Abstract: A turbine nozzle includes segments of outer and inner bands supporting corresponding vane pairs. The bands adjoin each other at corresponding ends along splitlines, with each band having a forward land, an opposite aft land, and a middle land extending therebetween. The forward lands have a nominal aft-facing step, the aft lands have a nominal forward-facing step and the middle lands are nominally flush.

Abstract: A gas turbine has circumferential arrays of nozzles and shrouds and a plurality of combustors for flowing hot gases of combustion through respective sets of adjacent nozzles and shrouds. First and second nozzles of each set of nozzles are subject to different known inlet conditions of the hot gases of combustion flowing from the associated combustor and transition piece. The first nozzle in each set is preferentially located relative to the second nozzle of that set at a circumferential location relative to the associated combustor based on the known different inlet conditions. The first and second nozzles are therefore qualitatively different from one another dependent on those different inlet conditions. Similarly, the shrouds are subject to different inlet conditions and are preferentially designed and located based on those known inlet conditions.

Abstract: The present invention relates to a method for repairing a vane used in a gas turbine engine. The method broadly comprises the steps of providing a vane to be repaired, which vane has a first platform, a first buttress, a second platform, a second buttress, and an airfoil extending between the first and second platforms, removing the first platform, the first buttress, and the airfoil from the vane in their entirety and removing part of the second platform and the second buttress leaving a machined vane portion, providing a replacement detail having at least a replacement first platform, a replacement first buttress and a replacement airfoil, positioning the replacement detail relative to the machined vane portion, and forming a joint between the machined vane portion and the replacement detail.

Abstract: A gas turbine has a compressor for compressing air as a working fluid, a combustor for producing combustion gas by mixing fuel with the compressed air, and a turbine for generating a rotating force at the time of expansion of combustion gas. The gas turbine further includes a cylindrical liner; a transition piece for transferring the working fluid from the liner to the turbine; an outlet portion of the transition piece, which has a region parallel with a direction of a rotating shaft of the turbine; cooling holes formed in the region so that longitudinal intervals thereof are lengthened; and a picture frame portion provided to secure stiffness at an outlet of the outlet portion.

Abstract: The present invention relates to a method for-fabricating an integrally bladed rotor which comprises providing a hub section, preferably formed from a titanium based alloy, and welding an airfoil, also preferably formed from a titanium based alloy, to the hub section. The method further comprises partially aging and cooling the hub section prior to welding and aging the airfoil and the weld joint between the airfoil and the hub section subsequent to welding. The post welding aging step is preferably carried out using a novel encapsulated local airfoil heating device having a plurality of heating elements woven into a jacket made from a high temperature cloth material. The method of the present invention may also be used to repair integrally bladed rotors.

Abstract: A method for extending the life of the attachments that attach blades to rotors, particularly for aerojet engines. Such a method is notable in that it employs intensive ultrasonic peening of the grooves and of the roots of the blades, this peening being performed with an Almen intensity at least equal to F8A, so as to increase the compressive prestress in the contact surfaces without increasing the roughness of these surfaces.

Abstract: An automatic machine for peening the tenons on bucket cover plates to secure the cover plates and adjacent buckets of a turbine wheel to one another is provided. The machine includes a fixture having stepped surfaces for locating the freely suspended fixture and peening tool relative to the bucket tips and cover plates and clamping the tips and cover plates to the fixture surfaces. After peening a first tenon, the fixture and tool head are displaced relative to the fixed cover plate and bucket tip to register the tool with a second tenon. An actuator displaces the suspended system to compensate for the movement of the fixture and tool relative to the turbine wheel. A counterbalance is provided to accommodate fixtures of different weights when peening the tenons of covers in different turbine wheels.

Abstract: Tip treatment bars 16 of a rotor casing 2 for a gas turbine engine are subjected to a process which induces compressive stress within the bars 16. The process may be a laser shock peening process applied to opposite sides 20 of each bar 16. The processing of the tip treatment bars 16 renders them less susceptible to fatigue failure.

Abstract: Optimized tip performance for turbine airfoils is obtained through a sequenced manufacturing process. The turbine airfoils are assembled into the dovetail slots of a turbine disk. The tips of the turbine airfoils assembled in the turbine disk are then measured to determine the turbine airfoils that do not have adequate tip clearance. The tips of those turbine airfoils that do not have adequate tip clearance are then machined to obtain adequate tip clearance. Once all the turbine airfoils have adequate tip clearance, environmental coatings and/or thermal barrier coatings are applied to the blade tips.

