Abstract: An air gap pipe and a method for forming the same are provided. The air gap pipe includes a non-linear outer pipe and an inner pipe of identical configuration disposed concentrically within the outer pipe. The inner pipe is supported by resilient dimples in the outer pipe. The outer pipe is placed in a condition for receiving the inner pipe by longitudinally cutting the outer pipe in half with a pre-programmed plasma arc or laser cutting apparatus. The two halves of the outer pipe are secured together to provide vents, if necessary, for selective dissipation of heat.

Abstract: A multipart article comprising a rod or pin (26) with a sleeve or collar (58) on it is made from one piece of wire by parting off a blank, impact extruding a stem to form the pin or rod, backward extruding a residual portion of the blank to form the sleeve or collar with an internal diameter slightly larger than the diameter of the stem and joined to the stem by a short thin web (64), and then fracturing the web and inserting the pin or rod into the thus separated sleeve or collar.The advantage in manufacturing small articles on a mass production basis is in the economy of forming two parts in one machine operation rather than making them separately, an example being parts of a blind-riveting assembly.

Abstract: An improved double wrap brake band for an automatic transmission and the method of making the band wherein the band is lightweight and heat set round at the released open position with the utilization of thinner strap material at higher hardness ranges. The band is formed from a preslotted and preformed strap and a stamped one-piece bracket member secured to the strap. The band subassembly is heat treated and heat set, the interior surface is acid etched and a preslotted friction lining applied to the interior treated surface, the subassembly is sized, and the connecting ties for both the strap and bracket member are removed to provide the final band assembly.

Abstract: A toroidal pressure vessel comprises two annular, complementarily formed axial sections which are intersecured along a duality of annular joint lines that circumscribe and are mutually offset along the axis of the toroid. The axial sections are formed by machining a pair of end portions removed from a length of thick-walled metal tubing.

Abstract: A non-linear pipe segment, such as an elbow or the like, is disclosed having an inner liner (14) of a wear-resistant material. The outer shell of the segment is in two halves (10, 12) which are coated with a layer of bedding material (16) before being secured around the lines (14) by clamping means (28).

Abstract: A method of manufacturing an optical fibre relay structure including fixed and movable parts provided with mutually parallel optical fibres. The fibres are fixed to a base plate in V-shaped grooves with the aid of gluing or bonding. The base plate and fibres are then parted by a cut at right angles to the axial direction of the fibres and to a planar edge surface of the base plate. There is thus obtained two mutually conforming parts respectively forming the fixed part and the movable part in the optical fibre relay.

Abstract: A hanger apparatus for suspending an upright inner pipe from an outer pipe including a pair of load-bearing rings interposed between the two pipes. The inner and outer pipes have opposed frustoconical load-bearing shoulders receiving the rings therebetween. In one embodiment, both rings engage the inner and outer pipes, with an upper ring being driven outwardly into a locking position by a lower ring. In this case, the upper ring is split while the lower ring is solid. In a second embodiment, an outer ring engages both the inner and outer pipes while an inner ring is nested into the outer ring and engages the inner pipe. In this second embodiment, both rings are split.

Abstract: A heat exchanger having a heat absorbing or radiating panel formed from a plate which is mounted in thermal contact with a pipe or series of pipes. The panel is mounted within a seamless frame member, joining means being interposed between the panel and frame member, to locate adjacent edges of the panel and frame member and secure them together. The plate forming the panel and the frame member may be made from a single sheet of material in a single forming operation.

Abstract: The flatcar is made up of multiple articulated units fabricated from severed portions of conventional 85 foot or 89 foot flatcars. These units may be supported by double axle trucks salvaged from the original 85 foot or 89 foot flatcars, or by new single axle trucks having new or salvaged components. Portions of the deck and center beam are removed in order to lighten each unit, but without exceeding the stability limits of the original car beam structure.

