Abstract: A preset recessed casing block for retaining a cutter bit is provided that can be mass-produced and easily installed in the casing of a core barrel. The block has a size and shape that provides for quick and easy insertion and welding into a casing. The block has a cavity that receives and retains a cutter bit while allowing for the removal or extraction of the cutter bit when the bit becomes worn or broken. Because the block is manufactured to fit inside the casing, wear on the block is minimized and it's lifetime extended. The cavity in the block and the shape of the block itself may have different, preset angles and pitches, to allow for the same size block to be placed in a variety of locations around the casing, thereby enabling the manufacturer to produce a variable, raking pattern of the cutter bits for improved annulus cutting.

Abstract: A mineral cutter pick (1) has an oblong section to define leading (3), trailing (4) and side (5) faces of a shank (2), and has longitudinal and transverse axes (6, 7). The shank (2) is provided with a single, circular section through hole (16) extending orthogonally across its side faces (5), in which hole (16) is fitted a resilient member (17) of circular section with an external diameter to match that of the hole (16), the resilient member (17) itself having a coaxial through hole (18) so as to provide an annulus of constant thickness when uncompressed and adapted, in use, after the pick shank (2) has been inserted into a shank-receiving aperture (22) of a pick box (5), to itself receive, and frictionally retain, a manually insertable, and manually removable, metal pin (23) adapted to project beyond the side faces (5).

Abstract: In one aspect of the invention, a high impact resistant tool includes a superhard material bonded to a cemented metal carbide substrate at a non-planar interface. The superhard material has a substantially pointed geometry with a sharp apex having a radius of curvature of 0.050 to 0.125 inches. The superhard material also has a thickness of 0.100 to 0.500 inches thickness from the apex to a central region of the cemented metal carbide substrate.

Abstract: A core breaker positioned between cutting drums on a mining machine that includes a generally circular support member, and a beveled blade portion on the radial outward surface of the support member. The beveled blade portion includes a plurality of wedge-shaped portions and a plurality of serrated portions. Each wedge-shaped portion is connected to an adjacent wedge-shaped portion through a mediate serrated portion. Both the wedge-shaped portions and the serrated portions are generally beveled. The wedge-shaped portions and serrated portions maintain curvatures, giving the blade portion a generally undulated appearance. The blade portion has two faces, and can be beveled on a single face. Alternatively, the blade portion can be beveled on each face. The beveled surfaces can be substantially symmetrical or asymmetrical from a view in the radial direction of the generally circular support member.

Abstract: An attack tool assembly (10) comprising an attack tool having a shank (23) extending therefrom, the shank (23) having a longitudinal axis; and a holder having a holder body (31) and a bore for receiving the shank (23) of the attack tool (10); the holder being adapted to receive the shank (23) in a configuration in which it prevents the shank (23) from rotating relative to the bore when the holder is in an engaged condition, and in which it allows the shank (23) to be rotatable relative to the bore when the holder is in a disengaged condition, so as to enable the shank (23) to be selectively securable to the holder in a required orientation about the longitudinal axis. The attack tool assembly (10) is particularly but not exclusively for use in the degradation of rock or asphalt bodies for formations, such as in soft rock mining and asphalt milling.

Abstract: The invention relates to a mixer bar for a stabilizer/recycler, having an attachment side that comprises an attachment surface for mounting on a drum surface, and having a tool holder receptacle. A mixer bar of this kind can be configured in wear- and strength-optimized fashion, with little production outlay, if provision is made that the mixer bar is embodied as a forged part and has a cross-sectional profile that varies at least locally transversely to the tool feed direction.

Abstract: In a cutting device for a mining machine, in particular a shearer, including a tool carrier, in particular a shearer drum, that is rotatably mounted about a rotational axis and at least one cutting tool (1) that is fixed to the tool carrier, the cutting tool (1) comprises a tool base body (3) and a cutting insert (1) made of a diamond composite material or a harder material and fixed in a receiving bore (6) of the tool base body. The cutting tool is oriented on the tool carrier at an incident cutting angle (?) of 45-58°, preferably 47-54°, preferably 49°. The tip (2) of the cutting insert (1) is substantially conically designed, with the nose angle being 60-75°.

