Made Of Tubular Members Patents (Class 296/205)
  • Patent number: 11958534
    Abstract: An underframe structure for a motor vehicle, the underframe structure comprising a floor (12), and at least two longitudinal side members (14) respectively disposed on each side of the floor (12); the floor (12) is divided into at least one front unit (16) and one rear unit (18) fixed to a transverse heel board (24). The underframe structure also comprises a lateral reinforcement part (26) which comprises at least one elongate body extending from the heel board towards the closest side member, the lateral reinforcement part is fixed on one side to the heel board (24), and on the other side to the front unit (16) of the floor (12) or to a side member (14) in the region of the front unit (16) of the floor.
    Type: Grant
    Filed: January 18, 2022
    Date of Patent: April 16, 2024
    Assignee: STELLANTIS AUTO SAS
    Inventors: Damien Bessette, Raymond Ma
  • Patent number: 11858553
    Abstract: A rear vehicle body structure includes two opposite rear side members to which wheelhouse panels are respectively coupled and spring seats positioned respectively at lower sides of the two opposite rear side members.
    Type: Grant
    Filed: November 17, 2021
    Date of Patent: January 2, 2024
    Assignees: HYUNDAI MOTOR COMPANY, KIA CORPORATION
    Inventors: Byeongdo An, Mun Soo Cha
  • Patent number: 11851109
    Abstract: A dashboard carrier for a motor vehicle with a first hollow carrier profile and a second hollow carrier profile. The two carrier profiles are aligned in the longitudinal extension of the dashboard carrier, arranged at a distance from one another, and connected to one another by a carrier connector spanning the distance between the two carrier profiles. The carrier connector connects the two carrier profiles to one another eccentrically and asymmetrically in relation to the longitudinal axis of the carrier profiles. The carrier connector has an attachment portion on each end side thereof and a carrier portion which connects the attachment portions. The carrier connector is connected, with its attachment portions, to a respective circumferential portion of the lateral surface of the two carrier profiles.
    Type: Grant
    Filed: September 7, 2020
    Date of Patent: December 26, 2023
    Assignee: KIRCHHOFF AUTOMOTIVE DEUTSCHLAND GMBH
    Inventors: Michael Weige, Antonio Turco, Andreas Bender
  • Patent number: 11820195
    Abstract: A frame structure of a commercial vehicle having an independent suspension system may include: a front outrigger mounted at lower front ends of wheel housings along a wide direction of a vehicle; a rear outrigger mounted at lower rear ends of the wheel housings along the width direction, wherein the wheel housings are arranged between the front and rear outriggers in a vehicle body length direction; a center reinforce unit mounted on an inner lower side of the wheel housing and disposed between the wheel housings, the center reinforce unit configured to connect the front and rear outriggers along the vehicle body length direction; a side reinforce unit mounted on an inner side of the wheel housing and connected to the center reinforce unit; and a lower reinforce unit configured to be connected to the center reinforce unit and coupled to the first suspension mounting assembly through the rear outrigger.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: November 21, 2023
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventor: Yong Woo Moon
  • Patent number: 11814100
    Abstract: A structural support system for a vehicle having a longitudinal axis extending from a front of the vehicle to a rear of the vehicle includes a cradle configured to support an engine of the vehicle, a structural side rail assembly having first and second side rails, a first set of six cradle attachments coupling the cradle to the first side rail, and a second set of six cradle attachments coupling the cradle to the second side rail. A predetermined portion of the cradle attachments of both the first and second set of six cradle attachments are designed to intentionally detach during a frontal impact event to facilitate absorbing impact energy and reducing deceleration and passenger compartment intrusion.
    Type: Grant
    Filed: June 16, 2021
    Date of Patent: November 14, 2023
    Assignee: FCA US LLC
    Inventors: Sunil Waghmare, Abhijeet Thorat, Homyoung Kim
  • Patent number: 11794813
    Abstract: An embodiment vehicle body includes a plurality of shock absorber housings configured to cover and support upper ends of respective shock absorbers connected to the wheels of a vehicle, a plurality of upper truss members, each of which is connected at one end thereof to a front shock absorber housing and extends upwards while being bent and is connected at a remaining end thereof to a rear shock absorber housing so as to constitute a corresponding one of two lateral pillars of the vehicle; and a roof member, which extends in a width direction of the vehicle and is connected at two ends thereof to upper portions of the plurality of upper truss members.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: October 24, 2023
    Assignees: Hyundai Motor Company, Kia Corporation
    Inventors: Ho Yeon Kim, Seok Ju Gim, Ji Ae Yong, Chul Hee Heo, Tae Gyu Park
  • Patent number: 11772708
    Abstract: An embodiment front vehicle body structure includes an underbody, an upper body coupled to the underbody, a front cowl disposed in front of the upper body, and a cowl support unit connected to the front cowl through a front pillar and a front side member of the upper body. An embodiment cowl support unit includes a cowl lower cross member connected to a front of the front side member along a vehicle width direction, a cowl lower support connected to the cowl lower cross member and the front cowl, and a cowl upper side support connecting an upper portion of the front pillar and the front cowl.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: October 3, 2023
    Assignees: Hyundai Motor Company, Kia Corporation
    Inventor: Won Ki Song
  • Patent number: 11623694
    Abstract: A cowl cross bar assembly of reduced weight and increased stiffness. The cowl cross bar assembly includes a first pipe and a second pipe which are hollow and disposed laterally inside a chassis, pipe caps coupled to one end of the first pipe and the second pipe, and pipe stiffeners accommodated in the first pipe and the second pipe and configured to absorb collision energy generated in a collision of a vehicle.
