Coating Or Dyeing Patents (Class 28/169)
  • Publication number: 20130210305
    Abstract: A tape containing an unbalanced woven fabric and an adhesive. The woven fabric has a warp dominant face and a filling dominant face, a plurality of warp yarns in a warp direction, and a plurality of filling yarns in a filling direction perpendicular to the warp direction crossing with the warp yarns at a plurality of intersections. At least 55% by number of the intersections have the warp yarn crossing with the filling yarn such that the warp yarn is on the warp dominant face of the fabric. At least 55% by number of the intersections have the warp yarn crossing with the filling yarn such that the filling yarn is on the filling dominant face of the fabric. The warp yarns have a linear mass density of between about 30 and 100 denier and the filling yarns have a linear mass density of between about 70 and 600 denier.
    Type: Application
    Filed: February 15, 2012
    Publication date: August 15, 2013
    Inventors: David S. Cosgrove, William C. Gadson, Phillip R. Keener, Scott Hunter
  • Publication number: 20130177754
    Abstract: A reinforced textile support, particularly for bituminous membranes, made of at least one layer of polyester non woven web and continuous high modulus reinforcement yarns longitudinally set with respect to said layer. The reinforcement yarns consist of cellulosic fibre multi-filaments of the Lyocell type. The assembly is bound by mechanical needling or water entangling, stabilised by means of thermal treatment at a temperature of 200-250° C. and consolidated by means of a chemical binder.
    Type: Application
    Filed: November 10, 2011
    Publication date: July 11, 2013
    Inventor: Massimo Migliavacca
  • Publication number: 20130150764
    Abstract: A wound dressing is disclosed. The wound dressing includes an oil emulsion and a substrate including a plurality of first yarns and a plurality of second yarns, wherein the plurality of first yarns includes a plurality of first fibers comprising a cellulosic material and the plurality of second yarns includes a plurality of second fibers comprising a non-adherent polymeric material. In other cases, the substrate can be a woven substrate, a nonwoven substrate, or a knitted substrate of nonadherent polymeric fibers or yarns.
    Type: Application
    Filed: December 9, 2011
    Publication date: June 13, 2013
    Applicant: Tyco Healthcare Group LP
    Inventors: Harish A Patel, Ajit K. Moghe
  • Publication number: 20130129999
    Abstract: The present invention relates to a surface-waterproof sheet for inorganic boards including multi-use non-woven fabrics and a waterproof coating layer, and a method of manufacturing the same. The method includes preparing a multi-use non-woven fabric composed of cellulose fibers, glass fibers and organic fibers; preparing a waterproof coating solution containing a powdery acrylic binder, water, an inorganic filler, a water repellent, a pigment and an antimicrobial agent; and coating the waterproof coating solution on the multi-use non-woven fabric, followed by drying the waterproof coating solution, thereby providing surface-waterproof sheet for inorganic boards for buildings, which has improved adhesion to the inorganic board and economic feasibility.
    Type: Application
    Filed: September 14, 2011
    Publication date: May 23, 2013
    Applicant: LG HAUSYS, LTD.
    Inventors: Gil-Ho Kang, Seong-Moon Jung, Sun-Joo Kim, Joo-Hwan Seo
  • Publication number: 20130117979
    Abstract: A woven fiber reinforcement material and method of making includes a plurality of fiber bundles extending generally parallel to one another in a longitudinal direction and spaced laterally from one another by at least 1/32 of an inch. The fiber bundles are selected from non-elastic fibers. A first transverse thread extends in a continuous serpentine pattern on a first side of the plurality of fiber bundles. A second transverse thread extends in a continuous serpentine pattern on a second side of the plurality of fiber bundles and a pair of connecting threads diagonally cross the first and second transverse threads and secure the first and second transverse threads to the fiber bundles at a plurality of longitudinally spaced locations.
    Type: Application
    Filed: January 11, 2013
    Publication date: May 16, 2013
    Applicant: FORTRESS STABILIZATION SYSTEMS
    Inventor: Fortress Stabilization Systems
  • Publication number: 20130118209
    Abstract: A method of constructing a warp knit fabric is disclosed. The warp knit fabric is constructed using polyester yarn for both the base yarn and the surface yarn. The resulting warp knit fabric is napped on the top side of the fabric to form a fabric that is soft to the touch.
    Type: Application
    Filed: November 11, 2011
    Publication date: May 16, 2013
    Inventor: Edmund Jin
  • Publication number: 20130117978
    Abstract: A method of treating wool in the form of a fibre, yarn, sliver, fabric or garment. A polymer coating is applied by plasma polymerisation to prevent shrinkage due to felting due to laundering. The method may include a pre-treatment step, for example application of a continuous plasma of inert gas, application of nano particles to the fibre surface or coating the fibre surface with a polymer.
