Abstract: A device for modeling hairpins promoting insertion of winding sets of the hairpins on a stator or rotor to allow an increased filling of the slot space in an assembly of winding sets on the stator or rotor is provided. Application relates to electric stators or rotors, and any device using electric wires having any gauge.

Abstract: An apparatus for assembling a coil includes a blade inserted into a slot of a stator core in a state where insulating paper is inserted into the slot. In a method for assembling the coil, the insulating paper is inserted into the slot of the stator core, the blade is inserted into the slot into which the insulating paper is inserted, the coil is inserted into the slot into which the blade is inserted, the coil being inserted in a direction opposite to a direction in which the blade is inserted. When the coil is inserted into the slot, the blade is pulled out from the slot along with the insertion of the coil into the slot.

Abstract: Provided is a coil insertion device for inserting a wound coil into slots formed in a stator core and opening to a through-hole of the stator core, by placing the coil in the through-hole, and by expanding the coil to move the coil from inside toward outside with respect to the stator core. The coil insertion device includes a coil expander having a plurality of piece members arranged in an annular shape. The plurality of piece members are movable between a first position where the plurality of piece members are reduced in diameter so as to be insertable inside the wound coil, and a second position where the plurality of piece members are expanded in diameter from the first position to press the wound coil from inside toward outside, thereby inserting the wound coil into the slots at once.

Abstract: A system for assembling a generator, preferably a permanently excited generator of a wind turbine, comprising a rotor and a stator. A vertical assembly device connectable to the rotor and the stator is proposed, for guiding the rotor in parallel and coaxially aligned to the stator during assembly, the vertical assembly device comprising a first assembly element being connectable to the rotor, a second assembly element being connectable to the stator, and guiding means for guiding the first assembly element coaxially aligned to the second assembly element.

Abstract: A method and system of assembling hairpin conductors with a stator core, the system and method including: arranging the plurality of hairpin conductors into two or more sub-assembly fixtures, wherein the plurality of hairpin conductors are arranged in the two or more sub-assembly fixtures in two or more layers; activating a retaining mechanism to hold the plurality of hairpin conductors in place within the sub-assembly fixtures; meshing the two or more sub-assembly fixtures together to bring the hairpin conductors into alignment and form a layered conductor assembly; introducing the layered conductor assembly into the stator core by advancing the two or more sub-assembly fixtures in relation to the stator core in alignment with the locations on the stator core for the layered conductor assembly; and at an appropriate timing, deactivating the retaining mechanism to release the layered conductor assembly from the two or more sub-assembly fixtures.

Abstract: A hybrid vehicle includes an engine, an electric machine configured to apply a negative torque during regenerative braking, and a multi-speed transmission coupled to the engine and having multiple discrete gear ratios. A controller is programmed to, in response to a request to decelerate the vehicle, command a shift of the transmission to a one of the gear ratios that is predetermined to rotate the electric machine at a speed that generates a regenerative-braking torque corresponding to a target deceleration of the vehicle without application of friction brakes.

Abstract: A device for manufacturing a laminated iron core includes: a punch unit configured to form protrusions, and including N number of punches as a set, the N being a natural number larger than M; and N number of auxiliary punches. The N number of auxiliary punches are configured such that L number of auxiliary punches selected from the N number of auxiliary punches performs a nullification processing on a metal sheet, the nullification processing being configured to nullify a processing with the L number of punches among the N number of punches, the L being the natural number that is obtained by subtracting the M from the N. According to the above configurations, for example, since a processing position with the plurality of punches is limited in one position, a positional accuracy of protrusions formed in punched members with the plurality of punches is improved.

Abstract: A device for inserting electrical conductors into a machine element of an electric machine comprises a collection receptacle for providing an assembly of one or several crowns formed from electrically conductive hairpins, and an inserting device for removing the crown assembly from the collection receptacle and for introducing the crown assembly into the machine element. An associated method comprises the steps of: providing, in a collection receptacle, an assembly of one or several crowns of hairpins; removing the crown assembly from the collection receptacle; and introducing the crown assembly into the machine element which, in particular, is a stator or rotor of an electric motor.