    Type: Grant
    Filed: December 29, 2020
    Date of Patent: April 11, 2023
    Assignee: Hyundai Mobis Co., Ltd.
    Inventors: Ik Keun Choi, Byung Young Kang
  • Patent number: 11505260
    Abstract: A vehicle body includes a plurality of shock absorber housings each covering and supporting a respective shock absorber that is configured to be connected to a respective wheel of a vehicle, a pillar member having a first end connected to one of the shock absorber housings to form a corner, wherein the pillar member connects two of the plurality of shock absorber housings to form a portion of a cabin of the vehicle, wherein the two of the plurality of shock absorber housings are disposed at a side of the vehicle at a front portion and a rear portion of the vehicle, and a supporting member disposed at the corner of the shock absorber housing, an upper end of the supporting member being coupled to the pillar member and a lower end of the supporting member being coupled to the shock absorber housing.
    Type: Grant
    Filed: July 14, 2021
    Date of Patent: November 22, 2022
    Assignees: Hyundai Motor Company, Kia Corporation
    Inventors: Chui Hee Heo, Tae Gyu Park, Ho Yeon Kim, Sun Hyung Cho, Seok Ju Gim, Ji Ae Yong
  • Patent number: 11498623
    Abstract: A vehicle lower part structure includes: center rail portions disposed at a central part in a front-rear direction of the vehicle; front rail portions disposed forward of the center rail portions in the front-rear direction of the vehicle; rear rail portions disposed rearward of the center rail portions in the front-rear direction of the vehicle; front connecting rail portions connecting the center rail portions and the front rail portions in the front-rear direction of the vehicle; rear connecting rail portions connecting the center rail portions and the rear rail portions in the front-rear direction of the vehicle; first mount portions supporting a vehicle body constituting a cabin; and second mount portions supporting the vehicle body.
    Type: Grant
    Filed: November 2, 2020
    Date of Patent: November 15, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jumpei Watanabe, Yasuhiro Hara, Norimasa Koreishi, Hirotaka Ishioka
  • Patent number: 11479300
    Abstract: Energy absorption at the time of load input is improved with high mass efficiency. A hollow member includes: a hollow metal member having a bending induction portion in a portion thereof in a longitudinal direction; and a resin material which is disposed in close contact with the metal member on both sides of the bending induction portion in the longitudinal direction, and is disposed in at least a part of a range of less than ? of a cross-sectional height of the metal member from an end portion of the bending induction portion toward an outside in the longitudinal, in which an amount of the resin material per length in the longitudinal direction is larger on the outside of the bending induction portion than on an inside of the bending induction portion.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: October 25, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Satoshi Hirose, Yoshiaki Nakazawa
  • Patent number: 11465694
    Abstract: A vehicle body joint structure includes: a frame member made of a metal pipe, extending from a side of a vehicle body to be inclined vertically, and configured to form a front pillar; and a body member made of a plastic composite material, including a dash connection part and a cowl connection part, joined to the frame member, and configured to cover the frame member.