    Type: Application
    Filed: September 28, 2010
    Publication date: May 16, 2013
    Applicant: P2i Limited
    Inventors: Christopher Carr, Akbar Khoddami, Stephen Coulson
  • Publication number: 20130111640
    Abstract: A composite material of the present invention is comprised of a textile layer of woven fabric and a first elastomer layer disposed on a first side of the textile layer. The textile layer may comprise a compound fabric such as a double-layer fabric. The double-layer fabric may have a first layer woven as a plain weave and a second layer woven as a crowfoot weave (3/1 twill weave). The composite material may further comprise a second elastomer layer disposed on the second side of the textile layer. The present invention may be embodied as a method of manufacturing a composite material comprising the steps of coating a compound fabric with an elastomer material and allowing the elastomer material of the coating to cure.
    Type: Application
    Filed: November 8, 2012
    Publication date: May 9, 2013
    Applicant: LINCOLN FABRICS LIMITED
    Inventor: LINCOLN FABRICS LIMITED
  • Publication number: 20130090029
    Abstract: A first impact dissipating fabric system includes a first fabric layer formed using a first weave pattern, and a second fabric layer formed using a second weave pattern different from the first wave pattern. A second impact dissipating fabric system includes a first fabric layer formed with fibers having a first denier, and a second fabric layer formed with fibers having a second denier different from the first denier. A third impact dissipating fabric includes a first fabric layer formed using a first weave pattern from fibers having a first denier, and a second fabric layer formed using a second weave from fibers having a second denier. The first weave and the second weave are different types of weaves and/or the first denier and the second denier are different from one another. In each system, the first and second fabric layers are disposed on one another and coupled together.
    Type: Application
    Filed: December 20, 2011
    Publication date: April 11, 2013
    Applicant: Matscitechno Licensing Company
    Inventor: Robert A. Vito
  • Publication number: 20130078415
    Abstract: A textile fabric includes a smooth surface with one or more regions having coating material exhibiting thermal expansion or contraction in response to change in temperature, adjusting insulation performance of the textile fabric in response to ambient conditions.
    Type: Application
    Filed: March 29, 2012
    Publication date: March 28, 2013
    Applicant: MMI-IPCO, LLC
    Inventor: Moshe Rock
  • Publication number: 20130073055
    Abstract: Embodiments of the present invention relate to a biodegradable scaffold for replacing tissue or inducing tissue regeneration and a preparation method thereof, wherein the scaffold comprises at least one woven silk tube layer and a collagen layer inside the tube layer. The scaffold is excellent in terms of tissue regeneration and mechanical properties and causes little or no immune response after implantation. Thus, the scaffold can be effectively used as a matrix for the regeneration of ligaments and tendons and the repair of injured muscles.
    Type: Application
    Filed: March 16, 2011
    Publication date: March 21, 2013
    Applicant: DONGGUK UNIVERSITY INDUSTRY-ACADEMIC COOPERATION FOUNDATION
    Inventors: Jung-Keug Park, Young Kwon Seo, Mi Jung Han, Hwa Sung Lee, Su Rak Eo, Hee Hoon Yoon, Soon Yong Kwon, Hee Jung Park
  • Publication number: 20130053746
    Abstract: A composite material is provided that includes an open knitted textile support including at least one area free of stitches and/or in which the stitch density is at least five times less than in the rest of the support and a silicone impregnating the support. A method of fabrication of the composite material also is provided, and a medical device including the composite material.
    Type: Application
    Filed: August 23, 2012
    Publication date: February 28, 2013
    Applicant: ZODIAC AUTOMOTIVE DIVISION
    Inventors: Sophie Roland, Jean-Roger Guillo
  • Patent number: 8375537
    Abstract: The present invention relates to a process for manufacturing a ramie fabric and the fabric. The process comprising the following steps: blend spinning a high-count ramie fiber such as a ramie fiber of 2500Nm or higher with a water-soluble fiber as carrier to form a yarn; sizing the yarn at a low temperature; weaving the yarn to form a gray fabric; then removing the water-soluble fiber from the gray fabric by deweighting the gray fabric during a printing and dyeing finishing process to obtain a super-high-count ramie fabric with a ramie yarn fineness of 160Nm or higher.
    Type: Grant
    Filed: June 18, 2008
    Date of Patent: February 19, 2013
    Assignee: Hunan Huasheng Zhuzhou Cedar Co., Ltd.
