Abstract: A decorative outdoor fabric including a woven structure formed of acrylic warp yarns and at least some of the fill yarns comprising self-coating yarns formed of high melt and low melt yarn constituents. When the fabric is tentered, the low melt constituents melt and cross-flow to the other fibers in the fill and warp yarns. The warp yarns have deniers of at least 150 d and the fill yarns have deniers of at least 400 d. Because of the cross-flow of the low melt constituents, the resulting fabric achieves acceptable abrasion resistance, stability, and load recovery and hand without the need for a latex backing.

Abstract: Method of manufacturing air textured threads comprising at least one ground thread and at least one effect thread, wherein at least the ground thread is drafted before it is fed, together with the effect thread, to a texturizing unit and wherein the texturized yarn consisting of ground and effect threads is heated. A ground thread is used with a fineness between 80 and 200 dtex and an effect thread is used with a fineness between 60 and 165 dtex, with the effect thread being finer than the ground thread.

Abstract: An apparatus for producing high quality products of cloth strip by the improvement of working efficiency and the equalization of treatment conditions, wherein the cloth strip (2) is subjected to a predetermined treatment while passing through one treatment zone (3) along a spiral path. A plurality of metallic surface rollers (5-2 to 5-4), surfaces of which are formed with metal, are used as at least part of conveying rollers consisting of metallic rollers (5-2 to 5-4) for guiding the cloth strip (2), provided in at least one of entrance and exit parts for the introduction/withdrawal of cloth strip (2) to the treatment zone (3). The metallic surface rollers (5-2 through 5-4) are arranged in a non-contacted state with each other and positively driven to rotate via a suitable drive mechanism (6).

Abstract: An apparatus to produce a spun-like synthetic yarn which employs a filament loop breaker which is periodically and automatically opened to break the vacuum pressure to allow lint collected therein to be released and collected. The apparatus includes cantilever suspended rolls to open up the interior of the filament loop breaker to provide more efficient lint removal resulting in the ability to run at higher speeds.

Abstract: A polyester multifilament synthetic yarn which has a low draw ratio and a bulk characteristic made by overfeeding the yarn in the range of 4-12% that provides a double plush fabric, when knit, that has a pleasant broken pattern look with at least a 25% increase in bulk. The yarn used is obtained by treating a low draw ratio polyester yarn in a hot relaxation and setting zone after drawing prior to take-up.

Abstract: A separator or a packaging material is provided, comprising a thermoplastic plastic film at least one surface of which is a matte surface or an embossed surface having a surface roughness (Ra) of not larger than 1/2 of the thickness of the film. The thermoplastic film may have a release treatment layer on the whole or part of a surface. The separator or packaging material is useful as a separator for pressure-sensitive adhesive articles and disposable articles or as a packaging material for packing foods, pressure-sensitive adhesive articles and sanitary articles. In particular, the separator is suitably used as a separator for a disposable diaper and a sanitary napkin, and also the packaging material is suitably used as a package for a sanitary napkin.

Abstract: An apparatus and method for melt spinning a plurality of downwardly advancing multifilament polymeric yarns, and winding the advancing yarns into respective packages. Each of the advancing yarns is brought into contact with a separate yarn delivery mechanism which acts to control the yarn tension before the yarn is wound into a package. Thus, the yarn tension of all of the yarns can be made substantially the same when they are wound into packages, which permits all of the packages to have the same winding structure and the same packing density.

Abstract: The invention comprises a fixture and method for holding optical waveguid such as fiber optic cable, in a relatively stable fashion for processing. The fixture includes a first frame and a second frame, releasably securable to the first frame to form a unitary structure. Chambers disposed in at least one of the frames are adapted for removably receiving optical fiber cable when the first and second frames are released from one another and for securely retaining with molding material optical fiber cables when the first and second frames form the unitary structure. A process area is defined in the unitary structure such that segments of optical fiber cables secured therein are accessible in the process area for processing. An optional coating fixture is securable to said unitary structure for forming with a molding material a protective coating about the cable segments in the processing area.

