Catalytic Device Making Patents (Class 29/890)
  • Publication number: 20140248189
    Abstract: A gas processing device is disclosed that makes it possible to appropriately control the frictional resistance between a holding mat and a casing. A gas processing device (1) includes a processing structure (20), a casing (40) made of a metal and housing the processing structure (20), and a holding mat (10) formed of inorganic fibers and placed between the processing structure (20) and the casing (40), an inner surface (41) of the casing (40) and an outer surface (11) of the holding mat (10) coming in contact with each other through an adhesive layer (12) that includes a compound that includes a structural unit represented by a general formula (I). wherein R1 are independently a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, a phenyl group, or a hydroxyl group, and n is an integer equal to or larger than 1.
    Type: Application
    Filed: July 19, 2012
    Publication date: September 4, 2014
    Inventors: Nobuya Tomosue, Hiroki Nakamura, Tadashi Sakane
  • Patent number: 8790582
    Abstract: A housing (2) for an exhaust gas-treating device (1) of an exhaust system of an internal combustion engine includes a jacket (6) closed in the circumferential direction for mounting at least one exhaust gas-treating element (5. The jacket passes over at at least one axial end into a ring body (8, 9). The ring body (8, 9) is closed in the circumferential direction. The housing (2) can be connected to another component of the exhaust system. A simplified manufacture is achieved if the jacket (6) and the at least one ring body (8, 9) are manufactured from a single sheet steel billet (10) by rolling the sheet steel billet (10) in the circumferential direction and by connecting abutting edges (11) of the sheet steel billet (10). The jacket (6) and the at least one ring body (8, 9) differ from one another by different materials and/or different wall thicknesses (12, 13, 14).
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: July 29, 2014
    Assignee: Eberspächer Exhaust Technology GmbH & Co. KG
    Inventors: Bernd Müller, Achim Blum, Oliver Poth
  • Patent number: 8763249
    Abstract: A reactor installation tool and method for installing a reactor unit in a reactor tube. A reactor installation tool including a movable assembly and a fixed assembly linked together such that the movable assembly can be adjusted relative to the fixed assembly. The movable assembly including a reactor sleeve attachment means for releasably securing a reactor sleeve loaded with a reactor unit to the tool. The fixed assembly including an expandable clamping unit for releasably securing the tool to a reactor tube. A reactor unit can be installed in the reactor tube by adjusting the movable assembly to extract the reactor unit from the reactor sleeve as the fixed assembly is rigidly secured to the reactor tube. The fixed assembly can be released from the reactor tube and the reactor installation tool can be removed from the reactor tube.
    Type: Grant
    Filed: June 24, 2013
    Date of Patent: July 1, 2014
    Assignee: Catacel, Corp.
    Inventors: William A. Whittenberger, David A. Becker, Randall J. Bartos
  • Publication number: 20140166477
    Abstract: A multilayer-structured exhaust gas decontamination reactor comprises a frame body, a front filter board, a rear filter board, and electrochemical-catalytic conversion units. The front and rear filter boards are respectively installed at an input end and an output end of the frame body and respectively include a plurality of electrochemical-catalytic conversion units that are arranged alternatively. The input end, the interconnection regions of the front and rear filter boards, and the output end jointly form a channel allowing the exhaust gas to flow. The electrochemical-catalytic conversion units of the invention are exposed to the channel to function as the reaction sides for decontaminating the exhaust gas. Thus, the invention does not need to use an additional reducing gas system, thereby can reduce the volume and lower production cost of the exhaust gas decontamination reactor.
    Type: Application
    Filed: November 4, 2013
    Publication date: June 19, 2014
    Applicant: National Tsing Hua University
    Inventors: Shang-Hsiao WONG, Sheng-Shian WU
  • Patent number: 8752290
    Abstract: A method is provided for installing a multi-layer mat (24) in an exhaust gas aftertreatment or acoustic device. The method includes the steps of wrapping the mat (24) around an inner surface of the device along the same plane for at least a complete wrap around the inner surface; subsequently wrapping the mat (24) around the already completed wrap such that each of the successive wraps of the mat (24) are offset a constant distance from the plane of the previous wrap; a final wrap of the mat (24) wherein the mat is wrapped along a final plane for at least a complete wrap around the catalyst; and installing the mat (24) in the device (18) after the wrapping steps.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: June 17, 2014
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventor: Stephen J. Myers
  • Patent number: 8745856
    Abstract: A ceramic filter element of ceramic material has an exterior surface that is provided with structural elements. The structural elements are produced by a non-cutting method. The structural elements are molded in the ceramic material in the form of grids, periodic patterns, irregular patterns, lettering or labels.