    Inventors: Zheng Liu, Hao Geng, Xiangqi Zhou, Liming Liu
  • Publication number: 20130026740
    Abstract: A method of forming a fabric for an air-bag, the method comprising providing a plurality of yarns, each yarn being formed from a plurality of individual fibres; applying an activatable additive or coating to each yarn, the additive or coating initially not being activated and wherein, prior to activation, the additive or coating presents little or no impedance to the relative movement of the fibres within the yarn and, following activation, the additive or coating binds fibres within the yarn to one another to prevent or hinder relative movement of the fibres in the yarn with respect to one another; and passing the yarns through an activation zone including a compressing component which applies a compressive force to the yarns, the additive or coating being activated as the yarns pass through the activation zone so that the yarns each have a substantially flat configuration.
    Type: Application
    Filed: March 17, 2011
    Publication date: January 31, 2013
    Applicant: AUTOLIV DEVELOPMENT AB
    Inventors: Hugh Finn, Ralf Koehnen, David Stow, Gary Wootton, Altay Kismir, Will Winzinger, Gonzalo Alves
  • Publication number: 20130000471
    Abstract: A textile sleeve and method of construction thereof is provided. The textile sleeve has a water-based, impervious coating for protecting elongate members contained within the sleeve. The sleeve has a flexible, tubular wall of tightly braided yarns with a coating applied thereto to render the wall impervious to fluid. The coating is a water-based coating applied as two distinct, first and second layers. The first, underlying layer includes a dielectric enhancing additive and a thickening agent to enhance the impermeability of the wall. The second, outer layer contains a similar formulation as the underlying first layer, however, it is free of the thickening agent.
    Type: Application
    Filed: June 14, 2012
    Publication date: January 3, 2013
    Inventors: Cassie Malloy, Ramesh R. Avula
  • Publication number: 20120325415
    Abstract: A method of producing textile blind slat, includes (a) weaving an elongated textile strip, wherein two longitudinal edge portions are double layered, for respectively forming elongated inner space therein; (b) immerging the elongated textile strip into a hardening agent, wherein the elongated textile strip passes through the hardening agent at a predetermined speed; (c) drying the elongated textile strip after the step (b) at a temperature between 100-180 Celsius degree; and (d) flattening the elongated textile strip after the step (c), so as to serve as a blind slat.
    Type: Application
    Filed: September 7, 2012
    Publication date: December 27, 2012
    Inventor: Jianming Yu
  • Publication number: 20120315407
    Abstract: A high-strength, lightweight inflatable structure is formed of at least one flexible fabric member that, in an inflated condition, forms a self-supporting structure. The flexible fabric member is formed from a bare fabric having an areal weight of less than 4.5 oz/yd2. The fabric is coated with air-impervious resin coating comprising a polyurethane resin having a mixture of graphene nanoplatelets and a phosphorus-based flame retardant added thereto. The thermally exfoliated graphene nanoplatelets contain residual graphene oxide. Graphene oxide, which is a polar molecule, has an affinity for the polar molecules that make up the phosphorus based flame retardant. Accordingly, in addition to its inherent flame-retardant properties, the phosphorus based flame retardant acts as a dispersant to improve the uniform dispersion of the graphene nanoplatelets within the matrix, thus reducing or eliminating the need to use additional dispersants.
    Type: Application
    Filed: June 6, 2012
    Publication date: December 13, 2012
    Applicant: Goodrich Corporation
    Inventors: Anthony M. Mazany, Robert Bianco, Ray K George
  • Publication number: 20120295063
    Abstract: A self-decontaminating fabric is manufactured from fibers such as Tencel having high surface energy and low surface roughness. Novel scouring methods eliminate substantially all contaminants from the fibers, and a novel coating process applies an anti-pathogen coating such as a halogen compound to the fabric so as to provide rapid deactivation of pathogens on contact. Novel charging methods activate or reactivate the coating, typically by exposure to chlorine. The coating is substantially free of gap regions where pathogens can survive. The high surface energy of the fibers allows a high coating concentration and provides close contact between attached pathogens and the coating. The low surface roughness reduces the pickup of pathogens by the fibers. Multi-layer embodiments include an outer layer configured for maximum anti-pathogen coating concentration, and an inner layer configured for a reduced coating concentration that is compatible with skin contact.
    Type: Application
    Filed: June 28, 2012
    Publication date: November 22, 2012
    Applicant: Warwick Mills, Inc.
    Inventor: Charles A. Howland
  • Patent number: 8303835
    Abstract: Compositions useful for conferring a flame-retardant finish on polyester materials by means of an exhaust process comprise a triester of phosphoric acid, a polyester and an amine or ammonium salt as well as water.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: November 6, 2012
    Assignee: Huntsman Textile Effects (Germany) GmbH
    Inventors: Salman Dermeik, Karl-Heinz Lemmer, Reinhold Braun, Walter Nassl
  • Publication number: 20120240370
    Abstract: A method of making an engagement cover for rollers for use in web conveying, the method comprising: (a) providing a knit fabric comprising a woven base layer having first and second faces and a resilient looped pile protruding from the first face; (b) applying an elastomeric coating composition to the looped pile; and (c) curing the coating composition to leave a deposit of elastomeric polymer on the looped pile to yield the engagement cover.