Abstract: A heat shield for a gas turbine engine hub which facilitates reducing thermal stress in an exhaust frame of a gas turbine engine. The exhaust frame includes the hub mounted within the engine with a plurality of supports. The supports extend radially outward from the hub through a primary flow cavity and facilitate flow to a secondary flow cavity. The heat shield defines the secondary flow cavity such that the secondary flow cavity is radially inward and axially adjacent the hub. The heat shield includes a plurality of thermal stress relieving corrugations.

Abstract: A gas turbine has circumferential arrays of nozzles and shrouds and a plurality of combustors for flowing hot gases of combustion through respective sets of adjacent nozzles and shrouds. First and second nozzles of each set of nozzles are subject to different known inlet conditions of the hot gases of combustion flowing from the associated combustor and transition piece. The first nozzle in each set is preferentially located relative to the second nozzle of that set at a circumferential location relative to the associated combustor based on the known different inlet conditions. The first and second nozzles are therefore qualitatively different from one another dependent on those different inlet conditions. Similarly, the shrouds are subject to different inlet conditions and are preferentially designed and located based on those known inlet conditions.

Abstract: A method of replacing an inlet guide vane from a lower inlet casing of a compressor, the lower inlet casing adapted to be secured to an upper inlet casing at a horizontal joint, and after removal of the upper half of the inlet casing but with a rotor of the compressor remaining in place, wherein the inlet guide vane is supported between radially inner and outer walls of the lower inlet casing, and further wherein the inlet guide vane is formed with an integral stem that extends radially through the outer wall and supports a drive gear on its outer end that engages an annular gear rack, the method including a) removing the gear on the radially outer end of the integral stem of the inlet guide vane; b) shearing the inlet guide vane into two cut portions; c) removing the cut portions from inside the lower inlet casing; and d) replacing the inlet guide vane by a modified inlet guide vane having a two-piece stem assembly that enables installation without removal of the rotor.

Abstract: A process is provided for forming a heater chip module comprising a carrier adapted to be secured to an ink-filled container, at least one heater chip having a base coupled to the carrier, and at least one nozzle plate coupled to the heater chip. The carrier includes a support substrate having at least one passage which defines a path for ink to travel from the container to the heater chip. The heater chip is secured at its base to a portion of the support substrate. At least the portion of the support substrate is formed from a material having substantially the same coefficient of thermal expansion as the heater chip base. A flexible circuit is coupled to the heater chip module such as by TAB bonding or wire bonding.

Abstract: This invention is developed to solve the problems described above. The object of this invention is to provide a vane adjustment mechanism to control the quantity of exhaust gas, which will have fewer components and a simpler design, which will operate in a stable fashion, and which will be extremely durable. The base unit comprises an inner base unit having first and second flanges, and an outer base unit 2B into which the inner base unit 2A is forced. A plurality of U-shaped indentations 2c spaced at regular angular intervals on the inside surface of the inner or outer base unit from the first flange 2a to the second flange 2b, so that the U-shaped indentations form the vane shaft holes to accommodate the vane lever units when the inner base unit is forced into the outer base unit to block the U-shaped indentations in such a way that the vane lever units are free to rotate.

Abstract: A pair of hollow elongated insert bodies are disposed in one or more of the nozzle vane cavities of a nozzle stage of a gas turbine. Each insert body has an outer wall portion with apertures for impingement-cooling of nozzle wall portions in registration with the outer wall portion. The insert bodies are installed into the cavity separately and spreaders flex the bodies toward and to engage standoffs against wall portions of the nozzle whereby the designed impingement gap between the outer wall portions of the insert bodies and the nozzle wall portions is achieved. The spreaders are secured to the inner wall portions of the insert bodies and the bodies are secured to one another and to the nozzle vane by welding or brazing.

Abstract: A process for installing a stator slide under a stator wedge in a radially oriented slot of a stator core assembly includes: a) loading windings in the radial slot, the radial slot having axially extending dovetail grooves in opposing sidewalls thereof; b) loading at least one stator wedge and stator slide in the dovetail grooves of the slot, and tightening the at least one stator wedge with the stator slide; c) loading at least one additional stator wedge in the dovetail grooves; d) locating at least one additional stator wedge slide relatively loosely under the additional stator wedge; and e) using the at least one stator wedge as a force reaction point, applying a force to the additional stator slide to drive the additional stator slide under the additional stator wedge.