    Type: Grant
    Filed: August 8, 2011
    Date of Patent: June 10, 2014
    Assignee: Mann + Hummel GmbH
    Inventors: Jochen Linhart, Sabine Otterbach, Kathrin Lichtenwalter, Michael Micke, Karin Gerlach
  • Patent number: 8713795
    Abstract: A remanufacturing and salvaging strategy for fuel injector tips such as high flow fuel injector tips includes blocking a first set of spray orifices in the fuel injector tip, including at least partially filling the first set of spray orifices with a material, for example by laser welding. New spray orifices are formed in virgin material of the fuel injector tip, offset from the former spray orifices, also for example via a laser. A remanufactured fuel injector tip includes blocked former spray orifices as well as new spray orifices configured to permit spraying of fuel from the fuel injector tip.
    Type: Grant
    Filed: June 23, 2011
    Date of Patent: May 6, 2014
    Assignee: Caterpillar Inc.
    Inventors: Howard D. Jenkel, James S. Millar
  • Patent number: 8713794
    Abstract: A method for producing steam generator tube walls, where the tube walls are formed from a tube-fin-tube combination and are comprised of a multiplicity of at least one of the tube wall components made of plane tube wall panels, curved tube wall panels, transition tube wall panels and corner bends and are configured with a take-up member with one penetration opening each at tube wall regions at which tubes are passed through the tube wall and the tube wall panels exhibit at the periphery longitudinal fin-fin panel joints and transverse circumferential weld-panel joints. The method including producing tube wall components made primarily of 9-12% martensitic chromium steels by welding in a workshop, the components having a material that is not to be heat treated at specific locations. Tempering the tube wall components in the workshop with a first heating device. Connecting the tube wall components at their circumferential weld-panel joints at the assembly site with weld seams.
    Type: Grant
    Filed: August 4, 2009
    Date of Patent: May 6, 2014
    Assignee: Alstom Technology Ltd.
    Inventors: Ruben Hartwig, Andreas Helmrich, Daniel Mutter, Alois Schalk
  • Publication number: 20140120007
    Abstract: a reactor core for use in a chemical reactor includes first and second reactor core sections. Each core section includes heat transfer fluid conduits extending through the core section in a first direction, the lengths of the conduits defining a core section width. Each core section further includes spaced apart parallel plates arranged into a plate stack, with the conduits extending through the stack. Surfaces of the plates have a catalyst coating applied to them. The plates are rectangular and define a core section depth and a core section length, the core section depth being substantially smaller than both the core section width and length. Channels are defined by the spaces between adjacent plates, and are open to flow through the reactor core section in both the core section depth and length directions. The first core section is adjacent to the second core section in the depth direction.
    Type: Application
    Filed: October 26, 2012
    Publication date: May 1, 2014
    Applicant: MODINE MFG. CO.
    Inventor: Modine Mfg, Co.
  • Patent number: 8701288
    Abstract: An apparatus and a method for manufacturing a housing of an antipollution device including one or more bricks supported by one or more mats therein. One or more main portions are formed, the main portion of the housing defining a formed chamber in which the brick(s) compress the mat(s) between the brick(s) and the main portion to a predetermined density. One or more end portions are formed, for connection of the antipollution device in an exhaust system. When one or more transition portions are formed to connect the main portion(s) and the end portion(s), the main portion(s) is engaged by the apparatus to resist deformation of the formed chamber.
    Type: Grant
    Filed: November 10, 2008
    Date of Patent: April 22, 2014
    Assignee: GWS Tube Forming Solutions Inc.
    Inventors: Richard Sojak, Clifford Bailey, James Ramandt, Guy Devine
  • Patent number: 8691159
    Abstract: A modular catalyst bed support can be used to increase the number of catalyst beds available in a reactor. The modular catalyst bed support can include a lattice with a plurality of lattice openings and modules inserted into the lattice openings. The modular catalyst bed support can rest on top of an underlying catalyst bed, which can reduce or eliminate the need for attachment of the modular catalyst bed support to the walls of the reactor.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: April 8, 2014
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Antonio O. Ramos, Benjamin S. Umansky, William J. Tracy, III, Ramesh X. Gandhi, Hans G. Korsten, John T. Wyatt, Jr., William J. Novak
  • Publication number: 20140083908
    Abstract: The reactor 1 for continuously regenerating grains of catalyst is composed of a vessel 2 containing an oxychlorination zone 72 positioned above a calcining zone 75 provided with a line for introducing calcining gas 76, the reactor containing an oxychlorination gas injection line 73 opening into the bottom of the oxychlorination zone 72 and a gas evacuation line 74b at the head of the oxychlorination zone, characterized in that the oxychlorination zone 72 contains at least one deflector means 82 for deflecting the flow of grains of catalyst.