    Type: Application
    Filed: September 24, 2010
    Publication date: September 27, 2012
    Inventors: Kevin B. Newhouse, Bruce E. Tait, John C. Clark
  • Publication number: 20120160144
    Abstract: A method of making a woven sailcloth comprising the steps of: selecting a first set of yarns comprising at least partially a first type of yarn; selecting a second set of yarns comprising at least partially a second type of yarn; weaving the first set of yarns and the second set of yarns such that the first set of yarns are arranged along a first direction and the second set of yarns are arranged along a second direction which is different from the first direction, choosing a chemical solution which has the property of shrinking the first type of yarn in its longitudinal direction more than the second type of yarn when the first type of yarn and the second type of yarn are exposed to said chemical solution, and exposing the woven sailcloth to said chemical solution. A sailcloth is also disclosed based on said method. A sail made from woven sail cloth is also disclosed. A laminated sailcloth comprising a layer of woven sailcloth is also disclosed.
    Type: Application
    Filed: June 22, 2010
    Publication date: June 28, 2012
    Applicant: Lise Sonderborg ApS
    Inventor: Claus Sønderborg
  • Publication number: 20120148772
    Abstract: A coated textile sleeve for routing and protecting elongate members, combination thereof, and method of construction is provided. The textile sleeve has an elongate knit wall constructed from weft knit yarns. The knit wall has an inner surface providing a generally tubular cavity in which the elongate members are received and protected. The inner surface is formed, at least in part, by laid-in yarn to provide a soft, non-abrasive surface for dampening contact with the elongate members being protected to facilitate absorbing vibration, which in turn, reduces the frictional wear of the elongate members being protected. Further, the knit wall has an outer surface with a flexible, impervious elastomeric coating thereon. The elastomeric coating allows the knit wall to substantially retain its flexibility as knit, provides enhanced protection against the ingress of fluid and other contaminants, and providing added dampening to absorb vibration.
    Type: Application
    Filed: December 8, 2011
    Publication date: June 14, 2012
    Inventors: Ramesh R. Avula, Cassie M. Malloy, Ellen M. Bacon
  • Patent number: 8182552
    Abstract: In a process for dyeing a textile web having a first face and a second face opposite the first face, dye is applied to the textile web and the web is then moved in an open configuration thereof over a contact surface of an ultrasonic vibration system with the textile web in direct contact with the contact surface of the ultrasonic vibration system. The ultrasonic vibration system is operated to impart ultrasonic energy to the textile web to facilitate the distribution of dye throughout the web. The web is then moved further in its open configuration through a microwave application chamber of a microwave system and the microwave system is operated to impart microwave energy to the web in the microwave application chamber to facilitate binding of the dye to the web.
    Type: Grant
    Filed: July 12, 2007
    Date of Patent: May 22, 2012
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Robert Allen Janssen, Dennis John DeGroot, Thomas David Ehlert, Michael Joseph Garvey, Earl C. McCraw, Jr., Patrick Sean McNichols
  • Publication number: 20120073776
    Abstract: The invention relates to a transport or processing belt for a machine for the production or treatment of a fiber web, particularly a paper, cardboard or tissue machine, having a paper side and a conveying side and comprising a polymer coating and a textile load-bearing fabric, wherein the textile fabric has a first side facing the paper side and a second side facing the conveying side. The textile fabric is permeable with a permeability of at least 300 cfm, preferably of at least 500 cfm, and the polymer coating extends in one piece from the first side of the textile fabric though the openings of the textile fabric to the second side of the textile fabric.
    Type: Application
    Filed: June 18, 2010
    Publication date: March 29, 2012
    Inventors: John Jeffrey, Michael Spence, Andrew Allum, Paul Rydin
  • Publication number: 20120053689
    Abstract: Biocompatible coatings and spin finishes that can be applied to polyhydroxyalkanoate (PHA) polymers, and medical devices made from PHA polymers, have been developed. The coatings impart good lubricity to PHA polymers, particularly to fibers and braids made from these materials, making the coatings ideal for use on medical devices such as PHA braided sutures. The spin finishes can be applied to PHA fibers to facilitate their manufacture, and also for their conversion to other products, including medical textiles. The spin finishes serve to protect multifilament fiber bundles, and keep them intact following extrusion, and also to impart lubricity to the fiber bundles and monofilament fibers so that they are not damaged in subsequent processing steps particularly in textile processing. The coating reduces tissue drag of, for example, braided sutures.
