Shaping Fiber Or Fibered Material Patents (Class 29/419.1)
  • Publication number: 20040088849
    Abstract: A method for manufacturing a connection for composite tubing is disclosed. The method includes maintaining tension on the composite fibers while “winding in” the connector to the composite tubing. The tension on the fibers results in the fibers bridging across traps of the connector as they are being wound. The bridging results in improved load bearing characteristics of the connection.
    Type: Application
    Filed: October 27, 2003
    Publication date: May 13, 2004
    Inventors: Harris A. Reynolds, Thomas J. Walsh, Chris A. Lundberg, Joel D. Shaw
  • Publication number: 20040074075
    Abstract: Carbon fiber brake preforms (20), specifically, annular discs built up of fabric arc segments (21) composed of continuous fibers (25) and staple fibers (26). Most of the continuous fibers (25) in the fabric segments (21) are arranged to be located within 60° of radially from th e inner diameter to the outer diameter of the annular disc (20). The fabric arc segments have substantially all of their continuous fibers oriented in the radial direction and parallel to the segment arc bisector, or the segments are arranged in alternating layers in which, respectively, half the continuous fibers are oriented at a +45 degree angle with respect to the segment arc bisector and half the continuous fibers are oriented at a −45 degree angle with respect thereto.
    Type: Application
    Filed: October 10, 2003
    Publication date: April 22, 2004
    Inventors: Mark C. James, Terence B. Walker, Neil Murdie
  • Patent number: 6694589
    Abstract: A process for the handling of a tow of fibres during manufacture and subsequent processing prior to splicing is described. The process includes the step of applying a clip to the free end of the tow, prior to transport of the tow. The fibre is preferably a carbon fibre precursor, and the clip is preferably removed and the tow spliced prior to the steps of oxidation and carbonization to form the carbon fibre.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: February 24, 2004
    Assignee: Acordis UK Limited
    Inventor: David Mac Service
  • Patent number: 6691393
    Abstract: Carbon fiber brake preforms (20), specifically, annular discs built up of fabric arc segments (21) composed of continuous fibers (25) and staple fibers (26). Most of the continuous fibers (25) in the fabric segments (21) are arranged to be located within 60° of radially from the inner diameter to the outer diameter of the annular disc (20). The fabric arc segments have substantially all of their continuous fibers oriented in the radial direction and parallel to the segment arc bisector, or the segments are arranged in alternating layers in which, respectively, half the continuous fibers are oriented at a +45 degree angle with respect to the segment arc bisector and half the continuous fibers are oriented at a −45 degree angle with respect thereto.
    Type: Grant
    Filed: November 8, 2001
    Date of Patent: February 17, 2004
    Assignee: Honeywell International Inc.
    Inventors: Mark C. James, Terence B. Walker, Neil Murdie
  • Patent number: 6658715
    Abstract: A method of producing an element of composite material, including the steps of forming a first distribution of first elements defining the matrix of the element of composite material; forming a second distribution of second elements defining the reinforcing structure of the element of composite material; and compacting the first and second elements to obtain a distribution of the reinforcing structure inside the matrix; the first elements being metal wires; and the step of forming the first distribution including the step of assigning each second element an orderly distribution of metal wires.
    Type: Grant
    Filed: October 30, 2000
    Date of Patent: December 9, 2003
    Assignee: FiatAvio S.p.A.
    Inventor: Emanuele Podesta′
  • Patent number: 6643906
    Abstract: In a method of manufacturing a friction member used for a vibration wave driving apparatus including a vibration member, a contact member which is brought into frictional contact with the vibration member and relatively moved by vibrations produced in the vibration member, and the friction member formed on one of friction portions of the vibration member and contact member, a molded member is formed by compression molding of a plastic powder and an additive, a sintered member is formed by sintering the molded member, a sheet is formed by cutting the sintered member in the form of a sheet, and a modified layer formed by cutting is removed from the friction surface of the sheet.
