Abstract: Disclosed are a substrate package, a method of fabricating the substrate package, and a system including the substrate package. The substrate package includes a stack of substrate sheets in an individual form, a continuous form, or a roll form. The stack has a sidewall defined by edges of the substrate sheets and a mark on the sidewall includes mark segments on respective edges. The mark segments vary such that one or more of the mark segments have a respective segment characteristic, such as a length. The segment characteristic can encode information about an attribute of the substrate sheet, such as a physical characteristic of the sheet.

Abstract: A sheet binding processing apparatus including a crimp binding member that performs binding processing on a predetermined region of a sheet by sandwiching and pressing the sheet between an upper tooth and a lower tooth meshing with each other, and a detection unit that detects a state of the predetermined region of the sheet to be bound by the crimp binding member. If the detection unit detects that the predetermined region is not capable of binding, the binding processing on the predetermined region is prohibited.

Abstract: An information processing apparatus generates, in a case where first component data and second component data for forming a product are received, one composite job based on the first component data and the second component data, a first component job based on the first component data, and a second component job based on the second component data.

Abstract: A negotiable instrument such as a check includes a unique microprint identifier that allows for authentication while preventing unauthorized reproduction and alternation. A printing system generates the identifier after receiving a customer order for printing a plurality of negotiable instruments, to allow inclusion of information that is specific to the customer order and/or the printing process. In various embodiments, the identifier is unique to each or each subset of the plurality of negotiable instruments and facilitates authentication of each of the negotiable instruments when needed.

Abstract: Imaging apparatus and methods for bindery systems are disclosed. An example apparatus includes a platform and a separator coupled to the platform. The separator to receive a signature assembly, the separator includes an end to engage the signature assembly to separate a first page from the signature assembly, a first guide to direct the first page toward the platform and a second guide to direct a second page of the signature assembly toward a side of the platform. The apparatus includes a printer positioned above the platform. The printer is to image the first page when the first page is disposed on the platform. The apparatus includes a pump fluidly coupled through the platform to draw the first page toward the platform.

Abstract: A printer 1 has a media orientation detection means 65 that detects displacement of a medium discharged from a media exit after media conveyance by the conveyance mechanism 63 stops; and a media processing device control unit 100 that controls the automatic paper cutter 60 to cut the media when the media orientation detection means 65 detects displacement of the media, and permits processing the media by the processing unit after controlling the automatic paper cutter 60.

Abstract: An apparatus and method for transporting flat products and for orienting such products for applying printed indicia while the products are transported, comprises a conveyor system which transports flat products in a first direction while holding the products in a first orientation generally orthogonal to the first direction, and, during transport, orients at least a peripheral portion of the product in a direction opposite the first direction, in an orientation and position for applying printed indicia on the peripheral portion of the product. The apparatus and method are particularly applicable for use in applying address information to the upper right corner of newspapers.

Abstract: A method includes providing a cover substrate to a finishing line. The cover substrate is provided to a printer associated with the finishing line. Variable information is printed on the cover substrate with the printer. A plurality of signatures are collected from a plurality of pockets on the binding line. The variable cover is joined with a portion of a publication. The publication is bound to include the variable cover.

Abstract: The present application relates to a system and related method for processing a mailpiece through the steps associated with its manufacture and post processing. The present system and method allow for mailpiece item tracking data collection at each step in the mailpiece manufacturing and processing. The present system and method allow for the integration of mailpiece item data from a postage device by utilizing information based barcode data included as part of the postage evidence, together with the production and sorting processes.

Abstract: A system is provided for printing and assembling printed products. The system includes a binding line and a plurality of pockets for delivering signatures to the binding line. A personalization line is associated with one of the plurality of pockets. The personalization line includes a printer configured to print variable information on a substrate and a converter positioned downstream of the printer and configured to convert the substrate into a variable signature including the variable information.

