Abstract: A method and measurement system for the control of an active charge surface in a low pressure carburizing process can avoid formation of by-products and achieve regular carburized layers. This can be achieved through sampling of outlet gas at a specified time and comparison with experimentally set model characteristics.

Abstract: A method and system for producing an alloy using a flowing stream of superheated halide vapor to flash vaporize liquid halides forming a mixture of gases in predetermined and controllable ratios. The mixture of gases are introduced into a flowing stream of liquid alkali or alkaline earth metal or mixtures to establish a reaction zone where the mixture of gases is reduced to an alloy and a salt. The liquid metal is in a sufficient amount in excess of stoichiometric to maintain substantially all the alloy and salt below the sintering temperatures thereof away from the reaction zone. Equipment for practicing the method is also disclosed. The system relates to alloys of B, Be, Bi, C, Fe, Ga, Ge, Hf, In, Mo, Nb, P, Pb, Re, S, Sb, Si, Sn, Ta, Ti, V, W and Zr.

Abstract: A process and apparatus for supplying solid feed materials for a direct smelting process to solids injection lances of a direct smelting vessel is disclosed. The feed materials supply apparatus includes a supply line (L) for conveying iron-containing material and solid carbonaceous material under pressure to solids injection lances (7), and the supply line includes a main feeder line section (15) and a plurality of branch line sections (17) extending from the main feeder line section. Each branch line section is connected to one solids injection lance for supplying iron-containing material and carbonaceous material to that lance. The apparatus further includes an assembly for dispensing iron-containing material under pressure into the main feeder line section of the supply line and an assembly for dispensing carbonaceous material under pressure into the main feeder line section of the supply line.

Abstract: A method of processing molten metal by the injection of oxygen through a water cooled supersonic oxygen injection lance. In the first step of the process, oxygen is injected through the injection lance at an initial flowrate to the process which is the optimal flowrate for the lance tip design. Thereafter, at least one process variable relating to the required oxygen flowrate is continuously measured, and oxygen flowrate may be reduced. A second gas flowrate is admixed to the injection lance to maintain the optimal overall gas flowrate to the process while reducing the oxygen flowrate.

Abstract: Alloying and/or reducing powder is pumped directly into the steel melt at a pressure of at least 20 bar, preferably at least 40 bar, with at most 20% of a fluidizing agent and the powder is discharged from the delivery line by a plunger extending across the cross section thereof.

Abstract: A process for feeding a second stream of pulverulent materials into a pneumatic conveying line carrying a first controllable flow of pulverulent materials is presented. The second stream of pulverulent materials is fed at a controlled rate and the control of the first flow is rendered insensitive to disturbances caused by the feeding of the second stream by directly or indirectly controlling the first flow upstream of the injection point of the second stream.

Abstract: Methods and systems are provided for controlling the pneumatic transport of friable particulate solid material through a transport pipe by means of a carrier gas circulating in a loop comprising the transport pipe and a carrier gas recycle conduit. A value of kinetic energy of the carrier gas is determined at a location proximal to a point of introduction of the material into the transport pipe. This value is compared with a kinetic energy set point to produce a first control signal which controls venting of carrier gas from the loop. A value of flow rate of the carrier gas in the loop is determined and compared with a comparison signal based on the first control signal to produce a second control signal. The second control signal is used to control the flow rate of the carrier gas through the carrier gas loop.

Abstract: The present invention provides a new process and a new apparatus for the treatment of steel-mill slag in a vessel which allows a wet granulation of the slag without the risk of explosions. The slag is caused to flow through a taphole at the bottom of the vessel, and the flow rate of the slag is determined by means of a continuous check of the weight of the vessel. One or more jets of granulating water, the flow rate of which is adjusted as a function of the slag flow rate, are directed onto the stream of slag flowing from the vessel. The apparatus comprises a vessel containing molten slag. This vessel is equipped with weighing means, with a taphole, with a device for shutting off the taphole, with means for maneuvering the shut-off device between an operating position and a stored or parked position away from the taphole and with a device for opening or freeing the taphole, engageable through the latter in order to initiate the flow of slag.