Abstract: An apparatus for forming a collagen fiber having microparticulates coated on the surface of the fiber and the method for forming the fiber are disclosed.

Abstract: A process for making ready-to-tuft, mock space-dyed bulked continuous filament yarn is a one-step process. It joins extruding, texturing, and interlacing to yield a yarn that may be tufted directly into carpet without further texturing or twisting. In another aspect, one or more additional strands may be inserted in the process. An apparatus for making the ready-to-tuft, mock space-dyed, bulked continuous filament yarn is described.

Abstract: A method of making yarn comprises feeding at least two drawn, continuous filament starting yarns (18, 19), of which at least one is a multifilament yarn, together to an intermingling device (21) to form a single bulked thread of which the filaments of the starting yarns are intermingled and looped, and applying a bulk-reducing treatment to the bulked thread (27), characterized in that the starting yarns are fed to the intermingling device with substantially equal overfeed.

Abstract: A method for making a thread comprising: feeding at least two drawn, continuous filament starting threads (18, 19), of which at least one is a multi-filament thread, together to an intermingling device (21) to form a single bulked thread of which the filaments of the starting threads are intermingled and looped, and applying a bulk-reducing treatment to the bulked thread characterized in that the bulk-reducing treatment comprises a treatment under tension without the thread being heated.

Abstract: A distinctive technique for making porous fiber includes a stretching of a substantially continuous fiber while the fiber is in an operative association with an effective quantity of surface-active material. The fiber can be produced from a source material which includes a thermoplastic, orientable material and at least about 0.35 weight percent (wt %) of a supplemental material. In particular configurations of the invention, the fiber may be contacted with a first quantity of surface-active fluid and at least a separate, second quantity of surface-active fluid. In other configurations, the fiber may be subjected to an additional incremental stretching.

Abstract: A method and apparatus for maintaining a yarn take-up point stationary. A first sensor, such as an optical sensor, is positioned proximate a first location of a yarn travel path to output a first signal representative of the position of a yarn at the first location. A second sensor, such as another optical sensor, is positioned proximate a second location of the yarn travel path to output a second signal representative of the yarn at the second location. A controller controls a temperature of a fluid employed to heat the yarn. The controller receives the first signal and the second signal, which are analyzed to produce a heat control signal that is used to control the temperature of the fluid. The heated fluid is used to texturize the yarn, such that the yarn is tensioned and maintained so that a yarn take-up point is substantially stationary.

Abstract: Multiple (at least two) differently colored or colorable feed yarns are fed from their respective yarn packages to a multi-position interlacer manifold assembly. The feed yarns are maintained separate and apart from one another and are passed in this separated state through individual interlacer jets associated with the interlacer manifold assembly. The individual yarns are thereafter conveyed to a conventional yarn processing system (e.g., an apparatus known colloquially in the art as a "Gilbos" apparatus) where they are entangled with one another to provide a finished yarn in which the individual yarn components remain substantially coherent throughout the finished yarn. The individual interlaced yarns thus become entangled with one another when subjected to the yarn processing system without substantial inter-yarn blending or commingling occurring (which blending or commingling would thereby cause the constituent yarns to become nearly indistinguishable from one another).

Abstract: A method for self-crimping of S/S bi-component fibers on a fiber line includes the steps of main drawing, post-drawing on a cold drawing unit, water application in the tensed state and relaxation at the dryer inlet in the compact closed state, which results in fibers with a novel .OMEGA.-shaped crimping structure.

Abstract: A generally cylindrical yarn package having multiple yarn ends is formed by converging the multiple yarn ends to form a substantially planar yarn end ribbon having the multiple yarn ends in a side-by-side untwisted contacting relationship with one another. The yarn end ribbon formed of the converged yarn ends is then wound about a continuously rotating yarn package core by reciprocally traversing the yarn end ribbon parallel to the longitudinal axis of the yarn package core while maintaining the side-by-side untwisted contacting relationship between the multiple yarn ends of the yarn end ribbon. In such a manner, a generally cylindrical yarn package is formed having multiple yarn ends which may later be separated into individual yarn ends for downstream processing by tangentially unwinding and separating the individual yarn ends from the yarn package. As a result, the present invention allows an increase in spinning capacity to be achieved (i.e.

