: July 14, 1986Date of Patent: August 18, 1987Assignee: Insul Company, Inc.Inventors: Michael D. Labate, Joseph A. Perri
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Patent number: 4669709Abstract: A device for injecting gas into a hot melt, particularly molten metal, is suitable for being installed in the wall, particularly the bottom wall, of the container holding the melt. The device has three main sections includinga front section of refractory material which is resistant to the melt in question, and which has a number of perforations (10) for introduction of gas into the melt,a middle section which at least partly consists of heat conductive material and possesses a number of perforations communicating with the perforations of the front section, anda rear section at least the outer (peripheral) part of which is of heat conducting material, which rear section in or close to its peripheral part has a helical duct communicating with the perforations of the middle section and adapted to pass the gas from an external gas source.Type: GrantFiled: March 4, 1986Date of Patent: June 2, 1987Assignee: Tinfos Jernverk A/SInventors: Bjarne Skei, Nils Pettersen
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Patent number: 4652725Abstract: The invention relates to a method and an apparatus for heating up a first gas-flow with a second gas-flow. The first gas-flow is caused to flow along a wall in a cylindrical chamber as a rotating gas-flow and the second gas-flow is caused to flow centrally in the chamber, surrounded by the first gas-flow, so that the wall is protected.The apparatus comprises a chamber having an inlet section designed as a whirlpool chamber and an elongate cylindrical mixing part non-radial inlets for the first gas-flow, having their orifices in the wall of the whirlpool chamber and having an inlet for the second gas-flow, arranged substantially centrally in the end of the whirlpool chamber facing away from the mixing part, as well as an outlet section arranged in the mixing chamber part opposite the whirlpool chamber.Type: GrantFiled: February 16, 1984Date of Patent: March 24, 1987Assignee: SKF Steel Engineering ABInventors: Sven Santen, Ivar Ledin
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Patent number: 4647018Abstract: A gas nozzle design for use in a swirling tank reactor used in the degassing of molten metal with a fluxing gas. The nozzle design eliminates metal leakage from the reactor around the nozzle tip and gas leakage within the fluxing gas delivery line.Type: GrantFiled: February 26, 1986Date of Patent: March 3, 1987Assignee: Swiss Aluminium Ltd.Inventor: Howard A. McDonald
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Patent number: 4630802Abstract: A nozzle (4,5) for an injection lance, which is intended for injecting primarily powderous material into a metal bath, such as a steel bath, freely in a bath or in a casting nozzle, and which comprises preferably an outer, preferably ceramic pipe (1) and an inner, preferably metallic pipe (2), in which said material is intended, usually pneumatically, to be transported all the way to the tip (3) of the lance, at which tip the powderous material is intended to pass out through at least one nozzle (4,5) comprising a through passageway (6) for said material.The nozzle according to the invention is especially characterized in that the nozzle (4,5) is made of a material with high wear resistance and with a fusion point, which is higher than the fusion point of the material, into which the injection is to be made, for example steel.Type: GrantFiled: October 12, 1983Date of Patent: December 23, 1986Assignee: IFM Development ABInventor: Bjorn Frykendahl
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Patent number: 4597839Abstract: An anode of reducing agent material particulates is introduced into an electrolytic solvent bath under compression. The carbon material is selected such that there is a minimum number of particle contacts. In such a selection, the contact surface area is important and is determined primarily by particle size. The compression of the anode is maintained greater than about 5 psi.Type: GrantFiled: December 14, 1983Date of Patent: July 1, 1986Assignee: Atlantic Richfield CompanyInventor: Jack Y. Josefowicz
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Patent number: 4589635Abstract: A porous plug retainer which can be mounted in a hot metal ladle or similar vessel for locating, installing and retaining an argon porous plug so as to allow service and maintenance of the porous plug to be performed from outside the vessel. The porous plug retainer is comprised of two subassemblies with the first subassembly welded to the bottom of the hot metal ladle and machined to accept a female refractory block into which the porous plug is inserted. The porous plug is formed so that it fits and mates with the opening in the female refractory block and the second subassembly can be joined to the first subassembly so as to lock the members together. The second subassembly is mounted on a hinge to allow it to move linearly and then radially to clear the porous plug while opening. The invention allows the porous plug to be properly aligned in the refractory block and a threaded seat allows the porous plug to be firmly positioned in the refractory block.Type: GrantFiled: May 24, 1984Date of Patent: May 20, 1986Assignee: Pollock CompanyInventors: James E. Reichard, Robert L. Hamilton