    Type: Grant
    Filed: December 8, 1999
    Date of Patent: November 11, 2003
    Assignee: Canon Kabushiki Kaisha
    Inventors: Satoru Kitajima, Yutaka Maruyama
  • Patent number: 6634075
    Abstract: The invention relates to a method and an arrangement in connection with a secondary coating line, in which method a fiber, fibers or fiber bundles are unwound from payoff reels (1) and guided to a press (4) by which a secondary sheath is formed around the fiber(s) or the fiber bundles and grease is fed into the secondary sheath, and in which method the assembly formed by the secondary sheath and the fiber(s) or the fiber bundles is pulled at a constant rate and low tension to a winding device (15) through cooling means (5, 6). In order to control the difference in length between the fibers and the secondary sheath, the difference in length between the fibers and the secondary sheath is arranged to be adjusted by adjusting fiber tension by moving the fixing point between the fibers and the secondary sheath along a straight part formed in the relaxation part by using wheel structures (8, 10).
    Type: Grant
    Filed: May 3, 2000
    Date of Patent: October 21, 2003
    Assignee: Nextrom Holding S.A.
    Inventor: Kyösti Lento
  • Patent number: 6602369
    Abstract: The present invention relates to a process for producing a laminated sheet comprising an alumina fiber precursor, which process comprises spinning out an alumina fiber precursor from a solution mainly comprising an aluminum compound, falling and stacking said alumina fiber precursor on the surface of an accumulator to form a thin lamina sheet of alumina fiber precursor, continuously pulling out said lamina sheet from the accumulator, transferring the resultant lamina sheet to a folding device, and folding the sheet by a predetermined width while stacking the folded sheet and continuously moving the stacking sheet in the direction orthogonal to the folding direction.
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: August 5, 2003
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Mamoru Shoji, Norio Ikeda, Toshiaki Sasaki
  • Publication number: 20030135971
    Abstract: A process is disclosed for making ultra fine fibers comprising forming a continuous cladding about a plurality of coated metallic wires. The cladding is drawn for reducing the outer diameter and for diffusion bonding the coating within the cladding. A plurality of the drawn claddings are assembled and a second cladding is formed the remainders. The second cladding is drawn for further reducing the outer diameter. The sacrificial coating and the claddings are removed to obtain a plurality of ultra fine fibers. In some embodiments, the ultra fine fibers are converted through a doping process.
    Type: Application
    Filed: August 9, 2002
    Publication date: July 24, 2003
    Inventors: Michael Liberman, Michael C. Murray, Matthew R. June, Nathaniel R. Quick, Richard Salinaro
  • Patent number: 6583074
    Abstract: A nonwoven, metal fabric is formed by providing a mass of loose fibers with sufficient lubricating oil for them to be carded without disintegration of the fiber web. The fiber web is then lapped and needled to form a metal fabric of superior strength, density, and thermal insulation properties.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: June 24, 2003
    Assignee: Global Material Technologies Incorporated
    Inventors: Alexander Krupnik, Terrence P. Kane, Kurt H. Schild
  • Patent number: 6568060
    Abstract: A method and fixture for filled billet packing wherein an entire pack is built up in a single step. Substantially even lateral forces are applied to wires and other elongated members within the billet by inserting filler rods at one or more places along the periphery of the pack.
    Type: Grant
    Filed: June 5, 2000
    Date of Patent: May 27, 2003
    Assignee: Polymet Corporation
    Inventors: Robert Daniel Lawrence, Dewayne Renaldo Davis, Edward Harvey Goldman, Steven Randolph Norris, William Charles Mosier
  • Patent number: 6568061
    Abstract: A method of retaining composite preforms in the nature of fiber/metal matrix composites in position during processing, comprising the steps of positioning a predetermined assembly of fibers and metal matrix on a mandrel. The metal matrix may be in the form of wires, powder or foil. A retaining wire of a suitable heat resistant metal, such as titanium is spirally wound under tension over the fiber/metal matrix assembly to retain the assembly in a predetermined position on the mandrel during subsequent processing.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: May 27, 2003
    Assignee: Atlantic Research Corporation
    Inventors: William Hanusiak, Lisa Hanusiak, Jeffery Parnell, Charles Rowe, Steven Spear
  • Patent number: 6544636
    Abstract: A ceramic metal-reinforced metal-based composite material produced by impregnating, under pressure, a semi-molten alloy having a solid phase and a liquid phase coexistent with each other into a preliminarily molded body composed of ceramic whiskers or ceramic particles.