Abstract: A base block for a cutting drum is disclosed. The base block may have a first end. The first end may have an opening configured to receive a tool. The first end may also have a flat surface surrounding the opening. The base block may have a second end configured to abut the cutting drum. The base block may further have an internal passageway commencing at the opening configured to receive the tool. The passageway may define a longitudinal axis that is offset by an acute angle from being perpendicular to the flat surface.

Abstract: In one aspect of the invention, a degradation element includes a substrate bonded to a sintered polycrystalline ceramic. The sintered polycrystalline ceramic has a tapering shape and a rounded apex. The rounded apex has a curvature with a 0.050 to 0.150 inch radius when viewed from a direction normal to a central axis of the degradation element that intersects the curvature. The rounded apex includes the characteristic of when the rounded apex is loaded against a rock formation, the rounded apex fails the rock formation forming a crushed barrier ahead of the rounded apex that shields the rounded apex from a virgin portion of the rock formation while still allowing the rounded apex to penetrate below a surface of the rock formation.

Abstract: In one aspect of the invention, a degradation assembly comprises an impact tip brazed to a carbide bolster. A stem protrudes from the bolster, being adapted to be retained within a bore connected to a driving mechanism. A locking fixture is disposed within the bore and locking the stem to a wall of the bore.

Abstract: A coating steel component with a pattern of an iron based matrix with crystalline particles metallurgically bound to the surface of a steel substrate for use as disc cutters or other components with one or more abrading surfaces that can experience significant abrasive wear, high point loads, and large shear stresses during use. The coated component contains a pattern of features in the shape of freckles or stripes that are laser formed and fused to the steel substrate. The features can display an inner core that is harder than the steel substrate but generally softer than the matrix surrounding the core, providing toughness and wear resistance to the features. The features result from processing an amorphous alloy where the resulting matrix can be amorphous, partially devitrified or fully devitrified.

Abstract: In one aspect of the invention, an apparatus for degrading natural and man-made formations includes a pick with an axially spring loaded pick comprising a central axis and being attached to a holder secured to a driving mechanism. The pick comprising a steel body with an axial shank disposed within a bore of the holder.

Abstract: A cutting tool body that includes an elongate steel body, which has an axial forward end and an axial rearward end. The elongate steel body contains at the axial forward end thereof a cold-headed socket. The cold-headed socket has an axial forward open end, an axial rearward closed surface, and a side socket surface extending between the axial forward open end and the axial rearward closed surface. The side socket surface contains an undercut adjacent the axial rearward closed surface.

Abstract: Apparatus, methods, and other embodiments associated with a mining and demolition tool are described herein. In an embodiment, a mining and demolition bit tool includes a mining tool base and a mining bit tool tip coupled to the mining bit tool base. The base includes a tapered portion and a stem. The tapered portion includes a first end and a second end, with a surface tapering from the first end to the second end. There is at least one flute positioned along the tapered surface, where the flute is helical in shape. The stem extending from the first end of the tapered portion, and the tip is coupled to the second end of the tapered portion.

Abstract: Apparatus, methods, and other embodiments associated with a mining and demolition tool are described herein. In an embodiment, a mining bit tool includes a mining and demolition bit tool base and a mining bit tool tip coupled to the mining bit tool base. The base includes a tapered portion and a stem. The tapered portion includes a first end and a second end, with a surface tapering from the first end to the second end. There are at least two flutes positioned along the tapered surface, where a first flute is positioned at an angle relative to a longitudinal axis passing through the center of the mining bit tool and a second flute is positioned to cross a path of the first flute. The stem extends from the first end of the tapered portion, and the tip is coupled to the second end of the tapered portion.

Abstract: A cutting bit body that is a part of a cutting bit that includes a hard insert that is affixed to the cutting bit body and wherein the cutting bit impinges earth strata. The cutting bit body is an elongate powder metallurgical body member. A method for making a powder metallurgical cutting bit body that includes the steps of: providing a powder mixture; pressing the powder mixture into a green cutting bit body compact having a partial density; and consolidating the green body to form the powder metallurgical cutting bit body.