Abstract: An apparatus for pre-assembling a winding for an electric machine stator or rotor includes a plurality of hairpins with two legs having non-circular cross-section, a ring including a plurality of slots and an outer containment ring acting in containment along the perimeter of the ring. An inner cam block and an outer cam block, surrounding and radially facing the inner cam block, are arranged opposite to the exit face of the ring. The cams are adapted to be crossed, in use, by the two legs when they cross the ring at the same time; the cams open into a free circular space between the two cam blocks. A method for pre-assembling a winding set for an electric machine stator or rotor is also provided. Hairpins are inserted in sequence in the slots of the apparatus. A finished winding set positioned in the free circular space is obtained by successive rotations of the ring.

Abstract: A conductor shaping apparatus includes a driving device that relatively rotates an upper die and a lower die and integrally rotates the upper and lower dies with respect to a shaping member. The driving device rotates one of the upper and lower dies in a direction from an edgewise bent portion to a distal end of a conductor so as to separate the one of the upper and lower dies from the other. One of the upper and lower dies includes a supporting surface configured to support a side surface of an end portion of the conductor as the edgewise bent portion is formed in the end portion, and a guide surface that is formed to intersect the support surface. The guide surface extends away from the end portion of the conductor in a direction opposite to a bent direction of a flatwise bent portion closest to the edgewise bent portion as it extends away from the supporting surface on an opposite side of a rotational axis.

Abstract: A conductor shaping apparatus includes a driving device that relatively rotates an upper die and a lower die and integrally rotates the two dies with respect to a shaping member. The driving device rotates one of the upper and lower dies in a direction from an edgewise bent portion to a distal end of a conductor. One of the upper and lower dies includes a supporting surface configured to support a side surface of an end portion of the conductor as the edgewise bent portion is formed in the end portion, and a guide surface that is formed to intersect the support surface. The guide surface extends away from the end portion of the conductor in a direction opposite to a bent direction of a flatwise bent portion closest to the edgewise bent portion as it extends away from the supporting surface on an opposite side of a rotational axis.

Abstract: A tool for shaping generator bars for large power generators. In particular, a tool for shaping a stator bar out of a straight unprocessed bar.

Abstract: Provided are a method for manufacturing band-shaped stator core sheets, capable of efficiently separating the band-shaped stator core sheets having engaged magnetic pole pieces, and a die apparatus used therefor. The method comprises placing tips of magnetic pole pieces 12, 13 of first and second band-shaped stator core sheets 10, 11 on inner peripheries of yoke pieces 16, 15, a slot punching step for forming gaps of the magnetic pole pieces 12, 13, a shear-cutting step for cutting the tips of the magnetic pole pieces 12, 13 from the inner peripheries of the yoke pieces 16, 15, respectively, a correction step for returning the magnetic pole pieces 12, 13 bent by the shear-cutting step to their original states, and a separation step for separating the first and second band-shaped stator core sheets 10, 11 with the magnetic pole pieces 12, 13 pressed back by the correction step.

Abstract: Method and Apparatus are provided for automatically disposing plural wires along predetermined trajectories, wherein the plural wires extend from coils wound in slots of dynamoelectric machine cores. Plural wires forming leads are located in predetermined positions and caused to extend along predetermined directions by means of manipulating equipment and tooling which operates automatically. In addition, the equipment and tooling cause the plural wires to become twisted and cut to form portions for connection to terminals. The tooling is provided with reference surfaces and seats which are used to bend the plural wires along the predetermined trajectories and to provide a position constraint for the portions becoming twisted. Apparatus can be provided for positioning portions of a plurality of restraining members in the spacing existing between the bridges of the coils and the end faces of a dynamo electric machine core.

Abstract: A method for twisting preformed bar conductors of electric machines comprising: a) providing a twisting apparatus comprising a twisting device having at least a first and a second body extended around a twisting axis, respectively comprising a first and a second circular array of pockets with center on such axis, said bodies being relatively rotatable to each other around the twisting axis to assume a first insertion configuration in which respective pockets of the first and second array are radially aligned; loading, in a subset of said pockets, a first plurality of said preformed conductors leaving a first residual subset of pockets free; driving the first and the second body in relative rotation around said axis until a second insertion configuration is reached in which a second plurality of pockets of the first and second body of said residual subset are radially aligned with each other.