    Type: Application
    Filed: March 23, 2011
    Publication date: March 1, 2012
    Inventors: David P. Martin, Said Rizk, Jon I. Montcrieff, Dennis W. Connelly
  • Publication number: 20120009838
    Abstract: Disclosed are a hand-tearable adhesive tape which is made of a sheet woven with warps and wefts, in which the warps have a smaller titer than the wefts, and is coated with a flame retardant to provide flame retardancy and is with an adhesive agent, and a method for manufacturing the same. Advantageously, the hand-tearable adhesive tape can exhibit superior adhesive force, while providing flame retardancy and can be torn by hand.
    Type: Application
    Filed: July 7, 2011
    Publication date: January 12, 2012
    Applicant: TAEYOUNG CHEMICAL IND. CO., LTD.
    Inventors: Seung Jin Baek, Jin Hoi Kim
  • Publication number: 20110217892
    Abstract: A woven fabric (1) made from threads (2) that are formed from plastic at least one their outside surface. At least one surface side (7) of the fabric (1) is partially metallically coated.
    Type: Application
    Filed: November 11, 2009
    Publication date: September 8, 2011
    Applicant: SEFAR AG
    Inventors: Peter Chabrecek, Hanspeter Meier
  • Publication number: 20090320252
    Abstract: The present invention provides embodiments comprising an apparatus for warping yarns, a comb, method of direct warping of the high twisted fine count yarns and method for dyeing of high twisted fine count yarns on slasher dyeing machine. The apparatus comprises a narrow width warp beam, a comb having flexible pins and is configured to high tension which enable direct warping of the high twisted fine count yarns such as voile yarns. The method of direct warping comprises warping of the yarns at high tension onto a narrow width beam.
    Type: Application
    Filed: July 9, 2007
    Publication date: December 31, 2009
    Applicant: ARVIND LIMITED
    Inventor: Kishor Gajanan Agnihotri
  • Patent number: 7461438
    Abstract: An apparatus for applying finishing agents onto a nonwoven web, wherein there is provided a device for pre-bonding of the nonwoven web. There is provided at least one guide surface, over which the pre-bonded nonwoven web is guided. Outlet openings for the finishing agent are provided in the guide surface, so that finishing agent can be applied onto the nonwoven web being guided over the guide surface.
    Type: Grant
    Filed: March 2, 2005
    Date of Patent: December 9, 2008
    Assignee: Reifenhaeuser GmbH & Co. Maschinenfabrik
    Inventors: Sebastian Sommer, Jens Guedden, Thomas Fett
  • Patent number: 7168140
    Abstract: Fabrics having improved aesthetic characteristics in addition to good FR characteristics and strength are described, as well as a method for making the fabrics. The fabrics are made by subjecting a fabric containing inherently flame resistant fibers to a fluid treatment process such that a fabric with good comfort and aesthetic characteristics is formed. In one form of the invention, the fabric comprises plied yarns, and the fluid treatment process serves to separate the plies from each other. The fabrics have a soft hand, good protective characteristics, good strength and durability, as well as good wicking and soil release characteristics.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: January 30, 2007
    Assignee: Milliken & Company
    Inventors: Paul A. McKee, Joseph B. Glenn, Mathias Richardson, Nathan B. Emery, Roy P. DeMott
  • Patent number: 6859983
    Abstract: In the present invention, a hydroentangled and three-dimensionally patterned fibrous material is printed or dyed with suitable coloring agents that are beneficial in enhancing the ability of the material to disrupt or obscure objects placed beneath such material. A three-dimensional pattern in the fibrous material results in a camouflage fabric with enhanced realism due to ability of the fabric to transmit varying amounts of direct and incidental light, thus producing shape-obscuring shadows.
    Type: Grant
    Filed: September 18, 2002
    Date of Patent: March 1, 2005
    Assignee: Polymer Group, Inc.
    Inventors: Charles Curtis, Samuel K. Black
  • Patent number: 6839945
    Abstract: The invention relates to a method for preparing a moisture barrier fabric comprising needing the fabric in a direction substantially opposite to the advance direction of the fabric with barbed needles to increase the density of the fabric by entangling the fibers thereof, open-width washing of the needled facecloth fabric with a detergent and sodium carbonate to further increase fabric density by allowing the fabric to neck down or bulk at a substantially random rate, coating one side of the fabric with at least one coating of a latex formulation for use in forming the backcoating of the moisture barrier fabric, comprising a (meth)acrylic acid urethane copolymer having a curing temperature of approximately 250 to 275° F., and immersing the dry moisture barrier fabric, including the latex backing, into a bath of fluorochemical and solution containing about 10 to about 15 wt % polyurethane, and removing excess fluorochemical from the treated fabric.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: January 11, 2005
    Assignee: Chatham, Inc.