    Type: Application
    Filed: September 25, 2013
    Publication date: March 27, 2014
    Applicant: IFP ENERGIES NOUVELLES
    Inventors: Cecile PLAIS, Frederic BAZER-BACHI, Eric SANCHEZ, Thierry LEFLOUR
  • Patent number: 8667681
    Abstract: A catalytic unit, a process for providing a support mat for the catalytic unit, and a process for assembling the catalytic unit are provided. An installed mat density for the support mat being calculated based upon a desired annular cross-sectional area of a gap between a catalyst carrier and a shell of the catalytic unit, with the support mat being sandwiched therebetween. The support mat for the catalytic unit can be provided by first slitting a bulk roll of support mat to form a plurality of end unit specific mat rolls. The support mat can be wrapped around the catalytic carrier to form multiple layers of support mat, with the support mat having beveled leading and trailing edges to reduce variation in material density in the layers of support mat overlying and underlying the leading trailing edges. The support mat can be free of any binder.
    Type: Grant
    Filed: November 11, 2009
    Date of Patent: March 11, 2014
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: Keith Olivier, Ruth Latham
  • Patent number: 8661672
    Abstract: An exhaust gas purifying member comprises a housing an exhaust gas purification block placed in the housing, and an exhaust gas purification block-retaining element inserted in an annular space between the housing and the block. The retaining element is, during manufacture of the member, made from a material including at least one nonfunctional component intended to disappear after a characteristic period of using the member. A method of manufacturing the member comprises assembling the housing, the retaining element, and the exhaust gas purification block to obtain a housing whereof a diameter is equal to a predetermined diameter, and with the installation density of the retaining element being equal to a target installation density after the characteristic usage period of the member.
    Type: Grant
    Filed: April 2, 2010
    Date of Patent: March 4, 2014
    Assignee: Faurecia Systemes D'Echappement
    Inventors: Cyrille Cantele, Gerard Lerdung
  • Patent number: 8661670
    Abstract: A process for producing a structure in a smooth sheet-metal strip includes multiple process steps. In a first step, a first section of a smooth sheet-metal strip is fed to a first tool and a second section of the sheet-metal strip is fed to a second tool in a direction of advance. Then the sheet-metal strip is stopped. A sheet-metal machining of the first section of the sheet-metal strip is carried out using the first tool. A sheet-metal machining of the second section of the sheet-metal strip is carried out using the second tool, with the first feeding step being carried out simultaneously. An apparatus is provided for producing a sheet-metal strip of such a complex structure, which produces the structure with a very high degree of accuracy even when the materials properties differ.
    Type: Grant
    Filed: November 4, 2009
    Date of Patent: March 4, 2014
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Rolf Brück, Ludwig Wieres, Jan Hodgson, Gottfried-Wilhelm Häsemann
  • Patent number: 8661673
    Abstract: A method is provided for installing a multi-layer mat (24) in an exhaust gas aftertreatment or acoustic device. The method includes the steps of wrapping the mat (24) around an inner surface of the device along the same plane for at least a complete wrap around the inner surface; subsequently wrapping the mat (24) around the already completed wrap such that each of the successive wraps of the mat (24) are offset a constant distance from the plane of the previous wrap; a final wrap of the mat (24) wherein the mat is wrapped along a final plane for at least a complete wrap around the catalyst; and installing the mat (24) in the device (18) after the wrapping steps.
    Type: Grant
    Filed: February 17, 2012
    Date of Patent: March 4, 2014
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventor: Stephen J. Myers
  • Patent number: 8661671
    Abstract: A method for making catalytic converters with automated crack detection includes forming a rigid housing, providing a substrate shaped for reception in the housing, and forming a mat shaped to cover the exterior surface of the substrate and having a thickness which creates a tight friction fit between the substrate and the housing when the same are assembled. The mat is wrapped around the substrate, and the wrapped substrate is then stuffed into the housing using a reciprocating ram or the like that extends at a relatively constant speed. The stuffing force and the ram position are measured and recorded regularly to define an array of data. The data is analyzed for any abrupt changes in the stuffing force as a function of the ram position indicating a crack in the assembled substrate.
    Type: Grant
    Filed: April 28, 2011
    Date of Patent: March 4, 2014
    Assignee: Benteler Automotive Corporation
    Inventor: Frederick B. Hill, Jr.
  • Publication number: 20140030159
    Abstract: A method is disclosed. The method comprises the steps of preparing a serviceable catalytic converter such that a catalyst substrate of the catalytic converter is serviceable while the catalytic converter remains connected to an exhaust system by forming a lower surface of the body of the catalytic converter with an absence of material in order to provide at least one opening in the lower surface of the body of the catalytic converter for permitting selective access to a fluid-flow passage that extends through the body of the catalytic converter that contains the catalyst substrate; and disposing at least one close-out member in the at least one opening for fluidly-sealing the at least one opening. A component of an exhaust system that is serviceable while remaining fluidly-connected and physically-connected to the exhaust system is also disclosed.