    Type: Grant
    Filed: May 27, 2021
    Date of Patent: October 11, 2022
    Assignees: HYUNDAI MOTOR COMPANY, KIA CORPORATION
    Inventor: Do Hoi Kim
  • Patent number: 11447185
    Abstract: A rocker assembly for a vehicle body structure includes a rocker rail having a boxed cross-section defining a rocker rail interior space, a rocker rail length, and a rocker rail outer surface along the length. The rocker rail defines at least one aperture connecting the interior space and the panel outer surface. The rocker assembly also includes an insert member configured to fit within the rocker rail interior space and extend along the panel length to reinforce the panel. The insert member includes at least one projection configured to match up with and extend at least partially through a respective at least one aperture. The projection(s) are configured to reinforce the rocker rail by opposing deformation of the boxed cross-section. The projection(s) oppose deformation via interference with the boxed cross-section at the respective aperture(s) when the rocker rail is subjected to an applied load perpendicular to the panel outer surface.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: September 20, 2022
    Assignee: GM Global Technology Operations LLC
    Inventors: Bhavesh Shah, Bradley A. Newcomb, Joseph M. Polewarczyk
  • Patent number: 11383769
    Abstract: A rear vehicle-body structure for increasing support rigidity for a rear suspension and consequently increase steering stability. The rear vehicle-body structure includes a first frame extending to connect a rear end lower portion of a combined body composed of a side sill and a pillar and a lower arm front support portion of a rear side housing, and having therein a closed cross-sectional space; a second frame extending to connect a rear end lower portion of a floor tunnel located at a vehicle-width-direction center portion of a vehicle-body bottom portion and bulging toward a vehicle upper side in a vehicle front-rear direction and the lower arm front support portion and having therein a closed cross-sectional space; and a third frame extending to connect a rear end upper portion of the floor tunnel and the lower arm front support portion, and having therein a closed cross-sectional space.
    Type: Grant
    Filed: December 10, 2020
    Date of Patent: July 12, 2022
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Kyohei Kuwada, Tsuneki Shimanaka
  • Patent number: 11292531
    Abstract: A vehicle body joint structure includes a roof side member extending in a front-rear direction from a side of an upper portion of a vehicle body, a pillar member extending in an up-down direction and matched to a front end or a rear end of the roof side member, a roof rail member laterally extending from the upper portion of the vehicle body and matched with the front end or the rear end of the roof side member, and a connector disposed at the front end or the rear end of the roof side member and fixing the roof side member, the pillar member, and the roof rail member.
    Type: Grant
    Filed: June 11, 2020
    Date of Patent: April 5, 2022
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventor: Do Hoi Kim
  • Patent number: 11286003
    Abstract: A vehicle body structure includes a space frame, a roof side bracket fastened to a roof side part of the space frame, a roof matching part provided on an upper side of the roof side bracket, and a roof panel, wherein a lower side of the roof panel is supported by the roof matching part.
    Type: Grant
    Filed: August 10, 2020
    Date of Patent: March 29, 2022
    Assignees: Hyundai Motor Company, Kia Motors Corporation, Hanwha Solutions Cornoration
    Inventors: Hyun Cheol Yun, Do Wan Lim
  • Patent number: 11279408
    Abstract: The amount of absorbed energy at the time of load input is improved with high mass efficiency. A hollow member includes: a hollow metal member having a bending induction portion in a portion in a longitudinal direction; and a resin material which is made of a resin having a Young's modulus of 20 MPa or more and is disposed in the bending induction portion in close contact with the metal member.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: March 22, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Satoshi Hirose, Yoshiaki Nakazawa
  • Patent number: 11242093
    Abstract: A roof carrier for a vehicle is provided. The roof carrier includes roof side tubes extendedly provided on opposite sides of a vehicle body along a front-rear direction of the vehicle from opposite sides of a cowl in a front side of the vehicle to opposite sides of a rear roof rail in a rear side of the vehicle while providing a closed cross section. The roof carrier further includes at least one middle roof rail extendedly provided along a transverse direction of the vehicle to connect the roof side tubes on opposite sides between the cowl and the rear roof rail while providing a closed cross section.
    Type: Grant
    Filed: May 19, 2020
    Date of Patent: February 8, 2022
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventor: Do Hoi Kim
  • Patent number: 11235809
    Abstract: A vehicle body of a vehicle includes pillar members forming a frame at opposite sides of an upper portion of the vehicle body, respectively, side reinforcing members connected to intermediate connecting points of the pillar members, wherein the side reinforcing members form a frame at opposite sides of a lower portion of the vehicle body, respectively, and load absorption members, to which suspension mounting sections are fixed, respectively, a first end of each of the load absorption members being connected to an end of a corresponding one of the pillar members and a second end of each of the load absorption members being connected to an intermediate connecting point of a corresponding one of the side reinforcing members, wherein a triangular truss support structure is formed through connection of each load absorption member with the corresponding pillar member and the corresponding side reinforcing member.