Abstract: A method is disclosed for the manufacture of a novel chenille upholstery fabric and chenille decorative throw. The chenille yarn contains a continuous filament binder yarn comprising a polymer selected to have a melting point which allows melting to occur at maximum speeds either in a tenter frame or in a heat setting machine. The chenille yarn comprises a pile, a core and the continuous filament binder yarn. The chenille fabric is woven from the chenille yarn and the binder yarn is melted to bind the pile to the core. In one embodiment the melting occurs in a tenter frame during the curing of a latex backing for the fabric. In a second embodiment, the melting occurs in a heat setting machine prior to weaving. As part of both embodiments, the core is air textured together with the binder yarn.

Abstract: There is disclosed a method for making a textile strand comprising passing two filamentous strands together through a jet device which commingles filaments of the two strands and then subjecting the thus commingled strands to a drawing step in which at least one of the strands is drawn to a stable drawn state.

Abstract: In a textile-processing operation wherein a filament is displaced longitudinally continuously past a treatment station and a liquid is applied to the moving filament at the station, a supply of the liquid is held in a container spaced from the station and connected via a conduit to an applicator at the station. Space above the liquid in the container is filled with a gas that is devoid of free oxygen and that is in direct contact with the liquid. This gas above the liquid is pressurized in the container to controlledly force the liquid from the container through the conduit to the applicator at the station. The liquid is kept out of contact with oxygen until it actually has been applied to the filament. In fact the filament is passed over a small-diameter orifice formed in a guide and the liquid is forced from the orifice. The filament directly engages the guide at the orifice and covers the orifice so that the liquid does not contact the ambient air until after it is applied to the filament.

Abstract: A draw texturing machine, which is provided with a heater to be set at a temperature higher than a melting point of a yarn to be textured, can be stopped in operation while the yarn is being threaded onto the machine and then re-started. The temperature of the heater is lowered upon stoppage of the machine, the temperature of the heater is detected, and the rotating speeds of rotating members are controlled based on the detected temperature. An effective method is provided by which a draw texturing machine provided with a heater to be set at a temperature higher than a melting point of a yarn to be textured can be stopped and then re-started while the yarn is being threaded.

Abstract: An apparatus for forming a blended yarn from a plurality of yarn strands is disclosed, and wherein the yarns are advanced to contact the surface of a feed roll in a side by side arrangement. A guide roll for each of the yarn strands is positioned upstream of the feed roll, and one or more of the guide rolls has a circumferential configuration which serves to repeatedly move the advancing yarn strands relative to each other so that the strands laterally cross each other on the surface of the feed roll in a predetermined pattern.

Abstract: A gentle and fast process for heating yarns passing contactlessly through a heating apparatus. The process includes the steps of preheating a heat transfer has to a temperature above the desired final yarn temperature, feeding the preheated heat transfer gas to the yarn duct so that it impinges essentially perpendicularly on the moving yarn and along a length such that the yarn heats up to the desired elevated temperature within the heating apparatus. The present invention may be used for heating air jet textured yarns and for setting two component loops sewing yarns. The invention further relates to an apparatus for carrying out the process including a preheating means, a duct in the form of a tube drilled with holes, feed lines, and a distributor chamber enabling the heat transfer gas to impinge radially upon the outside of the yarn moving contactlessly in the duct.

Abstract: The invention relates to the production of untwisted yarns from at least two fibril bundles. It gives intermediate method steps, which are so introduced between the main steps of the conventional production method for such yarns (spinning, stretching and texturing), that the reciprocal position of the individual fibril bundles resulting from the arrangement of the spinnerets can be retained through the process. A non-positively acting false twister for each individual fibril bundle, whose strength or thickness can be varied, also makes it possible to reproducibly vary the mixing of the fibrils of the individual bundles in their contact zones.