    Type: Application
    Filed: August 2, 2013
    Publication date: January 30, 2014
    Inventors: Paul R. SerVaas, Ryan S. Miller
  • Publication number: 20140010723
    Abstract: An exhaust gas purifying catalyst device, which can have high durability against vibration and high temperatures, can be configured to suppress the peeling of the catalyst layer from the catalyst carrier member during use. Additionally, the metallic catalyst can be easily recovered after use. According to the present disclosure, an exhaust gas purifying catalyst device can comprise a catalyst carrier member on which metallic catalyst for exhaust gas purification can be carried characterized in that the catalyst carrier member can be formed of a sheet-like catalyst carrier made by a wet paper-making method, and that the metallic catalyst can be carried as a catalyst layer on surfaces of the sheet-like catalyst carrier after the sheet-like catalyst carrier has been baked.
    Type: Application
    Filed: September 9, 2013
    Publication date: January 9, 2014
    Applicant: Kabushiki Kaisha F.C.C.
    Inventors: Shintaro Yagi, Ryou Suzuki, Yusuke Ogata, Sho Taniguchi
  • Patent number: 8617475
    Abstract: An erosion resistant mounting material comprises: a mounting material comprising inorganic fibers and having a peripheral edge; and a layer of reinforcing composition inwardly disposed on the inorganic fibers along the peripheral edge. The reinforcing composition comprises at least one compound represented by the formula: (Mm+)d((ZpOq(OH)r)n?)e.(H2O)f M represents a cationic species other than H; O represents oxygen; Z represents boron or phosphorus; f is a real number greater than or equal to zero; d, n, q, and r are integers greater than or equal to zero; e, m, and p are integers greater than or equal to one; and d times m equals e times n. The mounting material is useful in pollution control devices. A method of making the mounting material is also disclosed.
    Type: Grant
    Filed: May 19, 2008
    Date of Patent: December 31, 2013
    Assignee: 3M Innovative Properties Company
    Inventors: Peter T. Dietz, Michael Patrick M. Mandanas
  • Patent number: 8615876
    Abstract: A method for manufacturing a honeycomb structural body having a honeycomb unit includes obtaining a honeycomb molded body including a compound containing a phosphate group zeolite and an inorganic binder. The honeycomb molded body has a plurality of through holes that are defined by cell walls and arranged in a longitudinal direction of the honeycomb molded body. The honeycomb molded body is dried. The dried honeycomb molded body is fired to obtain the honeycomb unit. At least one of the honeycomb unit and the dried honeycomb molded body is stored so that a difference in moisture content is approximately 5 mass % or less between a moisture content of the cell walls at a center part of a cross section perpendicular to the longitudinal direction and a moisture content of the cell walls at an outer periphery part of the cross section perpendicular to the longitudinal direction.
    Type: Grant
    Filed: October 22, 2010
    Date of Patent: December 31, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Hiroki Sato, Yuki Fujita, Hikaru Yoshida, Takehiro Umemoto
  • Publication number: 20130330237
    Abstract: An aftertreatment subsystem includes first and second mounting interfaces, a fluid inlet and fluid outlet interface, and aftertreatment components, each having a central axis and axial extent. The central axes for the aftertreatment components are substantially parallel. End caps define fluid chambers that fluidly couple upstream aftertreatment component outlets with downstream aftertreatment components inlets. The end caps are positioned at a first or second end of the aftertreatment components. A first bracket joins the aftertreatment components at an axial position closer to the first end than to a center of the axial extent of any of the aftertreatment components and a second bracket joins the aftertreatment components at an axial position closer to the second end than to the center of the axial extent of any of the aftertreatment components. The first mounting interface is on the first bracket, and the second mounting interface is on the second bracket.
    Type: Application
    Filed: April 24, 2013
    Publication date: December 12, 2013
    Inventor: Cummins Emission Solutions Inc.
  • Publication number: 20130327022
    Abstract: An ammonia generating device for treating exhaust gases of internal combustion engines, notably of automobile vehicles, includes a reservoir having a body capable of releasing ammonia by desorption and a heating device positioned inside the reservoir to heat the body in the reservoir. The heating device comprises a heat generating element that has an elongated form. The heating device further includes at least one heat transfer feature laid out along an axial direction of the heat generating element and extending in a direction radial to the heat generating element.
    Type: Application
    Filed: June 4, 2013
    Publication date: December 12, 2013
    Inventor: Frederic Greber
  • Patent number: 8590152
    Abstract: A method for manufacturing a member for purifying exhaust gas for an automobile exhaust line, including an enclosure, an exhaust gas purification unit arranged in the enclosure, and at least one element for supporting the unit. The method includes the following steps: obtaining a first quantity representative of a mass (Mb) of the exhaust gas purification unit; using at least the first quantity obtained, determining an installation density (dmounted) of the or each support element; determining at least one diameter (Denclosure) of the enclosure as a function of the determined installation density (dmounted); assembling the enclosure, the support element(s) and the gas purification unit, so as to obtain the diameter that was determined for the enclosure and the installation density (dmounted) that was determined for the support element(s).