    Type: Grant
    Filed: July 14, 2020
    Date of Patent: February 1, 2022
    Assignees: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATION
    Inventors: Jin Young Mo, Ji Ae Yong, Ho Yeon Kim, Chul Hee Heo, Won Oh Kim
  • Patent number: 11186315
    Abstract: A front upper frame connection casting can comprise a vertical front upper frame connection boss oriented in a first downward direction and configured to weldably attach to a first elongate support member; a rearward angular front upper frame connection boss oriented in a second downward direction and configured to weldably attach to a second elongate support member different from the first elongate support member; and a center cast section castably attached to the vertical front upper frame connection boss and the rearward angular front upper frame connection boss. The center cast section can have a top surface configured to weldably attach to a front upper body support and frame connection fabrication of a space frame of a rear haul truck.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: November 30, 2021
    Assignee: Caterpillar Inc.
    Inventors: Tad W. Miller, Roopam Khare
  • Patent number: 11059518
    Abstract: In a vehicle frame structure, upper ends of a front frame and a rear frame, which connect a lower frame and an upper frame vertically, are connected to each other above the upper frame, and a front portion frame assembly is connected to a main frame assembly via the lower frame and the upper ends of the front and rear frames. A bumper includes a front-rear frame portion extending forward from the front frame, and an inclined frame portion arranged between an intermediate portion of the front frame and an end portion of the front-rear frame portion. The bumper includes a sub-bumper, the sub-bumper including a front sub-frame extending upward from a front end of the bumper, and a front-rear sub-frame connected between an end portion of the front sub-frame and an intermediate portion of the front frame above the upper frame.
    Type: Grant
    Filed: September 19, 2019
    Date of Patent: July 13, 2021
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Takeyuki Kariyasu, Takeshi Kamiyama, Masayuki Hirukawa, Yuji Maki, Ryota Yamagishi
  • Patent number: 11008046
    Abstract: A vehicle body structure is provided, which includes rear wheel houses covering left and right rear wheels, left and right rear damper supports supporting upper ends of rear suspension dampers provided to the rear wheel houses, left and right rear side panels, a floor cross member coupling the rear wheel houses in a vehicle width direction, forward and downward of the rear damper supports, a rear header, left and right lower reinforcements coupled at lower ends thereof to the floor cross member and at upper ends to a region adjacent the rear damper supports, and left and right upper reinforcements coupled at lower ends thereof to upper ends of the lower reinforcements and at upper ends to the rear header. A substantially annular shape is formed in a front view by the floor cross member, the rear header, and the left and right lower upper reinforcements.
    Type: Grant
    Filed: May 1, 2019
    Date of Patent: May 18, 2021
    Assignee: Mazda Motor Corporation
    Inventors: Hiroshi Nishioka, Masanori Fukuda, Yusuke Desaki, Tomoya Ozaki
  • Patent number: 10800462
    Abstract: A structural reinforcement comprising a base reinforcing structure including a plurality of ribs and having a first surface and a second surface, an expandable adhesive material located onto a first portion of the first surface, and a sealant material located around an edge of the second surface, the second surface being substantially free of any of the plurality of ribs.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: October 13, 2020
    Assignee: ZEPHYROS, INC.
    Inventors: Henry E. Richardson, Alexander G. Mangiapane
  • Patent number: 10766444
    Abstract: A bumper beam 100 includes a closing plate 2 and a hat member 1. The hat member 1 includes a top plate 1a, two flanges 1c, and two walls 1b. The hat member 1 includes a high-strength portion 10H and low-strength portions 10L. The high-strength portion 10H includes a longitudinally middle portion of each of the two walls 1a and extends a length of at least 250 mm. The high-strength portion 10H has a tensile strength not lower than 1.5 GPa. The low-strength portions 10L are located outward of the high-strength portion and extends a length not smaller than the height of the walls. The low-strength portions have a tensile strength lower than the tensile strength of the longitudinally middle portion of the two walls.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: September 8, 2020
    Assignee: Nippon Steel Corporation
    Inventors: Atsuo Koga, Yoshiaki Nakazawa, Satoshi Hirose
  • Patent number: 10730559
    Abstract: A chassis (200) embodiment having a geometrical structure surrounding the side and upper parts a vehicle (100), and with this geometrical structure, providing high damping effect in case of an accident, and it is characterized in comprising; a lower chassis extension (210) having front arms (211) configured at the upper part of said vehicle (100) and an upper dampener chassis (220) configured on said lower chassis extension (210).
    Type: Grant
    Filed: March 29, 2016
    Date of Patent: August 4, 2020
    Inventor: Ertugrul Egemen
  • Patent number: 10668956
    Abstract: A vehicle body front structure includes paired left and right front side frames extending in a vehicle front-rear direction and a crossmember that extends in a vehicle width direction and is suspended between the paired left and right front side frames. The front side frames respectively have side frame bend portions at rear portions thereof, the side frame bend portions bending inward in the vehicle width direction, and at least one of end portions of the crossmember in the vehicle width direction is connected to a corresponding one of the side frame bend portions.
