Abstract: A base plate and load beam for an HG assembly are formed in series, stacked, and transferred by a transfer system in the form of the stacked-layer series to undergo the necessary assembly processes such as layer joining, slider attachment, and electrical connections between the terminals thereon. The base plate structure comprises a band portion having conveying holes and positioning holes formed at a predetermined pith respectively in a longitudinal direction. A plurality of the base plates are disposed via connecting portions integrally formed at a predetermined pitch at edges on one side of the band portion.

Abstract: A voice coil and actuator yoke assembly is fabricated by deforming the coil to exactly fit the inner perimeter and thickness of the yoke. The comb is placed in a tool that registers the comb with the yoke against the same flat surfaces that will squash the coil. The tooling is closed and placed in an appropriate loading device and the coils are squashed to the precise thickness of the yoke. This eliminates the in-plane tolerances of the current process for bonding a coil into the yoke. The coil perimeter expands as the coil is squashed to form an intimate press fit with the yoke. A low viscosity, high Tg adhesive is then applied to the coil. The low viscosity of the adhesive allows capillary action to fill the voids between the wires and bond the coil to the yoke.

Abstract: A disc centering device includes a base plate, a chuck which is installed on the base plate, a hub unit which is detachably engaged to the chuck and receives discs and spacers to be stacked, disc pushers which are slidably provided outside the hub unit and include corresponding pressure members which center the discs by pushing circumferences of the discs, a driving unit which slides the disc pushers, and biasing units which are slidably provided outside the hub unit and push circumferences of the spacers. Accordingly, by performing a spacer biasing along with a disc centering, the accuracy of a centering is increased, thereby providing the discs having data recorded thereon with a uniform quality. Additionally, vibration of a rotation body can be minimized due to the simple configuration of the disc centering device. Furthermore, the productivity and manufacturability of HDDs are improved in view of the simplified maintenance and repair of the same.

Abstract: This invention relates to a system for mounting an underfloor electronic equipment to a rolling stock body having an underfloor storage portion formed under the floor in the longitudinal direction of the body as a portion of the body. The underfloor storage portion comprises a guidance tool for guiding and supporting the underfloor electronic equipment formed as a unit, a body-side connector corresponding to an electronic equipment-side connector formed to the electronic equipment, and a fixing tool for fixing the electronic equipment to the underfloor storage portion. The underfloor electronic equipment comprises a moving means guided by the guidance tool and the electronic equipment-side connector corresponding to the body-side connector.

Abstract: The disassembling tool for a process cartridge has a base body, an engagement portion provided on the base body and adapted to be engaged with the process cartridge to thereby position the process cartridge, a pushing-out portion provided for movement relative to the base body for pushing out a coupling member, and a grip portion adapted to be gripped when the pushing-out portion is to be moved, and connected to the pushing-out portion, and the engagement portion is provided at a location opposed to the pushing-out portion in a movement direction in which the pushing-out portion is moved. Thereby, a process cartridge having a frame can be simply disassembled.

Abstract: A system and method are disclosed for coupling a replacement micro-actuator to a drive arm suspension after a micro-actuator, such as a defective micro-actuator, has been detached from the suspension.

Abstract: A disc balancing device and a method thereof. The disc balancing device includes a disc assembly having a driving source, and a disc rotatably disposed at the driving source, a displacement measurement unit measuring vibration in the rotation of the disc assembly, a phase angle measurement unit measuring a phase angle from a reference point of the disc assembly in the rotation of the disc assembly, an operation/control unit calculating an eccentric mass and an eccentric position of the disc assembly, by using the biased vibration measured in the displacement measurement unit and the phase angle measured in the phase angle measurement unit, and a laser cutter tracking and laser-cutting the side portion of the disc corresponding to the eccentric position according to the information from the operation/control unit, whereby the eccentric mass of the disc assembly is balanced to reduce vibration in the rotation.