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: November 26, 2013
    Assignee: Faurecia Systemes d'Echappement
    Inventors: Cyrille Cantele, Gérard Lerdung
  • Patent number: 8590158
    Abstract: Methods of making a filter apparatus includes the step of creating a filter stack by axially spacing the porous ceramic plates from one another with a plurality of compliant spacers. In another example, the method includes the step of firing the first filter stack to sinter bond the first plurality of porous ceramic plates together with a first spacing element. In another example, the plurality of plates comprise a composition including catalyst particles and a binder material and the plates are fired to form porous plates without sintering a substantial amount of the catalyst particles. Methods of fabricating a porous ceramic article also include providing a porous substrate with a first material composition including mullite and infiltrating the pores of the substrate with a second material composition including cordierite. The method further includes the step of firing the first composition and the second composition to form the porous ceramic article.
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: November 26, 2013
    Assignee: Corning Incorporated
    Inventors: Michael Thomas Gallagher, Keith Leonard House, Douglas Hull Jennings, Steven Bolaji Ogunwumi, Patrick David Tepesch
  • Patent number: 8572846
    Abstract: A method for assembling an exhaust component includes providing a substrate assembly with a substrate body and a mat wrapped around the substrate body. A gauging system is used to determine a hoop stress for the substrate assembly and is used to predict a shrinking diameter for an outer shell that is to receive the substrate assembly based on the hoop stress.
    Type: Grant
    Filed: November 2, 2009
    Date of Patent: November 5, 2013
    Assignee: Faurecia Emissions Control Technologies LLC
    Inventor: Mark Robinson
  • Publication number: 20130287635
    Abstract: A catalytic converter apparatus includes a housing having an inlet port, an outlet port, a chamber, an access opening, and an interior sealing surface generally encompassing a periphery of one of the inlet and outlet ports in the chamber. A substrate assembly is insertable into the chamber and removable from the chamber through the access opening, and includes a catalyst matrix for treating fluid. A positioning mechanism removably supports the substrate assembly within the chamber so that movement of the substrate assembly in a lateral direction generally parallel to the interior sealing surface moves the substrate assembly in an axial direction generally perpendicular to the interior sealing surface. The positioning mechanism may guide the substrate assembly in the axial direction into sealing engagement with the one of the inlet and outlet ports to provide a fluid flow path through the catalyst matrix between the inlet and outlet ports.
    Type: Application
    Filed: April 27, 2012
    Publication date: October 31, 2013
    Applicant: DCL INTERNATIONAL INC.
    Inventors: John P. Muter, Haiqing Liu
  • Patent number: 8549747
    Abstract: A method for producing a tubular catalytic converter, which includes a monolith wrapped in a mat and is disposed in a housing, includes forming a stepped longitudinal fold on a longitudinal side of a housing blank, wherein the longitudinal side on both sides of the fold to be formed is clamped by electrodes of opposite polarity across the fold. Electrode pairs on one side of the fold to be formed are then offset with respect to electrodes on the other side of the fold and the electrodes of opposite polarity move closer together, while a current is flowing between the electrodes of opposite polarity, heating the material in the fold. Opposing longitudinal sides of the tubular housing are then materially joined along the stepped longitudinal fold with the overlap to produce the housing for the tubular catalytic converter.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: October 8, 2013
    Assignee: Benteler Automobiltechnik GmbH
    Inventor: Rafael Garcia Gomez
  • Patent number: 8533950
    Abstract: The present invention relates to a holding and sealing material 2 set between a catalyst carrier 1 and a shell 95 which covering the outside of the catalyst carrier 1 in a catalytic converter for purifying an exhaust gas and manufacturing method thereof. An organic binder 22 on the holding and sealing material 2 has the glass transition point Tg (° c) of less than or equal to approximately 5° C. In addition, an infiltrating step and a drying step are conducted during the manufacturing. In the infiltrating step, the mat-like material is infiltrated with emulsion containing the organic binder. In the drying step, the mat-like material containing the emulsion is dried.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: September 17, 2013
    Assignee: Ibiden Co., Ltd.
    Inventor: Masayuki Eguchi
  • Patent number: 8505203
    Abstract: A method is provided for installing a multi-layer mat (24) in an exhaust gas aftertreatment or acoustic device. The method includes the steps of wrapping the mat (24) around an inner surface of the device along the same plane for at least a complete wrap around the inner surface; subsequently wrapping the mat (24) around the already completed wrap such that each of the successive wraps of the mat (24) are offset a constant distance from the plane of the previous wrap; a final wrap of the mat (24) wherein the mat is wrapped along a final plane for at least a complete wrap around the catalyst; and installing the mat (24) in the device (18) after the wrapping steps.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: August 13, 2013
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: Steven Freis, Ruth Latham, Stephen J. Myers
  • Publication number: 20130202509
    Abstract: The present invention relates to a catalytically active material consisting of an inner core (1) and an outer shell (2) surrounding this core, the core being formed from palladium and gold fixed together on a first support oxide, and the shell comprising platinum fixed on a second support oxide, to a diesel oxidation catalyst comprising this catalytically active material, and to an exhaust gas cleaning system comprising this diesel oxidation catalyst.