Abstract: The apparatus for separating a solid-liquid mixture has a housing with a metal screw conveyor adapted to rotate relative to the housing on a common longitudinal axis. The conveyor has helically-formed flights about its axis. Replaceable inserts are mounted on the entire circumference of the flanks of the flights with each insert having metal secured to the flights and integral wear-resistant material adapted to function as the working surface.The inserts are formed by first making a metal annular member of the same material as the conveyor flight. The wear-resistant, hard-facing material is then deposited on one radial surface of the metal annular member in a manner to simultaneously form and fuse the wear-resistant, hard-facing material to the annular member. The metal part of the annular member is then machined to proper dimensions and the annular member cut into segmental inserts. The segmental inserts are then mounted on the conveyor flights.

Abstract: Blades in the steam path of a steam turbine diaphragm are assembled into slots in full circular bands and are structurally bonded thereto by welding. After stress relief, the bands are each separated into two 180 degree pieces by line cuts which pass between adjacent blades. The bands are then welded to semicircular rings having planar mating surfaces. The welding of the rings to the bands is performed with minimum welding without concern for whether the welds enter the interface sufficiently far to contact the blades themselves.

Abstract: A profile for use in the manufacture of frames for windows and the like comprises a core (1) of generally rectangular cross section of laminated plywood or cement-bonded fibrous material with a cladding (3) of plastics material, for example polyvinylchloride or polycarbonate, extruded therearound. The extruded cladding (3) provides, extending along the length of the profile, a glass (or other) panel retaining member (9) which is inclined inwardly (preferably at 45.degree. or substantially so) over a surface of the profile, and an undercut rib 11 spaced from the member (9). In manufacturing frames from the profile the latter is cut into appropriate lengths by saw cuts (31-39) extending at 45.degree.

Abstract: An improved extrusion design is disclosed for use in constructing insulated windows, curtain walls and the like which incorporate a thermal barrier insulator between inner and outer portions of their structure. The extrusion includes a channel defined by mutually opposing surfaces of the inner and the outer portions together with a temporary bridging section which is later removed after the channel is filled with the thermal barrier insulator. The extrusion includes a reinforcing section which is connected solely to the bridging section and extends transversely across the channel. The channel may be filled with the insulating material such that it surrounds the reinforcing section and is mechanically interlocked therewith to increase its strength. When the bridging section is removed, the reinforcing section is completely isolated from the inner and outer portions of the extrusion so as not to degrade the thermal insulating properties of the structure.

Abstract: A method of manufacturing one or more push buttons and an associated case in two work operations by injection molding. Button and case are molded in the first operation so that the button is integral with the case via two joining members formed on either side of the button. In the second operation a portion is molded under the button for contact with a connection mat or so-called "keypad", the portion being formed with locking lugs for limiting upward movement of the button after depression. Pressure is applied to the upper surface of the button to rupture the joining members and separate it from the case while operatively positioning the lugs with respect to lugs molded in the first step with the case.

Abstract: A metal door is provided with a rectangular opening the edges of which are bent to form a ledge. Two half-frame structures are formed from side members and corner pieces which snap into the side members and the half-frames are placed in the opening from opposite sides and held together by threaded fasteners so that the frame does not protrude beyond the door faces. A method of cutting the plates removed from the rectangular opening to obtain all material for side members, corner pieces and muntins is disclosed.

Abstract: In the manufacture of a supporting wing (5) with a movable flap (6) hinged to it, both covered by a plastic friction-reducing skin, a method comprising making the outer skin (1, 2) of the upper parts of the wing and flap integrally in a first mold, making the outer skins (3, 4) of the lower parts of the wing and flap in separate molds, uniting the upper and lower parts together (29, 30) and then cutting through the outer skin (8) between the upper parts of the wing and flap.

Abstract: A ring-shaped mold of the split mold type constructed by assembling into an annular shape a plurality of sectorial separate blocks formed by cutting a ring-shaped workpiece haveing a mold surface on the annular circumference thereof, and the method and apparatus for making the same are disclosed. Sector lines interfacing adjoining the separate blocks on the mold surface intersect the circumference of the ring-shaped mold at angles not perpendicular to said circumference.