Abstract: In a method to manufacture a bar in which a row of slider sections are aligned, a wafer block is made from a wafer in which rows of slider sections are aligned. The wafer block is bonded to a dummy block on a support plate. Next, a processing step and a cutting step are repeated. The processing step is to perform specific processing on the medium facing surfaces of a row of slider sections in the medium facing surface of the wafer block bonded to the support plate. The cutting step is to cut the wafer block together with the support plate such that the row of slider sections whose medium facing surfaces have received the specific processing are separated from the wafer block to be the bar.

Abstract: A hard disk balancing apparatus for a hard disk drive including an eccentricity detection unit to detect an eccentricity amount and an eccentricity position of the hard disk with respect to a rotation axis of a spindle motor for rotating the hard disk as an origin, and a pushing unit to push a circumference of the hard disk in the eccentricity position and to move the hard disk on the rotation axis of the spindle motor according to the eccentricity amount. Here, the eccentricity detection unit includes a detection sensor to detect the rotation axis of the spindle motor, and is placed coaxially with the rotation axis of the spindle motor, and at least three distance sensors that are separated from the detection sensor to be at least farther than a radius of the hard disk and to measure a distance between one point on the outer circumference of the hard disk and themselves.

Abstract: Apparatus for merging a disc drive head disc assembly (HSA) with a disc stack. The HSA comprises a flexure which supports a data transducing head and the disc stack comprises a disc having a data storage surface. A merge assembly includes a shipping comb attached to the HSA, the shipping comb having a first alignment member and a first flexure support member. The merge assembly further includes a merge comb having a second alignment member and a second flexure support member. The merge comb is advanced by a robotic arm to a position where the second alignment member engages the first alignment member. This aligns the shipping comb with the merge comb and allows transfer of support of the flexure to the second flexure support member at an elevation suitable to subsequently pass the head in a safe, clearing relationship over the data storage surface.

Abstract: A head disc merge assembly for merging an actuator with a disc stack having a disc, the actuator assembly having a flexure supporting a data transducer head, the head disc merge assembly including a merge comb having a flexure support member to support the flexure away from the disc while positioning the data transducer bead on the disc. A merge comb inspection station is provided having a body with a certification slot. The merge comb is moved into engagement with the certification slot, and successful passage there through indicates that the merge comb has an acceptable clearance condition for continued use at the merge station, while an unsuccessful passage through the certification slot indicates that the merge comb has an unacceptable non-clearance condition, and the electrical continuity check circuit is activated to stop the merge station for replacement of the merge comb.

Abstract: Disclosed is a head stack load comb used in the controlled loading of a head of a head stack assembly (HSA) onto a disk during the assembly of a disk drive. The HSA includes an actuator arm, a head, and a loading surface. The load comb includes a base structure and at least one ramp finger projecting approximately perpendicularly from the base structure. In order to load the head in a controlled manner onto the disk, the loading surface of the HSA is rotated along the ramp finger until the head is in a load position and then the base structure is actuated in a vertical direction such that the ramp finger is correspondingly actuated in the vertical direction towards the disk until the head is loaded onto the disk.

Abstract: An apparatus for assembling components of a data storage system. Assembly components are housed by a component storage member removably coupled to the frame of the apparatus for supporting a plurality of component stacks for automated assembly. The apparatus includes an assembly coupled to the component storage member for sequentially unloading components and assembling the unloaded components in a data storage system. The apparatus is adapted for high capacity, production and speed assembly.

Abstract: A magnetic tape cartridge includes an opening 1C through which a magnetic tape is drawn out, and a slide door 6 that slides along a sidewall 1D provided with the opening 1C to open and close the opening 1C. The cartridge having an assembly support device that guides a distal end of a spring support rod onto a support rod receiving block when the slide door is fitted in a lower half of the cartridge case. A proximal end of the spring support rod projects from the slide door, and a compression coil spring is wound around the spring support rod.