Abstract: A press-fitting structure has a press-fitting, face of a rotor yoke formed from a laminated. steel sheet is press fitted onto a face to be press-fitted of a rotor shaft, fitting is carried out with plastic deformation while the first projection of a press-fitting face of a rotor yoke, on which a first projection and a first recess extending in substantially the press-fitting direction are formed in turn, and the second projection of the face to be press-fitted of the rotor shaft, on which a second. projection and a second recess extending in the direction intersecting the press-fitting direction are formed in turn, are in contact with each other. Since in a state in which press fitting is completed, the amount of plastic deformation of the second projection of the rotor shaft is larger than the amount of plastic deformation of the first projection of the rotor yoke.

Abstract: A twisting method is described, for twisting free end portions of bar conductors for the stator or rotor bar winding of an electrical machine. The twisting method allows achieving a non uniform twisting of the bar conductors from the welding side of the stator or rotor core by means of a twisting fixture. The twisting fixture comprises a pocket member including a main structure provided with an arc of adjacent pockets and a secondary structure, provided with at least one further pocket, which can axially translate with respect to the main structure.

Abstract: A stator manufacturing method involving a coil arrangement process, a coil deformation process, and a coil insertion process. During the coil arrangement process, a plurality of annular conductors constituting the coil are disposed in a coil holder such that a first portion of each of the annular conductors is inserted into a first catching gap formed between the blades, a second portion of each of the annular conductors is inserted into a second catching gap that is away from the first catching gap by a predetermined pitch. During the coil deformation process the coupling portion of each of the plurality of annular conductors is deformed by moving the coil pusher in the axial direction along the blades. During the coil insertion process the first and second portion of each of the annular conductors are inserted into the slots by further moving the coil pusher in the axial direction.

Abstract: It is described a clamping system (30) of special conductors (S1, S2, S3) for a stator or rotor bar winding (U1, S1, S2, S3) for an electric machine, such as connection terminals (S1), jumpers (S2), neutrals or star points (S3), etc. The system (30) allows the special conductors (S1, S2, S3) to be clamped during a twisting step and/or a step of picking up such conductors from a twisting device (250). The system comprises a system axis (T-T), a plurality of grippers (10) aligned or able to be aligned along a circumference lying on a plane substantially perpendicular to the system axis (T-T) and actuation elements (50, 60, 70, 80, 90) of the grippers (10). Each gripper includes a pair of jaws (32, 33) mounted so as to be mobile in a plane transversal to said system axis (T-T).

Abstract: A laminated core punching apparatus, configured such that a stator-punching press machine that has a molding die performing a partial punching gradually approaches the shape of the stator core piece. There is a punching die to punching out the stator core piece from a strip-form steel plate, and two stator lamination stations. A rotor-punching press machine and a stator-punching press machine are constructed to operate synchronously. An intermediate loop portion capable of causing a strip-form steel plate to hang down in a loop is provided in order to adjust a length of the strip-form steel plate between the two press machines, and a loop guide portion that guides a loop locus of the strip-form steel plate from above so that the strip-form steel plate does not invert is disposed above the intermediate loop portion to be capable of ascending and descending.

Abstract: Apparatuses and method for manufacturing coil members (230, 250) for insertion in slots of a core of an electric dynamo machine, wherein the coil members (230, 250) are formed by bending portions of an electric conductor (10). Portions of conductor of a predetermined length are fed through an aperture (80), where at least one engagement member (51) can move to engage and bend the conductor (10) so as to form the configuration of the coil member (230, 250).

Abstract: A method (100) is described for twisting preformed bar conductors (25) of electric machines, said conductors (25) comprising a first and a second leg (5) joined together by a connection portion (15).

