Abstract: An electrical terminal includes a contacting section and a crimping section arranged to a rear of the contacting section in an axial direction of the terminal. A first material layer of the crimping section is crimped directly onto a second material layer of the terminal or of the crimping section in a crimped state, forming a double material layer region.

Abstract: An electrical connector and an electrical wire connection method for connecting electrical connectors with each other are provided. The electrical connector includes a conductive body, a conductive material, and a cable member. One of two ends of the conductive body includes an insertion portion, the other end of the conductive body includes a wire-connection post, and the wire-connection post has a groove. The conductive material is disposed in the groove. The cable member includes core wires inserted into the groove. The conductive medium is distributed over the space between the core wires and the groove.

Abstract: In the invention, an upper die (18) includes an anti-extrusion projection (17) that projects toward a signal conductor (14) placed on an upper side of a terminal forming piece (12) loaded on a lower die (19) and a die inner wall surface (18a) that situated on either side of the anti-extrusion projection (17) and that folds the terminal forming piece (12). When the terminal forming piece (12) is crimped to the signal conductor (14) by means of the upper die (18) and the lower die (19), the anti-extrusion projection (17) presses the signal conductor (14) downward, and the die inner wall surfaces (18a) fold the terminal forming piece (12) such that both ends of the terminal forming piece (12) come close to the anti-extrusion projection (17).

Abstract: A motor structure capable of easily conserving space, being low cost and having few components, while utilizing a connecting method using conductive caulking. In a motor structure, a winding wire is wound onto a stator core, a terminal member is attached to one end of the winding wire by conductive caulking, and the terminal member is directly connected to a connector by soldering. The terminal member has a wire receiving portion which receives one end of each of at least one winding wire, and a connecting portion which may be directly connected to the connector or a terminal block by soldering. The wire receiving portion is a generally cylindrical member, and the connecting portion is a rod member which may be inserted into a connecting hole of the connector.

Abstract: A method is provided for firmly connecting a connector terminal to a flat conductor. This is a method for electrically connecting the pierce terminal 20 having pierce blades 21 that pierce through the flat conductor 102 with the flat conductor 102 by the pierce blades 21, in which the connection state is adjusted based on a terminal reaction force R acting on the pierced blade 21a by a ruptured end surface 102a of the flat wiring conductor 102. The adjustment of the terminal reaction force R is made by adjusting a pressing reaction force F/A generated when the pierce blade 21 pierces through the flat wiring conductor 102.

Abstract: An improved medical electrical lead is disclosed herein. The lead may include a longitudinally extending body having a distal end, a proximal end, a conductive element extending between the distal and proximal ends, and an electrode coupled to the conductive element utilizing a reflow process. The conductive element and electrode may comprise materials that are incompatible.

Abstract: An apparatus for making an antenna for wire transponders of electrically conductive material, comprising at least one depositing device for depositing said wire on a substrate placed on a support element, said at least one depositing device and said substrate being movable with respect to each other; said support element being movable along directions parallel to at least two axis of a Cartesian reference system.

Abstract: A method of preparing a wire harness production by providing standard wiring pattern information related to a first pattern including parts, electric circuits and wirings of a standard type vehicle, and generating modified wiring pattern information related to at least another pattern in which at least one of the parts, the electric circuits, and the wirings of a first pattern is altered.

Abstract: An apparatus for making an antenna for wire transponders of electrically conductive material, comprising at least one depositing device for depositing said wire on a substrate placed on a support element, said at least one depositing device and said substrate being movable with respect to each other; said support element being movable along directions parallel to at least two axis of a Cartesian reference system.

Abstract: Cable connection unions are rapidly replaced in a universal seismic data acquisition-module without opening a main electronic circuitry protective chamber. Different connector types required for the many data transmission cable designs needed to service a wide range of survey conditions are more easily accommodated without exposing primary circuitry to the elements.

Abstract: Inwardly-directed projecting portions (2, 3) are formed in a bent manner respectively at distal ends of a pair of clamping piece portions (4, 5) which are continuous with each other, and form a wire connection portion (7) of a terminal (1). A conductor portion (9) of a wire (8) is located on the inner sides of the pair of clamping piece portions (4, 5), and the pair of clamping piece portions are pressed over an entire periphery into a circular shape, and are extended in a peripheral direction, thereby causing projecting extension portions (2?, 3?), including the projecting portions (2, 3), to bite into the conductor portion. Before the pressing operation, the pair of clamping piece portions (4, 5) may be provisionally pressed to be curved, thereby causing distal ends of the projecting portions (2, 3) to bite slightly into an outer peripheral surface of the conductor portion (9).