Abstract: A tape head module assembly system is disclosed. A first and second module holder are placed in an initial alignment with module holder ends facing each other, the module ends each holding a tape head module. A tape wrap angle between the first and second module is set by first performing a fringe alignment and then lifting a rear end of the first and second module holder a prescribed amount. A horizontal adjuster produces a rotation for the first module holder so that gaps between the first and second modules are parallel. An alignment along a longitudinal axis for the second module holder is selected and the second module is translated laterally until the second tape head module held by the second module holder is aligned with the first tape head module held by the first module holder to provide reader-opposite-writer track-to-track registration. Then, the first and second tape head modules are joined together using a joining agent in the gap between the first and second tape head modules.

Abstract: A head stack assembly installation system with a frame supporting a head stack installation tool including a robotic assembly supporting a measurement assembly communicating with a computer hosting an installation software program. The robotic assembly picks and places the head stack assembly into the head disc assembly and the measurement assembly collects and communicates process positions and force parameters to the computer, the computer calculating distance and force data. The installation software program directs and controls enactment of process steps followed by the head stack installation tool to install or abort installation of the head stack assembly based on the position and force data.

Abstract: An apparatus for use in attaching a head gimbal assembly (HGA) onto an actuator arm of an actuator assembly during an HGA installation process. The apparatus includes, a central body portion with a base support surface; and a pair of support arms extending from the central body portion forming a channel sized to accommodate expansion of an attachment aperture of an actuator arm during the installation process. Each support arm includes, a first and second support surface offset from and parallel to the base support surface. A first support arm thickness is formed between the first support surface and the base support surface, while a second support arm thickness is formed between the second support surface and the base support having a thickness less than the first support arm thickness. Each support arm thickness supports a corresponding HGA adjacent actuator arm during the installation process.

Abstract: Method for controlling installation of a head stack assembly in a disc drive. The head stack assembly is aligned in a head stack installation tool. A base deck assembly is advanced to the head stack installation tool, the base deck assembly having a post supporting a tolerance ring. A robotic assembly is dispatched to pick and press the head stack assembly onto the tolerance ring and post while mechanical resistance and distance traveled parameters by the head stack assembly are measured. The installation is aborted or completed in relation to the mechanical resistance encountered and the distance traveled, thus allowing use of minimum and maximum force thresholds with respect to insertion distance and assuring correct installation of the head stack assembly.

Abstract: An object of the invention is to provide a method of assembling a disc which can reduce an unbalance of a rotating portion.

Abstract: A head disc merge assembly for merging an actuator with a disc stack having a disc, the actuator assembly having a flexure supporting a data transducer head, the head disc merge assembly including a merge comb having a flexure support member to support the flexure away from the disc while positioning the data transducer bead on the disc. A merge comb inspection station is provided having a body with a certification slot. The merge comb is moved into engagement with the certification slot, and successful passage there through indicates that the merge comb has an acceptable clearance condition for continued use at the merge station, while an unsuccessful passage through the certification slot indicates that the merge comb has an unacceptable non-clearance condition, and the electrical continuity check circuit is activated to stop the merge station for replacement of the merge comb.

Abstract: A base plate and load beam for an HG assembly are formed in series, stacked, and transferred by a transfer system in the form of the stacked-layer series to undergo the necessary assembly processes such as layer joining, slider attachment, and electrical connections between the terminals thereon. When uncompleted HG assemblies are transferred for each of the manufacturing processes, the uncompleted HG assembly is mounted on the assembly jig such as a tray or a block for transference. For this reason, assembling jigs, the number of which is at least equal to the number of the uncompleted HG assemblies remaining at the respective assembly processes would be needed. Accordingly, the efficiency of work space is reduced, and a rise in manufacturing cost is brought about by the need for the assembling jigs.

Abstract: A method of measuring and adjusting at least one of a plurality of head suspension assemblies in a head stack assembly is provided, each head suspension assembly having a pivot axis, comprising the steps of stacking a plurality of head suspension assemblies with the pivot axis of each head suspension assembly aligned with the pivot axis of at least one adjacent head suspension assembly, wherein at least one of the head suspension assemblies is rotated about its pivot axis relative to at least one adjacent head suspension assembly so that all of the plurality of head suspension assemblies are not in vertical alignment, measuring at least one parameter of at least one head suspension assembly, then rotating each of the plurality of head suspension assemblies that are not in vertical alignment with the other head suspension assemblies about its pivot axis until the plurality of head suspension assemblies are vertically aligned.