Abstract: A method for terminating and winding coils of a core (20) of a dynamo electric machine. The coils being formed from at least an electric wire (W) and the core (20) having a longitudinal axis (20?). The coils (19) are wound by relatively moving a wire dispenser (21) with respect to a core with relative motions of translation and rotation; at least a stretch of wire extends from the coil and the stretch of wire is provided with a portion (W4) for a termination connection to a termination structure (22) of the core (20) such as a tang. The method avoids waste cut wire in the apparatus. The core is provided with a groove (120) at an end to receive at least a wire in the path of the wire for the termination of the coils. The apparatus comprises a wire deflector positioned adjacent the end of the core, where the groove (120) is located, in order to intercept and align the wire with the groove (120).

Abstract: The present invention provides a stator core winding method for a motor and a structure thereof. The method includes preparing a stator core including a plurality of core cavities; winding a pair of second-phase coils into the plurality of core cavities of the stator core; winding a pair of first-phase coils, a pair of the second-phase coils and two pairs of third-phase coils into the plurality of core cavities of the stator core; and winding two pairs of the first-phase coils, a pair of the second-phase coils and a pair of the third-phase coils into the plurality of core cavities of the stator core.

Abstract: Method and Apparatus are provided for automatically disposing plural wires along predetermined trajectories, wherein the plural wires extend from coils wound in slots of dynamoelectric machine cores. Plural wires forming leads (16?, 17?) are located in predetermined positions and caused to extend along predetermined directions (33,34) by means of manipulating equipment and tooling (3) which operates automatically. In addition, the equipment and tooling (3) cause the plural wires to become twisted and cut to form portions (16?, 17?) for connection to terminals. The tooling (3) is provided with reference surfaces (21,23) and seats (26,27) which are used to bend the plural wires along the predetermined trajectories and to provide a position constraint for the portions becoming twisted.

Abstract: A connector assembling jig is used for a housing (20) that includes a main body (22) with terminal accommodating portions (21) and locking pieces (23) for locking terminal fittings (10) in the terminal accommodating portions (21) and in which each locking piece (23) projects from the main body (22) in an insufficient inserted state of the corresponding terminal fitting (10), and can detect insufficient insertion of the terminal fitting (10) when the terminal fitting (10) is inserted into the terminal accommodating portion (21). The connector assembling jig has a holder (30) including an accommodating recess (34) for the housing (20) and a detection arm (32) which is set to an insufficient insertion detecting posture when any locking piece (23) projects, and the accommodating recess (34) is formed with a positioning groove (68) for receiving a positioning rib (24) of the housing (20).

Abstract: Equipment for manufacturing a stator comprises a coil conduction mechanism which can supply a current to input terminals of a stator, and a heater mechanism having first and second panel heaters which are provided to face the stator. Heat is generated from a coil by supplying a current to the coil from the coil conduction mechanism and sealants filling the stator are heated. On the other hand, the first and second panel heaters are heated by supplying a current and the sealants are heated from the outside. The operation is controlled such that the heating temperature for the sealants by heat generated from the coil and the heating temperature for the sealants by the heater mechanism are uniform.

Abstract: A method for manufacturing sintered magnet poles is described. The mold is filled with a vitrifiable base material powder and closed with a plate. A magnetic field aligns the powder and a plate pressed onto the powder establishes a compact that holds the alignment in place. The compact is sintered to form a sintered magnet pole. The mold forms a protective cover of the sintered magnet pole and the plate forms a base plate of a magnet pole piece. Furthermore, a magnet pole piece is provided which has a magnet pole and a base plate which is fixed to a protective cover so that the base plate and the protective cover surround the magnet pole. The base plate and/or the protective cover of the magnet pole piece has at least one element that provides a geometrical locking of the magnet pole to the base plate and/or the protective cover.

Abstract: An apparatus for loading stator windings into a stator core includes an arbor member including a body having an outer diametric portion and a central axis. The outer diametric potion includes a plurality of slots. The apparatus also includes a guide track having a first end that extends to a second end through a slide portion. The first end is positioned adjacent the outer diametric portion of the arbor member. At least one of the guide track and the arbor member is selectively positionable to guide slot segment portions of a stator winding into predetermined ones of the plurality of slots.