    Type: Grant
    Filed: July 19, 2018
    Date of Patent: June 2, 2020
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Takayuki Sekiya, Akira Haga, Katsuya Fujimori, Tomoo Watanabe
  • Patent number: 10518818
    Abstract: A vehicle body structure of a vehicle includes a joint (20) formed by joining body parts such that the body parts overlap each other. The joint (20) includes a plurality of spot joints (21) and an adhesive joint (22). An adhesive has a storage modulus in the range of 100 MPa to 800 MPa and a loss factor of 0.2 or more at a temperature of 20° C. and an exciting force frequency of 60 Hz.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: December 31, 2019
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Tomoya Yoshida, Ryuji Nonaka, Hiroyuki Nagatomo
  • Patent number: 10435076
    Abstract: A vehicle engine compartment assembly includes an upper longitudinal beam and a front subframe disposed under the upper longitudinal beam. The vehicle engine compartment assembly further includes a middle longitudinal beam and a connecting supporting member. The middle longitudinal beam is disposed between the upper longitudinal beam and the front subframe. The connecting supporting member is connected to each of the middle longitudinal beam, the upper longitudinal beam and the front subframe. In the vehicle engine compartment assembly, the middle longitudinal beam is added between the upper longitudinal beam and the front subframe, and the upper longitudinal beam, the middle longitudinal beam and the front subframe are connected together to form a stable structure having a shape of “”. When the vehicle suffers collision at a high speed, the impact force is transferred through three load transfer paths to improve the energy absorption effect.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: October 8, 2019
    Assignee: GUANGZHOU AUTOMOBILE GROUP CO., LTD.
    Inventors: Xiangdong Huang, Peng Yue, Huanquan Yuan, Furong Geng, Jinhua Chen
  • Patent number: 10343727
    Abstract: A rear deck post assembly is provided for reinforcing a cargo bed of a utility vehicle. The assembly includes a first deck mount coupled to a vehicle frame, and a first rear deck post coupled to the first deck mount. A second deck mount is provided coupled to the vehicle frame and spaced apart from the first deck mount. A second rear deck post is coupled to the second deck mount. A deck sill component is provided longitudinally extending between the first deck post and the second deck post. Deck bolts may be used to couple the deck sill component, deck mounts, and deck posts to the vehicle frame. The first and second deck mounts and deck posts may be a cast aluminum alloy, a cast magnesium alloy, or a fiber reinforced composite material.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: July 9, 2019
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Yasuyuki Hihara, Christopher M. Higgins, Scott P. Robison, Scott L. Frederick, Adam D. Holmstrom
  • Patent number: 10150519
    Abstract: An apparatus and a method for designing a reinforcement structure. The reinforcement structure includes a deck sill with a connecting end, having substantially uniform area moment of inertia throughout a length of the deck sill. Also, the reinforcement structure includes a rear post with a connecting end and a free end, having a varying area moment of inertia, and where the rear post is attached to the deck sill in a substantially perpendicular manner by attaching the connecting end of the deck sill to the connecting end of the rear post forming the reinforcement structure that limits deflection of the free end of the rear post to a target value upon application of a cantilever force at the free end of the rear post.
    Type: Grant
    Filed: July 1, 2016
    Date of Patent: December 11, 2018
    Assignee: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
    Inventors: Christopher M. Higgins, James J. Chung
  • Patent number: 10023234
    Abstract: An All-Terrain Vehicle with a frame comprising an arcuate shape or an elevated portion with an apex. In one embodiment, the arcuate shape or elevated portion with an apex is located between a rear axis and a front axis such that there is additional clearance over a typical non arcuate frame or a flat frame for a given ride height. The arcuate shape may be a lateral arcuate shape. The frame may also provide for additional structural strength. The frame may also include the ability to attach periphery accessories such as an engine cage, a passenger cage, trailing arms, power train and transmission.
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: July 17, 2018
    Inventor: Stephen Kariniemi
  • Patent number: 9643659
    Abstract: A vehicle body front section structure has a floor tunnel that projects into a vehicle interior on an underfloor of a vehicle, that is formed in a vehicle longitudinal direction, and that has a floor tunnel front end part disposed at a vehicle front of the floor tunnel, and floor tunnel members, a front end ridge line part, a first vehicle body front section reinforcing member that covers, from an outside of the vehicle, a whole of the floor tunnel front end part, from a vehicle upper end to a root of each of the floor tunnel members, and that is provided in the vehicle longitudinal direction along the front end ridge line part, and front side members, each of which has a lower end root that is connected to a dash panel, and each of which extends forward from the lower end root.