Abstract: A method is described of drawing a pre-oriented multifilament yarn (POY yarn). Hereby the multifilament yarn is fed from a delivery godet, around which it is wrapped, at a first velocity into a main drawing zone and removed from the main drawing zone at a second velocity by a drawing-off godet around which it is wrapped. The drawing in the main drawing zone takes place between the delivery godet and the drawing-off godet whereby the drawing-off godet is heated to a temperature of between 160.degree. C. and 240.degree. C. The first and the second velocities are so adjusted with respect to each other that the second velocity is 70% to 180% greater than the first velocity.

Abstract: A system for automatically rippling and hackling wig yarns. The system comprises a rippling heater having a pair of wave rollers each having a waveformed surface and a heating coil, a cooler having a cooling belt and a blast unit comprising a blast fan, a blast pipe and a blast diffuser, a hackling device for hackling the wig yarns from the cooler, a pair of tension rollers arranged between the cooler and the hackling device, and a plurality of pulling rollers having different diameters. The hackling device comprises a plurality of hackling units and/or a plurality of hackling conveyors. The hackling unit includes hackle bar driven by a drive unit, the hackle bar having a plate provided with a plurality of erected hackle pins and vertically reciprocating by the rotational force of the drive unit.

Abstract: Moresque or berber continuous filament yarn is prepared by supplying a first group of continuous filaments to a first entangling zone where harsh nodes are created so that the first group has a yarn harshness of at least about 200. One or more other groups of continuous filaments, which are differentially precolored or dyeable with respect to the first group, are joined to the first group and interlaced sufficiently to cohere all groups of continuous filaments without blending with the tightly interlaced first group. The finished yarn has node harshness less than 100.

Abstract: The invention relates to the production of untwisted yarns from at least two fibril bundles. It gives intermediate method steps, which are so introduced between the main steps of the conventional production method for such yarns (spinning, stretching and texturing), that the reciprocal position of the individual fibril bundles resulting from the arrangement of the spinnerets can be retained through the process. A non-positively acting false twister for each individual fibril bundles, whose strength or thickness can be varied, also makes it possible to reproducibly vary the mixing the fibrils of the individual bundles in their contact zones.

Abstract: Hybrid yarn is produced from thermoplastic and reinforcing fibers by spreading the fibers separately to form a band and combining and homogeneously intermixing the two bands on rolls or rods. The spreading is carried out in such a way that the reinforcing fiber band will be from 20 to 100% wider than the thermoplastic fiber band. The hybrid yarn can be sized and processed into fabrics which can be molded to produce fiber composites.

Abstract: The present invention relates to improvements in puncture-resistant and medicinal treatment garments. Garments made from fibers such as KEVLAR.RTM. and designed to deter penetration of objects are subjected to an additional brushing step to enhance the fibers' abilities to prevent penetration of sharp needle-like penetrating objects. The fibers may also be coated with an abrasive material to further engage and deflect penetrating objects. In another aspect of the invention, the fibers may be coated with a disinfectant or pharmaceutical agent. The coated fibers, having the improved fiber structure resulting from the brushing step, may be used in fabrics to treat skin conditions, disinfect penetrating objects in puncture-resistant materials, or as a disinfecting prevention fabric for use in textiles in high risk infection areas such as hospitals and public facilities.

Abstract: An apparatus that includes speed, temperature, tension, position and pressure sensors on a BCF yarn spinning machine in connection with a digital computer incorporates models in the computer which predict yarn bulk and dyeability properties as a function of sensor inputs: hot roll temperature, bulking jet temperature, ladder guide tension, relative viscosity, draw zone tension, Hall-effect Watt-meter measuring the power consumption of the spinning pump, finish roll speed, takeup roll speed, wind up speed and wind up tension.

Abstract: The object of the present invention is the free retraction of thread spirals placed on a perforated conveyor belt during a heat treatment such as heat retraction or heat fixing of dyes. The device applies shaking movements or vibrations to a vertical component of the perforated belt, especially inside a heat treatment enclosure. It consists of an oscillating rotatable shaft transversely disposed inside the enclosure and applied to the lower surface of the belt. The shaft may have one or more plane surfaces, for example a rectangular transverse section.