Abstract: A lead wire insertion device includes a first chuck member and a second chuck member, each of which is separable, and connects a coil terminal of a cassette coil to a terminal of a connection terminal. The first chuck member is divided into the first chuck inner member and a first chuck outer member at a first division position that is inside both ends of a cross section of the coil terminal in a lateral direction, and that is offset from a center of the cross section in the lateral direction. The second chuck member is divided into the second chuck inner member and a second chuck outer member at a second division position that is inside the both ends of the cross section of the coil terminal in the lateral direction, and that is offset from a center of the cross section in the lateral direction.

Abstract: An stator manufacturing apparatus including an substantially cylindrically-shaped insertion jig from which the rectangular wire is axially detachable, and having protrusions respectively provided at positions aligned with the slots on an outer peripheral surface thereof to protrude radially, and one end-side restricting members respectively provided at positions offset from the protrusions formed in the circumferential direction on an inner diameter side of an inscribed circle of teeth each located between adjacent ones of the slots so as to protrude toward one axial end side. With the linear portions and the slots being aligned with each other, the insertion jig is inserted into the stator core from the one end side of the insertion jig, and is removed from the stator core toward the other end side, so as to respectively dispose the linear portions at predetermined positions in the slots.

Abstract: Methods and apparatus for twisting rectangular rotor and stator conductor ends whereby most if not all conductor ends are bent at once, radially adjacent ends being bent in opposite directions. A lost motion member may be used to bend selected conductors through lesser angles for such purposes as phase interconnection and power leads. The rectangular conductors are retained against twisting so that flat conductors will bend about an axis perpendicular to the larger dimension of the conductor cross section. Various features of the methods and apparatus are disclosed.

Abstract: A rotor attachment apparatus for attaching a rotor of a motor coaxially to a crankshaft by inserting the rotor into a rotor housing that is attached to an engine, including: a rotor support member; rotor positioning members that engage some of a plurality of bolt insertion holes provided in the rotor, to thereby position the rotor; a temporary fixation bolt that temporarily fixes the rotor on the rotor support member; a drive shaft a tip portion of which is engaged with a shaft end portion of the crankshaft, and which supports the rotor support member movably in an axis direction via a screw mechanism; a base member that moves the rotor support member toward and away from the rotor while rotatably supporting a base end of the drive shaft; base positioning members that engage the rotor housing; and a fastening mechanism which engages a head of a coupling bolt inserted into at least one of the bolt insertion holes, and which is supported by the rotor support member so as to bias the coupling bolt toward the rot

Abstract: An apparatus for loading stator windings into a stator core includes an arbor member including a body having a central axis and an outer diametric portion provided with a plurality of slots. An insertion element is rotatably mounted adjacent the arbor member. The insertion element includes a plurality of slot elements that are configured to register with the plurality of slots. A loading member is rotatably mounted adjacent the insertion element. The loading member includes a plurality of slot members that are configured to register with the plurality of slot elements. The loading member is selectively operated to receive a stator winding into one of the plurality of slot members and transfer the stator winding into one of the plurality of slot elements. The at least one insertion element is selectively operated to transfer the stator winding into one of the plurality of slots of the arbor member.

Abstract: A winding device for producing a field coil including a double-layer multiple-circuit winding for an electric motor includes a drive. The drive is configured to operate upon a winding mandrel with multiple lamellas arranged to be swung radially outwardly and inwardly by the drive in order to produce the double-layer multiple-circuit winding as a plurality of winding stacks that are arranged in separate slots and electrically connected in series, in parallel or both. At least two axially-separated winding stacks can be produced at the same time by the drive.

Abstract: An apparatus for loading stator windings into a stator core. The apparatus includes an arbor member including a body having an outer diametric portion including a plurality of slots. The apparatus also includes a first guide track having a first end that is positioned adjacent the outer diametric portion. A second guide track includes a first end is positioned adjacent the outer diametric portion and spaced from the first end of the first guide track. The apparatus further includes a third guide track including a first end is positioned adjacent the outer diametric portion and spaced from the first end of the first guide track and the first end of the second guide track. At least one of the first, second, and third guide tracks and the arbor member is positionable to guide slot segment portions of corresponding first, second, and third stator windings into predetermined ones of the slots.