Abstract: A plurality of annular plates are machined to have substantially identical outer diameters equal to the inner diameter of the head to be made. A first annular plate is arranged as an annular base plate. The other annular plates are cut into four congruent arc portions of less than 90.degree. and braces are attached to each congruent arc portion. A plurality of the arc portions are mounted by a first end to the upper surface of the annular base plate in a substantially equally, circumferentially spaced arrangement. The second end of each arc portion is fastened to the outer surface of a central collar to form the hemispherical frame.

Abstract: A method for punching disc-like lock parts from a metal band or the like and for combining them to form lock mechanism units determining different lock combinations or the like. The punching of the parts to their final form takes place in a series of punching actions carried out by different punching units. Punching of parts having different details is carried out by having the pattern of the series changed for each punching stroke. In a final phase, the punched lock parts are separated from the band and collected in an order determined by a pre-selected combination code.

Abstract: This patent discloses a method of manufacturing rotors particularly adapted for use in hermetically sealed motor-compressor units of the type to be utilized for refrigeration applications. Previously known standard manufacturing steps are followed in producing a rotor having counterweights at one end thereof secured to the rotor by any suitable fastening means. Practice of the present invention results in rotors that include a shroud overlying the counterweights. In the manufacture of the shroud itself, I locate a centrally disposed region and define such region by piercing the shroud material along a major portion of its perimeter, but retain at least two tabs or ears which interconnect the centrally disposed portion of the shroud with the remainder of the shroud. The resulting shroud preferably has a centrally disposed portion which then may be separated from the remainder of the shroud by fracturing the interconnecting tabs in order to expose the rotor shaft.

Abstract: A dishwasher spray arm having a top wall portion joined to a bottom wall portion. The wall portions are constructed to be formed from identical Z-shaped sheet blanks. The wall portion edges define securing structure which, while being different in the two wall portions, are each preselected to closely fit within the Z-shaped sheet blank configuration. The Z-shaped blanks define a continuing series arranged to be cut from a strip of sheet material with a common edge between successive blanks, effectively minimizing material wastage in the formation of the spray arm. In the illustrated embodiment, the top wall portion defines further structure differing from that of the lower wall portion.

Abstract: This invention relates to a method of manufacturing laminated material. Particularly to laminated materials for use in the construction of flame tubes of gas turbine engines.The laminated material is manufactured from three sheets, a central sheet, a first sheet, and a second sheet. The central sheet is perforated with an arrangement of equi-spaced apertures. The central sheet with apertures is then secured to the first sheet. A number of channels are machined through the central sheet to leave the first sheet and an arrangement of equi-spaced lands secured thereto. The first sheet is perforated with an arrangement of equi-spaced apertures to form air entry holes. The second sheet is then secured to the assembly to form a laminated material comprising a first sheet with apertures and second sheet separated by an arrangement of equi-spaced lands machined from central sheet.

Abstract: A segmented female die for use in a closed die set comprising a pair of similar center segments and a pair of similar "half moon" shaped outside segments. The four segments also define the ejector pin opening. The die segments are prevented from relative motion between themselves by interlocks comprising closely mating protrusions and guideways which, in cooperation with other means, produce a rigid female die. The interlocks permit the use of relatively simple manufacturing techniques such as grinding as opposed to more sophisticated techniques such as electrical discharge machining.

Abstract: L-shaped blanks of flat plate are formed by shearing, the ends of the smaller branches of two L-shaped blanks are collinearly joined together in an end-to-end fashion by electrical welding between rollers to obtain a complete U-shaped blank which is then drawn to a C-shaped cross-section.

Abstract: A multiple use container is made by modifications to a tapered wall, plastic, utility bucket and its associated lid. The parts may alternatively be specifically manufactured for the container. The utility bucket from which the container is made is of the type having reinforcing ribs about its upper sidewall. The bucket lid has a groove on its upper surface and a pair of concentric grooves on its lower surface. The bucket is cut along two horizontal lines to form a ring structure which may be split; an open top container; and a reinforcing ring which is inverted and placed around the upper edge of the open top container. The bucket lid is inverted with the upper edge of the open top container received in the single groove on what was the top of the bucket lid. Holes are placed in the lid. The ring structure is inverted and its rim is inserted in the outer concentric groove of the lid.