    Inventors: Jeffrey D. Irwin, Christopher M. Harmon, Steven D. Daniels
  • Publication number: 20040176006
    Abstract: A base textile with a camouflage pattern is subjected to hot fluid streams to create flat regions and puckered or wrinkled regions, enhancing the three dimensional characteristics of the resulting material.
    Type: Application
    Filed: March 15, 2004
    Publication date: September 9, 2004
    Inventors: Howard C. Willauer, J. David Strength, William L. McLeod
  • Patent number: 6751831
    Abstract: A base textile with a camouflage pattern is subjected to hot fluid streams to create flat regions and puckered or wrinkled regions, enhancing the three dimensional characteristics of the resulting material.
    Type: Grant
    Filed: January 23, 2001
    Date of Patent: June 22, 2004
    Assignee: Milliken & Company
    Inventors: Howard C. Willauer, J. David Strength, William L. McLeod
  • Publication number: 20040107552
    Abstract: Range-dyed fabrics that possess excellent hand characteristics and simultaneously exhibit substantially nondirectional appearances are provided. Such a combination permits the production and utilization of an extremely comfortable apparel fabric that can be attached to any other similar type of fabric to form a target apparel article without the time-consuming need to align such component fabrics to ensure an overall aesthetic appearance is met for the target apparel article. In general, such a fabric is produced through the initial immobilization of individual fibers within target fabrics and subsequent treatment through abrasion, sanding, or sueding of at least a portion of the target fabric. Such a procedure produces a fabric of short pile height and desirable hand. Upon range-dyeing the target fabric exhibits the extra benefit of nondirectional surface characteristics.
    Type: Application
    Filed: November 26, 2003
    Publication date: June 10, 2004
    Inventors: Louis Dischler, Wesley M. Drexler, Scott W. Efird, Dale Robert Williams
  • Publication number: 20040068849
    Abstract: The invention is directed to a hydroentangled nonwoven wipe, the outer surface of which exhibits highly entangled fibers whereas the inner layer exhibits lightly entangled fibers. In particular, the present invention contemplates that a fabric is formed from a fibrous batt that is subjected to fluidic energy, preferably hydraulic energy, applied to one or both faces of a fibrous batt. The hydraulic energy is moderated against the basis weight of the fibrous batt to achieve the degree of surface entanglement desired. Wipes formed in accordance with the present invention exhibit a sufficient degree of strength, softness, non-linting performance, and air flow so as to promote the formation of lather, while providing the necessary resistance to tearing and abrasion, to facilitate use in a wide variety of wipe applications.
    Type: Application
    Filed: May 27, 2003
    Publication date: April 15, 2004
    Applicant: Polymer Group, Inc.
    Inventors: Patrick Barge, Nick Carter, Charles Fuller
  • Publication number: 20030204942
    Abstract: A method for manufacturing an artificial leather reinforced with ultramicrofiber nonwoven fabric is disclosed. The method mainly includes the following steps. First, ultramicrofiber-forming fibers having an islands-in-sea type cross-sectional configuration are formed by blend spinning or conjugate spinning, and used as a major material of the nonwoven. Next, a porous reinforcement sheet of low compactness is formed from polyester, polyurethane or polyolefin by spunbonding, meltblowing or calendering. The reinforcement sheet has a thickness of about 0.01 to about 1.0 mm, has a weight per unit area of about 10 to about 200 g/m2 and has a mesh size of about 10 to about 150 mesh. Alternatively, twisted yam (100˜1000T/m) may be used to form the reinforcement sheet by a weaving or knitting machine. The ultramicrofibers are entangled with the reinforcement sheet by needle punching or spunlace to form the complex reinforced ultramicrofiber nonwoven fabric.
    Type: Application
    Filed: March 11, 2003
    Publication date: November 6, 2003
    Inventors: Ching Tang Wang, Mong-Ching Lin, Chung Chih Feng, Kuo Kuang Cheng, Sheng Lien Chung, Pai Hsiang Wu, Chiao Fa Yang, Chun Hsien Li
  • Patent number: 6634070
    Abstract: A material having a unique, multi-colored appearance is described. More specifically, a material having a multi-colored appearance and a three-dimensional surface is described, along with a method of making such a material. The process involves providing a pile material having an upper portion of the pile yarns of a first color and a lower portion of the pile yarns of a second color that is visually distinct from the first color, then treating the material so as to displace at least some of the pile yarns to a different position with respect to the base web portion of the fabric from other of the pile yarns. In this way, the lower portions of at least some of the pile yarns are exposed, to provide a unique visual appearance as a result of the color differential, and a unique three dimensional appearance as a result of the difference between the position of the treated and untreated portions.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: October 21, 2003
    Assignee: Milliken & Company
    Inventor: Howard C. Willauer, Jr.