Abstract: The invention concerns an apparatus for continuous heat treatment of textile thread. The apparatus is designed as a modular unit so that its size may be adapted to each need and treatment parameters adjusted according to its application. The apparatus comprises a conveyor belt (1) transporting thread (13) through a pretreatment chamber (7) and a treatment chamber (8). Each of these chambers (7, 8) comprises one or more enclosure modules (20, 30) containing one or more forced circulation units (21, 31). In the pretreatment chamber (7), each unit (21) causes pretreatment fluid to circulate in a closed circuit. The units (31) in the treatment chamber (8) cause treatment fluid to circulate and may function as an open circuit. Such an apparatus is useful for continuous heat treatment of textile thread, particularly for heat fixing either the physical structure of the thread or dyes.

Abstract: A printing blanket having a printing face, a compressible body of material below the printing face and at least one body or reinforcing layer adjacent the compressible layer. The reinforcing layer is a woven fabric having air textured polyester warp and fill yarns therein.

Abstract: A method and system for spreading a tow of fibers (12) using the acoustic energy from a speaker (16a) or other vibrating device for a gaseous medium over which the tow passes as the fibers zig-zag between rods (16d) is described. The spread two of fibers are produced at high speed with uniform spacing and are used to make composites with plastics.

Abstract: A continuous, high speed (greater than 800 meters per minute) process and apparatus enable the production of a multifilament carpet yarn having a degree of filament intermixture high enough so that a standard deviation of less than 6.0 results upon conducting a Standard Yarn Streak Potential Test, as described herein. The apparatus and process allow the production of a multicolored carpet yarn which exhibits a reduced tendency to streak and an increased retention of tip definition.

Abstract: A method and apparatus for processing a synthetic continuous filament textured yarn is disclosed, and wherein the yarn is wetted prior to entering the texturizing nozzle. To effect a uniform and controllable wetting, the yarn is passed over a guide surface so that the filaments are laterally spread apart, and a jet of water is directed onto the advancing yarn from a direction opposing the guide surface.

Abstract: The invention involves a method to texturize absorbable or absorbable/nonabsorbable components that are to be used to fabricate textile grafts of all sizes, and specifically for repair of the peripheral vascular system and for coronary bypass use. The bioabsorbable component of the graft fosters increased tissue ingrowth into the graft as compared to conventional 100% nonabsorbable grafts. Increased tissue ingrowth leads to greater patency through formation of a vascularized neointima and less tendency to be aneurysmal through formation of a suitable adventitia. The absorbable component can be a variety of materials, including PGA, the polymer used to manufacture the MAXON.TM. suture, etc., whereas the nonabsorbable component (to be used as the backbone) can be new materials, e.g. the polymer used to manufacture the NOVAFIL.RTM. suture, or more conventional polymers, including polyester, polyamide or polypropylene.

Abstract: A yarn texturing machine having an air jet for combining and texturing at least two yarns to form a single textured yarn, which includes respective yarn feed and drawing devices for each yarn. To provide good control of the yarns in the low tension region upstream of the jet the drawing devices are positioned relative to the jet and each other so that the yarns travelling to the jet travel along straight, spaced yarn paths which converge at the jet at an angle of between 70.degree. and 50.degree., and lie in a plane inclined at between 60.degree. and 90.degree. to the axis of the jet. After the jet the textured yarn is passed upwardly then downwardly over a setting heater located above the jet and then to a wind-up mechanism disposed beneath the jet.

Abstract: Potential bulky polyester associated bundles or yarns for woven or knitted fabric include spontaneously heat extensible multi-filament A and heat shrinkable multi-filament B. The associated bundles are interlaced at 20-100 interlaces/m. For multi-filament A, the following physical properties apply: <3 denier as a single bundle; 20-80% denier ratio content in associated bundles, wet shrinkage at 100.degree. C. (SHW (A))=0-5%, dry shrinkage at 160.degree. C. (SHD (A))=-15-0%. The properties pertaining to multi-filament B include: fracture tenacity>4 g/denier, denier ratio of 80-29% content in associated bundles, SHW (B)>5-60%. Additionally, SHD (B)-SHD(A)>5%. The invention also relates to processes for forming the bundles and for weaving the bundles into fabric.