Abstract: A mirror comprises a myriad of reflecting surfaces so aligned as to produce a virtual image which may be plain or focused. The surfaces may be irregular in outline to minimize or prevent glint patterns.

Abstract: Sealed, molded fiberglass doors and the framing members which surround them, such as used on utility trucks and other purposes, are in the present invention molded in a single piece. The door panel, originally formed recessed inwardly from the framing member, is bounded by an outward facing V-groove whose outer wall slopes toward the framing member. The integral molded part is then severed to divide the sloping outer wall into a framing member flange and the outer margin of a V-flange which bounds the door. On fitting the cut edge of this V-flange with a heavily cushioned channel gasket, and presenting the door against the flange of the framing member, a secure seal is effected without any tendency to pull the gasket off the door edge, even when frozen. Forming the parts integrally not only saves mold costs and material costs, but also assures perfect fit.

Abstract: A method of fabricating a hollow article, such as a rotor blade, comprising the steps of forming a solid piece of material and establishing a reference datum thereon, cutting the piece into two parts and establishing aligning means for adjacent surfaces of the two parts, separating the two parts and forming at least one cavity in one of the adjacent surfaces, aligning the adjacent surfaces using the aligning means, fastening the two parts together, and forming the external surfaces of the article using the reference datum as a positional reference.

Abstract: A container includes two elongate tubular members, one telescoped within the other. The inner tube has an access opening in one section of an upper wall portion through which articles can be placed into and removed from the interior of the tube when the inner tube is withdrawn from the outer tube, the access opening being effectively closed when the inner tube is again telescoped into the outer tube.

Abstract: A method for widening an automotive vehicle by cutting through the vehicle components along a cut line having a predetermined orientation which facilitates salvaging and remounting of certain components, and reattaching of the cut portions after the cut portions have been moved apart a predetermined stretch distance. Spacer components are attached between the cut portions of certain ones of the vehicle components to bridge the stretch distance therebetween. The cut line is located to the right of the vehicle engine and heater/air conditioner assembly to eliminate disruption of interconnections therebetween. The original dash mount is refabricated and an adapter is mounted to it to provide a substitute pair of hood mounts for remounting the original hood, new panels being provided to bridge the stretch spaces around the remounted hood.

Abstract: Disclosed herein is a continuous working process of steel bars for reinforced concrete comprising: feeding an endless steel bar material to a cutter while intermittently controlling the advance of said material in a predetermined distance and the stop thereof; cutting said endless steel bar so fed by said cutter into steel bars having a predetermined length; and banding together the steel bars so cut in a plural, predetermined number. An apparatus for practicing said process is also disclosed.

Abstract: A shear blade assembly (10) on, for example, a tree harvester (12) has first and second blade portions (14,16)which are urged into opposite portions of a tree circumference to cut the tree. A desirable shape of the blade assembly (10) is a concave configuration which minimizes tree damage and efficiently distributes loads through the shear blade assembly (10). An improved method for making the concave shear blade assembly (10) includes cutting blade surfaces (42,44) on a blank (30) and leaving a web (50) between the surfaces (42,44), then depressing the blank (30) to form the desired shape and dividing the blank (30) along the web (50) to form the first and second blade portions (14,16). Making the surfaces (42,44) before shaping and dividing the blade portions (14,16) overcomes problems stemming from distortion of blades which are cut along a curvature following the step of obtaining the desired shape in the blade assembly (10).

Abstract: A Yankee Dryer used in drying a web of paper or like materials in which all structural components are fabricated of weldments of steel plate and forgings and in which the outer shell is formed of a weldment of steel plates expanded to roundness and machined to final dimensions. All primary welds are subject to X-ray inspection. The dryer is of lighter weight than the usual cast iron Yankee Dryers, yet designed to withstand substantially higher steam pressure within the shell.