  • Publication number: 20030024093
    Abstract: A material having a unique, multi-colored appearance is described. More specifically, a material having a multi-colored appearance and a three-dimensional surface is described, along with a method of making such a material. The process involves providing a pile material having an upper portion of the pile yarns of a first color and a lower portion of the pile yarns of a second color that is visually distinct from the first color, then treating the material so as to displace at least some of the pile yarns to a different position with respect to the base web portion of the fabric from other of the pile yarns. In this way, the lower portions of at least some of the pile yarns are exposed, to provide a unique visual appearance as a result of the color differential, and a unique three dimensional appearance as a result of the difference between the position of the treated and untreated portions.
    Type: Application
    Filed: August 3, 2001
    Publication date: February 6, 2003
    Inventor: Howard C. Willauer
  • Publication number: 20030014852
    Abstract: A hook tape fabrication method includes the steps of coating nylon yarns with a layer of water repellent, coating the repellent-coated nylon yarns thus obtained with a layer of PU rubber, weaving the nylon yarns thus obtained into loops, and cutting the loops into hooks.
    Type: Application
    Filed: July 19, 2001
    Publication date: January 23, 2003
    Inventor: Tony Tseng
  • Patent number: 6509074
    Abstract: A dimensionally stable rug underlay manufactured from needle-punched fibers arranged to form a non-woven felt fabric, to which an acrylic latex pressure sensitive adhesive is applied by a dipping process that coats the surfaces of the fibers and fills the interstices between the fibers. The acrylic adhesive is applied to the felt substrate in a dip and squeeze operation, which passes a felt web through a trough of adhesive and then through an excess adhesive removal station, after which, a protective releasable polymer film is applied to the exposed adhesive surfaces prior to curing step. The acrylic adhesive is selected to exhibit sufficient tackiness, while not leaving a residue after removal of the rug underlay from the underlying surface.
    Type: Grant
    Filed: August 13, 1999
    Date of Patent: January 21, 2003
    Inventor: Oliver Wyman
  • Patent number: 6502290
    Abstract: A hook tape fabrication method includes the steps of coating nylon yarns with a layer of water repellent, coating the repellent-coated nylon yarns thus obtained with a layer of PU rubber, weaving the nylon yarns thus obtained into loops, and cutting the loops into hooks.
    Type: Grant
    Filed: July 19, 2001
    Date of Patent: January 7, 2003
    Assignee: Taiwan Paiho Limited
    Inventor: Tony Tseng
  • Patent number: 6405418
    Abstract: An apparatus for forming and finishing a continuous fabric web in a single operation. The apparatus includes a fabric web forming station for forming a continuous fabric web and a finishing station downstream from the fabric web forming station for receiving the continuous fabric web from the fabric web forming station and for providing a finishing treatment to the continuous fabric web. In the preferred embodiment, the finishing station includes a substantially excess-free applicator which helps to prevent thick spots in the coated fabric web which may occur when a coating applicator is stopped and restarted. In the preferred embodiment, the finishing station includes a curing station downstream from the applicator. The curing station may include both a drying station and a heat set station downstream from the drying station. The operating temperatures of the drying and heat set stations are controlled to minimize the amount of air having VOCs to be treated before being discharged into the atmosphere.
    Type: Grant
    Filed: January 7, 2000
    Date of Patent: June 18, 2002
    Assignee: Highland Industries, Inc.
    Inventors: Earl T. Crouch, Joe Nicholson
  • Patent number: 6375889
    Abstract: A method of producing a non-woven fabric having a high recovery after elongation and a substantially uniform surface including the steps of microcrepeing the fabric between about 20% and 35%, and heat setting the fabric to a temperature between its glass transition temperature and its melting temperature. A non-woven fabric having a recovery of at least 40% after five cycles of 35% elongation is made from a microcreped fabric of basis weight from 1-3.5 osy. The non-woven fabric has a uniform surface that is substantially free of bunching, gathering, and that is otherwise substantially flat to the eye and touch.
    Type: Grant
    Filed: April 16, 1999
    Date of Patent: April 23, 2002
    Assignee: Polymer Group, Inc.