    Type: Grant
    Filed: August 4, 1999
    Date of Patent: April 8, 2003
    Assignee: Hiroshima University
    Inventors: Hideharu Fukunaga, Makoto Yoshida
  • Patent number: 6539620
    Abstract: A method for producing superalloy weld wire and weld wire having fewer inclusions, and specifically fewer hafnia inclusions, and superalloy weld wire, particularly hafnium-containing superalloy weld wire, produced by this method. The method includes producing directionally solidified cast rod in a diameter of less than about ½ inch. The rod preferably is produced by investment casting or by continuous casting. The directional solidification process results in rod having inclusions such as oxides and dirt segregated into portions of the casting where they are easily removed. The cast rod can then be formed into semi-finished weld wire using a single extrusion step, followed by grinding to the final required diameter.
    Type: Grant
    Filed: January 19, 2000
    Date of Patent: April 1, 2003
    Assignee: General Electric Company
    Inventor: Russell W. Smashey
  • Patent number: 6521829
    Abstract: An electromagnetic wave absorbing sheet S is disclosed. The absorbing sheet S includes a laminated-structural layer of a nonwoven fabric sheet 10 and a metallic layer 22 such as iron, aluminums, copper or their alloy which is disposed on a bottom surface of the metallic layer 22. The nonwoven fabric sheet 10 includes non-metallic fibers 16 having no binding faculty, non-metallic binding fibers 14 having binding faculty which are melted by heat to bind neighboring fibers, and metallic fibers 12 having an irregular cross-section and being produced by shaving a metallic wire or rod, that are dispersed uniformly in the nonwoven fiber layer or layers.
    Type: Grant
    Filed: April 8, 2002
    Date of Patent: February 18, 2003
    Assignees: Japan Science and Technology Corporation, Sumitomo Electric Industries, Ltd., Kanto Wire Products Corporation
    Inventors: Kazuhito Matsumura, Kenichi Yoshida, Tohru Iwai, Hidekazu Nakata, Masato Yoshizawa
  • Patent number: 6497029
    Abstract: A process for making fine and ultra-fine metallic fibers is disclosed comprising arranging a multiplicity of metallic wires to form an assembly of the metallic wires. The assembly of the metallic wires is wrapped with a wrapping material to form a wrapped assembly. A plurality of the wrapped assemblies are inserted into a tube for providing a cladding. The cladding is drawn for reducing the outer diameter thereof and for reducing the cross-section of each of the multiplicity of metallic wires within the cladding to transform the multiplicity of metallic wires into a multiplicity of fine or ultra-fine metallic fibers. The cladding is removed for providing the multiplicity of fine or ultra-fine metallic fibers. In one example, the metallic wires are coated with a coating material formed from the same material as the wrapping material and the cladding material.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: December 24, 2002
    Assignee: Pall Filtration and Separations Group Inc.
    Inventors: Nathaniel R. Quick, Michael Liberman, Alexander Sobolevsky, Raymond R. McNeice
  • Publication number: 20020147379
    Abstract: A dual lumen catheter system for the positioning of a radioactive material for therapeutic radiation treatment of the body is disclosed. The dual lumen catheter includes a guidewire lumen and a blind lumen provided for introduction of a radiation source wire. The dual lumen catheter provides the advantage that the radiation source wire does not contact body tissue thereby eliminating the need for sterilization of the wire for reuse. Also disclosed are a radiation source wire having a tapered distal end of the wire core such that radioactive material and other components of the source wire can be applied to the outer surface thereof without exceeding a predetermined maximum outside diameter. Also disclosed is a source train cask for use with the catheter system and radiation source wire of the invention. The source train cask permits convenient handling and feeding of the radiation source wire without exposure of the medical personnel to radiation.