Abstract: A pedestal assembly for an asphalt cutter and/or a longwall shearer includes a cutting bit detachably secured in a tool body mounted within a block with the block fixedly secured to a pedestal. The first end of the pedestal has a recess to overlap the second end of an adjacent pedestal when the pedestals are mounted on the outer surface of a drum of the cutter. The first end of the pedestal further includes a lateral flat surface portion for deflecting material made loose by the cutting bit.

Abstract: In one aspect of the present invention, a high-impact resistant pick has a superhard material bonded to a cemented metal carbide substrate at a non-planar interface. The cemented metal carbide substrate is bonded to a front end of a cemented metal carbide bolster. A bore formed in a base end of the carbide bolster is generally opposed to the front end. A steel body has a steel shaft fitted into the bore of the bolster at an interface. A shank adapted for connection to a driving mechanism extends from the steel body opposite the shaft. A washer is disposed intermediate the base end of the carbide bolster and a shelf of the steel body.

Abstract: In one aspect of the invention, a degradation assembly has a holder attached to a driving mechanism and comprising a longitudinal central bore. The bore has an opening at a distal end from the driving mechanism. The pick has a body intermediate a shank and an impact tip, the shank being disposed in the central bore of the holder and the body extending from the opening of the bore. The impact tip has a diamond surface. The degradation assembly also has a lubrication mechanism adapted to apply lubrication to the shank.

Abstract: The invention relates to a cutter head for a ground cutter machine having at least one cutter motor. Each cutter motor comprises: two hydraulic motors, each comprising a stator and a rotor and having a common axis; a single shaft extending along said common axis and having two ends; two cutter drums mounted to rotate; two transmission assemblies for drivingly connecting each end of the common shaft to one of said cutter drums; and mechanical members for constraining the rotor of each hydraulic motor directly in rotation with the transmission assembly corresponding to the cutter drum that is closer to the hydraulic motor.

Abstract: In one aspect of the invention, an apparatus for degrading natural and man-made formations includes a pick with an axially spring loaded pick comprising a central axis and being attached to a holder secured to a driving mechanism. The pick comprising a steel body with an axial shank disposed within a bore of the holder.

Abstract: In one aspect of the invention, a pick adapted to degrade man-made or natural formations has a steel body comprising a shank adapted for attachment to a driving mechanism. The pick also has a leading edge opposite the shank which has an inside edge. A bore is disposed in the steel body proximate the inside edge. A cemented metal carbide core is press fit into the bore. A reentrant is formed at least partially in the bore.

Abstract: In one aspect of the invention a degradation drum comprises a generally cylindrical body comprising inner and outer diameters. At least one degradation assembly is disposed on the outer diameter and it comprises a holder and a pick shank secured within a bore of the holder. At least one lubricant reservoir is disposed within the inner diameter and is in fluid communication with the bore of the holder through a fluid pathway. In some embodiments, the lubricant reservoir maintains a fluid pressure on the pick shank.

Abstract: An oscillating disc cutter including a cutting disc and a drive mechanism. The drive mechanism includes a drive shaft to effect eccentric oscillation of the cutting disc and a radial bearing disposed to permit relative rotation between the drive shaft and the cutting disc. The cutter further including a hydrostatic axial bearing disposed to react axial forces while accommodating induced rotation of the cutting disc when operatively engaged and to induce a rotational drag thereby limiting rotational peed of the cutting disc when free running. A water pressurized fluid bearing induces a predetermined axial load in the hydrostatic bearing such that a predetermined maximum running clearance in the hydrostatic bearing is maintained.