    Type: Application
    Filed: October 19, 2011
    Publication date: August 8, 2013
    Applicant: UMICORE AG & CO. KG
    Inventors: Frank-Walter Schuetze, Anke Woerz, Gerald Jeske
  • Patent number: 8475729
    Abstract: A method of forming a honeycomb reactor or reactor component is disclosed, including the steps of providing a honeycomb structure having cells divided by cell walls, providing an array of cutting tools arrayed in a pattern so as to be able to simultaneously align with a first plurality of the cell walls at a first end of the structure, and cutting the walls of the first plurality, reducing their height. Systems utilizing the reactors or reactor components thus formed are also disclosed.
    Type: Grant
    Filed: November 23, 2009
    Date of Patent: July 2, 2013
    Assignee: Corning Incorporated
    Inventor: James Scott Sutherland
  • Patent number: 8475753
    Abstract: The present invention relates to an exhaust-gas aftertreatment system which comprises a preferably catalytically active particle filter (wall-flow filter) which is followed in turn by a throughflow monolith (flow-through monolith) which is preferably provided with a catalytically active function. Both components have the same storage functions for gaseous substances present in the exhaust gas of internal combustion engines. The system is suitable in particular for the simultaneous removal of particles and pollutants from the exhaust gas of both predominantly lean-operated internal combustion engines and also of internal combustion engines operated predominantly with a stoichiometric air/fuel mixture. Likewise described is a process for the production and the use of such a system for exhaust-gas aftertreatment.
    Type: Grant
    Filed: August 20, 2010
    Date of Patent: July 2, 2013
    Assignee: Umicore AG & Co. KG
    Inventors: Stephan Eckhoff, Wilfried Mueller, Joerg-Michael Richter, Stefan Franoschek, Martin Votsmeier
  • Publication number: 20130152375
    Abstract: A magnetic platinum catalyst and its application as an engine fuel enhancer. The method of making the magnetic platinum catalyst includes: the use of neodymium magnetic alloy containing 25-50% of the neutral neodymium (NdFeB) alloys, processed into a diameter of 13 mm, a length 9 mm cylinder, as a catalyst carrier. The surface of the catalyst carrier is treated with antioxidant. A platinum group metal is used as the catalyst rare earth materials to produce a catalyst acid soaking solution. The solution includes 0.01-0.2% platinum and 0.01-0.15% rhodium. The pH of the solution is adjusted to 4 using oxalic acid. After soaking in the solution, draining, and drying, the carrier is placed in a muffle furnace and baked. The catalyst is firmly attached to the surface of the carrier to form a magnetic platinum catalyst having catalyzing ability. Such catalyst is used in connection with engine fuel to enhance its operation.
    Type: Application
    Filed: December 15, 2011
    Publication date: June 20, 2013
    Inventors: Shi Min Chen, Yong Sheng Chen
  • Publication number: 20130133313
    Abstract: Aspects of the invention include Diesel Particulate Filters (DPF) that include a layer of inert particles some of which are in contact with a catalyst and are associated with the surface of the filter. Particles associated with the inlet side of the filter are sized such that they coat portions of the inlet surface and portions of the channels that connect the inlet surface to the wall separating the inlet surface from the outlet surface. In some aspects the particles comprise alumina of between about 1.0 microns to about 40.0 microns and colloidal alumina particles that are between about 1.0 nm to about 10.0 mu. The coating is applied by contacting the filter body especially the inlet channels of the filter body with a washout that includes the different sized particles and at least one catalyst that facilitates the conversion of soot particles into gases.
    Type: Application
    Filed: November 29, 2011
    Publication date: May 30, 2013
    Applicant: DEERE & COMPANY
    Inventor: Thomas Harris
  • Patent number: 8434228
    Abstract: A heat exchanger including a metal base formed of a plurality of interfitted elements and fins formed in part from recompressed expanded graphite, wherein the fins are securely connected to the base by placing a deformable edge portion of each fin between each pair of interfitting elements and thereafter compressing the interfitting elements toward one another to deformably retain the edge portions of each fin there between.
    Type: Grant
    Filed: March 13, 2007
    Date of Patent: May 7, 2013
    Assignee: Ferraz Shawmut Thermal Management
    Inventors: Eric Guyon, Pierre Lecocq
  • Publication number: 20130086806
    Abstract: A method for stuffing a monolith wrapped with a mounting mat into a housing includes the steps of radially elastically clamping the housing during stuffing at several locations, and compensating for at least one of a housing tolerance and a housing rotation through an elastic deformation of the housing caused by the clamping.