    Type: Application
    Filed: November 7, 2001
    Publication date: October 10, 2002
    Inventors: Michael R. Moody, Anthony D. Coon, Richard A. Brauckman, Jack C. White
  • Publication number: 20020112334
    Abstract: The process for making fine metallic mesh is disclosed comprising the steps of cladding an array of metallic wires with an array cladding material to provide an array cladding. The array cladding is drawn for reducing the diameter thereof and for reducing the corresponding diameters of each of the metallic wires for producing a clad array of fine metallic fibers within the array cladding. The array cladding is fashioned into a mesh by weaving, braiding, crocheting and the like thereby forming a series of bends in the clad array for reducing interaction between adjacent portions of the array cladding. The array cladding material is removed for producing fine metallic mesh from the array of the fine metallic fibers.
    Type: Application
    Filed: March 12, 2002
    Publication date: August 22, 2002
    Inventors: Nathaniel R. Quick, Michael Liberman
  • Publication number: 20020092146
    Abstract: An inexpensive mechanical fuse having a high fatigue limit ratio and high rupture reliability, and superior in forming performance, and a method of manufacturing the same are presented. The mechanical fuse is composed of Fe-based sintered alloy, and comprises an inner rim 2 fixed to one power transmission shaft, an outer rim 3 fixed to the other power transmission shaft, and plural arms 4 for linking the inner rim 2 and outer rim 3, which are formed integrally. The arms 4 include rupture portions 6 which are ruptured when exposed to an overload torque. By treating in steam, an iron oxide phase is formed in the surface layer and pore inner wall. The iron oxide phase is effective to form round pores and lower the notch sensitivity. As a result, the fatigue strength and fatigue limit ratio are enhanced.
    Type: Application
    Filed: November 27, 2001
    Publication date: July 18, 2002
    Applicant: Hitachi Powdered Metals Co., Ltd.
    Inventors: Tadayuki Tsutsui, Kei Ishii, Yoshihiro Tanimura, Kouji Yamada, Yuuichi Aoki
  • Patent number: 6381826
    Abstract: The process for making fine metallic mesh is disclosed comprising the steps of cladding an array of metallic wires with an array cladding material to provide an array cladding. The array cladding is drawn for reducing the diameter thereof and for reducing the corresponding diameters of each of the metallic wires for producing a clad array of fine metallic fibers within the array cladding. The array cladding is fashioned into a mesh by weaving, braiding, crocheting and the like thereby forming a series of bends in the clad array for reducing interaction between adjacent portions of the array cladding. The array cladding material is removed for producing fine metallic mesh from the array of the fine metallic fibers.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: May 7, 2002
    Assignee: USF Filtration & Separations Group, Inc.
    Inventors: Nathaniel R. Quick, Michael Liberman
  • Patent number: 6381825
    Abstract: A method for stacking fibers less than 10 mm long into a cartridge case, including an impregnation stage for fibers arrayed into at least one skein together with a solidifiable material, the skein being solidifiable inside a mold and then, in the solidified state, being cut into at least two slices each of a thickness which is the desired fiber length. Such cartridges are for use as screens or decoys against radar or other detection or guidance systems.
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: May 7, 2002
    Assignee: Giat Industries
    Inventors: Muriel Regis, Martial Bernard, André Espagnacq
  • Publication number: 20020043392
    Abstract: A new method for fabricating silver or silver alloy tube stock is described. The method provides silver or silver alloy tube stock with a structure that is substantially free of defects, has a fine grain size, and is amenable to uniform deformation. The silver or silver alloy tube stock is used to make silver-superconductor monofilament or multifilament precursor articles and composites.
    Type: Application
    Filed: September 25, 2001
    Publication date: April 18, 2002
    Inventor: Jeffrey M. Seuntjens
  • Publication number: 20020007546
    Abstract: A process is disclosed for making fine metallic alloy fibers from a metallic alloy wire having plural alloy components and encompassed by a cladding material. Preferably, the cladding material is tightened about the metallic alloy wire in the presence of an inert atmosphere. The cladding is drawn for reducing the outer diameter thereof to provide a drawn cladding encompassing a fine metallic alloy fiber. The cladding material is removed for providing the fine metallic alloy fiber. A portion of the cladding material diffuses into the fine metallic alloy fiber. The cladding material may be selected for providing a fine metallic alloy fiber formed from a new alloy material and/or providing a fine metallic alloy fiber having surface properties in accordance with the properties of the selected cladding material.