    Inventors: Rory Holmes, Jerry Yang
  • Patent number: 6269525
    Abstract: The inventive method provides highly desirable hand to various different types of fabrics through the initial immobilization of individual fibers within target fabrics and subsequent treatment through abrasion, sanding, or napping of at least a portion of the target fabric. Such a procedure includes “nicking” the immobilized fibers thereby permitting the fibers to produce a substantially balanced strength of the target fabric in the fill and warp directions while also providing the same degree of hand improvements as obtained with previous methods. Furthermore, this process also provides the unexpected improvement of non-pilling to synthetic fibers as the “nicking” of the immobilized fibers results in the lack of unraveling of fibers and thus the near impossibility of such fibers balling together to form unwanted pills on the fabric surface. Fabrics treated by this process are also contemplated within this invention.
    Type: Grant
    Filed: February 6, 2001
    Date of Patent: August 7, 2001
    Assignee: Milliken & Company
    Inventors: Louis Dischler, Jimmy B. Henson, Roger Milliken
  • Patent number: 6260247
    Abstract: The inventive method provides highly desirable hand to various different types of fabrics through the initial immobilization of individual fibers within target fabrics and subsequent treatment through abrasion, sanding, or napping of at least a portion of the target fabric. Such a procedure includes “nicking” the immobilized fibers thereby permitting the fibers to produce a substantially balanced strength of the target fabric in the fill and warp directions while also providing the same degree of hand improvements as obtained with previous methods. Furthermore, this process also provides the unexpected improvement of non-pilling to synthetic fibers as the “nicking” of the immobilized fibers results in the lack of unraveling of fibers and thus the near impossibility of such fibers balling together to form unwanted pills on the fabric surface. Fabrics treated by this process are also contemplated within this invention.
    Type: Grant
    Filed: May 12, 2000
    Date of Patent: July 17, 2001
    Assignee: Milliken & Company
    Inventors: Louis Dischler, Jimmy B. Henson
  • Publication number: 20010001753
    Abstract: A reversible fabric particularly for use in the production of military rainflies is described. The fabric has first and second faces, each of which has a visually distinct color in order that rainflies and other articles made from the fabric can be used to provide inconspicuous shelter in two visually distinct environments. Each of the sides of the fabric provides requisite degrees of visual opacity and infrared reflectance, as well as other functional properties—such as water-resistance, etc. The fabric includes a dyed textile substrate and three coats of pigmented polyurethane having varying compositions; the composite fabric can be produced by a coating and/or laminating process.
    Type: Application
    Filed: January 9, 2001
    Publication date: May 24, 2001
    Inventors: Steve Nelson, Benito Boiardi
  • Patent number: 6233795
    Abstract: A process for abrading fabrics to produce a sueded hand is provided. In particular, the process is directed to the sueding of cotton containing fabrics both before and after mercerization, to produce a unique combination of hand and retained fabric strength. Fabrics treated by this process are also contemplated within the scope of this invention.
    Type: Grant
    Filed: May 12, 2000
    Date of Patent: May 22, 2001
    Assignee: Milliken & Company
    Inventor: Louis Dischler
  • Patent number: 6230376
    Abstract: The inventive method provides highly desirable hand to various different types of fabrics through the initial immobilization of individual fibers within target fabrics and subsequent treatment through abrasion, sanding, or napping of at least a portion of the target fabric. Such a procedure includes “nicking” the immobilized fibers thereby permitting the fibers to produce a substantially balanced strength of the target fabric in the fill and warp directions while also providing the same degree of hand improvements as obtained with previous methods. Furthermore, this process also provides the unexpected improvement of non-pilling to synthetic fibers as the “nicking” of the immobilized fibers results in the lack of unraveling of fibers and thus the near impossibility of such fibers balling together to form unwanted pills on the fabric surface. Fabrics treated by this process are also contemplated within this invention.
    Type: Grant
    Filed: May 12, 2000
    Date of Patent: May 15, 2001
    Assignee: Milliken & Company
    Inventors: Louis Dischler, Jimmy B. Henson, Roger Milliken
  • Patent number: 6112381
    Abstract: The inventive method provides highly desirable hand to various different types of fabrics through the initial immobilization of individual fibers within target fabrics and subsequent treatment through abrasion, sanding, or napping of at least a portion of the target fabric. Such a procedure includes "nicking" the immobilized fibers thereby permitting the fibers to produce a substantially balanced strength of the target fabric in the fill and warp directions while also providing the same degree of hand improvements as obtained with previous methods. Furthermore, this process also provides the unexpected improvement of non-pilling to synthetic fibers as the "nicking" of the immobilized fibers results in the lack of unraveling of fibers and thus the near impossibility of such fibers balling together to form unwanted pills on the fabric surface. Fabrics treated by this process are also contemplated within this invention.
    Type: Grant
    Filed: February 18, 1999
    Date of Patent: September 5, 2000
    Assignee: Milliken & Company
    Inventors: Louis Dischler, Jimmy B. Henson, Roger Milliken