Abstract: Providing a terminal connecting apparatus for improving accuracy of connecting a terminal to a flat circuit body, an applicator main body includes a pair of guide walls for placing and positioning a terminal therebetween so as to arrange front ends of the claws of the terminal opposing toward an FFC and projections projecting respectively from surfaces opposing to each other of the pair of guide walls. When the applicator main body approaches the terminal mounted on the receiving base, the projections slide on outer surfaces of the claws of the terminal and remove parts of plated layers formed on the outer surfaces of the claws. Fresh surfaces of the claws and fresh broken surfaces of the conductor by the claws penetrating therethrough are connected electrically.

Abstract: A method of determining the acceptability of a press contact of a wire between press contact blades of a terminal. The method includes the steps of storing a reference data of a relationship between displacements of the press contact blades when the wire is brought into press contact with a normal press contact terminal and contact loads between the press contact blades and the core wire; inserting the wire between the press contact blades of the press contact terminal as an object to be inspected; measuring the displacement of the press contact blades caused by the insertion of the wire; and determining the acceptability of the press contact terminal as the object to be inspected by predicting the contact loads between the press contact blades of the press contact terminal as the object to be inspected based on the measured displacements and the reference data.

Abstract: An intermediate portion of the outer insulation of a shielded electrical cable is removed near an end of the cable. A remaining small segment of the outer insulation at the cable end is moved axially inward along the cable to bunch up an exposed conductive braid of the cable. The bunched up braid is pinched to form a flattened, bell-shaped element on two opposite sides of inner conductive wires of the cable. The inner wires are attached to electrical terminals and the terminals are inserted into an insulator mounted within a conductive connector shield. The flattened elements are simultaneously aligned between opposite crimp arms extending from sides of the connector shield. The arms are crimped onto the flattened elements using an ultrasonic/vibration type crimping process or a shear lock crimping process. Since the flattened braid elements extend away from the cable, the crimping process is offset from the inner wires.

Abstract: A method of grounding a tube to a chassis wherein a plastic clip made conductive by the incorporation of conductive particles therein, is clamped onto the jacket of metal automotive vehicle tubing so that projections on the clip penetrate through the jacket to engage the outer surface of the metal tube. The clip body is welded to the jacket to hermetically seal the region of contact between the clip and the metal.

Abstract: An outer sheath of a shield wire is stripped by a predetermined length from an end of the shield wire to expose a knitted layer of the shield wire. A shield stopper is mated over the exposed knitted layer until the shield stopper abuts against a stripped end of the outer sheath. A metal shell piece is preparatorily mated over an inner sheath of the shield wire while the metal shell piece expands the knitted layer. The shield stopper is clamped by a clamp means, and the mated metal shell piece is pushed to engage with the shield stopper. In the engagement state, the shield stopper overlaps a forward end portion of the metal shell with the knitted layer therebetween. A first cutter is guided by a pipe member so that the first cutter engages with an outer peripheral surface of the second cutter. Thereby, the shearing movement of the cutters cuts the exposed knitted layer near a rear end of the shield stopper.

Abstract: A method is provided for servicing a telecommunication junction box. The method enables a reduced number of tools to be utilized to service a telecommunication junction box.

Abstract: A wiring system is provided. Using the system, a wire conductor is stuck on a surface of a substrate by causing a three-dimensional relative movement between a wiring head for guiding the wire conductor and the substrate such that the wiring head relatively moves along an adhesive layer on the surface of the substrate and the wiring head and the adhesive layer intermittently come close to each other for point contact.

Abstract: A method of connecting a flat cable having flat conductors arranged in parallel and covered with an insulating material to a connecting terminal, in which crimp pieces of the connecting terminal are pierced into a desired conductor of conductors of the flat cable, with a gap left between a substrate of the connecting terminal and the flat cable, and leading ends of the crimp pieces penetrating the flat cable are bent inwardly, while maintaining a contact position of the crimp pieces penetrating the conductor and the conductor unchanged. Also disclosed are an apparatus for embodying the connecting method and a method for determining a connecting state between the flat cable and the connecting terminal.

Abstract: A method and an apparatus for forming a crimped joint in an electrical wire terminal. The apparatus forms a crimped joint and substantially simultaneously bends and/or twists the terminal and electrical wire about their respective longitudinal axes, effective to reduce electrical contact resistance within the formed joint.

