Abstract: A method of making a brush includes providing a plurality of first filaments, each having a first end and a second end; bringing the plurality of first filaments into a first predetermined shape such that the first ends are arranged side by side on a common contour; fixedly connecting the first ends so that a first pre-tuft having the first predetermined shape and a connected first end is formed; bringing a second tuft element having a first end and a second end together with the first pre-tuft into a second predetermined shape such that the first end of the second tuft element and the connected first end of the first pre-tuft are arranged side by side on a common contour; fixedly connecting the connected first end of the first pre-tuft and the first end of the at least second tuft element so that a final tuft having the second predetermined shape and a connected end is formed; and attaching the final tuft to a brush body by overmolding the final tuft's connected end with a plastic material.

Abstract: The invention relates to a toothbrush with a neck piece and a brush body, comprising a head piece connected thereto, conventional bristles and at least one soft elastic cleaning element. According to the invention, the conventional bristles are mounted on a support element made from hard plastic. The above is connected to the brush body by means of a recess on the head piece which matches the support element. The at least one cleaning element is arranged on the head piece and directly connected to the brush body. The invention further relates to a method for production of such a toothbrush.

Abstract: A non-abrasive scrubbing pad is a scrubbing pad used for cleaning projects. The net scrubbing pad is made from tulle netting fabric, which is fine in nature and virtually incapable of causing damage. The non-abrasive scrubbing pad is sewn together using thread in a chain-stitch pattern, which is extremely durable and long lasting. The non-abrasive scrubbing pad is available in one-ply designs, which would be used for light-duty cleaning tasks, and a two-ply design, which would be used for tougher cleaning jobs. It is envisioned that the non-abrasive scrubbing pad would be available in multiple sizes for all types of cleaning jobs, such as kitchen cleaning, floor cleaning, automobile cleaning ad the like. The use of the non-abrasive scrubbing pad provides users the ability to safely and quickly clean all types of fine finished surfaces without the danger of scratching or damage.

Abstract: A fixture for assembling a post-CMP cleaning brush. The post-CMP cleaning brush is provided with a brush core and an outer brush, and the outer brush is provided with a hollow portion. The fixture comprises a base, a plurality of posts and a guiding member. The base is provided with a plurality of holes. The posts insert into the holes of the base through the hollow portion of the outer brush respectively so as to assist the brush core in passing through the hollow portion of the outer brush. The guiding member is connected with the brush core to assist the brush core in passing through the hollow portion of the outer brush.

Abstract: An apparatus for assembling a post-CMP cleaning brush. The post-CMP cleaning brush is provided with a brush core and an outer brush, and the outer brush is provided with a hollow portion. The apparatus comprises a base, a fixed member, a sliding member, a plurality of posts, and an actuating device. The base holds the brush core and the outer brush, and the fixed member is disposed on the base. The sliding member is disposed on the base in a manner such that it is located at the opposite side of the fixed member relative to the outer brush disposed on the base. The posts, disposed on the sliding member, pass through the fixed member and the hollow portion of the outer brush so as to assist the brush core in passing through the hollow portion of the outer brush. The actuating device connects with the brush core so as to pass the brush core through the hollow portion of the outer brush and separate the posts, inserted into the outer brush, from the outer brush.

Abstract: A method is disclosed of securing filaments to a toothbrush handle that is foldable along a longitudinal axis to acquire a functional configuration, the method includes providing a mold device for the toothbrush handle, the mold device comprising an upper member and a lower member positionable to define a mold cavity therebetween and a corresponding parting line therebetween, positioning filaments partially within the mold cavity, the filaments arranged linearly within the mold cavity in a plane that is parallel to the parting line, injecting a flowable plastic material into the mold cavity, and allowing the plastic material to cool and at least partially solidify within the mold cavity.

Abstract: A bristle arrangement for use in a brush seal, comprising: a plurality of bristles arranged in a length; and a joint along the length securing the bristles together. The fixture for making the bristle arrangement, comprises: a base having a surface with an arrangement of guides thereon, the guides adapted to orient the tufts on the surface; and a cover having a surface for receiving the tufts. The cover removably mounts to the base to sandwich the tufts between the cover and the base. Making a brush seal with multiple stages comprises the steps of: providing plates and bristle arrangements; creating a stack of plates and bristle arrangements; and joining the stack.

Abstract: In order to manufacture brushes, in particular toothbrushes, bundles (3) of bristles, enclosed at first by a covering (2) or the like, are first cut open in a bristle magazine (4), so that the covering (2) can be removed. The covering is cut through at two points that are spaced apart from one another, in particular situated opposite one another, and the resulting two parts (2a and 2b) of the covering (2) are removed from the bristle magazine towards two opposite sides thereof.

Abstract: Methods and apparatus for making elongated articles are disclosed. One method includes feeding at least one base string along an axis, wrapping at least one monofilament around the axis to produce a number of monofilament wraps per length of base string which are transported by the base string, bonding the wraps to the base string with ultrasonic energy, and cutting the wraps at a point downstream of where the wraps are bonded to the base string. The result is an article having two rows of monofilament segments connected to the base string.

Abstract: An apparatus for forming bristle sub-assemblies includes a vertically oriented slot, which is formed by two endless belts. A wheel disposed above the slot pushes a bristle string into the slot. The bristle string has a plurality of bristles connected to a base string in two rows. The bristle rows can be horizontally oriented, so that all of the bristles are co-planar in a horizontal plane, or they can be angularly oriented with the base string at the vertex of the angle. When the bristles are pushed into the slot, they bend to adopt a new, substantially parallel orientation. An ultrasonic heater heats the bent bristles to re-set the thermoplastic material from which the bristles are made so that after cooling, the parallel orientation is maintained.

Abstract: A brush auger machine for assembling a brush to an auger is disclosed. The machine includes a frame for supporting an auger having a shaft and a spiral blade. A welding station is adjacent the frame. A guide chute receives the continuous brush and defines a diameter approximately equal to the outer diameter of the completed brush auger assembly. A discharge frame is positioned adjacent the welding station and includes a motor driven chuck which holds and rotates the end of the auger shaft. The motor and chuck are mounted on a movable platform. Welding is completed at the welding station and rotation of the auger shaft moves the assembly and the platform along the discharge frame.

Abstract: A method for manufacturing a final fiber bundle for use in brushes is highly efficiently applicable to synthetic fibers having poor thermal stability. The method comprises the steps of: (a) arranging a number of synthetic thermoplastic fibers so that at least one end of each fiber is positioned in the same plane, to obtain a fiber bundle, (b) compressing the thus obtained fiber bundle to the extent that the compressed fiber bundle takes a desired cross-sectional shape and has a desired bulk density, (c) irradiating the fiber ends in the same plane with energy beams to fusion bond them together, and (d) releasing the compression to obtain a final bundle having a fusion bonded fiber ends. In a case where the synthetic fibers are not thermoplastic, a thermoplastic adhesive is additionally used in the step of irradiation.

Abstract: A certain process and exemplary machinery for making yarn which is particularly useful for producing mops and mats utilizes yarn generally of a mixture of cotton and certain synthetic fibers and subjects the yarn to heat and pressure. The heat melts the surface of the synthetic fibers and pressure urges the cotton fibers into engagement with the synthetic fibers. Upon cooling, the cotton fibers are mechanically bonded to the synthetic fibers and provide a mop yarn which is fluid absorbant, durable and resistant to scrubbing abrasion and maintains integrity for repeated use and washings.