Abstract: A service providing method for monitoring a mounting tact of a component mounting apparatus includes collecting, from the service receiver, mounting tact information including a mounting tact result value of the component mounting apparatus from the service receiver by use of a service provider via a communication system. The method additionally includes judging whether a mounting operation of the component mounting apparatus has a tact loss corresponding to an amount by which a mounting tact is greater than a standard mounting tact as a result of analysis of the collected mounting tact information and determining and feeding back, to the service receiver via the communication system, NC data for allowing the component mounting apparatus to be operated.

Abstract: A stator coil producing method and a stator coil production machine. The stator coil is used in an electric rotating machine. The stator coil production machine includes a rotary retainer which rotates to move shaping press pairs along a looped path. The rotary retainer has retaining holes through which the shaping press pairs are retained. The retaining holes are shaped to permit the shaping press pairs to move along the looped path, thereby pressing or shaping portions of a conductor wire into in-slot portions to be disposed in slots of a stator core and coil-end portions each of which is to extend between adjacent two of the in-slot portions outside the slots. The method comprises an in-slot portion shaping step of shaping portions of the insulator-coated conductor wire into the in-slot portions and a coil-end portion shaping step of shaping portions of the insulator-coated conductor wire into the coil-end portions.

Abstract: A stator coil producing method and a stator coil production machine. The stator coil is used in an electric rotating machine. The stator coil production machine includes a rotary retainer which retains and moves shaping press pairs along a looped path to press or shape portions of a conductor wire into in-slot portions to be disposed in slots of a stator core and coil-end portions which extend outside the slots. The method comprises a coil-end portion shaping step of bringing press members of each of the shaping press pairs close to each other in sequence to shape the coil-end portions and an in-slot portion shaping step of advancing the shaping press pairs on the looped path in contact with the cam mechanism and also moving selected ones of the shaping press pairs in sequence in a direction perpendicular to the path to shape the in-slot portions.

Abstract: An apparatus for producing a coil winding for stators is described, in which each coil turn rests, with one fillet (14) each, in two stator slots, and the two fillets (14) are joined by a head portion (16). A plurality of coil turns are made simultaneously by winding up n parallel wires (10) with intermediate spacing onto a rotatable former (20). To obtain small winding heads, alternatingly in a work step A, one fillet (14) and the wire length of one head portion (16) are made from each of the n parallel wires (10) on the former (20). Then in a work step B, the resultant fillets (14) together with the adjoining first end of the respective associated head portions (16), and the wire guide together with the second end of these head portions (16), are displaced relative to one another along the former (20) by n times the intermediate spacing of the wires (10).

Abstract: Stator designs have wide-mouth slots between adjacent poles. Wire coils with high slot fill conductivity are formed around the poles. In some designs, the wire coils are wave wound around the poles. Thick bar conductors can be used for making the wire coils. The wire coils may be inserted using nozzle dispensers or transferred from a pre-form mandrel. In other designs, the wire coils are pre-formed on transferable pockets that are then mounted on the poles. Optional pole extensions or shoes can be attached to the stator poles after the wire coils are formed around the poles.

Abstract: A specialized tool is provided for the removal of components in a microwave module in which a fixed tool having a channeled tip is positioned adjacent the component to be removed, with a hot stream of gas, forced through the channel to the top of the component which serves to heat the component, the component being removed through shearing when the component is forced against the tip.

Abstract: An apparatus for correcting the shape of an inner surface of a stator includes a deviation sensor for measuring the shape of the inner surface of the stator fixed inside an inner surface of a housing of a rotating electric machine, a personal computer for calculating a direction of deformation and the amount of deformation of the shape of the stator inner surface based on the measured shape of the stator inner surface as well as a direction of heating and the amount of heat to be input when heating an outer side surface of the housing based on the calculated direction and amount of deformation of the shape of the stator inner surface, and a gas burner for heating the outer side surface of the housing based on the direction of heating and the amount of heat to be input calculated by the personal computer.