Abstract: A core breaker that includes a support that contains at least one bore wherein the bore is defined in part by an axial forward frusto-conical wall and further defined by an axial rearward cylindrical wall that contains a groove therein. The core breaker has an elongate rotatable cutting tool that has an axial forward end and an axial rearward end, as well as a head adjacent to the axial forward end and a shank adjacent to the axial rearward end wherein the shank contains a reduced diameter portion. There is a frusto-conical shoulder mediate of the head and the shank. The cutting tool further includes a resilient retainer that has at least one radial outward protrusion. When the cutting tool is retained within the bore, the protrusions of the resilient retainer are received within the groove in the bore and the frusto-conical shoulder of the cutting tool is closely adjacent to the frusto-conical wall of the bore.

Abstract: A cutter for a tunnel boring machine is equipped with a cutter body (1) with a slanting surface (2), a cylindrical contact surface (12) and a preferably tapered threaded portion with specially designed threads (6), a clamping ring (4) with threads adapted to the cutter body's threads with a slanting surface (5) with a groove (13) with a spring (14). The cutter has an undivided (3) or divided cutter ring (with segments 3a, 3b) with a cross section with slanting lateral surfaces (7, 8) in the foot and a cylindrical contact surface (11). The diameter of the cutter ring's cylindrical contact surface (11) has a clearance tolerance relative to the diameter of the cylindrical contact surface (12) of the cutter body.

Abstract: A cutting device including a cutting drum, a motor housing, a structural web extending between the motor housing and the cutting drum, and a structural member attached to the cutting drum adjacent the web. The structural member has a structural surface including an edge adjacent the web and an edge away from the web. The surface has an edge away from the web, the surface being inclined away from the web by having the edge adjacent the web forward in the cutting direction of the edge away from the web. In the preferred embodiment, the structural member is a bit mechanism including a bit, and the structural member houses the bit.

Abstract: A cutting tool assembly having a holder block mounting scheme which effectively and accurately positions the cutting tip point at its designed angle of attack. The connection assembly limits undesirable shifting during attachment of the holder block to a cutting drum. The holder block connection assembly of the present invention includes a separate mounting plate that is positioned between the bit holder block and drum/pedestal for accurately aligning the bit holder block onto to the drum/pedestal. Once the bit holder block is aligned into position by the plate as designed the bit holder block is welded to the drum/pedestal.

Abstract: A mining member designed as a cutting roller for a continuously operating surface miner for mining mineral raw materials of high strength. The roller body is equipped for this purpose with mini-disk bits of identical design. Since different conditions occur over the entire width of the roller during the separation of the material from the soil, the roller body is designed correspondingly, and the arrangement of the mini-disk bits is adapted to these conditions. The mini-disk bits in the edge areas are placed at a greater density than are the mini-disk bits (7) in the middle area. In addition, mini-disk bits are directed obliquely toward the outside as free-cutting bits at the two outer edges of the cutting roller. The height of the mini-disk bits is selected to be such that their individual virtual rolling paths together form a virtual cutting roller body, which comprises a middle cylinder, which is joined on both sides by outwardly tapering frusta.

Abstract: A cutting tool has a centrally located tungsten carbide insert brazed into a seat at the forward end of the tool. The seat has a circular mouth and rearward of the mouth is a frustoconical inner wall. At the bottom of the seat is a transverse surface. A tungsten carbide insert is brazed into the seat and the base of the insert is complementary in shape to the seat. A second annular insert may also be brazed into a complementary shaped annular seat that surrounds the centrally located seat.

Abstract: The present invention relates to a cutter head and a rock excavator provided therewith utilized for excavating base rocks in free section to proceed excavating a mine gallery, a tunnel, a shaft and the like.

Abstract: A cutting tool assembly having a holder block mounting scheme which effectively and accurately positions the cutting tip point at its designed angle of attack. The connection assembly limits undesirable shifting during attachment of the holder block to a cutting drum. The holder block connection assembly of the present invention includes a separate mounting plate that is positioned between the bit holder block and drum/pedestal for accurately aligning the bit holder block onto to the drum/pedestal. Once the bit holder block is aligned into position by the plate as designed the bit holder block is welded to the drum/pedestal.