    Type: Application
    Filed: October 4, 2012
    Publication date: April 11, 2013
    Applicant: Benteler Automobiltechnik GmbH
    Inventors: Dennis Ackerschott, Roland Ewers, Stefan Merschkötter
  • Patent number: 8389438
    Abstract: A method for the production of a converter-carrier body having a metallic honeycomb body made of a plurality of metal layers, especially smooth layers and corrugated layers, the layers having layer ends, such that an outer shape of the honeycomb body is formed by the layer ends. At least one stack is produced having several alternately disposed metal layers that are structured such that channels are formed for a fluid to flow through. The at least one stack is transformed into a honeycomb body having a cylindrical form. The honeycomb body is deformed from the cylindrical form so that an outer shape that deviates from the cylindrical form is produced. Additionally, the invention relates to a corresponding converter-carrier body and a tool for the production thereof.
    Type: Grant
    Filed: April 28, 2008
    Date of Patent: March 5, 2013
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventor: Ludwig Wieres
  • Patent number: 8357427
    Abstract: Processes are provided for making partially coated monolith catalysts that are useful, for example, as pre-combustor catalysts for diesel exhaust aftertreatment. Monolith substrates are provided with interconnectivity and/or temporary barriers that allow from about 10 to about 90% of the monolith channels to be coated after the monolith substrate is assembled without having to carefully pick out among a large number of openings which ones to inject into or which ones to plug. The invention includes options of injecting into a multipath monolith substrate and of emplacing blocking material during monolith construction. Either catalyst coating material or coat-blocking material can be injected. Blocking materials allow the use of machinery for ordinarily non-selective processes, such as machinery for dip coating. Both multipath injections and pre-placed barriers can be used in a single partial coating process.
    Type: Grant
    Filed: February 12, 2009
    Date of Patent: January 22, 2013
    Assignee: International Engine Intellectual Property Company, LLC
    Inventors: Scott Allen Magno, Ralph Albert Dalla Betta, Bret Robert Armanini, David R. Sheridan
  • Patent number: 8354083
    Abstract: Multi-tubular reactors for fluid processing incorporate reactor tubes containing thermally conductive monolithic catalyst structures with relative dimensions and thermal expansion characteristics effective to establish both a non-interfering or slidably interfering fit between the monolith structures and the reactor tubes at selected monolith mounting temperatures, and geometries at reactor operating temperatures such that the operating gaps between tubes and monoliths under the conditions of reactor operation do not exceed about 250 ?m over tube sections where high heat flux to or from the monoliths is required.
    Type: Grant
    Filed: March 16, 2009
    Date of Patent: January 15, 2013
    Assignee: Corning Incorporated
    Inventors: Jeffrey M. Amsden, Achim K. Heibel, Neil E. Partridge
  • Patent number: 8337762
    Abstract: The object of the invention is a porous sheet(s) for treating exhaust gases of combustion engines in open channels. According to the invention at least part of the porous sheet has a covering support having pores over 10 nm and coarse particles over 1.4 ?m.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: December 25, 2012
    Assignee: Ecocat Oy
    Inventors: Aulis Vakkilainen, Reijo Lylykangas, Ritva Heikkinen, Teuvo Maunula, Matti Harkonen, Ari Lievonen
  • Patent number: 8336176
    Abstract: A method for producing multiple structured sheet metal foils includes the steps of A) reshaping the sheet metal foil to produce a primary structure having a first primary structure width; B) reshaping the sheet metal foil having the primary structure to produce a secondary structure; and C) reshaping the structured sheet metal foil to produce a second primary structure width being smaller than the first primary structure width. A method for producing a metal honeycomb body, a catalyst carrier body having multiple structured sheet metal foils for exhaust gas purification and a tool for producing multiple structured sheet metal foils, are also provided.
    Type: Grant
    Filed: August 8, 2005
    Date of Patent: December 25, 2012
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Jan Hodgson, Michael Voit
  • Patent number: 8327539
    Abstract: A system and method are disclosed for facilitating proper assembly of an exhaust system. The system includes a first modular exhaust treatment unit connectable to a second modular exhaust treatment unit. At one end, the first modular exhaust treatment unit includes a substantially continuous collar that integrates a first docking element therein. The second modular exhaust treatment unit includes a second docking element configured to engage the first docking element. When connected, the first and second docking elements operate to rotationally align and properly order the first and second modular exhaust treatment units.