Abstract: A continuous, high speed (greater than 800 meters per minute) process and apparatus enable the production of a multifilament carpet yarn having a degree of filament intermixture high enough so that a standard deviation of less than 6.0 results upon conducting a Standard Yarn Streak Potential Test, as described herein. The apparatus and process allow the production of a multicolored carpet yarn which exhibits a reduced tendency to streak and an increased retention of tip definition.

Abstract: An apparatus and process to produce a spun-like synthetic yarn which employs a filament loop breaker which is periodically and automatically opened to break the vacuum pressure to allow lint collected therein to be released and collected.

Abstract: An apparatus and process to produce a spun-like synthetic yarn which employs a filament loop breaker which is periodically and automatically opened to break the vacuum pressure to allow lint collected therein to be released and collected.

Abstract: A process for manufacturing a bulky flat yarn comprising: preparing at least two kinds of thermoplastic synthetic undrawn yarns having different natural draw ratios, respectively; simultaneously drawing said prepared yarns at a draw ratio which is equal to or larger than the smallest natural draw ratio of the yarns and which is equal to or smaller than the largest natural draw ratio; and releasing drawing tension in the yarns after they are drawn. The yarns are mixed by means of an interlacing air nozzle before or after they are drawn.

Abstract: Spin-drawing apparatus for simultaneously drawing and optionally entangling one or more yarn ends. The apparatus comprises three pairs of heated cylindrical rolls which provide for two stages of yarn drafting, the first two pairs of rolls being inclined at an acute angle to a vertical plane and being generally mutually parallel, and the third pair of rolls being generally perpendicular to the vertical plane. The yarn ends are (a) initially directed to the inner ends of the first pair of rolls, (b) directed from the outer ends of the first pair of rolls to the inner ends of the second pair of rolls, (c) directed from the outer ends of the second pair of rolls to the inner ends of the third pair of rolls, (d) directed from the outer ends of the third pair of rolls through optional corresponding yarn entanglers, and (e) directed from the optional yarn entanglers to corresponding yarn packages.

Abstract: A method to produce a novel three-ply yarn which, when woven into a pile fabric, tends to eliminate finger marking on the surface of the fabric. The method includes the steps of drawing and relaxing two yarns prior to commingling with a third false twist textured yarn.

Abstract: An air texturing system for partially oriented yarn in which a draw block of aluminum or other suitable material is employed to provide two stages of drawing for the yarn to be textured. The draw block has an inlet offset from the outlet to provide for one stage of drawing between the inlet and outlet of the draw block.

Abstract: A procedure for the drafting and interlacing of a series of continuous, thermoplastic yarns, consisting of filaments which are substantially parallel to one another, in the manufacture of warp wound on beams.

Abstract: Apparatus for the effective manufacturing of bulk yarn employing fluid and comprising two assembled blocks of simple geometric form. The apparatus is characterized by a yarn path part having a polygonal cross section which is defined by planes arranged in the yarn-travelling direction. A part of the yarn path part, however, is provided with a fluid-jetting opening and is constructed with a different cross-section. That part, the yarn-treating section, is defined by curved faces and planes having a cross-section larger than that of the polygonal cross-section of the yarn path part. The bottom part of the yarn treating section has a curved face with said fluid-jetting opening therein, a separate covering part encloses the yarn path part to tunnel-like member.

Abstract: A method and apparatus for forming a yarn or sewing thread from core and effect yarns. The effect yarn is drawn at no higher than a normal drawing ratio for material from which the effect yarn is made and the effect yarn is softened by sufficient heating, in order to prevent rupturing of the effect yarn during drawing. The core or effect yarn is passed through a wetting device to aid aspiration and entanglement of the core and effect yarns in a fluid jet device. The effect yarn is overfed to the jet device to aid in the formation of a highly entangled looped yarn which is subsequently set by a heated roller while contraction of the yarn is prevented. The core yarn can also be drawn at or below its normal drawing ratio in order to aid in developing thread tenacity and ensure an acceptable elongation at break after dyeing or subsequent wet processing.