Abstract: A method of firing magnetic cores includes the steps of attaching a powder to the surface of a plurality of flattened-ring compact bodies made of a magnetic material, arranging the plurality of flattened-ring compact bodies adjacently so that the axes of flattened through-holes of the flattened-ring compact bodies are vertically oriented, and firing the flattened-ring compact bodies while the powder is interposed between the adjacent flattened-ring compact bodies. Alternatively, a method of firing magnetic cores includes the steps of attaching a powder to the surface of a plurality of thin compact bodies made of a magnetic material, vertically arranging the plurality of thin compact bodies adjacently, and firing the thin compact bodies while the powder is interposed between the adjacent thin compact bodies.

Abstract: A system and method are disclosed for improving suspension-to-slider attachment in a hard disk drive. A slider having a number of bond pads on its leading edge and a number of bond pads on its trailing edge is to be coupled to a suspension flexure having a number of leading bond pads and a number of trailing bond pads. The slider is to be coupled to the suspension flexure at the leading bond pads and the trailing bond pads by a method such as gold ball, solder ball, or solder bump bonding.

Abstract: An object of the invention is to manufacture sliders having excellent properties with accuracy and to improve the production efficiency and the cleaning property. In a method of the invention to manufacture a bar in which a row of slider sections are aligned, a wafer block is made from a wafer in which rows of slider sections are aligned. The wafer block is bonded to a dummy block on a support plate. Next, a processing step and a cutting step are repeated. The processing step is to perform a specific processing on the medium facing surfaces of a row of slider sections in the medium facing surface of the wafer block bonded to the support plate. The cutting step is to cut the wafer block together with the support plate such that the row of slider sections whose medium facing surfaces have received the specific processing are separated from the wafer block to be the bar. A tape is affixed to the medium facing surfaces to protect the medium facing surfaces in the cutting step.

Abstract: A disc centering device includes a base plate, a chuck which is installed on the base plate, a hub unit which is detachably engaged to the chuck and receives discs to be stacked, disc pushers which are slidably provided outside the hub unit and include corresponding pressure members which center the discs by pushing circumferences of the discs, and a driving unit which slides the disc pushers simultaneously. Accordingly, as the accuracy of centering the discs is improved, discs with data recorded thereon having a uniform quality can be obtained. Additionally, vibration of a rotation body can be minimized due to the simple configuration the disc centering device. Therefore, in view of the simplified maintenance and repair of the disc centering device, the productivity and manufacturability of HDDs can be improved.

Abstract: An actuator assembly including one or more actuator arms, wherein each of the actuator arms defines a clasp hole and a clamp-opening hole and a slot running between the clasp hole and clamp-opening hole, and optionally, a second slot running from the clasp hole to a distal end of the actuator arm, thereby creating two clasp fingers. A flex suspension assembly is included with a protrusion, such as a boss and a head on a distal end. The flex suspension assembly is coupled to the actuator arm by resiliently increasing the diameter of the clasp hole so as to allow the boss on the flex suspension assembly to be inserted into the clasp hole. With the boss is inserted, the clasp hole is allowed to revert to its original diameter, thereby clamping the boss in the clasp hole. A method for assembly is also provided.

Abstract: A disc centering device includes a base plate, a chuck which is installed on the base plate, a hub unit which is detachably engaged to the chuck and in which a plurality of discs are stacked, disc pushers which are slidably provided outside the hub unit, and include corresponding plate springs which center the discs by pushing circumferences of the discs, supporting units which support the corresponding plate springs with respect to the disc pushers so as to reinforce a restoring force of the plate springs after a disc centering of the discs, and a driving unit which slides the disc pushers simultaneously. Accordingly, even though the disc centering is continuously performed, a centering value can be maintained within a desired range (deviation), and deformation of discs can be prevented.