    Type: Grant
    Filed: March 13, 2007
    Date of Patent: December 11, 2012
    Assignee: Cummins Filtration IP, Inc
    Inventors: Patrick Klein, Jeff Sedlacek, David Grimm
  • Patent number: 8302306
    Abstract: An exhaust gas treatment device for internal combustion engines and the like includes inlet and outlet end caps, two catalyst substrates, and a two-piece housing. A first, cylindrically-shaped housing member has a hollow interior in which one of the substrates is retained, a first end sealingly connected with the inlet end cap, and an opposite second end with a radially reduced section. A second cylindrically-shaped housing member has a hollow interior in which the other one of the substrates is retained, a first end sealingly connected with the outlet end cap, and an opposite second end with a radially enlarged section sized to receive therein the second end of the first housing member, whereby the reduced section of the first housing member and the enlarged section of the housing member are spaced radially apart a predetermined distance to define an annularly-shaped space or gap which thermally insulates the associated portion of the exhaust gas treatment device.
    Type: Grant
    Filed: July 28, 2010
    Date of Patent: November 6, 2012
    Assignee: Benteler Automotive Corporation
    Inventors: Frederick B. Hill, Jr., Joseph G. Salmonowicz, Jr., Brad M. Schneemann, John C. Studabaker
  • Patent number: 8296946
    Abstract: A method for generating openings in a metal foil includes at least the following steps: a) providing a planar metal foil, b) generating bends defining extrema in the metal foil, and c) generating at least one opening in the vicinity of the bends through the use of a cutting production process forming chips including simultaneously cutting a plurality of adjacent extrema of the metal foil by using grinding tools.
    Type: Grant
    Filed: January 14, 2009
    Date of Patent: October 30, 2012
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Ludwig Wieres, Jan Hodgson, Ferdi Kurth, Michael Voit
  • Patent number: 8291590
    Abstract: A method for assembling a fins-type heat sink includes providing a heat sink, a presser and a plurality of caps, the heat sink having a heat pipe and a plurality of fins disposed on the heat pipe, the presser being provided with through-holes allowing the distal ends of the heat pipe to be inserted therein, a periphery of each through-hole being provided with an annular neck, the presser being provided with notches that are arranged circumferentially outside the annular neck; (b) covering the caps on the annular necks of the presser respectively, each caps extending downwards to form protruding flaps penetrating the notches; (c) disposing a plate-like die on the topmost fin of the heat sink; (d) inserting a distal end of the heat pipe through the through-hole of the presser to abut inside the cap, while folding the flaps outwards via the plate-like die.
    Type: Grant
    Filed: October 20, 2011
    Date of Patent: October 23, 2012
    Assignees: CPUMate Inc., Golden Sun News Techniques Co., Ltd.
    Inventors: Kuo-Len Lin, Chen-Hsiang Lin, Chiao-Li Huang, Ken Hsu, Chih-Hung Cheng
  • Patent number: 8281488
    Abstract: A method for producing a honeycomb body having a honeycomb structure disposed in a housing, includes at least forming a honeycomb structure, inserting the honeycomb structure into a housing, carrying out a heat treatment operation on the honeycomb structure having the housing, contacting outer regions with a molding, at least during the inserting step or the heat treatment step, and reproducing a desired outer contour of the housing with contact faces of the molding. A molding and an exhaust gas treatment unit produced with a thin housing in a dimensionally accurate manner, are also provided.
    Type: Grant
    Filed: December 26, 2006
    Date of Patent: October 9, 2012
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Ludwig Wieres, Jörg Gutowski, Hans-Günter Faust, Ferdi Kurth, Franz Föhres
  • Publication number: 20120237415
    Abstract: A modular catalyst bed support can be used to increase the number of catalyst beds available in a reactor. The modular catalyst bed support can include a lattice with a plurality of lattice openings and modules inserted into the lattice openings. The modular catalyst bed support can rest on top of an underlying catalyst bed, which can reduce or eliminate the need for attachment of the modular catalyst bed support to the walls of the reactor.
    Type: Application
    Filed: March 15, 2012
    Publication date: September 20, 2012
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Antonio O. Ramos, Benjamin S. Umansky, William J. Tracy, III, Ramesh X. Gandhi, Hans G. Korsten, John T. Wyatt, JR., William J. Novak
  • Publication number: 20120230877
    Abstract: A processing apparatus that is formed from a plurality of metal layers that are stacked and aligned together and then connected together to form one or more portions of the processing apparatus.
    Type: Application
    Filed: May 23, 2012
    Publication date: September 13, 2012
    Inventor: JAMES M. PINCHOT
  • Patent number: 8263027
    Abstract: Apparatus and methods for the production of hydrogen using a reformer including a housing, a first plate having a first plurality of fin structures and a second plate having a second plurality of fin structures assembled such that the first plurality of fin structures is interleaved with the second plurality of fin structures. At least one inlet port is formed in at least one of the first plate and the second plate, and at least one outlet port is formed in at least one of the first plate and the second plate. The fin structures may be coated with a catalytic material to enhance or stimulate reactions taking place within the apparatus. A heat exchange device may also be integrated into one or both plates of the reformer.
    Type: Grant
    Filed: August 12, 2009
    Date of Patent: September 11, 2012
    Assignee: Alliant Techsystems Inc.
    Inventors: Florin Girlea, John C. Leylegian