Abstract: A gas turbine nozzle segment has outer and inner bands and a vane extending therebetween. Each band has a side wall, a cover and an impingement plate between the cover and nozzle wall defining two cavities on opposite sides of the impingement plate. Cooling steam is supplied to one cavity for flow through apertures of the impingement plate to cool the nozzle wall. The side wall of the band has an inturned flange defining with the nozzle wall an undercut region. The outer surface of the side wall is provided with a step prior to welding the cover to the side wall. A thermal barrier coating is applied in the step and, after the cover is welded to the side wall, the side wall is finally machined to a controlled thickness removing all, some or none of the coating.

Abstract: A reversible nozzle (10), removably attached to a fluid emitting base, such as a half turbine casing (22). The reversible nozzle (10) has a nozzle body (16) and a nozzle tube (12), with the nozzle body (16) preferably forming a plurality of fastener receiving slots (18, 18a). The nozzle tube (12) is angled with respect to the nozzle body (16). An installed reversible nozzle (10) is reversed by removing fasteners (34) connecting the nozzle body (16) to the fluid emitting base (22), rotating the nozzle body (16) about a normal nozzle body axis X, and resecuring the reversible nozzle (10) to the fluid emitting base (22) with fasteners (34). To aid in the alignment of the reversible nozzle (10), one fastener receiving slot (18a) is preferably elongated.

Abstract: The present invention relates to an improved system for installing a vane in a gas turbine. The system includes a receptor pocket positioned within a first support structure and a boot attached to a first or inner end of a vane for insertion into the receptor pocket. In a first embodiment of the present invention, the receptor pocket is formed by machining it into the support structure. In a second embodiment of the present invention, the receptor pocket is formed by an insert which is installed into the support structure. In accordance with the present invention, the inner end of the vane having the boot is first inserted into the receptor pocket. After insertion has been completed, the vane is rotated until an outer base is brought into position against an outer support structure. The outer end of the vane is then secured to the outer support structure using studs and nuts.

Abstract: A part is used that constitutes a platform web and that has a shape close to the shape of the platform with an inside face and an outside face that are opposite each other. Fiber reinforcement plies are draped on a blade core and at least some of these plies extend beyond an end of the blade that is to be connected to the platform so to form ply extensions. The ply extensions are folded down against the inside and outside faces of the platform to form flaps securing the blade to the platform, and fiber reinforcement plies are draped around the platform web and over the flaps so as to form a platform box holding the flaps prisoner.

Abstract: A process for installing a stator slide under a stator wedge in a radially oriented slot of a stator core assembly includes: a) loading windings in the radial slot, the radial slot having axially extending dovetail grooves in opposing sidewalls thereof; b) loading at least one stator wedge and stator slide in the dovetail grooves of the slot, and tightening the at least one stator wedge with the stator slide; c) loading at least one additional stator wedge in the dovetail grooves; d) locating at least one additional stator wedge slide relatively loosely under the additional stator wedge: and e) using the at least one stator wedge as a force reaction point, applying a force to the additional stator slide to drive the additional stator slide under the additional stator wedge.

Abstract: A flow restrictor includes a body which permits the flow restrictor to be self-retained within a bleed port. Bleed ports are located over various portions of a gas turbine engine and extend through an engine casing. The flow restrictor body includes a bore extends between a flow restrictor body first and second ends. A slot extends between the first and second ends of the flow restrictor body. The slot further extends from an outer surface of the flow restrictor body to the bore. During assembly, the slot permits the flow restrictor to expand and conforms against the bleed port.

Abstract: In a method of manufacturing a turbine nozzle having a nozzle blade body, a flat plate is prepared. A first support plate for supporting an inner ring side of the turbine nozzle is blanked from the flat plate by using laser beam cutting. A second support plate for supporting an outer ring side of the turbine nozzle is blanked from the flat plate by using laser beam cutting. Each of the first and second support plates in bent so as to form each of the first and second support plates as a ring member. While controlling laser beam based on a program, by the laser beam, the ring-formed first and second support plates are drilled so as to form holes therethrough. At that time, each of the holes has a three-dimensional blade profile, and the three-dimensional blade profile corresponds to a three-dimensional profile of the nozzle blade body. After that, the nozzle blade body is inserted into the holes of the first and second support platen so as to weld the nozzle blade body thereto by using a laser beam.