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Patent number: 4582302Abstract: A tuyere stock removal device is presented which is particularly well suited for use in conjunction with those types of shaft furnaces having a hot air, closed circuit pipe line which runs a circular course around the bosh. The tuyere stock removal device is suspended by means of rollers on rails and forms an integrated mechanical unit with the hot air, closed circuit pipe line. The present invention will perform all of the handling operations necessary for the dismantling and reinstallation of the blast nozzle and pipe bend as well as the tuyere and any slanting down pipe associated therewith.Type: GrantFiled: December 12, 1983Date of Patent: April 15, 1986Assignee: Paul Wurth S.A.Inventors: Pierre Mailliet, Edgar Kraemer
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Patent number: 4579068Abstract: A melting system which is constructed of a melting furnace having a substantially cylindrical furnace body, a blast pipe for introducing air from a pre-arranged air supply source into the furnace body, a particle carbon material supplying apparatus, a particle carbon supplying conduit with an outlet in the tuyere, a screw type material discharging equipment, disposed under the particle carbon supplying apparatus, being connected to the tuyere, and a branch pipe branched off the blast pipe and connected to the particle carbon supplying conduit. This characteristic branch pipe is provided with, in the middle way thereof, a pressure giving device and preferably a bypass passage bypassing the pressure giving device.Type: GrantFiled: October 30, 1984Date of Patent: April 1, 1986Assignee: Japan Foundry Service Co., Ltd.Inventor: Hirotoshi Taniguchi
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Patent number: 4572487Abstract: A replaceable liner assembly for a blast furnace tuyere comprises a tubular, metallic liner which fits within the tuyere and a plurality of layers of refractory fiber paper sandwiched between the tubular liner and the inside surface of the tuyere. There are gas-tight seals between the liner and the tuyere at opposite ends thereof to prevent gas from entering the space occupied by the refractory fiber paper. The liner is composed of a metal which has a good resistance to oxidation and a lower thermal conductance and higher melting point than the metal of which the tuyere is composed.Type: GrantFiled: May 10, 1984Date of Patent: February 25, 1986Assignee: Inland Steel CompanyInventor: William E. Slagley
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Patent number: 4560149Abstract: A gas bubble brick for metallurgical vessels consists of a gas-permeable shaped brick (2) which can be installed in the wall or the bottom of the vessel and having directed porosity, which is designed in a ring region (6) of the shaped brick, a gas-tight metal encasing (3) partially surrounding the shaped brick (2) and welded together from a metal jacket (8) extending around the lateral circumferential area of the shaped brick and a metal cover (9) covering the outer face of the shaped brick, as well as a gas supply pipe (4), which is welded onto the rim of a central gas inlet orifice (11) of the metal cover. In order to achieve that the ring region (6) with directed porosity is optimally utilized for gas passage, an annular collecting chamber (16) is provided in front of the inlet cross-section of this region (6), the connecting area of the gas supply pipe (4) being joined to the annular collecting chamber (16) via at least one joining channel (17).Type: GrantFiled: October 24, 1984Date of Patent: December 24, 1985Inventor: Hans Hoffgen
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Patent number: 4539043Abstract: The object is to introduce a bottom-blown gas into a molten metal refining furnace so as to minimize the rate of blowing gas flow and increase the control range of the rate of blowing gas flow. There are included a refractory (1) having a plurality of holes (2) having an inner diameter of from 0.5 to 3.0 mm.phi. formed through said refractory and extending its working surface to its back, a metal cover (3) enclosing at least a part of the sides of the refractory (1) and a pressure box (4) formed in the bottom of the refractory (1) so as to communicate with the holes (2) and define a gas reservoir space. The molten metal is prevented from entering the holes (2) when the blowing gas pressure and the rate of blowing gas flow are decreased.Type: GrantFiled: November 29, 1983Date of Patent: September 3, 1985Assignee: Nippon Kokan Kabushiki KaishaInventors: Yoshiharu Miyawaki, Masayuki Hanmyo, Yusuke Shiratani, Teruyuki Hasegawa, Yoichi Nimura, Noriyuki Hiraga
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Patent number: 4509977Abstract: The process is directed to scavenging a metal melt, particularly steel, in a casting ladle or the like wherein a plug closes an outlet from the inside at the bottom of the ladle whereby a scavenging gas, such as argon, is introduced into the melting bath through the bottom of the ladle. The process is characterized by introducing the scavenging gas through the outlet when the plug is in its closing position.Type: GrantFiled: March 22, 1984Date of Patent: April 9, 1985Assignee: Messer Griesheim GmbHInventor: Hans Geber
