Abstract: A method for producing interconnect structures and circuit boards including placing an area array component having connection bumps on the corresponding metal contacts on a substrate disposed on a backing plate, providing heat curable joining material in communication with the bumps and contacts, contacting a gas nozzle directly to a portion of the substrate surrounding the component to press the substrate between the nozzle and the backing plate to restrain the substrate from wrapping, heating the component, the joining material and the substrate proximate the metal contacts while maintaining the nozzle on the substrate to cure the joining material, and cooling the component, the joining material and the substrate. Selected components can also be replaced utilizing the gas nozzle for restraining the substrate from wrapping.

Abstract: Components of the printing device are attached by a process employing thermo-compressive welding. The process results in a unitary, graded interface between the attached components and eliminates the need for applying thermal-cure adhesives to secure the components.

Abstract: A throttle plate-throttle shaft construction is formed by molding both components from composite plastic, the shaft having integral bosses which are received in holes formed in the throttle plate. The bosses are ultrasonically staked to lock the throttle plate onto the throttle shaft.

Abstract: An apparatus and process for the free-forming manufacture of three-dimensal components. A powder-binder mixture, or a material with a high melting point, is plasticized or made molten, by raising the temperature inside a process chamber. The resulting molten material is discharged under pressure through a nozzle which is arranged at the end of the process chamber. The material inside the process chamber is deposited in layers. The processing direction and processing speed of the nozzle are programmed. An embodiment of the invention is disclosed in which a non-molten powder is deposited and supported by the deposition of a second powder alongside the non-molten powder.

Abstract: An enclosure system for use in on-site installation of vehicle glass includes a stationary frame for mounting to the roof of a conventional van, and a movable frame adapted for movement relative to the stationary frame. The movable frame is movable between a storage position and an extended position, in which it is positioned over the vehicle in which glass is to be installed. A curtain is mounted to a channel track system associated with the movable frame, for enclosing the portion of the vehicle in which the glass is to be installed. The movable frame includes a series of transparent panels, which cooperate with the curtain to define a temporary enclosure about a portion of the vehicle. A heater is employed to heat the enclosure in the event the ambient temperature is too low to allow a glass installation to take place. The transparent panels function to keep precipitation off the vehicle.

Abstract: An ultra small diameter reinforced catheter or tubular product is produced by winding reinforcing stands on the surface of a plastic tube and introducing the same into a heated die which compresses the strands against the tubing and at the same time heats and softens superficial portions of the tubing wall with simultaneously applying both conductive and radiant heat. This allows the strands to sink into the tubing wall. Following this, the compression and the conductive heating a removed while the tubing continues to be exposed to radiant heat from the die. During this last stage, the tension in the strands induces the strands to assume a predetermined position between the inner and outer surfaces of the tubing.

Abstract: A multi-walled composite tube member is formed from two superimposed pipes having a gap therebetween. The inner pipe is forcibly expanded in excess of the gap to deform and expand the outer pipe. The expander including a mandrel is forced through the aligned pipes while maintaining the longitudinal alignment. The diameter of the mandrel corresponding to the final desired diameter to finally size the composite pipe section and establish a true round inner passage. An induction heating coil operating at a low frequency operating in the range of low hundreds hertz in contrast to a conventional high frequency unit operating at thousands of hertz is coupled to and moved relative to the expanded pipe unit, progressively heats small lengths of the expanded pipe unit. The expanded pipe unit is quenched with a chilled brine solution applied to both surfaces.

Abstract: In a roll with a roll shell or jacket which is rotatable about a support or beam, the inner side of the rotatable roll shell or jacket is heated by means of an induction coil which is operated at high frequency and provided, for example, at a support element. The heating is effected directly at the press or work nip or in the proximity thereof without substantial loss of energy and without the use of a thermo-sensitive hydraulic medium.

Abstract: A method of fabricating box section from steel with walls of non-uniform thickness along its periphery. A starting product in the form of round tubing with a wall that is uniformly thick along its circumference is manufactured and rolled into box section with walls of uniform thickness along its periphery. A temperature difference is generated between the flange midsections and the web midsections of the box section with walls of uniform thickness along its periphery such that the flange midsections are at least 600.degree. C. hotter than the web midsections, the flanges are edged and thickened peripendicular to the longitudinal axis of the box section, with the edge length being shortened, by rollers, and the box section is finally cooled with air and/or water subject to standardization conditions.

Abstract: The invention relates to a chair formed by shaping sheets of feltpreparation of a flat sheet formed by a felt or similar compressed material with a hardening substance; andpunching of the flat sheet in a pattern corresponding to the flat lay-out of the chair to be produced, andarranging all of the incisions and holes required for the successive foldings and applications of its parts; andpossible softening of the hardening substance included in the felt or the impregnation of the felt with a hardening substance; andshaping of the flat sheet to the final form of the chair to be obtained; andhardening of the hardening substance in the zones which must be given the required rigidity, leaving the other zones in the natural state; andassembling of any further parts of the chair; andfinishing treatments of the chair made.

Abstract: A method for manufacturing an apex seal for a rotary piston engine comprising steps of preparing an apex seal blank made of ceramic material, and applying a high energy heating radiation to the sliding surface of the apex seal blank to form a roughened and porous structure on the surface portion of the apex seal blank. The high energy heating radiation is desirably applied to the apex seal blank under a non-oxidizing atmosphere so that an oxidization of the components of the ceramic material can be prevented.