Abstract: In a manufacturing method, energy beam heat is radiated to a target area of the motor assembly which is used for a storage disk drive. By radiating energy beam thereto, a portion of the motor assembly is deformed in a non-contact manner, thus, without being affected by elastic recovery of a portion of the motor assembly to be deformed, the machining accuracy of the motor assembly is adjusted in a precise manner.

Abstract: A method is provided for reclaiming a suspension from a disk drive head gimbal assembly (HGA). An ultrasonic probe is applied to the HGA's read/write head slider on a side opposite that of its solder balls. Ultrasonic oscillations are transmitted through the ceramic slider to the side with the solder balls. The oscillations break the brittle intermetallic compound of the slider balls and free the slider. The ultrasonic energy also weakens the epoxy adhesive between the slider and suspension. The method can be used with heat to further weaken the solder balls and adhesive.

Abstract: Apparatus and method for winding at least one electric wire W on a coil support (10) of a core of a dynamo electric by using a wire dispensing member (19) means (21, 25) for rotating the coil support with respect to the dispensing member (19). It is foreseen to provide a relative movement of the dispensing member (19) with respect to the coil support (10) to maintain the angular orientation constant during winding. Furthermore it is foreseen to press on a portion (WP) of wire wound on the coil support (10) where the portion of wire (WP) is located immediately adjacent to a portion of wire that still has to be wound on the coil support (10). Engaging occurs also of the wire portion (WP) wound on the coils support and that extends to the dispensing member (19) when passage from one turn to another occurs for the stratification; the engagement occurring in opposition to the direction (Z?) of stratification of the wire.

Abstract: A method for manufacturing of a permanent magnet pole piece comprising at least one magnet which is fixed to a base plate, a protective cover and a filling mass is provided, comprising the steps of fixing of the protective cover to the base plate so that it covers the magnet and so that the protective cover and the base plate are hermetically sealed jointed, evacuating of the interior cavity between the protective cover and the base plate through an opening, injecting of the filling mass through an opening into the interior cavity between the protective cover and the base plate and curing of the filling mass.

Abstract: A coil manufacturing method for manufacturing a wave wound coil in a substantially cylindrical shape by shaping a linear conductor with a cross-sectional shape having directionality, includes: transferring a linear wave conductor shaped in a substantially rectangular waveform, and having straight side portions extending in a wave width direction, one-side connecting portions sequentially connecting every other pair of adjacent side portions at ends on a one wave width direction side, and other-side connecting portions sequentially connecting pairs of adjacent side portions that are not connected by the one-side connecting portions at ends on an other wave width direction side; first bending the one-side and second bending the other-side connection portions so that the side portions are arranged along a coil circumferential direction, and directions of cross-sectional shapes of the side portions are in a constant direction with respect to a coil radial direction; and winding the bent wave conductor on a bobbin

Abstract: A coil manufacturing method for manufacturing a wave wound coil in a substantially cylindrical shape by shaping a linear conductor with a cross-sectional shape having directionality, including: transferring a linear waver conductor shaped in a substantially rectangular waveform, and having straight side portions extending in a wave width direction, one-side connecting portions sequentially connecting every other pair of adjacent side portions at ends on a one wave width direction side, and other-side connecting portions sequentially connecting pairs of adjacent side portions that are not connected by the one-side connecting portions at ends on an other wave width direction side; bending a target connecting portion, which is at least one of the one-side connecting portions and the other-side connecting portions of the wave conductor, at one position thereof to shape the target connecting portion into a substantially V shape so that the side portions are arranged along a coil circumferential direction and direc

Abstract: Apparatus for forming wire coil leads that depart from wire coils inserted into a dynamo-electric machine component is provided. A plurality of wire coils may be received on an insertion tool. A wire lead may be anchored at a location on the insertion tool. A wire coil corresponding to the wire lead may encircle the location in a plane of the insertion tool. None of the plurality of wire coils preferably surmounts a first portion of the wire lead anchored at the location. In some embodiments, a template for winding the wire coils may be provided that has a seat portion on the underside of the template. The seat portion may receive a wire lead such that the lead is aligned with the anchoring location on the insertion tool.