    Type: Grant
    Filed: June 19, 2014
    Date of Patent: May 9, 2017
    Assignee: NISSAN MOTOR CO., LTD.
    Inventors: Akira Ohigashi, Tomoyuki Kaneda, Yukio Morita
  • Patent number: 9381945
    Abstract: A structure for coupling roof rails using a side two-buck structure includes a floor formed of a bottom of a vehicle body, side inner panels coupled to both side surfaces of the floor, and roof rails coupled to upper portions of the side inner panels. A method for coupling roof rails includes coupling side inner arms to side surfaces of a vehicle floor, coupling a cross shaped joint part to an upper portion of the side inner arm, coupling a side inner reinforcement part to outer surfaces of the side inner arm and the joint part, coupling the roof rail to an upper portion of the side inner reinforcement part and an upper surface of the joint part, coupling a side outer reinforcement panel to an outer portion of the side inner reinforcement part, and coupling a side outer panel to an outer portion of the side outer reinforcement panel.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: July 5, 2016
    Assignee: HYUNDAI MOTOR COMPANY
    Inventors: Seok-Ju Gim, Young-Ho Lee
  • Patent number: 9248868
    Abstract: A vehicle front end structure includes a longitudinally extending upper tube, and a longitudinally extending lower tube. The upper and lower tubes are conjoined to each other along a substantial portion of the total length of the tubes. The front end structure also includes a coupling bracket that is secured to an outer wall of each of the upper and lower tubes near a rear edge of the tubes. The coupling bracket also includes an extension tab cantilevered from the rear edge of the tubes. Additionally, the front end structure includes a hinge pillar defining a first vertical mounting surface secured to an inner wall of the upper and lower tubes. The hinge pillar also defines a second vertical mounting surface secured to the extension tab of the coupling bracket.
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: February 2, 2016
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Dragan B. Stojkovic, Colleen Marie Hoffman, Kimberly Ann Lazarz, Robert G. Starbowski, Donald L. Jordan
  • Patent number: 9228629
    Abstract: A hollow columnar shock absorbing member (1) has an axis (O), a plurality of rectangular walls (1a, 1b, 1c, 1d) extending parallel to axis (O), and a polygonal cross-section perpendicular to axis (O), the shock absorbing member extending in the direction of axis (O) and absorbing externally-applied impact energy while buckling in the direction of axis (O). Shock absorbing member (1) is provided with at least two flanges (2a, 2b, 2c, 2d) protruding from at least two edges (1e, 1f, 1g, 1h) formed by at least two sets of neighboring walls among a plurality of walls, and the at least two flanges are arranged so that the directions of protrusion of the flanges from the edges are directed to the same direction with respect to a circumferential direction.
    Type: Grant
    Filed: August 7, 2012
    Date of Patent: January 5, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventor: Satoshi Hirose
  • Patent number: 9211914
    Abstract: A chassis (10) for a vehicle is disclosed which combines rigidity, speed of manufacture, and a small environmental footprint. Such a chassis comprises a framework of interconnected tubular sections (12, 14, 16, 18, 20, 22, 28) and at least one sheet (50) bonded to the framework. Laser cutting, CNC bending, and computer-controlled welding mean that the required production time can be kept to 120 seconds and the rigidity of the structure as a whole is sufficient. Such a chassis also has an exceptionally low carbon footprint. The sheet can be metallic, such as Aluminium or Aluminium honeycomb, or it can be a composite material such as one comprising a paper-based core and a fibre-reinforced plastics coating. The sheet can be non-flat, and is preferably a concave geometry such as a tub. It can be composed of a plurality of sections, ideally joined by a method allowing a positional tolerance so that any tolerance in the construction of the framework can be accommodated.
    Type: Grant
    Filed: April 2, 2009
    Date of Patent: December 15, 2015
    Assignee: Gordon Murray Design Limited
    Inventor: Ian Gordon Murray
  • Patent number: 9168706
    Abstract: A joint element made of fiber-reinforced plastic having at least three tubular and/or profile-shaped connection regions. The joint element has at least one V-shaped or U-shaped rigid wall element, which is arranged between two connection regions and is connected to the fiber-reinforced plastic.