Abstract: The present application relates to a system and related method for processing a mailpiece through the steps associated with its manufacture and post processing. The present system and method allow for mailpiece item tracking data collection at each step in the mailpiece manufacturing and processing. The present system and method allow for the integration of mailpiece item data from a postage device by utilizing information based barcode data included as part of the postage evidence, together with the production and sorting processes.

Abstract: The invention relates to a method for replacing a rejected book on a binding line.

Abstract: A method of preparing batches of mailpieces using an envelope-stuffing machine. The method includes printing documents with each page bearing a first marking for causing the related document to be inserted into an envelope, and printing separator sheets each bearing a second marking for causing it to be folded into a predetermined particular geometrical shape; folding the documents and inserting them into empty envelopes having a common format; folding the separator sheets; and ejecting closed envelopes and the separator sheets folded into the predetermined particular geometrical shape. On being ejected by the envelope-stuffing machine, the separator sheets are interposed automatically between the closed envelopes as a function of the batches to be prepared, and the predetermined particular geometrical shape resulting in the separator sheets projecting from the predetermined common format of the envelopes.

Abstract: A printing system having: an order management terminal for instructing to create a printed matter, the order management terminal including; a communication interface section which obtains a list of destinations including a plurality of destination information and a distribution image information; and a printing instruction section which forms a printing instruction information including the destination information, the distribution image information and a print setting information and sends the printing instruction information to an image forming apparatus for creating the printed matter according to an instruction of the order management terminal; and the image forming apparatus including; an image forming section which executes printing of the destination information onto a cover sheet for each destination and printing of the distribution image information onto a distribution sheet continuously according to the printing instruction information; and a finishing section forming a printed.

Abstract: A method for manufacturing a pro label book includes printing static indicia on a web of label material, applying an adhesive to each portion of the web of label material that will become a label page in a pro label book that is not the portion of the web of label material that will become a top page of a label book to be formed if the adhesive is applied to a top surface of the web of label material or a bottom page of a label book to be formed if the adhesive is applied to the bottom surface of the web of label material, printing variable information on the web of label material, sheeting the web of label material to form label pages, and batching the label pages together utilizing the applied adhesive. Certain embodiments include attaching one of a backer or a cover to the web of label material following the printing static indicia step.

Abstract: The image forming apparatus includes: an image processor; an image forming portion for forming images on recording paper based on the image data output from the image processor; a folding mechanism for folding the recording paper with images formed by the image forming portion when the input image information is confidential image information; and a stapling mechanism for binding the recording paper folded by the folding mechanism, at the end part when the input image information is confidential image information. When the input image information is confidential image information, the image processor outputs the pouch-binding image data for a pouch-bound image to be formed on the facing pages of the recording paper that is folded by the folding mechanism, by editing the layout of the confidential image.

Abstract: A method for producing printed products with an arrangement including at least one printing press to produce book blocks, at least one conveying device to convey the book blocks, at least one processing device to provide each respective book block with a respective cover, and a control unit to control the production of the book blocks. The method includes producing each respective cover in advance of each respective book block production, supplying each cover to at least one storage unit, and following the supplying of each cover to the storage unit, triggering at least one printing press by the control unit to produce the respective book block on the at least one printing press.

Abstract: A method of producing a plurality of transaction cards comprising the steps of providing a plurality of blank cards to which at least one element is to be applied, each card comprising at least one card tag, each card tag carrying production information identifying at least one element to be applied to the card and/or a location on the card at which at least one element is to be applied, wherein the production information carried by at least one of the plurality of card tags differs from the production information carried by at least another one of the plurality of card tags; reading the card tag; sorting the plurality of cards into at least first and second sorted groups based on the production information; and applying the at least one element to the card.

Abstract: A method for coding the address location on a document or in a data base so that two or more electronic mailings with differing address placements may be combined together and sorted while the mailings are still in electronic form in order to take advantage of workshare discounts, delivery sequence efficiency, desired delivery date, class of delivery service, etc.

Abstract: A system is provided for printing and assembling printed products. The system includes a binding line and a plurality of pockets for delivering signatures to the binding line. A personalization line is associated with one of the plurality of pockets.