Abstract: This method of preheating scrap iron mixed with plastic, rubber and resinous, i.e. organic, materials and intended for electric furnaces, in particular electric arc furnaces, is characterized by transforming the plastic, rubbery or resinous and like materials or organic nature present in the scrap iron, to advantageously eliminate them by a path able to produce thermal energy usable for preheating the scrap to be melted, said path consisting of pyrolysis in an environment fed both with the the scrap to be melted and with said organic materials, the whole being previously shredded.

Abstract: A apparatus is disclosed which is utilized for treatment of molten metal contained in a vessel by injection of powdered reagent below the surface of the molten metal which includes an elongated lance body containing longitudinal conduits for delivery of the powdered reagent below the surface of the molten metal, a first and second reagent supply device and a control device which independently regulates the flow of the reagent in a pressure stream of gases through the conduits. The first and second reagent supply device provides the reagent which is injected into a pressure stream by the control device. Each of the flows through the conduits are regulated independent of one another in order to prevent clogging of the exit ports of the conduits while eliminating any splash and turbulence.

Abstract: Described is a method for operating a melt-down gasifier(4) in which iron-ore-containing charge materials or iron sponge obtained from same by direct reduction are smelted due to the addition of carbon carriers and blowing an oxygen-containing gas through oxygen nozzles (6) into a fluidized bed created by same, and are (further) reduced to make liquid pig iron or steel starting material. On failure or reduction of the oxygen supply below a predetermined quantity and on failure of the water cooling system of the oxygen nozzles, the still present oxygen supply is cut-off and an inert gas is fed into the melt-down gasifier through the said oxygen nozzles instead, for protecting said oxygen nozzles. Thus, liquid fluidized bed matter is prevented from penetrating into the oxygen nozzles and to solidify in same. In the case of failure of the water cooling system of the oxygen nozzles, the inert gas serves also at the same time as cooling medium.

Abstract: There is disclosed a process and apparatus for induction hardening of the flank, root and tip surfaces of the teeth of a gear so as to provide surface-hardened layer along said surfaces. An electrically energizable inductor head carries out traversing movement along the space between a pair of adjacent gear teeth, the inductor head having an external profile substantially matching the profile of the space between the gear teeth and having the height of the inductor head less than the depth of the space between the root and tip surfaces of each pair of gear teeth.

Abstract: A powder metallurgy consolidation process and apparatus for carrying out said process produces integral metal bodies by heating metal powder of a predetermined composition to a temperature sufficient to cause solid state interparticle bonding, while simultaneously maintaining a reactive fluid in contact with the metal powder. The metal powder is compacted to a density greater than 90% of the full theoretical density of the composition after the reactive fluid has been removed. The reactive fluid is selected to modify the powder particle surface chemistry in order to improve bondability and to obtain other properties as desired. Metal bodies which have been consolidated by the process are sufficiently dense to be mechanically hot worked and exhibit exceptionally low retained gas content.

Abstract: Disclosed herein is an apparatus for blowing a powdery refining agent into a refining vessel which is adapted to blow the powder into a molten metal bath of the refining vessel together with a refining gas by feeding the powder from a pressure vessel to a main pipe for the supply of the refining gas. The pressure vessel is connected to the main pipe through a plurality of transportation pipes each provided with an on-off valve and connected to a secondary gas pipe for introduction of the refining gas downstream of the on-off valve. The secondary gas pipe is provided with a flow control valve.

Abstract: An apparatus and process for rapidly injecting or blowing solid combustible material into a metal pool is presented. In a preferred embodiment, the apparatus essentially comprises at least one nonoxidizing compressed gas source, a circuit which supplies granulated carbonaceous material suspended in a carrier gas, at least one circuit which supplies flushing gas, various means for metering different flow rates of the gas and solid particulate streams and means for separately or jointly connecting the above described circuits to appropriate conduits which terminate in a blowing lance.