Abstract: A method for producing stuffing for a spring-type mattress, including the steps of forming grooves on the whole circumference of edge portions of upper and lower mold members, fixing dense and sparse seats on flat surfaces of the upper and lower mold members, respectively, bending whole edge portions of both seats into the grooves, inserting and fixing elastic plates into the grooves, pouring a certain predetermined quantity of an undiluted solution of foaming plastics onto the flat surface of the lower mold member and tight contacting both mold member before forming the undiluted solution, horizontally and symmetrically cutting and dividing the stuffing into two parts, turning over the two parts and assembling them so as to cover a spring assembly thereonto thereby covering the two parts by an outer decorative member as a mattress unit.

Abstract: A new extrusion die head and method of making the same is provided that permits two strips of elastomeric material to be extruded simultaneously and one above the other from a single core of extrudate. The head is particularly useful for extruding sidewall strips in the manufacture of pneumatic tires. The head design has features common to both conventional strip extruding heads and to heads for extruding tubular shapes, commonly called tuber heads. However, the head is quite different from both the conventional strip extrusion heads and the conventional tuber heads, and has the advantage that it permits two strips to be extruded simultaneously through passages that are relatively short in length and are no wider than the width of a single sidewall strip. The design of the head and the method of making it are such that the extrusion passage surfaces can be easily machined to provide excellent flow characteristics, and the entire head is easily fabricated and cleaned.

Abstract: A conventional four-door car with its body bolted to the frame is converted to a car with a lengthened engine compartment and a body which is correspondingly shortened immediately behind the door posts, and with the original frame intact and unchanged. Longitudinal sections of the roof and floor behind the door posts are removed to divide the car body into front and rear sections, and the steering shaft is disconnected from the steering gear. The front section of the car body is unbolted from the frame and then is displaced rearwardly along the frame to bring the severed edges of the roof together, after which the front and rear sections of the car body are welded back together at the roof and floor. An extension shaft is inserted between the steering shaft and the steering gear. A longer engine compartment hood and front fenders are attached.

Abstract: A simultaneously molded threaded port and plug may be produced by a mold which comprises a first cavity for receiving molding compound to form a wall, a second cavity for receiving molding compound to form the threaded plug, and rotatable shaft means carrying external thread forming grooves and extending through the first cavity to define the threaded port. The shaft means terminates at the second cavity, with an end portion of the shaft being shaped to form a separable mechanical linkage between the end portion and the plug molded in the second cavity means. The shaft is rotated after molding to withdraw it from the molded, threaded port, and to rotate the molded, threaded plug into the threaded port for sealing thereof.

Abstract: A friction disc for a clutch or brake is formed from a plurality of arcuate segments. The segments are stamped from a rectangular sheet of pregrooved friction material, interconnected by integral tab and slot structures to form an annulus, and bonded to an annular metal member.

Abstract: A tool box for a pickup truck which is mounted by removing a portion of the forward section of the bed and placing the box between the remainder of the bed and the cab. The tool box permits easy storage of tools and the like by access to compartments from both sides of the truck.

Abstract: A method is disclosed for forming an apparatus, where the apparatus is arranged for rotation about a vertical axis, for attaching accessories to a support surface of a repairing and straightening apparatus, for allowing rotational self-alignment of the accessories about the vertical axis, and for allowing the accessories to be substantially in line with the counterforce. The method, in its preferred form, is accomplished by cutting and attaching a thick wall tubing. The thick wall tubing has a diameter substantially equal to but slightly less than the diameter of apertures formed in the support surface and has a height greater than the thickness of the support surface. A first saw cut is made at a depth substantially equal to but slightly greater than the thickness of the support surface and along a chord of the circular cross section of the thick wall tubing. A second saw cut is made, spaced and parallel to the first saw cut and at a depth equal to the depth of the first saw cut.

Abstract: A method of blow molding a component that is to be assembled from a plurality of pieces to insure that apertures used to secure the pieces together are accurately located and effectively formed. The two pieces to be joined are molded in the same mold cavity and are held in a predetermined longitudinal position relative to each other in the mold cavity and which location corresponds to the assembled location of the pieces. The pieces are simultaneously apertured while the molded plastic is still warm by punches that are affixed to a common actuating member. This insures that the parts will fit well when assembled.