Abstract: A stump grinding device includes a wheel having an outer peripheral edge in which a plurality of recesses are formed. Disposed in each recess is a plurality of cutting units each including a block affixed to a floor of the recess, and a bit mounted in the block. Each bit includes a hard tip disposed at a front end thereof. The bits of some of the peripheral cutting units are rotatable relative to their respective blocks, with the hard tips thereof being generally pointed. The bits of others of the peripheral cutting units are non-rotatable to their respective blocks, with the hard tips thereof forming elongated cutting edges. The peripheral cutting units are spaced from leading and trailing ends of the respective recesses to provide spaces for the passage of cuttings.

Abstract: According to the present invention a bit holder block that can be durably connected to both a driven chain and rotary drum is disclosed. The bit holder block is designed to enable it to be welded or fused by other well-known methods to either a rotary drum or driven chain. The invention includes a bottom surface for welding to either a drum or chain. The bottom surface includes a central arcuate surface and flanking flat surfaces at opposite ends of the central arcuate surface. On the flat plate of driven chain cutting machinery the flanking flat surfaces sit squarely on the flat plate. When welded to a drum the base's bottom surface makes two lines of contact with the drum limiting the likelihood of undesirable.

Abstract: A drum-type miner having a plurality of water jet nozzles which cut independently of the mechanical bits is disclosed. The drum-type miner may configured in either a hard-head or a ripper-chain design. The unique combination of mechanical and hydraulic cutting results in higher rates of penetration and improved productivity. The nozzles in one embodiment are supplied on a transversely mounted strut and are supplied with high-pressure fluid through two independent water channels in the strut. The nozzles may be configured in different directions, such that the high-pressure fluid may be directed in several directions simultaneously, or configured to direct the high-pressure fluid in one direction only. Moreover, because the mining face is pre-scored by the water jets, the amount of wear on both the mechanical bits and the motors may be significantly reduced.

Abstract: A processing tool for a road surface processing machine, having a tool head coupled with a support element, wherein the support element can be exchangeably fastened on a tool holder. For increasing the non-skid properties of the road surface, the tool head is coupled by a suspension with the support element, by which the tool head can be adjusted relative to the support element.

Abstract: According to the present invention a bit holder block that can be durably connected to both a driven chain and rotary drum is disclosed. The bit holder block is designed to enable it to be welded or fused by other well-known methods to either a rotary drum or driven chain. The invention includes a bottom surface for welding to either a drum or chain. The bottom surface includes a central arcuate surface and flanking flat surfaces at opposite ends of the central arcuate surface. on the flat plate of driven chain cutting machinery the flanking flat surfaces sit squarely on the flat plate. When welded to a drum the base's bottom surface makes two lines of contact with the drum limiting the likelihood of undesirable.

Abstract: A design is disclosed for promoting the formation of weld between a first member and a second member whereby a fin is introduced at the outer corner portion of the first member to minimize the creation of defects such as runout or rollover. While such a design is applicable to any industrial welding operation, this design is of particular interest for welding bases or bit blocks holding cutting bits onto rotatable drums, wheels or chains used in construction or mining operations.

Abstract: A cutter head is rotationally drivably mounted on a front portion of a tunnel excavating machine body, a plurality of cutter spokes are provided radially on the cutter head, a plurality of mounting holes are formed in a front surface portion of each of the cutter spokes, a valve plate is turnably mounted and has through-holes formed in correspondence with the mounting holes, relay bits are mounted movably to the through-holes and the mounting holes and rearwardly withdrawably, the relay bit can be fixed by bolts at a position at which the relay bit protrudes from the front surface portion of the cutter spoke, and when the relay bit is withdrawn rearward from the mounting hole, the valve plate is turned to close the mounting hole, whereafter the relay bit is detached and can be replaced.

Abstract: The present invention provides a roller bit for tunnel-driving machines. Pursuant to the invention, a cutting ring has at least two or more segments. Accordingly, it is possible to renew the cutting ring itself or different parts of the cutting ring segment by segment, without the previously required dismantling and installation of a complete roller bit from a drill head and associated expenses of transporting. A total driving time is thus reduced because of shorter repair times. The segments of the cutting ring are disposed in a fixed position preferably by means of profiled guides on the base roller body and connected with the base roller body by means of segment holding devices which have a screw thread, and/or by means of threaded rings.