Abstract: An automatic control for a multi-zone push type carburizing furnace capable of controlling the flow of either an endothermic gas atmosphere or a nitrogen methanol atmosphere at both high and low flow rates and during normal and suspend carburizing utilizes cascaded multi-stage valving to assure good separation of the atmospheres in adjacent zones. The first stage of the cascaded multi-stage valving controls the total gas flow, and the second stage routes the gas to individual zones of the furnace.

Abstract: An exothermic reactor has a refractory lining and a plurality of annular nozzles mounted in said lining. Each nozzle has an inner reactant gas passage and an annular shielding fluid passage surrounding said reactant gas passage. A reactant gas is supplied from a reactant gas manifold through reactant gas feed conduits to respective ones of said reactant gas passages. A shielding fluid is supplied from a shielding fluid manifold through shielding fluid feed conduits to respective ones of said shielding fluid passages. The pressure in said reactant gas manifold is sensed and the flow in each of said shielding fluid feed conduits is controlled in dependence on the conditions in said reactant gas manifold so as to prevent a pressure rise in each of said shielding fluid feed conduits above an upper limit. As long as said pressure is below said upper limit, a predetermined ratio is maintained between the flow rate in each of said shielding fluid feed conduits and the flow rate in said reactant fluid manifold.

Abstract: This invention relates to the generation of an atmosphere for the heat treatment of metals, incorporating an alcohol of the methanol type that decomposes by cracking.A generating plant comprises a nitrogen circuit connected to a pressure source, an alcohol circuit connected to a pressurized tank containing the alcohol in the liquid phase and an injector arranged to feed the alcohol and nitrogen into the furnace in the form of a mist of alcohol within a jet of nitrogen.The invention is applicable in particular to the hardening, heating prior to quenching, and annealing of steels.

Abstract: Flux is injected into the oxygen stream being fed to the tuyeres of a steel-refining converter, such as a Q-BOP converter or the like, and the rate of injection is controlled by varying the size of the outlet orifice of the flux-containing tank. The tank is pressurized to the same pressure as the oxygen stream into which the flux is being injected. The weight of flux in the tank is continuously measured and the actual weight is compared with a preset reference weight for each point in time. The difference between the two weights is used to drive a motor in either the forward or reverse direction to open or close the variable-orifice flux tank outlet valve an amount sufficient to adjust the actual injection rate to match the reference weight for a given time.The current weight of flux remaining in the tank is compared with an initial weight; when the difference between the two exceeds a preset total, a signal is generated which causes the motor to close the variable orifice valve.

Abstract: An instrument for measuring the blast air volume within a blast tuyere is connected to a ratio controller which controls the opening and closing of oil and water valves in proportion to one another. A servomotor connects the ratio controller to the oil and water valves attached to a common shaft. The servomotor and the ratio controller are fed back to each other by a set value/actual value comparison. A differential pressure obtained by the blast air measuring instrument can be converted by transducers into a differential voltage and a differential current which controls the ratio controller.

Abstract: An improved cupola furnace waste gas recuperative system and method for collecting waste furnace gases, cleaning them for the purpose of safely burning same either in a recuperator-heat exchanger for preheating incoming furnace blast air or for other heating purposes. The improvement consists of a method and means to control the pressure inside of the gas take-off chamber of an open, top charged, cupola furnace for the purposes of preventing gases from escaping through the charging hopper, preventing the indraft of excessive amounts of air, preventing explosive combustion and flashback of the waste gas and maintaining cleaning efficiency at any gas flow rate. Means include the controlled recirculation of a variable portion of the waste gas through part of the gas cleaning system and control of the furnace top gas pressure as a function of the incoming cupola furnace blast air.