Abstract: An apparatus for producing wire harnesses for automotive vehicles is disclosed. The apparatus includes a gripper (10) including a wire feeder (15) for holding a plurality of insulator-sheathed electric wire elements (a) juxtaposed on a plane, a cutter (20), an insulation displacement press device (30), with a wire-drawing device (38) provided on the rear side thereof, and a measuring and drawing device (40).

Abstract: In an extrafine-strand-adaptable contact pressure blade, parts of the mutually opposed right and left side wall portions of a pressure contact part having a substantially U-shaped vertical section are formed by blanking so as to project inwardly in part in a substantially V-like shape, and the whole contact area of the right and left pressure contact blades with respect to the core of a wire is set at a value (equal to or larger than 0.15 mm2) which allows a slot width settable range to be determined by a pressure contact test to be larger than a tolerance range caused by a manufacturing tolerance.

Abstract: In a method for fabricating a wire harness with branch terminals, a flexible flat cable (FFC) (11) is first prepared by arranging multiple conductive strips (12) in parallel to each other at a predetermined interval, and by laminating a pair of base films (13) with the conductive strips between them. Then, a row of slots (14A) are formed between any two adjacent conductive strips at a predetermined distance from an end of the FFC, thereby defining a connection area (A) between the end of the FFC and the row of slots. Then, multiple connection terminals (16), each having a contact (17) and a plurality of projections (19), are fixed to the connection area of the FFC by causing the projections of each connection terminal to pierce through one of the conductive strips. Finally, slits (14B) are formed from the end of the FFC so that the slits extend between any two adjacent conductive strips and communicate with the associated slots.

Abstract: Electrical terminal fastening dies are provided, which includes: an electric wire; an electrical terminal having the electric wire; a couple of dies to press the electrical terminal a substantially hexagon in cross section; an abutting plane provided on each of the couple of dies; a pressing groove provided on the abutting plane and having a section to be formed by dividing a hexagon symmetrically with a diagonal; a pair of terminal pressing planes formed on a surface of the pressing groove of at least either one of the couple of dies for pressing the electrical terminal; and a pair of flash preventing planes formed on the surface of the pressing groove having the pair of terminal pressing planes, and each connected to the abutting plane, for pressing the electrical terminal to form thin portions thereon so as to prevent a flash from arising on the electrical terminal.

Abstract: A method secures wire to an electrical contact using an insulation displacement contact (IDC) strain relief cap. The electrical contact has a bifurcated end for engaging and retaining the wire and is engaged with the strain relief cap in securing the wire. The cap attaches to the contact via means on the electrical contact for engaging both the cap and the wire. The wire is secured by placing cap onto the contact, aligning the wire with exit holes, and turning cap until locked into place.

Abstract: A printed circuit board with at least one component part as a measuring resistor, heat resistor or measuring electrode arrangement has at least two contact pads connected with conductor paths for electrical and mechanically fast connection with lead ends of a jacketed connection cable stripped of their insulation, wherein the cable end with its outer jacket is positionable in a mounting element arranged immovably in relation to the printed circuit board at a distance from the contact pad of the conductor path. In a preferred embodiment, the mounting element has channel-shaped recesses for clamp fastening of the lead jacket, which is arranged with its lead exit area adjacent to a respective contact pad of the printed circuit board.

Abstract: A method for fabricating bumped semiconductor components and electronic assemblies, such as multi chip modules, is provided. The method includes forming semi cured, electrically conductive, elastomeric bumps on electrodes of a semiconductor component (e.g., die, chip scale package), or on electrodes of a mating component (e.g., PCB, MCM substrate). The bumps include an adhesive matrix material and dendritic metal particles. The adhesive matrix material is in a semi cured condition having adhesive qualities for bonding, but with a structural rigidity for supporting the dendritic particles to enable penetration of oxide layers on the electrodes. The semi cured adhesive bumps permit the bumps to be cured without the necessity of externally generated compressive forces.

Abstract: A flexible bond harness including a flexible ground subassembly and a rigid ground subassembly which are joined together by a barrel connector. The flexible ground assembly has a first terminal connector which is mounted to the distal end portion of a substantially flexible conductor and the rigid ground assembly has a second terminal connector which is mounted to the distal end portion of a substantially rigid conductor. The barrel connector has a substantially uniform thickness, first and second side walls, a base and is divided into first and second segments. The proximal end portion of the flexible conductor is positioned within the first segment and the proximal end portion of the rigid conductor is positioned within the second segment. The first and second segments of the barrel connector are simultaneously crimped onto the flexible and rigid conductors, respectively, forming a bond which prevents relative motion between the barrel connector and the flexible and rigid conductors.