    Type: Grant
    Filed: April 13, 2012
    Date of Patent: October 27, 2015
    Assignee: MAGNA STEYR Fahrzeugtechnik AG & Co KG
    Inventors: Thomas Auer, Wolfgang Dietz, Christoph Krammer, Andrea Pretzler
  • Patent number: 9126549
    Abstract: It is intended to provide a sound insulation structure for a vehicle, which is capable of adequately retaining an elongated line component, such as a wiring harness, a pipe or a cable, while suppressing deterioration in sound insulation performance by a sound insulator. In the sound insulation structure, a sound insulator is provided in a void space surrounded by: a front fender panel; a cowl side member disposed on a vehicle inward side with respect to the front fender panel to extend in a vehicle front-rear direction; and a mud guard disposed just below the front fender panel and the cowl side member to form a wheel housing. The sound insulator is formed using an elastically-deformable urethane foam. The sound insulator is formed with a slit capable of clamping a regenerative brake wiring harness laid to extend in the vehicle front-rear direction and pass through the void space.
    Type: Grant
    Filed: July 10, 2012
    Date of Patent: September 8, 2015
    Assignee: Mazda Motor Corporation
    Inventor: Tsuneki Shimanaka
  • Patent number: 9079618
    Abstract: A pair of right-and-left roof rails, a roof panel provided between the roof rails, a roof reinforcement extending in a vehicle width direction below the roof panel, a center pillar, and a gusset joined to an end portion, in the vehicle width direction, of the roof reinforcement are provided. Further, a node-shaped plate member is provided inside the roof rail at a position which overlaps the roof reinforcement longitudinally and vertically. Accordingly, buckling of a portion of the roof reinforcement which is located in the vicinity of a roof side can be restrained.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: July 14, 2015
    Assignee: Mazda Motor Corporation
    Inventors: Katsuyoshi Ishigame, Yuichi Sugimura, Sakayu Terada, Keizo Kawasaki
  • Patent number: 9045104
    Abstract: A rough-terrain traveling vehicle equipped with a front seat roll bar and a rear seat roll bar is adapted to allow use of only the front seat roll bar. The front seat roll bar includes a top middle cross pipe extending left and right in the vehicle width direction, and left and right middle side pipes extending to the top middle cross pipe. Left and right gussets are provided at left and right assembly points where the left and right middle side pipes and the top middle cross pipe each are connected. When attachment screws are inserted into the left and right gussets, the rear seat roll bar is joined to the front seat roll bar.
    Type: Grant
    Filed: March 20, 2014
    Date of Patent: June 2, 2015
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kosuke Kuroda, Tadashi Oshima
  • Patent number: 9016774
    Abstract: A chassis for a vehicle is disclosed which combines rigidity, speed of manufacture, and a small environmental footprint. Such a chassis comprises a framework of Interconnected tubular sections (14, 18) and at least one composite sheet (50) bonded to the framework, at least part of the composite sheet being of unidirectional fibers. The sheet can be non-flat, and is preferably a concave geometry such as a tub. It can be composed of a plurality of sections (78, 80). The part of the composite sheet that Is of unidirectional fibers extends obliquely rearwardly from a tubular section on one side of the chassis toward a further tubular section on another side of the chassis, the fibers also being oriented obliquely rearwardly In the same sense. A further similar part extends in the opposite direction/symmetrically, overlapping as necessary.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: April 28, 2015
    Assignee: Gordon Murray Design Limited
    Inventor: Ian Gordon Murray
  • Publication number: 20150108793
    Abstract: A cross member for an automotive chassis structure includes a first portion and a second portion. The first portion extends along a longitudinal axis, and includes a generally U-shaped cross section perpendicular to the longitudinal axis. The second portion extends along the longitudinal axis, and includes a generally inverted U-shaped cross section perpendicular to the longitudinal axis. The first portion and the second portion are attached together to define a tubular structure that extends along the longitudinal axis, and defines a hollow interior region. The first portion and the second portion each include and are manufactured from a thermoplastic material reinforced with carbon fiber.
    Type: Application
    Filed: October 21, 2013
    Publication date: April 23, 2015
    Applicants: TEIJIN LIMITED, GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Len V. Peschansky, Frank Burger, Joseph M. Madafferi, Yutaka Yagi
  • Patent number: 9004535
    Abstract: A chassis for an electric vehicle comprises: a base frame, a front frame, a rear frame, two side frames, four suspension devices and four wheels. The front frame and the rear frame have the front arc-shaped tube and the arc-shaped rear tube fixed to the base frame, the arc-shaped tubes can not only reduce the number of tubes required but also increase the area of thrust force as compared to the straight tubes. Besides, the arc of the arc-shaped tubes avoids a connection point of an acute angle. Moreover, the height is larger than the width, which will produce less torque on the base frame as compared to that if the height is smaller than the width, thus preventing the torque acted on the base frame from damaging the connection points and improving the structural strength of the chassis at the connection points.
    Type: Grant
    Filed: February 11, 2013
    Date of Patent: April 14, 2015
    Assignee: Energy Control Limited.