Abstract: A system for printing a multi-layer document includes no less than two continuous feed simplex printing devices that each print on no more than one of a plurality of media webs. An in-line post-processing device merges the media webs into a multi-layer document. The system also may have a controller that controls the printing devices and the post-processing device from a single synchronized dataflow. A method prints a multi-layer document, including the steps of simultaneously printing on no less than two media webs by a plurality of roll fed printers that each print on only one of the media webs; and merging the media webs from the plurality of roll fed printers in an inline post-processing device.

Abstract: A method of printing and assembling a printed product including unrolling a continuous web of paper from a roll on a printing line, printing non-personalized information on the paper on the printing line, printing personalized information on the paper on a finishing line, performing at least one paper conversion step after printing the personalized information to create a personalized signature on the finishing line, and feeding the personalized signature into a pocket on the finishing line.

Abstract: A co-mailing system uses an insert machine to merge different mail streams into one stream in the sequence of a master mail list. By using an insert machine with vertically oriented pockets traveling on a moving conveyor, the speed of merging the mail streams is high and efficiency is obtained.

Abstract: A method and system of providing postage wherein delivery fee discounts are provided based on one or more sorting levels in which mail pieces are run through the system twice. In the first run, postal codes are obtained from the mail pieces, a running tally for each participating sorting level code in each sorting level is kept, and for each code in the highest sorting level that has a tally that reaches a predetermined minimum, an indicium reflecting the highest discount is printed on: (i) the mail piece whose postal code caused the tally to reach the minimum, and (ii) any mail pieces to that postal code that are processed thereafter. In the second run, for each mail piece not having a printed indicium, an indicium is printed which reflects a proper sorting level discount, if any, based on the postal code obtained therefrom and one or more of the tallies.

Abstract: A method comprising providing printed products to form a first mail stream on a printing line, providing printed products to form a second mail stream on a printing line, and placing printed product from the second mail stream onto a printed product of the first mail stream to create the combined mail stream in the sequence of a master mailing list.

Abstract: A method for forming a document set is described. The document set is formed from rectangular sheets of the same size and includes an envelope sheet and at least one insert sheet. The method includes the steps of printing the envelope sheet with envelope information, this envelope information including a unique code identifier, printing each of the insert sheets with insert information, this insert information including a unique code identifier, and further more collating the envelope sheet and the insert sheets to form the document set.

Abstract: Method for producing multiple small custom envelope jobs using a sheet fed envelope machine. Multiple different envelope jobs are provided as stacks of sheets of envelope stock to a high volume envelope machine for processing into folded envelopes. Each envelope job stack includes a first sheet that, when processed by the machine, yields an envelope with visually distinctive edges. At the output of the envelope machine, the group of envelopes in an envelope job is indicated by the distinctive envelopes formed from first sheets.

Abstract: An apparatus for personalizing and inserting articles for mass distribution, includes an envelope hopper for holding a plurality of envelopes which each carry a unique machine readable code associated with a unique individual. An article hopper holds a plurality of articles for the individuals. A code scanner reads the codes and an envelope feeder moves one envelope at a time to the scanner. The envelopes are conveyed from the scanner in sequence to an inserting station and a printer reacting to the scanner prints personal information on the articles, each corresponding the an individual for whom a code has been read by the scanner. The printed articles are then feed in the same sequence to the inserting station and are inserted into a corresponding envelope.

Abstract: A system, apparatus, and method for printer-lane-packaging of documents utilizing a printer for printing on a linear web medium documents having fixed-data and variable-data information to produce in-lane formatting for each of the document and including a web cutter for cutting each of the in-lane printed documents into a stream of shingled sheets, a folder and collator for folding and collating the stream of shingled sheets into folded sets of variable page-counts per set for storage or immediate subsequent processing, and a computer for controlling the overall operation of the system components.