Abstract: A turbomachine stator vane set includes a ring of vanes having platforms arranged in a housing formed on an outer shell. The bottom of the housing has a non-planar surface which is spherical or cylindrical with a radius of curvature R, and the cooperating surface of the platforms has a corresponding non-planar surface which is spherical or cylindrical with a larger radius of curvature R+&Dgr;R prior to fitting and which is reduced to the radius R under stress, by the action of fastening rivets used to assemble the vane platforms with the outer shell.

Abstract: A method of increasing low cycle fatigue life of a turbine nozzle comprising a plurality of stationary airfoils extending between radially inner and outer ring segments comprising a) providing at least one radial passage in each of the plurality of airfoils; b) installing a rod in the radial passage extending between the radially inner and outer ring segments and fixing one end of the rod to one of the inner and outer rings; and c) pre-loading the rod to compress the airfoil between the inner and outer ring segments.

Abstract: A method for cooling the trailing edge 126, 146 region of a stator vane platform 48, 54 and for forming a cooling passage 198, 214 using platform slots in the side of a stator vane is disclosed. Various steps are developed which provide for effective cooling with minimal intrusion into the working medium flowpath 18. In one particular embodiment, the method includes extending a feather seal slot rearwardly with an extension 88, 96 in facing sides 116, 118, or 136, 138 of a pair of vane platforms 48, 54 and for flowing cooling fluid laterally prior to discharging the cooling air for impingement cooling of an adjacent stator vane.

Abstract: A turbine engine having improved high pressure turbine cooling is disclosed. In the engine, relatively cool intermediate pressure (P2x) air is diverted from a region of a compressor section and over a high work turbine blade at a lower static pressure than the diverted air to cool the blade. Advantageously, as the diverted air is relatively cool, use of a conventional TOBI nozzle may be eliminated. Similarly, showerheads on the blade may be eliminated. As well, the diverted air may conveniently be used to seal a rear bearing compartment within the engine.

Abstract: A process for joining a base for an airfoil to a disk for an integrally bladed rotor stage in a gas turbine engine includes providing a disk having a radially outer rim with a slot defined therein by a recessed surface, and further includes providing a base having a longitudinally extending root portion facing opposite a longitudinally extending support portion for supporting the airfoil. The root portion has a root surface and the support portion has an outer surface. The process further includes bringing the root surface of the root portion into contact with the recessed surface bounding the slot, applying pressure and relative movement between the base and the rim to achieve during welding, substantial contiguity between the root surface and the recessed surface over the area of the recessed surface, resulting in a substantially continuous linear friction weld between the base and the rim.

Abstract: A method for making air turning vanes each having formed therein a pair of locking protuberances which adapt the vanes to self-gripping attachment between a pair of rails to fabricate an air turning vane and rail assembly utilizes an elongated length of double plate airfoil vane stock including a front plate having an outer concave surface arcuately bowed about the central longitudinal axis of the plate, and a rear plate having an outer concave surface arcuately bowed about the central longitudinal axis of the rear plate. A vane of a desired length is severed from the vane stock, and the outer concave surface of the rear vane plate is impacted by a punch with sufficient force to deform from the inner surface of the plate a generally hemispherically-shaped button having a lower severed wall which forms a locking lip. The apparatus according to the present invention includes a guillotine-like shearing structure/vane stock support fixture which vertically slidably supports shear blade.

Abstract: A method and fixture assembly for assisting in the matching and assembly of components of a variable stator vane assembly of a gas turbine engine. The method generally entails a stator vane configured to be assembled to a casing with a spacer. The vane has a surface at a perimeter thereof and a seat offset from the surface. The spacer to which the vane is to be assembled has first and second surfaces offset relative to each other, the first surface being adapted to engage the seat of the vane and the second surface adapted to face the surface of the vane. The vane is installed within an opening in the casing so that a first sealing member is between the casing and the vane, the casing is between the first sealing member and a second sealing member, and the seat extends through the opening. A fixture is then mounted to the vane so that the casing and the first and second sealing members are clamped between the fixture and the vane under a load.