Abstract: A disc centering device includes a base plate, a chuck which is installed on the base plate, a hub unit which is detachably engaged to the chuck and receives discs and spacers to be stacked, disc pushers which are slidably provided outside the hub unit and include corresponding pressure members which center the discs by pushing circumferences of the discs, a driving unit which slides the disc pushers, and biasing units which are slidably provided outside the hub unit and push circumferences of the spacers. Accordingly, by performing a spacer biasing along with a disc centering, the accuracy of a centering is increased, thereby providing the discs having data recorded thereon with a uniform quality. Additionally, vibration of a rotation body can be minimized due to the simple configuration of the disc centering device. Furthermore, the productivity and manufacturability of HDDs are improved in view of the simplified maintenance and repair of the same.

Abstract: A fixture for assembling an inductor is a flat locating seat with an upper side thereof having a locating nest corresponding to the RI core of the inductor and having a central part corresponding to a locating part disposed at the bottom of the DR core in the inductor. The inductor can be located at the fixture and operations such as soldering and spot gluing can be performed steadily.

Abstract: A method for producing magnetoresistive heads includes the steps of placing a substrate having a plurality of transducers in an environment including a focused ion beam. The focused ion beam is directed onto the first MR element. A property level, generally the resistance associated with the MR stripe, of the first MR element is monitored until the resistance reaches a desired level. The focused ion beam is redirected onto a second area of the substrate which includes the second MR element. The electrical resistance of the second MR element is monitored as the focused ion beam acts on the second MR element until the resistance of the MR element reaches a desired level. Using this process, the resistivity of individual MR elements within the substrate can be tightly controlled.

Abstract: A head is fabricated using photolithography, and the head is purposely powered up during a material removal process, such as lapping, so that the head's expansion (that would be formed on being powered up during normal usage in a drive) is planarized. Specifically, the head is energized in a manner identical (or similar) to energization of circuitry in the head during normal operation in a drive, even though fabrication of the head has not yet been completed. When energized, a shape that the head would have during normal operation is replicated (or approximated). Therefore, the head's shape includes a expansion of the pole tip region, although the head is only partially fabricated. Thereafter, a portion of the head in the expansion is partially or completely removed, by lapping while energized. The depth of material removal from the head is monitored e.g.

Abstract: An apparatus and a method for calibrating the position of a wafer platform in an ion implanter, and particularly in a medium current ion implanter. The apparatus is constructed by a curvilinear piece formed in a half-circular shape, a pair of linear rods for supporting the curvilinear piece, and at least one cross-bracing rod connected in-between the pair of linear rods for providing rigidity of the apparatus. When the inside peripheral surface of the curvilinear piece intimately engages an outside peripheral surface of the wafer platform of the ion implanter, or when the first and second linear rods fit snugly on the implanter indicative that the wafer platform is properly calibrated at a zero-angle position. When such fitting is not possible, the wafer platform is then adjusted until a snug fitting is made possible.

Abstract: The invention provides an apparatus (with a corresponding method) for manufacturing a magnetic wound core of a toroidal transformer. The apparatus in accordance with a preferred embodiment of the invention comprises a control device for controlling the apparatus based on parameters of the core material and the wound core, a supplying device for providing the core material ribbon, a cutting device for cutting the lateral edges of the core material ribbon under the control of the control device, and a winding device for receiving and winding the core material ribbon into the wound core.

Abstract: The invention includes a method making a balanced disk pack for a hard disk drive, from a disk pack including a spindle motor rigidly coupled, and aligned by at least two open screw holes, with a disk clamp. The invention includes the resulting balanced disk packs, as well as hard disk drives built with such balanced disk packs. The invention also includes apparatus providing the means for implementing the steps of making a balanced disk pack from a disk pack. The invention includes at least one mechanical counterbalance for use in balancing the disk pack of a hard disk drive.