Abstract: Systems and methods for processing sheets, statements, and/or inserts prior to mailing are provided. One sheet processing system includes a receiver adapted to receive first and second single page sheets to be processed. The first sheet originates from a stack of first sheets, and the second sheet originates from a stack of second sheets. In some systems, the first and second sheets are of different sizes. The system includes a first read head adapted to read a first identifier from the first sheet, and a second read head adapted to read a second identifier from the second sheet. A circuit coupled to the first and second read heads is adapted to compare the first and second identifiers to determine whether a match exists. At least one identifier may include a magnetic stripe.

Abstract: A method receives a multi-page print job comprising content to be printed on sheets to produce a stack of printed sheets. Each of the sheets comprises sheet sides and sheet edges between the sheet sides, wherein the content is printed on at least one of the sheet sides. The method identifies a side mark to appear on at least one stack side of the stack of printed sheets (the stack side comprises the sheet edges). The method determines locations within the print job of side markings to be printed simultaneously with the content on the sheet sides (a combination of the side markings create the side mark). The method prints the multi-page print job to produce the stack of printed sheets with the side mark on the stack side.

Abstract: A process to merge a plurality of streams of printed products. The process includes merging a first stream of printed products with a second stream of printed products according to a predetermined order that is recipient-based, and packaging selected printed products from the first stream while the printed products of the first stream are being merged with the second stream.

Abstract: A method including assembling printed products to form a first mail stream on a finishing line, providing a second mail stream of printed products to the finishing line, and combining the first and second mail streams on the finishing line.

Abstract: A book product apparatus includes a gathering line and a plurality of feeding devices adapted to dispense at least one signature onto the gathering line. The apparatus further includes a controller operatively connected to the plurality of feeding devices for controlling the operation of the feeding devices, wherein a comparison of two customer data sources generates instructions for the feeding devices.

Abstract: A system and method designed to collate sequenced product. The system includes a holding bin having a first open end and a second open end. A moveable table is positioned at the first open end of the holding bin. A sheet inserter mechanism is positioned adjacent to the second open end of the holding bin, and includes an inserting mechanism which inducts a sheet of material into the holding bin between product for each discrete delivery destination. In this manner, a collated stack of sequenced product may be formed by the system.

Abstract: A method of combining mail streams in a printing finishing process including the acts of generating a master mailing list having a sequence, forming a first mail stream, forming a second mail stream, and combining the first mail stream and the second mail stream according to the sequence of the master mailing list.

Abstract: The combination of a plurality of streams of printed products. The first stream of products is selectively inserted into a packaging device while being merged into a second stream of products.

Abstract: A method of marking a unique code onto an edge of a sheet of material takes N stacks of sheet material, each stack having N1 sheets; prints a barcode uniquely identifying each stack on at least one edge of the stack so that each sheet of sheet material in the stack has the barcode printed on its edge. N1 stacks of sheet material are formed by collating the N stacks of sheet, wherein each of the N1 stacks has N sheets of sheet material, one sheet from each of the N stacks of sheet material. A second barcode uniquely identifying each of the N1 stacks is printed on at least one edge of the stack so that each sheet of sheet material in the stack has the barcode printed on its edge.

Abstract: A method for producing a document suitable for mailing to a recipient including the steps of determining preferences of the mail recipient and compiling a selection of messages relating to recipient preferences in a format accommodating variable data printing. The compilation of messages is printed on sheets of material which are arranged to form a multi-sheet stack. The stack is then bound along an edge to produce a personalized information package such as a catalog, coupon booklet, brochure or magazine suitable for mailing. The binding step may be performed by deformation binding to eliminate the use of consumable binding materials such as glue, staples, clips, etc.

Abstract: Systems and methods for processing sheets, statements, and/or inserts prior to mailing are provided. One sheet processing system includes a receiver adapted to receive first and second sheets to be processed. The first sheet originates from a stack of first sheets or a continuous form sheet, and the second sheet originates from a stack of second sheets or a continuous form sheet. The system includes a first read head adapted to read a first identifier from the first sheet, and a second read head adapted to read a second identifier from the second sheet. A circuit coupled to the first and second read heads is adapted to compare the first and second identifiers to determine whether a match exists. In this manner, the sheet processing system is able to confirm that the first and second sheets are both intended to be sent to the same customer.