    Inventor: Donald P. H. Wu
  • Patent number: 8998307
    Abstract: A header beam couples between A-pillars of a vehicle frame. The header beam is formed from a generally straight beam segment that is extruded to have a hollow body portion with supportive legs extending within the hollow interior along the length of the beam segment, defining uninterrupted forward and rearward box sections for supporting continuous load paths on the header beam. The end portions of the beam segment are clamped and the beam segment is stretch bent to form a curvature between the end portions that remain generally straight. A front flange extends forward along the body portion and is struck proximate the end portions to form an edge that is parallel to the curvature formed between the end portions. The end portions are attached to the A-pillars and the edge of the front flange is attached to a windshield.
    Type: Grant
    Filed: October 24, 2013
    Date of Patent: April 7, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: John Joyce, Jack Lashbrook, Duncan Whipps, Christopher John May, Darrin Neil Wagner
  • Patent number: 8991909
    Abstract: A vehicle includes: a main frame having a plurality of members; and a reinforcing member that is made of a reinforced resin and that is disposed at a junction where two members out of the plurality of members intersect a point from two directions or a bent portion of one member.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: March 31, 2015
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Hiroshi Matsuda, Jun Watanabe
  • Patent number: 8974136
    Abstract: A connection arrangement for connecting two tube pieces of a crossmember for a vehicle has a first attachment element made of a first material, wherein the first attachment element is provided for a solid material-bonded connection to at least a first tube piece which comprises the first material. Furthermore, the first attachment element has a second attachment element which is fastened to the first attachment element, wherein the second attachment element consists essentially of a second material differing from the first material, wherein the second attachment element is provided for a solid material-bonded connection to a second tube piece which comprises the second material. Furthermore, a crossmember has such a connection arrangement.
    Type: Grant
    Filed: August 15, 2013
    Date of Patent: March 10, 2015
    Assignee: PROGRESS-WERK Oberkirch AG
    Inventors: Stephan Kasper, Franz Mayer, Arnaud Offner, Hansjoerg Schmieder, Daniel Vogel
  • Patent number: 8915530
    Abstract: The present disclosure relates to methods of manufacturing vehicle frame assemblies. Some of the disclosed methods include forming a key and receptor arrangement between an interconnecting member, having a first material composition, and a cross-member, having a second material composition; attaching the interconnecting member and cross-member via the key and receptor arrangement at one location; inserting the interconnecting member and cross-member in a side rail; and welding the interconnecting member to the side rail at another location.
    Type: Grant
    Filed: August 30, 2011
    Date of Patent: December 23, 2014
    Assignee: Ford Global Technologies, LLC
    Inventors: David Anthony Wagner, Michael M. Azzouz, Ari Garo Caliskan, Yuksel Gur, Sunil K. Kasaragod, Xiaoming Chen, John Edward Huber, Parameswararao Pothuraju, Jeffery Wallace
  • Patent number: 8915326
    Abstract: An axle beam arrangement on a vehicle, in particular a motor vehicle, has two longitudinal beams and at least one cross beam connecting the two longitudinal beams. At least one of the beams has in an installation state of the vehicle a clearance between the beam stop region and a vehicle-side stop structure, in particular a body structure. The beam has in the beam stop region at least one stop and reinforcing element which reinforces the beam stop region and which is constructed and arranged so that it comes into supporting contact with the stop structure when the beam moves toward the stop structure.
    Type: Grant
    Filed: May 9, 2013
    Date of Patent: December 23, 2014
    Assignee: Audi AG
    Inventor: Peter Leibl
  • Patent number: 8894133
    Abstract: A front pillar structure of a vehicle may include an outer side panel disposed on an outer side in a traverse direction of a vehicle, an inner side panel attached to the outer side panel with an opening formed therebetween, and a reinforcement inserted through the opening between the inner side panel and the outer side panel, wherein the reinforcement may be attached to the outer side panel and the inner side panel to close the opening to have a closed cross-section.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: November 25, 2014
    Assignee: Hyundai Motor Company
    Inventor: Suk Jun Chai
  • Patent number: 8876160
    Abstract: A vehicle chassis for motor homes, busses and similar vehicles is provided. In an embodiment, the chassis includes anti-camber to counteract the bending action provided by the engine being mounted rear ward of the rear axle(s) of the vehicle such that the rear axle(s) act as a fulcrum causing crowning of the chassis. Further, embodiments of the invention utilize through the frame construction for lateral support members to increase storage space of a basement region and to increase strength of the welded joints of the various structural members.
    Type: Grant
    Filed: November 23, 2010
    Date of Patent: November 4, 2014
    Assignee: Spartan Motors, Inc.
    Inventors: Terry Kyle Olson, Roy Frank Engelbrecht