Abstract: Cylinders are arranged in such a manner that they correspond to a plurality of pressure-blades by one-to-one, and desired pressure-blades are pushed downward by the corresponding cylinder rods, so that the desired pressure-blades are protruded from and fixed at the lower ends of the residual pressure-blades. The thus arranged pressure-blades are lowered with respect to the connector. Then, only the pressure-blades protruding from the lower ends of the other pressure-blades can conduct the operation of pressure-connection. Due to the foregoing, after the electrical wires F have been connected to the pressure-terminals of one connector all at once, in the pressure-connecting process of the other connector, only when the desired pressure-blades are selected and the selected pressure-blades are moved along the arrangement of the pressure terminals of the other connector, the wire harness of cross-wiring can be manufactured.

Abstract: An insulation displacement terminal of a high quality and high performance produced by designing the terminal in accordance with data measurement under a condition similar to an actual insulation displacement connection. An extent of insertion of insulation sheath electric cable 6, a distance between a pair of metal blocks 11 and 12 parallel to each other; and a reaction force and a contact resistance acting between cable 6 and spaced metal blocks 11, 12 is measured while inserting cable 6 into a gap between metal blocks 11 and 12 which have a tapered portion on an end of each block. After completing insertion, the extent of insertion of cable &Dgr;2, gap distance WS2, reaction force F2, and contact resistance R2 are obtained and, at the same time, the presence of broken wires (if any) in the cable is determined. These steps are repeated while changing initial gap WS between metal blocks 11 and 12.

Abstract: A plurality of insulator-sheathed electric wire elements (a) are secured together to a connector (C) by an insulation displacement manner by means of juxtaposing the electric wire elements (a) on a plane, passing the wire elements (a) through a gripper (10), an insulation displacement press (30), clamping the passed ends of the wire elements by a chuck (43) of a measuring and drawing device (40), drawing the juxtaposed wire elements (a) by a given length by the chuck (43), and pressing the juxtaposed wire elements (a) at the given position in the length and width directions. The connector (C) is attached to the juxtaposed wire elements (a) at the position in the length and width directions by repeating the steps. Upon pressing, the given electric wire elements are cut off at the rear side of the pressed portions. The gripper (10) clamp the juxtaposed wire elements (a) after cutting them.

Abstract: An installation method for installing machines of different heights at an installation site includes provision of a flexible power cord of particular length, affixed to an upper region of each machine. The power cord is terminated in a power-rated male connector. At the intended installation location, the power cord origination location is identified, which is the location at which the power cord will originate after installation. An interface box having a NEMA female connector is installed at a location such that the female connector is at a radius from the power cord origination location which is less than the length of the flexible power cord. The interface box is installed, connected to a power source, and tested, before physical installation of the machine. At the time of physical installation of the machine, there is no delay attributable to hard-wiring of the power connections to the machine, and it is connected with the flexible power cord.

Abstract: A cable constructed with insulation displacement connectors produces cables which connect data storage devices to a host system. The cable allows automatic address selection of data storage devices depending on the presence or absence of a CSEL terminal pin on a corresponding connector and the location of a data storage device along the cable. Address selection by connector configuration simplifies cable construction. The end connector of an ATA cable is configured to identify an attached data storage device as the first device (drive 0), while an intermediate connector is configured to identify an attached data storage device as the second drive (drive 1), thus making installation more intuitive.

Abstract: An insulation displacement terminal of a high quality and high performance can be produced by designing the terminal in accordance with data measurement under a condition similar to an actual insulation displacement connection. An extent of insertion of an insulation sheath electric cable 6, a distance between a pair of metal blocks 11 and 12 spaced in parallel to each other, and a reaction force and a contact resistance acting between the cable 6 and the spaced metal blocks 11, 12 are measured, respectively, while inserting the cable 6 into a gap between the metal blocks 11 and 12 having a tapered portion on an end of each block. Then, an extent of insertion of the cable .DELTA.2, a gap distance WS2, a reaction force F2, and a contact resistance R2 after completing the insertion are obtained and at the same time an occurrence of broken wires in the cable is judged. These steps are repeated while changing an initial gap WS between the metal blocks 11 and 12.