Abstract: A method and apparatus for assembling personalized CDs, DVDs and other types of optical disks, magnetic media, and data storage devices into magazines, catalogs, pamphlets, and other printed products in order to enhance the amount and quality of personalization associated with the printed product includes reading and/or writing personalized information to/from a data storage device and assembling the data storage device within a printed product that is to be delivered to a particular individual. The reading and/or writing of personalized information may be directed to either digital information stored on the data storage device or to more conventional optical indicia that is printed on and/or optically scanned from the data storage device.

Abstract: A system for combined mailing of a plurality of diverse publications to a plurality of recipients at an optimized mail rate. The system includes a bindery for binding a plurality of the signatures where the bindery binding the plurality of signatures creates a plurality of first publications and a plurality of second publications. Each of the plurality of first and second publications are in a unique order, where the unique order identifies each of the plurality of first publications and each of the plurality of second publications with each of the plurality of recipients. A co-mailer is part of the system for combining the plurality of first publications with the plurality of second publications to form a plurality of diverse publications. The co-mailer merges the plurality of first and second publications in the unique order to send the plurality of diverse publications to the plurality of recipients at the optimized mail rate.

Abstract: The invention relates to a method for automatically synchronizing a number of paper feeding channels of an inserting system involving the following steps: a) inspecting the sheets provided for output in one of the channels by comparing their group sequence number and their sheet sequence number with predetermined reference values; b) outputting the inspected sheets from this channel if their group sequence number and sheet sequence number correspond with the set reference values; c) inspecting the additional sheets provided for output in one or more additional channels if the group sequence number or the sheet sequence number of a previously inspected sheet does not correspond with the set reference values; d) outputting the sheets from the additional channels if their group sequence number and sheet sequence number correspond with the set reference values, and; e) identifying a group as a defective group and outputting the sheet with the smallest group sequence number and with the smallest sheet sequence num

Abstract: A method of combining mail streams in a printing finishing process including the acts of generating a master mailing list having a sequence, forming a fist mail stream, forming a second mail stream, and combining the first mail stream and the second mail stream according to the sequence of the master mailing list.

Abstract: Cover authoring systems and methods for automatically composing a final content layout for a cover, including spinal content formatted to accommodate the width and height dimensions of the book spine, are described. By automatically computing the typeface parameter values based upon the selected visual fit model, this cover authoring scheme enables users to avoid the time consuming, laborious and expensive process of manually composing the final cover content layout with a conventional graphics program.

Abstract: A custom-decorated giftwrap is made by feeding a folded sheet into a printer, while avoiding paper jams therein by holding together sheet portions of the sheet.

Abstract: Method for printing pages within a booklet to improve the appearance of images on opposing pages includes sequencing images such that opposing pages are printed with the same print engine and/or fused the same number of times. Booklets include opposing pages having images fused the same number of times and/or printed with the same print engine as the image on the opposing page.

Abstract: The present invention relates to a technique for accurately identifying advertising forms for insertion into different publications. In an implementation, the method includes providing the advertising forms with a lap area, and printing a lap identifier onto the lap area. The lap identifier includes at least one of a publication name and an issue code so that the advertising forms can be properly correlated with the publication.

Abstract: A method and apparatus for assembling personalized CDs, DVDs and other types of optical disks, magnetic media, and data storage devices into magazines, catalogs, pamphlets, and other printed products in order to enhance the amount and quality of personalization associated with the printed product includes reading and/or writing personalized information to/from a data storage device and assembling the data storage device within a printed product that is to be delivered to a particular individual. The reading and/or writing of personalized information may be directed to either digital information stored on the data storage device or to more conventional optical indicia that is printed on and/or optically scanned from the data storage device.

Abstract: A method for the production and control of merging continuous webs with variable data therein is described. The method provides for the printing of control codes preceding and antedating live variable data on the web. These control codes are used to match related webs so as to facilitate the matching of related webs during collation.