Abstract: There is provided a connector which includes a body portion and a swivel nut. The swivel nut is originally integral with the body portion as machined, the location at which the two parts are integral being a relatively weak bridge portion which is capable of rupture to free the swivel nut. There are also provided distortable means which, after the rupture of the two main parts, can be distorted to capture the swivel nut axially with respect to the body portion.

Abstract: A procedure is disclosed whereby a vehicle which has been manufactured with a top which is of unitary construction with the body of the vehicle may be converted to a vehicle having a removable top. Also disclosed are sealing and mounting devices for securing and sealing the removable top to the body of the vehicle.

Abstract: A stack of flat rectangular blanks are deformed in a single bending operation during which adhesive coatings between the blanks is activated to produce a laminated wood chair. Preceding the bending operation, the blanks are cut to remove a front end section and to form internal tongues struck out during the bending operation into rear leg elements. The removed front end section forms a rigid core for a seat cushion fitted onto the seat panel portion of the chair.

Abstract: In a joint between two tubes having a corrugated outer wall and a smooth or corrugated inner wall the tubes are cut to form each an open annular space between said walls at the end. A sealing ring is received by the spaces, and the tubes are pressed against the sealing ring by means of a lock ring tightened about the tube ends.

Abstract: A C-shaped open base element of sheet metal is used to form a protective sleeve about a pipe mounted in a mounting. The element is bent about the pipe and welded together to form the sleeve. Wedges are used to secure the formed sleeve to the pipe. Shoulders are provided on the sleeve to stiffen the sleeve in the unbent regions and to prevent axial displacement of the sleeve in the mounting.

Abstract: A method for the manufacture of a force transducer consisting of a base carrying a stud which carries a set of shear sensitive elements, each having a seismic or force transmitting mass attached to it, the masses being fixed to shear sensitive elements fixed to the stud by means of a cylindrical spring clip surrounding the force transmitting masses and supplying elastic force through the elements to be fixed to the stud, the method involving cutting of slots which are parallel to the axis of the rod with a depth greater than the height of the shear sensitive elements, insertion of shear sensitive elements into the slots, pressing of a cylindrical spring clip around the slotted part of the rod, and cutting radially into the rod so as to remove the material making up the bottom of said slots.

Abstract: A sound-producing, ornamental article formed from ceramic material having a shell-like housing defining a chamber, wherein a sound-producing element is fixedly concealed within the chamber, the housing including a first hole to allow air pressure to enter the housing chamber and a second hole to allow the air pressure to escape therefrom, whereby the flow of air through the chamber activates the sound-producing element therein; and wherein the method of making the article is disclosed utilizing a mold having a particular configuration in which the article is shaped, fired and glazed, wherein an insert section is formed having a sound-producing element attached thereto, after which the insert is secured to the shell housing, sealing the sound-producing element within the defined chamber.

Abstract: A piston-type safety lock device, of the type comprising a cylindrical rotor journalled in a cavity of a stator. Said rotor contains a plurality of radially slidable pistons cooperating at their inner end with the notches of a key for bringing their other end flush with the periphery of said rotor. Said other end bears against the inner surface of the cavity in which the rotor is journalled and, for one angular position of the rotor, against pistons slidable in the stator and elastically biased toward the rotor. Said pistons of the stator and rotor are flat blanked members. Said pistons are disposed respectively in a single slot of the stator and in a single slot of the rotor and have rectilinear and parallel lateral edges which are in contact with the lateral edge of an adjacent piston or the end of said slot.

Abstract: The invention relates to a process of manufacturing, in one and the same operation, a wall or a wall section having an opening therein, and a door or cover for the opening, the door or cover being larger than the free opening in the wall or wall section.The two components are formed in a common tool, the components being placed in staggered parallel planes and interconnected by means of a connecting flange which is directed substantially transversely of these planes and extends between the surrounding edge portion of the wall opening and the surrounding edge portion of the door or cover. After forming, the two components are severed by cutting off of the connecting flange, the overlap of the wall or wall section and the door or cover being determined by the thickness of the connecting flange.