Abstract: A rotatable cutting tool for earth displacement equipment for maximizing penetration into hard rock during mining, trenching, drilling, or boring operations. The bit penetrator pocket protector for earth displacement equipment includes a body which defines an upper bit end and a lower shank end. The upper bit end defines a bit insert opening configured to detachably accept a penetrator bit tip. The lower shank end is configured to be securable to a penetrator holder that is welded to an implement of earth working equipment such as the chain excavator or a rotatable drum, or the like. A flange, or pocket protector, is defined between the upper and lower ends in order to provide protection for the bit penetrator lower end and a holder in which it is received by minimizing rock and earth fines from contacting and building up between the holder and bit penetrator.

Abstract: An excavation cutting tool holder includes a cutting tool holder having a holder body portion and a holder shank, the holder shank having a press fit portion and a shank bottom end, the shank press fit portion having a shank press fit dimension and the shank bottom end having a tool holder locator. The excavation cutting tool holder assembly further includes a support block having a block body, the block body having a block bore, the block bore having a block bore press fit portion and a block engagor, the block bore press fit portion having a block bore press fit dimension less than the shank press fit dimension such that the shank press fit portion press fits with the block bore press fit portion while the block engagor engages the tool holder locator so as to orient the cutting tool holder relative to the support block.

Abstract: In a driving or mining machine including cutter rolls or drums which are mounted for rotation on a cantilever arm pivotable in the vertical direction, bearings and/or gears are arranged in the axial direction of the cutter rolls or drums between parts of the rolls or drums. The bearings and/or gears are connected with the cantilever arm or an actuating means provided in the cantilever arm. At least one stationary cutter bit is arranged on the cantilever arm in the region of the bearings and/or gears between neighboring parts of the rolls or drums in a plane through which the axis of the cantilever arm passes. The cutter bit has at least two cutting edges, a first cutting edge being provided substantially tangential to the enveloping curve of the rotating bits in the direction of the axis of the cantilever arm and a second cutting edge being provided so as to enclose an angle with the first cutting edge.

Abstract: A design is disclosed for promoting the formation of weld between a first member and a second member whereby a fin is introduced at the outer corner portion of the first member to minimize the creation of defects such as runout or rollover. While such a design is applicable to any industrial welding operation, this design is of particular interest for welding bases or bit blocks holding cutting bits onto rotatable drums, wheels or chains used in construction or mining operations.

Abstract: A toolholder for securing a cutting tool used for mining and construction applications whereby the holder has a recessed groove to provide access to the underside of a flange on the cutting bit to promote removal of the cutting tool from the toolholder.

Abstract: A round-shank bit for a coal cutting machine or the like, having a bit head and a bit shank, wherein the bit head has a bit tip, maintained by a base element in a receptacle of the bit head. Starting at the base element, the bit tip tapers in a direction toward the free end of the bit tip, wherein the base element forms a maximum diameter of the bit tip, and wherein the bit tip has recesses on its outer contour. In order to assure good rotational behavior over the entire length of the operating time, the base element has the recesses on an outer circumference forming the maximum diameter.

Abstract: A method and apparatus for blending and transferring earth material at a blending site. The apparatus has a sinking shank mounted on the end of a boom of a working machine. Two cutter drums are mounted in spaced relation on the end of the shank for rotation about a horizontal axis. The working machine is advanced toward the blending site. The cutter drums are sunk into the earth material at the blending site and rotated to effect blending. The cutter drums are drawn toward the working machine to further effect blending and transfer a portion of the blended earth material to an accumulation of blended earth material over which the working machine advances.

Abstract: A sleeve for securing a cutting bit within a block used for mining and construction application whereby a flange on the sleeve has an undercut portion to promote removal of the sleeve. Additionally, a block used to secure a cutting bit within a holder used for mining and construction applications as a flange which also has an undercut which may be utilized with an extraction tool to promote removal of the block from the holder.