    Type: Application
    Filed: December 22, 2000
    Publication date: January 24, 2002
    Applicant: USF Filtration & Separations Group, Inc
    Inventors: Nathaniel R. Quick, Alexander Sobolevsky, Dean A. Roberts
  • Patent number: 6308392
    Abstract: A method for making wire of brittle alloys including coating rods of the brittle alloy with refractory fluoride and organic polymer, loading the coated rods into a container, filling the container with metallic powder, sealing the container, heating the filled and sealed container, extruding the filled container into a diminished diameter and elongated length bar filled with reduced diameter wires, removing the container from the wires, and separating the wires. Alternatively continuously passing brittle alloy wire through a clamshell furnace, a liquid gas quench, roll reduction process, cleaning and polishing process, and final storage process.
    Type: Grant
    Filed: July 12, 1999
    Date of Patent: October 30, 2001
    Assignee: U.S. Welding International, Ltd.
    Inventors: L. E. Mann, R. E. Simon
  • Patent number: 6298538
    Abstract: A nonwoven, metal fabric is formed by providing a mass of loose fibers with sufficient lubricating oil for them to be carded without disintegration of the fiber web. The fiber web is then lapped and needled to form a metal fabric of superior strength, density, and thermal insulation properties.
    Type: Grant
    Filed: October 22, 1998
    Date of Patent: October 9, 2001
    Assignee: Global Material Technologies, Inc.
    Inventors: Alexander Krupnik, Terrence P. Kane, Kurt H. Schild
  • Patent number: 6287487
    Abstract: A hexagonal mold is formed by a unitary base and a unitary cover. Each of the base and the cover form three of the six surfaces of a hexagonal mold cavity when the cover is placed on top of the base. The hexagonal mold may be used to form field emission display spacers and field emission display microchannels by placing etchable single fibers in the hexagonal mold to form hexagonal multiple fiber preforms. The preforms are then drawn to form multiple fibers that are placed in a rectangular mold to form a rectangular fiber block. The rectangular fiber block is then sliced into sheets which are then placed between a field emission display baseplate and a field emission display faceplate.
    Type: Grant
    Filed: June 27, 2000
    Date of Patent: September 11, 2001
    Assignee: Micron Technology, Inc.
    Inventors: Jason B. Elledge, James Hofmann
  • Patent number: 6263574
    Abstract: A method for using a support backer board system and siding. The support backer board system comprises at least a first layer. The first layer is made from a material selected from the group consisting of alkenyl aromatic polymers, polyolefins, polyethylene terephthalate, polyesters, and combinations thereof. The board system is thermoformed into a desired shape with the desired shape being generally contour to the selected siding. The siding is attached to the board system so as to provide support thereto. In one process, the siding may be vinyl.
    Type: Grant
    Filed: March 2, 1999
    Date of Patent: July 24, 2001
    Assignee: Tenneco Packaging Inc.
    Inventors: John W. Lubker, II, Gregg A. Hebert
  • Publication number: 20010003627
    Abstract: A metal fiber of titanium or titanium alloy has given equivalent area diameter and specific surface area and is produced by a bundle drawing method wherein mild steel is used as a material for covering layer and outer housing and a composite wire is subjected to a heat treatment at a given temperature.
    Type: Application
    Filed: January 12, 2001
    Publication date: June 14, 2001
    Inventor: Shuji Amamoto
  • Patent number: 6185803
    Abstract: A non-woven fabric liner comprising a plurality of bonded fibers is attached to the inner surface of one of the upper and lower shells of a disk cartridge. A main body of the fabric liner lies against the inner surface of the shell and is spaced a predetermined distance from a corresponding surface of the storage media within the cartridge. A region of the fabric liner is subjected to a fuzzing process in which the bonded fibers in that region are loosened to form a region of upstanding fibers that extend from the main body of the liner to the surface of the disk. The upstanding fibers wipe the surface of the disk while the main body of the liner remains spaced from the disk, thereby reducing drag.
    Type: Grant
    Filed: March 11, 1996
    Date of Patent: February 13, 2001
    Assignee: Iomega Corporation
    Inventors: Yiping Ma, Theodore D. Hodapp, Ronald F. Hales, Wayne Miller