Abstract: An actuator having two parts (3, 5) which extend in a main plane and are mutually connected by three bridges (7, 9, 11). The bridges can be shortened in respective shortening (Y1, Y2, Y3) directions parallel to the main plane by local heating and subsequent cooling down of the bridges. According to the invention, the shortening directions of the three bridges are parallel, and the two parts of the actuator are rotated relative to one another about an axis of rotation (21, 23) extending perpendicularly to the main plane through alternate shortening of two adjacent bridges (7, 9 or 9, 11) of the three bridges. The two parts of the actuator can be rotated relative to one another in two opposite directions.

Abstract: A head disc merge assembly for merging an actuator with a disc stack, the actuator assembly having a flexure supporting a data transducer head and the disc stack having a disc, the head disc merge assembly including a merge comb having a flexure support member to support the flexure at a predetermined elevation with respect to the disc while positioning the data transducer head on the disc. A merge comb inspection station is provided having an edge detector device for determining selected dimensional values of the merge comb, and a comparator determines whether the merge comb effects clearing engagement of the actuator with the disc stack prior to each merge cycle.

Abstract: A jig assembly for preparing a disk drive for mounting in a computer comprises a bay 20 arranged to receive a disk drive 16 (FIG. 4) and a pair of side rails 10 to be fixed to opposite edges 14 of the disk drive. Each side rail has captive screws 12 in register with a respective screw-threaded hole in the edge of the disk drive. Two powered screwdrivers 40 on each side of the bay are in register with the screws 12 and are mounted for movement towards and away from the respective side rail. When the disk drive and rails are loaded into the bay 20, pneumatic cylinders C1 automatically advance the screwdrivers towards the side rail to engage and rotate the screws to screw the side rails tight against the edge of the disk drive, and then retract the screwdrivers.

Abstract: A system and method are disclosed for coupling a replacement micro-actuator to a drive arm suspension after a micro-actuator, such as a defective micro-actuator, has been detached from the suspension.

Abstract: A system and method for burnishing the edges and corners of hard disk drive sliders uses a combination of flexible tape fixturing and mechanical protrusions located beneath the tape to systematically orient selected slider corners and edges to be exposed to an abrasive in a flexible manner. This solution carefully exposes the sliders even when there is very little clearance between the sliders. A variety of different rounding geometries are achieved by customizing the protrusions underneath the flexible tape. Multiple slider corners and/or edges are exposed to the abrasive at one time for bulk processing. The sliders are oriented in such a way that sensitive structures located on the air bearing surfaces of the sliders are not harmed during burnishing.

Abstract: A system and method are disclosed for maintaining proper alignment of a hard disk micro-actuator and magnetic head with respect to a drive arm's suspension during the curing process of the bonding agent used in their coupling.

Abstract: A head slider of a suspension supports a read/write head for data transfer to and from a data storage disk. A mounting structure is conventionally used for holding the suspension. A positioning finger applies a force to the suspension for and thereby positions a head slider to a static height for simulating the “flying” action of the head slider in the data storage device. A measuring device measures the static height of the head slider and transmits the same to a controller which generates a control strategy for positioning the head slider of the suspension to the fly-height. An embodiment of the invention uses a common mounting assembly for receiving a plurality of suspensions. The use of a common positioning assembly for simultaneously positioning the head sliders of the plurality of suspensions substantially reduces time consumed and improves efficiency.

Abstract: Disclosed is a device for assembling a device including a base and a main board assembly in a hard disk drive including an actuator having a magnetic head; a base having a spindle motor mounted thereon, the spindle motor rotating at high speed a disk on which the magnetic head is suspended to conduct data writing and reading; and a main board assembly assembled to a lower surface of the base. The device comprises a guide section for establishing a vertical assembling position of the base and the main board assembly and for allowing the main board assembly to be capable of a sliding movement to a predetermined location on the base; a stopper section for stopping the sliding movement of the main board assembly on the base; and a locker for locking the main board assembly stopped by the stopper section to the base in a vertical direction.