Abstract: A method and device for assembling connection fittings such as couplings, between hard components, such as metal pipe and a body formed of a softer substance to obtain a permanent coupling able to withstand aging and thermal shock conditions. The parts coupled are formed of materials of different hardness which are first force fit together. One of the parts is then rotated at high speed so that the part made of the softer material is locally heated until it melts. The result is a snug but swivelable connection free of internal stress.

Abstract: A semi-automated beam cutting machine simultaneously cuts with two torches the flanges of the beam in a presettable plane in each of two axis. The web of the beam is cut with a further torch in response to a template, to obtain two rat holes and the inset web edge. Independent angular reorientation in a third plane of each of the flange cutting torches accommodates for lack of perpendicularity between each flange and the web to obtain a true edge and a constant width angle cut. The ends of two beams formed from a single beam can be cut in a single operation with appropriate adjustments to the machine. A method for performing various end cuts of a beam is disclosed.

Abstract: A method for making a cylinder head cast from an aluminum alloy intended for use in internal combustion engines, and more particularly, a method for improving a portion of the cylinder head by a local heat treatment, comprises casting a cylinder head body from an aluminum alloy, directing a high density energy, such as TIG arc, laser, plasma arc or electron beam, to the surface of at least one region of the cylinder head body where a high strength is required, thereby rapidly remelting a surface layer in that region, and subsequently removing the irradiating energy and allowing the molten aluminum alloy of the surface layer to be rapidly cooled and solidified through heat transfer therefrom to the underlying matrix thereby forming a remelted, solidified layer.

Abstract: A process for the manufacture of half bearings with flanges rigidly connected thereto, made of a steel plate with an antifriction layer, in which the plain (i.e. not yet flanged) half bearing and a pair of flanges are produced and worked separately, and subsequently the two flanges are fixed, in the correct position, onto the half bearing by a welding operation carried out by projection or by condenser discharge. The preparation and working of the thus separate components results in being very economical owing both to the reduction of the operational costs and to a considerable reduction of the cost of the necessary equipment, and the production times are remarkably reduced. The welding step requires very short times and, by the suitable choice of the process used for the welding operation, no deterioration of the antifriction layer applied to the support steel plate occurs, nor any deformation of the plate itself, so that no further working on the finished piece is required.

Abstract: Method of manufacturing a radially corrugated expander-spacer for a piston oil ring assembly, having inner and outer crowns alternately and successively laid, which can prevent its both terminal ends from nesting together during assembling of the piston oil ring assembly. The inner crowns each includes an inner peripheral piece and an opening having a circumferential width larger than that of the inner peripheral piece, and the outer crowns each includes an outer peripheral piece and an opening having a circumferential width larger than that of the outer peripheral piece. The manufacturing method comprises the steps of filling thermosetting synthetic resin having bonding force with respect to metals into the openings of inner crowns at both terminal ends of the expander-spacer, and thereafter, setting the thus filled thermosetting synthetic resin so that the resin is fixedly secured to the openings of the inner crowns at both terminal ends of the expander-spacer.

Abstract: A process for manufacturing a piston ring is disclosed wherein web-like first metal member which will form a base of a piston ring and web-like second metal member which will form a wear resistant layer of the piston ring are separately fed and joined together. The joined web is subject to curving to gradually decrease a radius of curvature.

Abstract: A method is disclosed for fabricating and assembling a sewing machine hook shaft and hook body by which the required critically accurate shapes may be attained in a particularly cost effective manner.

Abstract: Residual favorable stresses are induced in a zone of stress concentration in a coupling and connection joint mechanism of a drill collar or drilling tool, for example. The residual favorable stress is created by tensily stressing the material within elastic limits, relieving the stress in the zone by heating the material therein into a nonstressed plastic or liquid state, and releasing the tensile stress maintained in an area adjacent the zone. The residual force of elasticity in the area adjacent the zone applies the favorable residual stress in the zone. Preferably, the favorable residual stress is a compressive stress to resist fatigue failures from tension-induced cracks. The extent and depth of penetration of the favorable residual stress in the zone is controlled and is substantially greater than that available from mechanical cold-working surface-hardening techniques.

Abstract: A method of processing the end and joint portion of a decorative molding comprising a synthetic resin base having laminated thereon a layer of metal foil is disclosed. In accordance with the invention areas of reduced thickness are formed in the moldings to be joined such that a substantially level joint can be formed without using a separate joining member.

Abstract: A pole piece is secured to a magnet by means of a connecting element running perpendicular to the common plane of the confronting surfaces of the magnet and the pole piece. The connecting element is welded to the pole piece and/or the magnet by electron bombardment or by means of a laser so as to cause minimum disturbance to the structure of the magnetic materials.

Abstract: Metallic sheets, wires, bars or other products are descaled by sweeping their surfaces with one or more laser beams to detach an adhering oxide film along lines traced by the beam sweep. The film fragments, still loosely adhering at locations between the sweep lines, are then removed mechanically, chemically or electrolytically.

Abstract: The invention relates to a process for forming a part including a bore with a bearing integrally cast thereto, the thus formed part and apparatus for thus forming the part. The process includes hot machining a bore into a billet in a non-oxidizing atmosphere and introducing molten bearing material, e.g., molten bronze about a mandrel positioned in the bore while maintaining the billet, the mandrel and the bearing material in the non-oxidizing atmosphere. The mandrel is drawn from the bore while the bearing material is cooled by cooling and solidifying means therein adjacent an end of the mandrel which is last to exit the bore. The cooling is sufficient to progressively solidify the material as the mandrel is drawn through it and out of the bore.