Abstract: A machine (46) for attaching an Insulation Displacement Connector (IDC) (10) to a cable (20) includes a fixture (76, 240) for engaging and arranging individual wires (18-18) in the cable in parallel, spaced-apart relationship. The machine also includes a press mechanism (51, 54, 101, 102)) for engaging a mandrel (12) of the IDC (10) and for pressing it against the wires (18-18) engaged by the fixture (76, 240) to seat each wire in a corresponding mandrel channel (14). The press mechanism (51, 54, 101 and 102) further functions to press the mandrel (12), with the wires (18-18) seated in the mandrel channels (14-14), against a IDC contact block (22) to engage each wire with an end (30) of a corresponding IDC contact (24) to accomplish attachment. As the wires (18-18) are pressed into the mandrel channels (14-14), a blade (106) severs the excess portion of each wire to facilitate attachment of the wires to the contacts.

Abstract: In a process for fitting a round cable provided with a number of single wires with a multi-way, preferably flat, plug into which the single wires are placed, the single wires have their free ends stripped of insulation and are fitted with contacts. In such a process, assembly can be carried out in a cost-effective manner and the risk of damage to the small contacts is greatly reduced. Provision is made for the single wires to be placed alongside each other in a wire holder of the plug, for the ends projecting beyond the wire holder to be cut to the same projecting length and stripped of insulation to the same length and for a contact carrier to be provided with the corresponding number of adjacent contacts and connected to the end of the wire holder receiving the single wire ends, and for the opposing regions of stripped single wire ends and connection elements of the contacts to be interconnected to make electrical contact.

Abstract: A crimp connector, comprising a socket housing having received therein a crimp terminal comprising a contact, a pair of claws for holding a stripped portion of a wire, and a pair of claws for holding an unstripped portion of the wire, said housing being provided; at the front end face thereof with an opening or said contact; at the top thereof with an opening through which the wire is inserted and crimpers to crimp the stripped portion holding claws and the unstripped portion holding claws are inserted; and at the bottom thereof with an opening through which an anvil to crimp said stripped portion holding claws is inserted. A method of attaching electric wires to the crimp connector is also disclosed. The present crimp connector makes it possible to attach wires in the state that crimp terminals have been built in a socket housing.

Abstract: The assembly comprises a first slide (34) carrying a wire insertion tool (38) and a second slide (80) carrying support tools (92). As the slide (34) descends through a working stroke to cause the wire insertion tool (38) to insert a wire (W) into the wire slot (18) of an electrical terminal (10') of a multicontact electrical connector (2), support noses (96) of the support tools (92) which are in an open position, enter the mouths of the wire slots (18) of the next adjacent terminals. The wire insertion tool (38) continues to descend past the noses (96) to insert the wire (W) into the slot (18) of the terminal (10') and the support tools (92) close so that their noses (96) engage the terminals (10) on either side of the terminal (10') to be loaded with wire, thereby to restrain splaying of that terminal (10') as the wire (W) is inserted into its wire slot (18).

Abstract: Centering strips, pluggable onto the contact blades of a wiring backpanel for receiving cable plugs, are provided with fastening disks in the region of openings in the floor of the centering strips through which the contact blades project into the centering strip, the fastening disk likewise including openings for plugging the contact blades therethrough. After the centering strip has been plugged, the fastening disks are located such that their inner edges of their openings cut into the contact blades and their outer edges cut into the floor of the centering strip. A positive fixing between contact blade, fastening disk and centering strip is thereby achieved.

Abstract: A wire length having a very small diameter is terminated to a contact member by forming a groove in the contact member, disposing the wire length entirely within and along the groove, and striking the surface of the contact on both sides of the groove deforming the sides of the groove downwardly and inwardly into the groove firmly against the wire therein. The contact members can be made in lead frames on a carrier strip and have grooves formed therein, the wire can be placed in the grooves and terminated to the contact members in an automated assembly to make, for example, fuse components where wire segments bridge gaps between associated contact sections of pairs of the contact members, and the lead frames can have housings molded thereto while on the carrier strip.

Abstract: A process for preparing a cathode assembly comprising forming a hanger assembly by inserting an electrically conductive metal hanger core having a curved cross section into a metal tube jacket having a rectangular cross section such that the sides of the metal tube are displaced outward by the outer surface of the hanger core, effecting good electrical contact between the hanger core and the metal tube jacket. One edge of a metal sheet is rigidly attached to the metal tube jacket along its length, perpendicular to the tangent of the outer surface of the metal tube jacket. The cathode assembly produced according to this process has utility in a wide variety of electrolytic manufacturing processes, especially in the electrolytic refining of copper.