Abstract: A method for easily sintering a magnetic core while preventing damage to the magnetic core caused by deformation or other problems, includes preparing a flattened tubular compact by forming the compact to have a flattened tubular shape and a through hole. A supporting plate made from a baked porcelain material or a metal material having a dimension that allows for insertion into the through hole of the flattened tubular compact, as well as a length that is sufficiently longer than that of the flattened tubular compact, is inserted through the through hole. The flattened tubular compact is placed inside of a sintering container having highly pure alumina powder spread therein so that the axial direction of the compact is horizontal. The flattened tubular compact is then sintered in a sintering furnace to produce the magnetic core.

Abstract: Method and apparatus for merging a disc drive head disc assembly (HSA) with a disc stack. The HSA comprises a flexure which supports a data transducing head and the disc stack comprises a disc having a data storage surface. A merge assembly includes a shipping comb attached to the HSA, the shipping comb having a first alignment member and a first flexure support member. The merge assembly further includes a merge comb having a second alignment member and a second flexure support member. The merge comb is advanced by a robotic arm to a position where the second alignment member engages the first alignment member. This aligns the shipping comb with the merge comb and allows transfer of support of the flexure to the second flexure support member at an elevation suitable to subsequently pass the head in a safe, clearing relationship over the data storage surface.

Abstract: Method and apparatus for attaching a head gimbal assembly (HGA) onto a rigid actuator arm of an actuator assembly. A spacer key is provided comprising a support arm having a base support surface and adjacent first and second support surfaces opposite the base support surface. The support arm has a first thickness from the first support surface to the base support surface and a second thickness from the second support surface to the base support surface. The second thickness is greater than the first thickness by a distance nominally equal to a thickness of an HGA base plate. During installation the second thickness is used to support a single HGA between adjacent actuator arms, while the first thickness is used to support a pair of opposing HGAs between the adjacent actuator arms.

Abstract: A system and method for the physical and electrical coupling of a hard disk micro-actuator and magnetic head to a drive arm's suspension using gold ball bonding (GBB) or solder bump bonding (SBB) to prevent problems of silver paste epoxy, such as physical deformation (viscosity) due to humidity/temperature alteration.

Abstract: A media rework tool for discs and/or a spindle motor carrying a disc pack is disclosed that has a slider plate mounted on a base for lateral movement between a retracted position and an extended position. The slider plate holds a spindle motor with a disc pack mounted on it, and moves between the two positions. The tool includes a gripper assembly having a plurality of opposing arms for grasping predetermined discs within a disc pack on the spindle motor when the slider plate is in the retracted position. The gripper assembly raises the predetermined discs and any intermediate spacer rings upward for temporary storage on a media guide to allow the remainder of the disc pack to be reworked, such as for replacement of a defective disc or spindle motor when the slider plate is laterally moved to the extended position. Following reworking of the remainder of the disc pack, the spindle motor is returned to its centered position relative to the media guide and the gripper assembly.

Abstract: An aspect of the invention can be regarded as a method of balancing a rotary actuator for use in a rotatable head stack assembly (HSA) portion in a disk drive. The rotary actuator has a pivot axis, and the rotatable HSA portion has an installed HSA portion center-of-gravity. The method provides for determining a desired rotary actuator center-of-gravity location for locating the installed HSA portion center-of-gravity along the pivot axis for mitigating acceleration of the rotary actuator about the pivot axis due to external linear acceleration experienced by the disk drive during a track-follow operation. The method further provides for measuring weight distribution characteristics of the rotary actuator to determine an actual rotary actuator center-of-gravity. The method further provides for selectively modifying weight distribution characteristics of the rotary actuator to locate the actual rotary actuator center-of-gravity at the desired rotary actuator center-of-gravity location.

Abstract: An apparatus and associated method for attaching a disc drive cover member to a disc drive base member. A fixture comprises a base and a stop guard, cradle and guide rails supported by the base. The disc drive base member is operatively receivingly engaged in the cradle adjacent the guide rails. The disc drive cover member is operatively abuttingly engaged at one end against the stop guard and pivoted toward the disc drive base member. Any substantial misalignment of the disc drive cover member with the disc drive base member causes the disc drive cover member to engage at least one of the guide rails and therefore be urged into proper alignment, preventing adverse contact between the disc drive cover member and the disc drive base member.