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Patent number: 4502670Abstract: The invention provides an apparatus for selectively connecting a gas supply to a vessel employed to contain molten metal. Generally stated, the apparatus includes a sealer plate connected to an external portion of the vessel to receive the gas and direct it into a fluid conduit that is in fluid communication with a selected interior portion of the vessel. A seal holder disposed in approximate alignment with the sealer plate receives the gas from the gas supply and directs it toward the sealer plate. A spacing mechanism interposed between the seal holder and the sealer plate maintains a selected spaced distance therebetween and delimits the side walls of a substantially sealed gas conduit chamber when the sealer plate and the seal holder simultaneously contact opposite end portions of the side walls defined by the spacing means. The conduit chamber is thereby configured to conduct the gas directed from the seal holder toward and into the sealer plate.Type: GrantFiled: February 2, 1984Date of Patent: March 5, 1985Assignee: Allied CorporationInventors: Gunther R. Goebel, Richard G. Hall
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Patent number: 4494736Abstract: A device for blowing a reactive liquid into a melt which includes an atomization nozzle and a plurality of parallel bores having such a ratio of length to diameter as to cause emission of the reactive liquid as a corresponding plurality of parallel streams of atomized liquid.Type: GrantFiled: August 3, 1982Date of Patent: January 22, 1985Assignee: Klockner-Humboldt-Deutz AGInventor: Friedrich W. Guttmann
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Patent number: 4494735Abstract: A gas injection nozzle design for use in a swirling tank reactor used in the degassing of molten metal with a fluxing gas. The nozzle design eliminates metal leakage from the reactor around the nozzle tip and gas leakage within the fluxing gas delivery line. The nozzle tip is provided with an orifice profile consisting of a straight hole opening of constant diameter or consisting of a converging-diverging profile.Type: GrantFiled: November 16, 1983Date of Patent: January 22, 1985Assignee: Swiss Aluminium Ltd.Inventor: Robert E. Hershey
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Patent number: 4483520Abstract: An apparatus is disclosed for incorporation in the normal refractory brick lining of a molten metal ladle through which apparatus gas can be introduced for stirring the molten metal. The device comprises a stirring block having a frustro-conical cavity therein and external configuration accommodating portions of the refractory lining of the ladle. A solid non-permeable refractory plug or the like of a frustro-conical shape is provided with a metal jacket spaced with respect to the exterior thereof to form an appropriate gas passageway and a spirally arranged continuous rib is formed on the exterior of the metal jacket for registry when rotated with a similarly shaped groove in the frustro-conical cavity in the stirring block.Type: GrantFiled: September 14, 1983Date of Patent: November 20, 1984Inventor: Michael D. LaBate
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Patent number: 4455166Abstract: A nozzle is disclosed for use in the decarburization of molten pig iron by means of a jet of oxygen from a lance provided with such nozzle. The nozzle according to the invention is characterized by a divergent portion which, beyond the neck, has a frustoconical part, with an apex angle of between 60.degree. and 70.degree. and preferably between 62.degree. and 66.degree., and wherein an angle of 65.degree. is preferred. The nozzle according to the invention can be used in particular for the decarburization of chromium containing pig iron and makes it possible to achieve very high chromium and iron yields.Type: GrantFiled: August 14, 1981Date of Patent: June 19, 1984Assignee: Ugine AciersInventors: Jean Brancaz, Georges Marizy
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Patent number: 4438907Abstract: A gas blowing nozzle is produced by molding a non-porous substance into a molding frame under pressure and at the same time positioning a plurality of gas passageways forming members at predetermined spaces and distances from each other. The passageway holes have cross sectional shapes as desired, so that the gas blowing may be accurately controlled to perform refining of molten metal.Type: GrantFiled: June 2, 1982Date of Patent: March 27, 1984Assignee: Nippon Kokan Kabushiki KaishaInventors: Narito Kimura, Kiyomi Taguchi, Masayuki Hammyo, Osamu Terada, Teruyuki Hasegawa, Youichi Nimura, Noriyuki Hiraga
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Patent number: 4424959Abstract: A brickwork construction is disclosed as specifically useful for making the gas distribution chamber of a shaft kiln. In this construction the collapse of the wall into the shaft kiln is prevented by using bricks which are thinner at one end than the other and are laid to make a wall in which there is a straight inner surface to the shaft kiln and an arched side to the gas distribution chamber.Type: GrantFiled: June 18, 1982Date of Patent: January 10, 1984Assignee: Outokumpu OyInventors: Frans H. Tuovinen, Pentti O. Hokkanen, Aimo A. Nurminen, Lauri A. Mustikka, Matti A. Virta